Craftsman 917.252560 User Manual

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MODEL NUMBER 917.252560 owner’s manual

® Assembly

® Operation

® Customer Responsibilities ® Service and Adjustments ® Repair Parts

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CAUTION: Read and follow all safety rules and instructions before operating this equipment.

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Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS ,

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

Ill i^Lfll ftOiSM

I, GENERAL OPERATION

Read) undersiand, and follow all instructions in the manual

and on the machine before starting, Only allow responsible adults, who are iamiliar with the

Instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade,

Вe sure the area is clear of other people before mowing, Stop machine И anyone enters the area,

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it af anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting-

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the intluence of

alcohol or drugs Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the madhine into a trailer or truck.

II Cl riDP ADPQATiriM

II# ^ t* |^1и«гГ1(гт. I IvJly

Slopes are a major factor related to ioss-of-control and tipover accidents, which can result in severe injury or death. All slopes

require extra caution If you cannot back up the slope or if you feet uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across,.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall grass can hide obstacles.-

Use slow speed. Choose a low gear so that you wilt not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights toimprove stabiiity,

Use extra care with grass catchers or other attachments.

These can change the stability of the machine

Keep all movement on the slopes s/owand gradual Do not make sudden changes in speed or direction.

Avoid starting or stopping ort a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope,

DO NOT:

- Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible,

» Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over If a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause

sliding.

» Do not try to stabili2e the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

fii« >v»ril Iwl*» •bSw I 1

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity Never assume that children will remain where you Iasi saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult,

« Be alert and turn machine off If children enter the area.

• Before and when backing, look behind and down for small

children

• Never car^ children. They may fail off and be seriously

injured or interfere with safe machine operation,

• Never allow chiidren to operate the machirte, “ Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

SERVICE

IV.

Use extracare In handling gasoline and otherfuels. They are flammable and vapors are explosive.

- Use only an approved container,

- Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling. Do not smoke

- Never refuel the machine indoors,

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition,.

Never tamper with safety devices. Check their proper operation regularly

Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catchercomponents are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when nec essary

Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently, Adjust and service as required

Look for this symbol to point out impor

tant safety precautions. It means

CAUTiON!!! BECOiVIE ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making

repairs.

CONGRATULATiONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac tured to give you the best possible dependability and

performance. ^ Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent well-

trained technicians and the proper tools to service or repair this tractor. ^

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor nrooeriv Always observe the “SAFETY RULES”. u h y

MODEL

K!| IhiIPCP

iNUIViDtrt

917.252560

SERIAL NUMBER

DATE OF PURCHASE

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THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod uct, Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

« Read and observe the safety ruies,

* Followaregularschedufe in maintaining, caringforand

using your tractor.

« Foltow the instructions under “Customer Responsibili

ties” and “Storage” sections of this owner’s manuaf.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine's exhaust system is equipped vyith a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is availabie through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual),

PRODUCT SIPECiFiCATiOiSJS

HORSEPOWER; GASOLINE CAPACITY

AND TYPE; OIL TYPE (API-SF/SG):

OIL CAPACITY:

SPARK PLUG: (GAP: .030“)

VALVE CLEARANCE;

GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM:

BLADE BOLT TORQUE:

IQuQ

3.5 GALLONS UNLEADED REGULAR

SAE 30 (above 32“ F) SAE 5W'30 (below 32°F)

3,0 PINTS

CHAMPION RJ-19LM STD361458

INTAKE: 004" - ,006" EXHAUST: .007" - 009"

FORWARD:

1st 1.14 ■ 2nd t .50 3rd 2 34 4th 3.50 5th 4.50 6th 5,70

REVERSE; 1.80 FRONT: 14PSI

REAR: 10PSI 3 AMPS BATTERY

5 AMPS HEADLIGHTS

30-35 FT. LBS.

