Craftsman 917252561 Owner’s Manual

SEAl, S
MODEL NUMBER 917.252561 OWNER'SMANUAL
oAssembly oOperation
®
oCustomer Responsibilities oService and Adjustments ° Repair Parts
Conver'l:ibie
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-59t7
_ ,,, ....... ,,L ,............... _, ,,, .....
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH
SAFETY RULES
I. GENERAL OPERATION
. Read, understand, and follow all instructions in the manual
and on the machine before starting
Only allow responsible adults, who are familiar with the instructions, to operate the machine
o Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
o Be sure the area is clear of other people before mowing, Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow inreverse unless absolutely necessary Always
look down and behind before and while backing.
o Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place,
. Slow down before turning.
= Never leave a running machine unattended, Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing., ° Stop engine before removing grass catcher or unclogging
chute.
= Mow only in daylight or good artificial light
- Do not operate the machine while under the influence of alcohol or drugs
. Watch for traffic when operating near or crossing roadways = Use extra care when loading or unloading the machine into
a trailer or truck
Ii. SLOPE OPERATION Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death_ All slopes require extra caution, If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
° Mow up and down slopes, not across.
o Remove obstacles such as rocks, tree Iimbs, etc.
Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Talt grass can hide obstacles
. Use slow speed.. Choose a lowgear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
° Use extra care with grass catchers or other attachments
These can change the stability of the machine.
= Keep all movement on the slopes s/ow and gradual. Do not
make sudden changes in speed or direction.
° Avoid starting or stopping on a slope If tires lose traction,
disengage the blades and proceed siowly straight down the
slope_
DO NOT:
o Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible
° Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel isover the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass Reduced traction could cause
sliding
o Do not try to stabilize the machine by putting your foot on the
ground.
o Do not use grass catcher on steep slopes
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity., Never assume that children will remain where you last saw them. ,, Keep children out ofthe mowing area and under the watchful
care of another responsible adult,
° Be aled and turn machine off ifchildren enter the area. . Before and when backing, look behind and down for small
children.
- Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.
° Never allow children to operate the machine
- Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision
IV. SERVICE ° Use extra care in handling gasoline and other fuels,They are
flammable and vapors are explosive,
Use only an approved container Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling, Do not smoke
Never refuel the machine indoors,, Never store the machine or fuel container inside where
° Never run a machine inside a closed area ° Keep nuts and bolts, especla]ly blade attachment bolts, tight
° Never tamper with safety devices. Check their proper
. Keep machine free of grass, leaves, or other debris build-up.,
° Stop and inspect the equipment if you strike an object
° Never make adjustments or repairs with the engine running. ,, Grass catcher components are subject to wear, damage, and
° Mower blades are sharp and can cut. Wrap the blade(s) or
,, Check brake operation frequently. Adjust and service as
there is an open flame, such as a water heater,,
and keep equipment in good condition
operation regularly
Clean oil or fuel spillage Allow machine to cool before storing
Repair, if necessary, before restarting.
deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec- essary
wear gloves, and use extra caution when servicing them.
required.