LiMiTED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

workmanship" manual, Sears wiJ! repair or replace, free of charge, any parts found to be defective in materia! or

This Warranty does not cover: “ Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners and belts

» Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. » Repairs necessary because of operator abuse, rtegligence, Improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner’s manual,

" Riding equipment used for commercial or rental purposes,

f purchase, if this riding equipment is maintained, lubricated and tuned up according to the

_ LIMITED 90 DAY WARRANTY ON BATTERY

workmaf^in flirt i included with this riding equipment proves defective in material or

worKmansnip and our testing determines the battery wit! not hold a charge. Sears will replace the battery at no charge.

STOTKPmTMENT'fN™ uSfL to the nearest sears service

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS. ROEBUCK AND CO-, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES....................................................... „.„,......2

PRODUCT SPECIFICATIONS......

CUSTOMER RESPONSIBILITIES WARRANTY

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................ 3,15-18

TRACTOR ACCESSORIES................................................ 5

ASSEMBLY OPERATION

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7-10 11-14

INDEX

Electrical:

interlocks and Relays

Schematic........................

Wiring Diagram

Engine:

Air Filter Air Screen Cooling Fins, Engine Oil Change

Oil Level................................

Oil Type

Preparation ................

Repair Parts ......................

Starting Storage

Filler:

Air Filter...............................

Fuei,,,,..

Fuel;

Type

Storage

Fuse ....... .

Hood Reffloval/lnstallation......._____

Leveling Mower Deck., .,---------Lubrication:

Chart .................

Maintenance Schedule .........

Mower;

Adjustment, Front-to-Back, 20 Adjustment, Side-to-Side ,...

Blade Sharpening

Blade Replacement......................

Cutting Height

Installation

Operation

Removal Mowing Tips

Mufiler....................

Spark Arrester

Oil:

Cold Weather Conditions,.

Engine

Storage

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AccessoriesAdjustments;

Brake........................................... 21

Carburetor.................................... 24

Mower

Throttle Control Gable

Air Filter, Engine,.......................... 17-18

Air Screen, Engine

Assembly.-

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Front'TO"Back-.. Slde-To-Side

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7-10

20 20 23

Battery:

Charging ...................................... .. 8

Cleaning.................................... 17

installation

Levels................................... 8,16

Preparation .........

Starting with Weak Battery ....... 22

Storage .......................................

Terminals

Beit:

Motion Drive

Removal/Replacement —21

Mower Blade(s)

Removal/Replacement ..........

Blade:

Sharpening ...............................

Replacement

Brake Adjustment...

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...... 8

Carburetor Adjustment...................... 24

Controls, Tractor ................................

Customer Responsibilities

Errgine:

Air Filter .-....

Air Screen, Engine Cooling Fins, Engine

Engine Oil.............................

Fuel Filter Spark Plug(s)

Tractor:

Battery,..,. Blade..,.--------------Lubrication Chart Maintenance Schedule

Tire Care ................ 8,16,22

Transaxte

Cutting Height, Mower................... 12

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17-18

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MAINTENANCE SCHEDULE.............................................. 15

SERVICE AND ADJUSTMENTS STORAGE

TROUBLESHOOTING

REPAIR PARTS - TRACTOR..............

REPAIR PARTS - ENGINE............................................ 48-53

PARTS ORDERING/SERVICE

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........................ 30-47

.................... BACK COVER

Operation ...................

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30-47

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17-18

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17-18

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13,17

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13,17

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3,-40

Operating Mower . .................

Options;

AcilPiiiRdriAK

Spark Arrester,.

Parking Brake ........

Parts Bag __________________ Parts, Replacement/Repair

Product Specificaliorts

Repair Parts ...........................,...

Safety Rules Seat

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Service and Adjustments

Carburetor

.15

20 16 16 12

Fuse...,-,,.,.,.,.....,,,.....

Hood Removayinstallation, Motion Drive Belt

Removal/Replacement,

Mower Belt{s)

Removal/Replacement.

Mower Adjustment

Front-to-Bgck ...

Side-to-Side.................

Mower Removal

Tire Care .............

Spark Plug(s).......

Specifications

Starting the Engine ............

Steering Wheel ........

Stopping the Tractor

Storage....