&
portant safety precautions, it means Look for this symbol to point out im _
CAUTION!!! BECOME ALERTtt! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and placewire where it cannot contact
spark plug in order to prevent accidental starting when setting up, transporting,
adjusting or making repairs°
"'IHH ' I'r'"r
WARNING A
The engine exhaust from this product con- tains cliemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and performance.,
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department, We have competent, well- trained technicians and the proper tools to service or repair
this tractor Ptease read and retain this manual The instructions wilt
enable you toassemble and maintain your tractor properly, Always observe the "SAFETY RULES",
MODEL NUMBER 917.252561
SERIAL
i NUMBER
DATEOFPURCHASE THE MODEL AND SERIAL NUMBERS WILL BEFOUND
ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCE,
PRODUCT SPECIFICATIONS
HORSEPOWER: 1g 0 GASOLINE CAPACITY 3 5 GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (APi-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ-19LM
(GAP: 030") STD361458 VALVE CLEARANCE: INTAKE: 004" - 006"
EXHAUST: 007"- 009"
GROUND SPEED (MPH): FORWARD:
1st 114 2nd 1 50
3rd 2.34 4th 3 50
5th 4 50 6th 5 70
REVERSE: t 80
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
o Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual
LIMITED TWO YEAR WARRANTY ON
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover: . Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual
- Riding equipment used for commercial or rental purposes
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator
In the state of California the above is required by law (Section 4442 of the California Public Resources Code) Other states may have similar taws,. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
i i iiiillllllllll, iiiilll,,lll i
CRAFTSMAN RIDING EQUIPMENT
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (g0) days from dale of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wi!l replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (iN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT iS IN THE UNtTED STATES This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/8t7 WA, HOFFMAN ESTATES, iL 60179
i iiiii iiN,i,i
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ...................... 3, 15-18
WARRANTY ....................... :.......................................... 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .................................................................. 7-9
OPERATION ............................................................ 10-14
INDEX
A
Accessories ................................... 5
Adjustments:
Brake ........................................... 21
Carburetor ........................ 24
Mower
FronFTo-Back ................... 20
Side-To-Side ................... 20
Throttle Control Cable .......... 23
Air Filter, Engine ................ t7-18
Air Screen, Engine .......................... 18
Assembly ............................................ 7-9
B
Battery:
Charging ............................ 8
Cleaning .............................. 17
Starting with Weak Battery .... 22
Storage ............................................. 25
Terminals ........................................ 17
Belt:
Motion Drive
Removal/Replacement ...... 2t
Mower Blade(s)
Removal/Replacement ........ 21
Blade:
Sharpening .................................. 16
Replacemenl .............................. 16
Blake Adjustment ................. 21
C
Carburetor Adjustment ................. 24
Controls, Tractor ...................... 11
Customer Responsibilities .......... 15-18
Engine:
Air Filter .....................................
Air Screen, Engine ................ 18
Cooling Fins, Engine ............... 18
Engine Oil ............................ 17
Fuel Filter ......................... 18
Spark Plug(s) ............................. 18
Tractor:
Battery ................................... 17
Blade .................................. l 6
Lubrication Chart ...................... 15
Maintenance Schedule ............ 15
Tire Care ..................... 8,16,22
Transaxfe ................... 17
Cutting Height, Mower ................... 12
E
Electrical:
interlocks and Relays ........... 23
Schematic ............................ 29
Wiring Diagram ........................... 30
Engine:
Air Filter ................................. 18
Air Screen ........................................ 18
Cooling Fins, Engine ............... !8
Oil Change ..................................... 17
Oil Level ........................... 13,17
Oil Type ...................................... 17
Preparation ......................... 13
Repair Parts ............................ 30-47
Starting ................................... 14
Storage ................................. 25
Filter:
Air Filter ............................ 17-18
Fuel .................................... 17-18
Fuel:
Type ......................................... 13
Storage ........................................ 25
Fuse ........................................ 23
Hood Removal/Installation ................ 23
Leveling Mower Deck ....................... 20
Lubrication:
Chart ............................. 15
Maintenance Schedule ............... 15
Mower:
Adjustment, Front-to-Back ........ 20
Adjustment, Side-to-Side ...............20
Blade Sharpening ....................... 16
Blade Replacement ................ 16
Cutting Height ................ 12
Installation .................................... 19
Operation ............................. 13
Removal .............................. lg
Mowing Tips ...................................... 14
Muffler ............................................. 18
Spark Arrester .............................. 3,40
Oi!:
Cold Weather Conditions ........ 13,17
Engine .................................. 13,17
Storage .................................... 25
Operation ....................................... 10-14
Operating Mower .................... 13
MAINTENANCE SCHEDULE ..................................... 15
SERVlCE AND ADJUSTMENTS ........................... 19-24
STORAG E .................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
Options:
Accessories .................................... 5
Spark Arrester .................... 3,40
P
Parking Brake ............................. 12
Parts Bag ............................................. 6
Parts, Replacement/Repair 30-47
Product Specifications ......................... 3
R
Repair Parts .................................... 30-47
F
S
Safety Rules ............................... 2
Seat ................................................ 8
Service and Adjustments ................. 19-24
Carburetor ................................ 24
Fuse ................................................ 23
Hood Removal/Installation ..... 23
Motion Drive Belt
H
L
Slope Guide Sheet ................. 55
Spark Plug(s) .................................. 18
Remova!/Replacement ........... 21
Mower Belt(s)
Removal/Replacement ........ 21
Mower Adjustment
Front-to-Back ........................... 20
Side-to-Side .............................. 20
Mower Removal .............................. 19
Tire Care ....................... 8,16,22
Specifications .................................... 3
Starting the Engine ................. 13-14
Steering Wheel ............................ 7,22
Stopping the Tractor ............................. 12
Storage ........................................... 25
T
Throttle Control Cable Adjustment .... 23
Tires ........................................... 8,16,22
Trouble Shooting Chart ............ 26-27
Transaxle ................................ 17
O
Warranty ........................................ 3
Wiring Diagram ........................ 29
Wiring Schematic ............................... 30
W
ACCESSORIES AN ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor Many of these are listed below wlth brief explanations of hew they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor, Most of these attachments do not require addltional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2 5-inch steei spikes mounted on lO-inch diameter discs
puncture holes in soit at close intervals to let moisture soak in Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover, protective mat and deity.
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so equipped_
MULCH RAKF_JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring line teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractorr
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers.. See "MOWER" in the Repair Parts section of this manuaf
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck.. Use with 2 x 8 or2 x 10 lumber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 tbs. ofweight Rounded
edges prevent harm to turf Adjustable scraper automaticafly cleans drum
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left orright. Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight )
SNOWTHROWER has 40-inch swath.. Drum-type auger handles powdery and wet!heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight°) SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-veil source lndudes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand
SWEEPERS iet you collect grass clippings and Ieaves TILLER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tilter has its own built-in lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories convert un t for dethatching, aerating, hilling rrWithouttoots.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyF fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top VACS for powerful collection ef heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 Ib weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials..
5
CONTENTS OF HARDWARE PACK
;1_:;_ .................. ,,,,,,,.............,,,,,,,,,,,,,, ........ ,,,,
, i
Parts Bag contents shown full size
©
#10-16 x t/2
(1) Locknut 3/8-24
(1) Large Flat Washer
i,,n,,ll , i i ,i i i ,i
(2) Sheet
Metal
Screws
,i, i ,,,,i,iiii1,,,,i,i ,, ii i,
Parts packed separately in carton
_ Mulcher
Seat
Steering
Wheel
Steering
Boot
Parts Bag
Plate
Video
Cassette
Manual
(t) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1
O
@
(1) Lock Washer t/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5t8 (2) Lock Washers #10 _-}
(2) Weld Nuts #t0
"_=,,,,.J(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
.i,._ll[Ui
(2) Hex Nuts 1/4-20
Parts bag contents not shown full size
Wheels
(2) Shoulder (2) Washers 3/8
Bolts x 7/8 x 14 Gauge
Wheel \_J lock Nuts
Steering _ (2) Center-
Adapter
@ teering
Bushing
_ Steering Wheel
Assemblys
(2) Keys
Insert
(2) Washers 9/32 x 5/8 x t6 Gauge
(2) Lock Washers t/4
Slope Sheet
6
ASS LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely., Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed,
(1) 5/16" wrench (1) 9/16" wrench (2) 7t16" wrenches (1) Phillips screwdriver (1) 1/2" wrench Utility knife (1) 3/4" wrench Tire pressure gauge (1) 3/4" socket with drive ratchet
When right and left hand is mentioned in this manual, it means when you are in the operating position (seated
behind the steering wheel),,
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove al! accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flato
o Check for any additional loose parts or cartons and
remove
STEERING SHAFT
(ASSEMBLY
POSITION)
STEERING SHAFT
(SHIPPING ,,:Z:
POSITION) ""'--.--.
TAB SLOT
BEFORE ROLUNG TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shafL
o Raise steering shaft forward until screw holes in dash
line up with steering bushing, Install two (2) sheet
metal screws and tighten securely,
o Position steering boot over steering shaft.
Place tabs of steering boot over tab slots in dash and
push down to secure.
o Slide steering wheel adapter onto upper steering shaft. . Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
o Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
o Snap steering wheel insert into center of steering
wheel,
o Remove protective plastic from tractor hood and grill, IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 7)
o Raise attachment lift lever to its highest position. . Release parking brake by depressing clutch/brake
pedal,
Place gearshift lever in neutral (N) position.