Throltie Control Cable Adjustment

Tires...........................................

Trouble Shooting Chart Transaxle

Warranty.....................................

Wiring Diagram ........................

-Wiring Schematic

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26-27

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19-24

...11-14

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6 „„ 30-47 .

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.„.30-47

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21 ,— '¿.Л

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,-,8,16,22

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.,.„13-14

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7,22

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23 ..8,16,22 .,„.,.,26-27

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,„30

ACCESSORIES AND ATTACHMENTS

These accessortes and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these Items for you when you provide the mode! number of your tractor.

ENGINE

MAINTENANCE

performance

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you. This iisf was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your mode!. Contact your nearest Sears store for the

accessories and attachments that are available lor your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in., Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn, Two Permanex containers hold 30-gallon plastic bags

BUMPER protects front end of tractor from damage, CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and doily

CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roofs, 36-inch swath, 24 hardened steel coring tips, 150 !b. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster,

front nose roller canters in front of mower deck to reduce

chances of "scaiping" on uneven terrain, GANG HITCH lets you tow 2 or3 pull-behind attachments at once,

such as sweepers, defhatchers, aerators (not for use with rollers, carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of “scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKE/DITHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TIME DETHATCHER covers 36-fnch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) wilhout changing blades. For models not equipped as 3-in-1 Convertible mowers. See “MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck,, Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up fo390 lbs ofweight. Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left orright. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with lire chains and wheel weights and/or rear drawbar weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat,, 6-inch diameter spout discharges snow 10 to 50 feel. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying and hand heid wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecti cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertiilzing, and weed kill ing easy, Sfoadcast spreaders are also useful for granular de icers and sand. ,

SWEEPERS let you collect grass dippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own buiìt-in lift and depth control system and does NOT require a sleeve hitch. Fits any iawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for delhafching, aerating, hilling., without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ASS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer Optional accessories Include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-voit amber caution light for mounting on cab top.

VACS for powerful coileclion of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

plac6s„ VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 ib. weight WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

Meta!

Screws

#10-16 X 1/2

{1} Locknut 3/8-24

(1) Large Flat Washer

(1) Shoulder Soft 5/16-18 (1) Hex Boit 1/2-13 x 1

Parts packed separately in carton

Seat

Parts Bag

■r'

, ;• i

Steering

Boot

Mulcher

Plata

Sattery acscl

Owner’s Manya!

Parts bag contents not shown full size

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10x5/8 (2) Lock Washers #10

(2) We id Nuts #10

(2) Washers 3/16x3/4x16 Gauge

pu»

(2) Hex Boits 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

|{2) Washers 9/32 x 5/8x16 Gauge

(2) Lock Washers 1/4

(2) Shoulder

Boits

(2) Latch Hook

Assemblys

Steering

Bushing

Steering

Wheel

Adapter

(2) Washers 3/8 X 7/8 X 14 Gauge

j, (2) Genter-

iock Nuts

(2) Keys

Steering Wheel

Insert

Battery Caps

and Instructions

ASSEMBLY

Your new tractor has been assembisd at the factory with exception of those parts left unassembled for shipping purposes. To ensure sale and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wiii make assembly easier. Standard wrench sizes are listed.

{1) 5/16" wrench {2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench (1) 3/4" socket with drive ratchet When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

“ Remove ail accessible loose parts and parts cartons

from carton (See page 6).

■> Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

“ Check for any additional loose parts or cartons and

remove,

(1) 9/16* wrench (1) Phillips screwdriver Utility knife

Tire pressure gauge

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

Slide the steering bushing over the steering shaft. Raise steering shaft forward until screw holes in dash

line up with steering bushing* instali two (2) sheet metal screws and tighten securely*

Position steering boot over steering shaft. Place tabs of steering boot over tab slots in dash and

push down to secure. Slide steering wheel adapteronto upper steering shaft. Position front wheels of the tractor so they are pointing

straight forward* Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

Assemble large flat washer and 3/8-24 locknut and tighten securely..

Snap steering wheel insert into center of steering

wheel.