= Roll tractor backwards off skid. o Remove banding holding discharge guard up against
tractor.
CONNECT BATrERY (See Fig. 2)
CAUTION: Do not short battery termi- nals. Before connecting battery, re-
&
- Lift hood to raised position o Open terminal access doors, remove terminal protec-
tive caps and discard°
o Ifthis battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6_10 amps,
, First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex nut as shown_ Tighten securely.
o Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, fiat washer, lock washer and hex nuL Tighten securely,
Close terminal access doors.
move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
7
ASSEMBLY
Use terminal access doors for:
o Inspection for secure cennections (to tighten hard_
ware).
inspection for corrosion. , Testing battery..
o Jumping (if required).
Periodic charging,
HEX NUT
DISCARDTERMINAL PROTECTIVE CAPS
TERMINAL*" --t ACCESS
DOOR :
LOCK FLAT WASHER WASHER
HEX leveled. See "TO LEVEL MOWER HOUSING" in the
BOLT Service and Adjustments section of this manual.
POSITIVE
(RED) CABLE
NEGATIVE (BLACK)
CABLE
FIG. 2
CHECK TIRE PRESSURE
The tires on your tractor were overinfiated at the factory for shipping purposes Correct tire pressure is important for
best cutting performance.,
o Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
CHECK FOR PROPER POSITION OF ALL
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted, See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt, . Remove cardboard packing on seat pan_
= Place seat on seat pan and assemble shoulder boil = Assemble adjustment bolt, lock washer and flat washer
loosely Do not tighten. o Tighten shoulder bolt securely. o Lower seat into operating position and sit on seat.
o Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down. o Get off seat without moving its adjusted position.
o Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SHOULDER BOLT
I
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gauge wheels with tractor on a flat level surface.. o Adjust mower to desired cutting height (See ''TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation section of this manual)°
o With mower in desired height of cut position, gauge
wheels should be assembled sothey are slightly offthe ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 Iocknut and tighten securely
- Repeat for opposite side installing gauge wheel in same adjustment hole.
GAUGE WHEEL t2 MOUNTING
BRACKET
LOCKNUT
3/8 WASHER _J"_"'_"_"
GAUGE WHEEL _
LARGE FLAT
WASHER
ADJUSTMENT
BOLT LOCK WASHER
FIG. 3
FIG. 4
_ u i , inll lUl, nllllnllllllUl I II',l,,l_J I i i
ASSEMBLY
. ,t i i l i ...............................................................................................
INSTALL MULCHER PLATE
(See Figs. 5 and 6)
o Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown
NOTE: Pre-assemMe weld nut to latch hook by inserting weld nut from the top with hook pointing down,
Tighten hardware securely ° Raise and hold deflector shield in upright position,
o Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
. Hook front latch into hole on front of mower deck,
Hook rear latch into hole on back of mower deck_
............................................... ii,
CAUTION: Do not remove discharge
guard when attaching mulcher plate
guard from mower, Raise and hold and allow it to rest on plate while in
operation.
DEFLECTOR
SHIELD
HOOKS
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of
optional grass catcher accessory.
HOOK POINTS
WELD NUT FROM
LOCK
WELD. WASHER
NUT _ I
DOWN
I SCREW
LATCH_ HOOK LATCH
LOCK
WASHER
MULCHER PLATE
WASHER
FIG. 5
HOOK
WELD
NUT
,/CHECKLIS T
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v" All assembly instructions have been completed. v" No remaining loose parts in carton,
,/ Battery is properly prepared and charged (Minimum
I hour at 6 amps),
v" Seat is adjusted comfortably and tightened securely €" A!l tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory)_
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results, (Tires must be properly inflated for leveling).
,/ Check mower and drive betts. Be sure they are routed
properly around pulleys and inside all belt keepers,,
,/ Check wiring. See that all connections are still secure
and wires are properly clamped
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENTION 70 THE FOLLO WING IMPORTANT
ITEMS:
¢' Engine oit is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline,,
€" Become familiar with all controls - their location and
function Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
OPERATIO
These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning
,,e,
BATTERY
ENGINE ON
FUEL
CAUTION OR FORWARD SLOW
WARNING
ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF
REVERSE
FAST
LIGHTS ON
X
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
N L o;!