Remove protective plastic from tractor hood and grill.

iMPORTANT:GHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 7)

" Raise attachment lift lever to its highest position.

“ Release parking brake by depressing clutch/brake

pedal., ® Place gearshift ¡ever in neutra! (N) position* " Roil tractor backwards off skid.

" Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Figs. 2A arid 2B)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if accidentally in contact with battery acid. Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger wiil extend Its life

•* See instructions packed with vent caps in parts bag. » Lift hood to raised position. « Remove battery from tractor to fill with acid and charge,.

To remove battery, remove terminal guard and battery bolts securing battery to tractor,

' Fit! battery with acid. Fii! each cell until it reaches the

bottom of the vent wells. Do not overfill.

» Allow battery to stand and settle for at least thirty

minutes. After standing, check the battery cel! acid level, if beiow the vent wells, add more acid until the correct level is reached,,

While battery is standing (afteradding acid) and later, while

battery is being charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

» Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger. Observe all safety precau tions required for battery charging.

■> Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free water

« install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry. .

" Check battery case for leakage to make sure that no

damage has occurred in handiing.

» Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gaiion plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

» Follow instructions on how to install battery.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

■> Remove cardboard packing on seat pan. “ Place seat on seat pan and assemble shoulder bolt. “ Assemble adjustment bolt, lockwasherandtiatwasher

loosely , Do not tighten. = Tighten shoulder bolt securely. = Lower seat into operating position and sit on seat.

- Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down.

” Get off seat without moving its adjusted position, “ Raise seat and tighten adjustment bolt securely.

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure Is important for best cutting performance.

Reduce tire pressure to PS! shown in “PRODUCT SPECIFiCATIONS” on page 3 of this manual

CHECK DECK LEVELHESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,-

CHECK FOR PROPER POSITIOIM OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctiy

CHECK BRAKE SYSTEM

After you ¡earn how to operate your tractor, check to see that the brake is properly adjusted. See ‘TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

INSTALL BATTERY (See Figs. 4A and 4B)

CAUTION: Do not short battery termi nals. Before instalfinp battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden tal grounding."

w w

“ Lift hood to raised position. ® Be sure battery drain tube has not come loose and Is

securely attached to drain in ijattery tray.

« Lower battery into battery tray with terminals to front of

tractor,

* Position terminal guard over battery and install battery

bolts through guard mounting hoies and into threaded

» Tighten battery boits securely, but do not overtighten. ® Open terminal access doors, * First connect RED battery cable to positive (+) battery

terminal with hex boit, flat washer, lock washer and hex

nut as shown. Tighten securely,

® Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex baft, flat washer, lock washer and hex nut. Tighten securely.

® C lose termin a I access doo rs.

Use terminal access doors for:

« Inspection for secure connections (to tighten hard

ware). ® I nspectio n fo r corrosion. » Testing battery. * Jumping (if required),

® Periodic charging.

nn <5!linnnri nistP

* *

FIG. 4B

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a fiat level surface. ® Adjust mower to desired cutting height (See ‘TO AD

JUST MOWER CUTTiNQ HEIGHT’ in the Operation section of this manuaJ),

0 With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 locknut and tighten securely.

* Repeat for opposite side installing gauge wheel in

same adjustment hole.

FIG.5

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 6A St 6B)

* Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down. ® Tighten hardware securely. “ Raise and hold deflector shield in upright position. a Place front of mulcher plate over front of mower deck

opening and slide into place, as shown,,

‘ Hook front latch into hole on front of mower deck,

■> Hook rear latch into hole on back of mower deck.

CAUTION; Do not remove discharge

n. guard from mower. Raise and hold

C- ) and allow it to rest on plate while in

guard when attaching mulcher plate

....

operation.

TO CONVERT TO BAOGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT, PLEASE REVIEW THE FOLLOWING CHECKLIST: / AI! assembly instructions have been completed.

/ No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps),

/ Seat is adjusted comfortably and tightened securely, / All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the facloiV).