REVERSE NEUTRAL
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW PARKING BRAKE
÷
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Modelsonly)
10
IGNITION
i in, I III
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference.,
CHOKE
LIGHT SWITCH
CLUTC_BRAKE PEDAL
THROTTLE
CONTROL
AMMETER
ATTACHMENT CLUTCH LEVER
LIFT LEVER
PLUNGER
IGNITION SWITCH
ATTACHMENT LIFT LEVER
PARKING BRAKELEVER
HEIGHT ADJUSTMENT
KNOB
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL: Used for starting and controlling
engine speed. CHOKE CONTROL: Used for starting a cold engine.. CLUTCH/BRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine
HEIGHT ADJ USTMENT KNOB: Used to adjust the mower cutting height.
IGNITION SWITCH: Used for starting and stopping the engine_
LIGHT SWITCH: Turns the headlights on and off. AMMETER: Indicates charging (+) or discharging (-) of
battery
-,GEARSHIFT LEVER
FIG. 7
ATrACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your
tractor, LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position, ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor. PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake positiOn.r
GEARSHIFT LEVER: Selects the speed and direction of tractor_
11
OPERATAON
Uq"Hli,,i, "hi ,,, U
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch., When engine is running, any attempt by the operator to ieave the seat without first setting the parking
brake wilt shut off the engine,
Depress clutch/brake pedal into full "BRAKE" position and hold,
Place parking brake lever in "ENGAGED" position and release pressu refrom dutch/brake pedal Pedal should remain in "BRAKE" position,, Make sure parking brake
will hold tractor secure.,
ATTACHMENT CLUTCH LEVER _'ENGAGED" POSITION
CHOKE CONTROL IGNITION KEY
THROTTLE
CONTROL
"BRAKE" POSITION
CLUTCHfBRAKE PEDAL"DRIVE"
POSITION
STOPPING (See Fig. 8)
MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po- sition
GROUND DRIVE -
Depress clutch/brake pedal intofull "BRAKE" position.
. Move gearshift lever to neutral (N) position,
ENGINE
- Move throttle control to slow (,_m_)position
NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may
cause engine to "backfire". . Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
° Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass,, To eliminate this possibility,
always stop engine when stopping tractor on grass areas, 12
HEIGHT ADJUSTMENT
i ,,111 ...................... i
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses,
........................... i, i, i i1,, nUll,
_IGAGED"
POSITION
POSITION
GEARSHIFT
LEVER
FIG. 8
lUU ,H,,UlU ,, , i
pletely, as described above, before leav- CAUTION: Always stop tractor com-
ing the operator's position; to empty grass catcher, etc.
"['O USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle,
- Operating engine at less than full throttle reduces the battery charging rate.
o Full throttle offers the best bagging and mower perfor-
mance..
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine, Do not use to start a warm engine,
o To engage choke control, pull knob out, Slowly push
knob in to disengage
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever, o Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position
- Move gearshift lever to desired position, o Slowly release clutch/brake pedal to start movement
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS, FAILURE TO DO SO W_LL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction,,
- Turn knob clockwise (F_I) to raise cutting heighL = Turn knob counterclockwise (F_,) to lower cutting
height,
The cutting height range is approximately 1-1/2" to 4", The
heights are measured from the ground to the blade tip with the engine not running These heights are approximate
and may vary depending upon sol! conditions, height of grass and types of grass being mowed,
. The average lawn should be cut to approximately 2-1/2
inches during the coot season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth,
. For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height
OPERATmON
,i ,i,1,,,,,ml ii, Ul,, H
TO OPERATE MOWER (See Fig. 9) . Move gearshift lever to 1st gear. Be sure you have
Your tractor is equipped with an operator presence sensing movement, switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will To restart movement, slowly release parking brake and shut off the engine, clutch/brake pedal.,
o Select desired height of cut. ° Make all turns slowly
Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch TO
control. "
- TO STOP MOWER BLADES - disengage attachment clutch control
i iiiiii
without either the entire grass catcher, CAUTION: Do not operate the mower
on mowers so equipped, or the dis- charge guard in place.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
LIFI" LEVER "HIGHEST"
- LOWEST
.._ POSITION
allowed room for tractor to roll slightty as you restart
TRANSPORT
Raise attachment lift to highest position with attach- ment lift control.