/ Be sure mower deck is properly leveled side-to-s1de/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling),

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

V Engine oil is at proper level. V Fuel tank is tilled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S iyiANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Our tractors conform to the safety standards of the American National Standards institute.

THROTTLE CONTROL: Used for starting and controlling

engine speed.

CHOKE CONTROL: Used for starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for clutching and braking

the tractor and starting the engine.

HEIGHT ADJUSTMENT KNOB; Used to adjust the mower

cutting height

IGNITION SWITCH: Used for starting and stopping the

engine,

LIGHT SWITCH: Turns the headlights on and off.

AMMETER: ind icates charging (+) or discharging (-) of

battery.

FIG. 7

ATTACHMENT CLUTCH LEVER: Used to engage the

mower biades, or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

ATTACHMENT LIFT LEVER: Used to raise and lowerthe

mower deck or other attachments mounted to your tractor.

PARKING BRAKE LEVER: LocksCiutch/Brake Pedallnto

the brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

OPERÄTIOM

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE {See Fig. 8)

Youriractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

« Depress clutch/brake pedal into fuil “BRAKE" position

and hold.

0 Place parking brake lever in “ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 8)

MOWER BLADES -

o Move attachment clutch lever to “DISENGAGED" po

sition GROUND DRIVE “ Depress clutch/brake pedal into full "BRAKE" position, “ Move gearshift lever to neutral (N) position. ENGINE" » Move throttle control to slow {-m) position.

NOTE: Failure to move throttle control to slow {•«•)

position and allowing engine to idle before stopping may cause engine to “backfire",

0 Turn ignition key to "OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use. “ Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause “browning” of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas.

6 A

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle, " Operating engine at less than full throttle reduces the

battery charging rate.

« Fuli throttle offers the best bagging and mower perfor

mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine . Do not use to start a warm engine,

® To engage choke control, puli knob out. Slowly push

knob in to disengage.

CAUTION: Always stop tractor com pletely, as described above, before leav ing the operator’s position; to empty grass catcher, etc.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement Is controlled by the

gearshift lever. ” Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) positlon.

0 Move gearshift lever to desired position.

“ Slowiy release ciutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTIIMG HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust

ment knob in desired direction.

« Turn knob clockwise to raise cutting height ” Turn knob counterciockwise to lower cutting

height

The cutting height range is approximately 1 -1/2” to 4”. The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed..

» The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

® For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment dutch engaged will shut off the engine.

* Select desired height of cut » Lower mower with attachment ilft control « Start mower blades by engaging attachment dutch

control.

• TO STOP MOWER BLADES - disengage attachment dutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis charge guard in place.

• Move gearshift lever to 1 si gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement,

» To restart movement, slowly release parking brake and

clutch/brake pedal.

» Make all turns slowly,

TO TRANSPORT

« Raise attachment lift to highest position with attach

ment lift control-

= When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is dosed and secured to tractor., Use an appropriate means of tying hood to tractor (rope, cord, etc.),

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

“ The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil = Check engine oil with tractor on ¡eve! ground, " Remove oil fill cap/dipstick and wipe dean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL" mark on dipstick is reached. Do not overfi!!.

“ For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).

” To change engine oil, see the Customer Responsibili

ties section in this manual.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15“ and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

if slowing Is necessary, move throttle control lever to slower position.

If stopping Is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

ADD GASOLINE

« Fill fuel tank. Use fresh, dean, regular unleaded

gasoline. (Use of leaded gasoiinewill Increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW В2 Щ 0' ^С ), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING,

WARNING: Experience indicates that alcohol blended fuels (called gasohoi or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine white in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions tor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine,

* Depress clutch/brake pedal and set parking brake,, « Place gearshift iever in neutral (N) position, « Move attachment clutch to "DiSENGAGED” position. * Puii choke control out to choke (|\[) position for coid

engine start. For warm engine start do not use choke control.,

* Move throttle control to midway between fast (•%>) and

slow (•m) positions.