, When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position
, Do not push or tow tractor at more than five (5) MPH NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
,, The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
o Check engine oil with tractor on level ground, . Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill..
, For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
o To change engine oil, see the Customer Responsibili-
ties section in this manual.
DISCHARGE GUARD
FIG. 9
TO OPERATE ON HILLS
i, UUUll, iiim, i i i
hills with slopes greater than 15° and
do not drive across any slope.
o
Choose the slowest speed before starting up or down hills
o
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position.
e
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
°°"°''"ve °r"°wnI
ADD GASOLINE
° Fill fuel tank,, Use fresh, clean, regular unleaded
gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING iN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP iNSURE GOOD COLD WEATHER
STARTING. WARNING: Experience indicates that alcohol blended
fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuet system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer,, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season,, See Storage Instruc - tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur,
filler neck. Do not overfill. Wipe off any
CAUTION: Fill to bottom of gas tank
u,L ,,uluuJ_u_ _wl,u_ ill iIif
spilled oil or fuel. Do not store, spilt or
use gasoline near an open flame.
!3
OPERATION
TO START ENGINE (See Fig. 8)
When starting engine for the first time or ifengine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine
o Depress clutch/brake pedal and set parking brake
. Place gearshift lever in neutral (N) position,
Move attachment clutch to "DISENGAGED" position.
° Pull choke control out to choke (N) position for cold
engine start, For warm engine start do not use choke control
o Move throttle control to midway between fast (,@) and
slow (,_) positions.
o Insert key into ignit!on and turn key clockwise to"START"
position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,t_)
position, wait a few minutes and try again_ , When engine starts, slowly push choke control in. o Move throttle control to fast (,_) position..
o Allow engine to warm up for a few minutes before
engaging drive or attachments. NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.
MOWING TiPS
= Tire chains cannot be used when the mower housing
is attached to tractor.
* Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
° The left hand side of mower should be used for trim-
ming
o Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform'cutting
, When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10 ).
o If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height..
o Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry before mowing.
o Always operate engine at ful! throttle when mowing to
assure better mowing performance and proper dis- charge of material Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used°
C
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE
The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
o Avoid cutting you rlawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
,, For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass blades (See Fig. 11)o For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly
- Certain types of grass and grass conditions may re- quire that an area be mulched a second time to completely hide the ctippings. When doing a second cut, mow across or perpendicular to the first cut path_
o Change your cutting pattern from week to week. Mow
no rth to south one week then change to east towest the
next week. This will help prevent matting and graining
of the lawn.
_1 MAX It3
FIGo11
14
iL,,,J
.................. i i1,11, ,lU,,,ll,,llll,,U,,
CUSTOMER RESPONSIBILITmES
j i , ilU.i iiiiiillll, i iii ,lllll.ll.Ulmllll..
_M'AINTENANCE SCHEDULE ..... J__o_ _0_I _"
AS YOU COMPLETE 0 _"_ R- R- R, _ R, 0
--_e (3pera[i0n
h_eck Tire Pressure 6#4
T I Check for Loose Fasteners
R Shaken/ReplaceMower Btad'es
cA Lubrication Chart '........
T Check Battery LeveVRecharge
0 Clean Battery and Terminals a CheckTransaxle Cooting
Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level Change Engine Oil _#'
Clean Air Filter
E
N Clean Air,Screen
G Inspect MuffiedSparkArrester
| Replace Oil Filter (If equipped)
Clean Engine Cooling'Fins .........
Replace Spark Plug Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy [oad or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 - If equipped with o_ifilter, change oil every 50 hours 4 - Replace blades more often when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor,
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
o Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear° A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last [onger.
i
v'4 v' v'
v'
.... ,. ,,. ,,,_1_5 ...._.,.L, i
....... _1,2,3
(_) SPINDLE
(_ FRONT
BEARING ZERK
(9
CLUTCH PIVOT(S)
V'7 v'
V'2
e"
5 - If equipped wilh adjustable system 6 _ Not required if equ}pped with maintenance4ree battery
7 - T_ghlen front axle pivot bolt Io 35 ft -Ibs maximum
sERV,CE
J
. I
V'
v' t .....
Do not overtighten
LUBRICATION CHART
IDLE ZERK(_)
FRONT WHEEL(_) BEARING ZERK
ENGINE(_)
BEFORE EACH USE . Check engine oil level,
- Check brake operation., o Check tire pressure.
. Check for loose fasteners.
L
(_SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY
15
CUSTO RESPON BmLIT ES
........................................ ii ii,,i, ,111ii ii
TRACTOR
Always observe safety rules when performing any mainte-
nance
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS on page 3 of this manuat)_
o Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber..
. Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage. BLADE CARE For best results mower blades must be kept sharp, Re-
place bent or damaged blades..
BLADE REMOVAL (See Fig. 12)
= Raise mower to highest position to allow access to
blades,,
Remove hex bolt, lock washer and fiatwasher securing
blade , Install new or resharpened blade with trailing edge up
towards deck as shown, , Reassemble hex bolt, lock washer and flat washer in
exact order as shown. o Tighten bolt securely (30-35 Ft Lbs, torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
MANDREL ASSEMBLY
FLAT WASHER
_._ BLADE
LOCK WASHER _.'_-._,- _TRAILING EDGE
'A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED
BY SIX LINES ON THE BOLT HEAD.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine. , The blade can be sharpened with a file or on agrinding
wheel. Do not attempt to sharpen while on the mower
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancero (When using a cone
bafancer, follow the instructions supplied with bat-
ancer).
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position., tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced,.
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
,/
CENTER _""_'C <_"
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use° However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.. o Keep battery bolts tight.
o Keep small vent holes open. . Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power. = Remove terminal guard. . Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor. = Rinse the battery with plain water and dry ° Clean terminals and battery cable ends with wire brush
until brighL
Coat terminals with grease or petroleum jelly o Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
16
,iu,ill
i i illll i,ill,llll ..................................... i llllll,
i,iiii i i ill
CUSTOMER RESPONSIBULITUES
ii ,i ii,ll,lllllll,lll
V-BELTS Check V-belts for deterioration and wear after100 hours of
operation and replace if necessary_ The belts are not adjustable,, Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from buifd-up of dirt and chaff which can restrict coolingo
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF or SG.. Select the oil's SAE viscosity
grade according to your expected operating temperature
SAE VISCOSITY GRADES
°F -2o° o° _o" 32° 4d_ soo _oo i_o;-- °c -doo .20° .18o oo l'oo _0o =oo !0:
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etco) improve starting in cold weather, these multi-viscosity oils
wi{l result in increased oil consumption when used above
32°F. Check your engine oi] level more frequently to avoid possible engine damage from running low on oil.
Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil IeveL
TO CHANGE ENGINE OIL (See Fig.15)
Determine temperature range expected before oil change.
Alf oil must meet AP1 service classification SF or SGo , Be sure tractor is on level surface.
o Oil will drain more freely when warm. o Catch oil in a suitable container.
° Remove oit fill dipstick° Be careful not to aIIow dirt to
enter the engine when changing oil.
o Remove drain plug. , After oil has drained completely, replace oil drain p{ug
and tighten securely.
o Refill engine with oil through oil fill dipstick tube. Pour
slowty. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.
o Use gauge on oil fill dipstick for checking level Be sure
dipstick cap is tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
OIL DRAIN
PLUG
ENGINE OIL DIPSTICK AND
FILL TUBE
AIR SCREEN
FIG, 14
CLEAN AIR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating_ Clean with a wire brush or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 15)
Your engine will not run properly using a dirty air filter_ Clean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every
100 hours or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
- Remove knob(s) and cover_ TO SERVlCE PRE-CLEANER
, Slide foam pre-cleaner off cartridge. o Wash it in liquid detergent and water
o Squeeze it dry in a clean cloth.
Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
if very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge. o Reinstall cover and secure with knob(s)
TO SERVICE CARTRIDGE ° Remove wing nuts and cartridge plate.
= Carefully remove cartridge to prevent debris from
entering carburetor.
° Clean cartridge by tapping gently onflat surface. If very
dirty or damaged, replace cartridge.
Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s)
17
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