« Insert key into ignition and turn key ciockwise to "START’

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle contro! to fast

position, wait a few minutes and try again. * When engine starts, siowly push choke control in. * Move throttle control to fast (-^) position

■> Allow engine to warm up tor a few minutes before engaging drive or attachments.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32®F), the carburetor iuei mixture

may need to be adjusted for best engine performance. See ’TO ADJUST CARBURETOR” in the Service and Adjust ments section of this manual.

MOWING TIPS

» Tire chains cannot be used when the mower housing

is attached to tractor.

“ Mower should be properly leveled for best mowing

performance. See ‘TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

" The [eft hand side of mower should be used for trim

ming.

" Drive so that dippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This wili result in a more even distribution of

clippings and more uniform cutting.

- When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig 10 ).

<■ If grass is extremely tail, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut reiatively high; the second to the desired height.

" Do not mow grass when it Is wet. Wet grass wilt plug

mower and leave undesirable dumps. Allow grass to dry before mowing.

“ Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis charge of materia!. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOB BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

» The special mulching blade will recut the grass clip

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed,. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wili provide the best recutting action of the blades

' Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newiy cut area will not be exposed to the direct sun.

* For best results, adjust the mower cutting height so that

the mower cuts off oniy the top one-third of the grass

blades (See Fig, 11). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

FIG-11

Certain types of grass and grass conditions may re

quire that an area be mulched a second time to

completely hide the clippings, When doing a second

cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the iawn.

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FfLL !N DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Beitfs] Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil Clean Air Filler Clean Air Screen inspect MuflleriSpark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins ^ 2

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more olten whtn aperaling under a heavy !oad or in high ambient temperatures

2 - Service more often when operating in dirty or dusty oottcJitions 3 - If Equipped with oil tittBr, chattga bit every SO hours 4 - Replace blades more oltsn vehsrt mowing In sandy sail

✓

.......

^^3.3

✓ a

✓

SERVICE DATES

✓ t

✓

^ s

✓

S ■ tl equipped with adjuslabie system5 ■ Not required if equipped with maintenance-lrea battery 7 - Tighten front atria pivot boil to 35 It -tbs. mattimum

Do not overtighten

......

GENERAL RECOSyiMENDATlONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full vaiue from the warranty, operator must maintain

tractor as instructed in this manual..

Some adjustments will need to be made periodicaily to properly maintain your tractor

All adjustments in the Service and Adjustments section of this manual should be checked at ieast once each season.

" Once a year you should replace the spark plug, dean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-tuet mixture and heip your engine run better

and last longer.

BEFORE EACH USE

» Check engine oil level

- Check brake operation " Check tire pressure.

■> Check for ioose fasteners.

LUBRICATION CHART

(D SPINDLE ZERK

(g) FRONT WHEEL

BEARING ZERK

® ATTACHMENT

CLUTCH PiVOTfS)

{]) SAE 30 OR 10W30 MOTOR OIL <D GENERAL PURPOSE GREASE

(D REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

SPINDLE ZERK(D

FRONT WHEEL (D

BEARING ZERK

ENGINE (D

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte

nance,

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted, (See TO ADJUST BRAKE” in the Service and Adjust ments section of this manual)

TIRES

" Maintain proper air pressure in all tires (See “PROD

UCT SPECIFICATIONS" ОП page 3 of this manual).

* Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

* Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

" Raise mower to highest position to allow access to

blades

* Remove hexboit, iockwasherandflatwashersecuring

blade.

* Install newi or resharpened blade with trailing edge up

towards deck as shown,

® Reassemble hex bolt, lock washer and Hat washer in

exact order as shown

® Tighten bolt securely (30-35 Ft, Lbs. torque), IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade - but if you

do, be sure the blade is balanced-

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine,

■> The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower.

» To check blade balance, you will need a 5/8” diameter

steel bolt, pin, or a cone balancer (When using a cone balancer, follow the instructions supplied with bal ancer),.

" Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE; Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

BATTERY (See Fig. 14)

Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life, ® Acid solution level in each battery cell should be even

with bottoms of vent wells. Add only distilled or iron free

water if necessary. Do not overfill.

“ Keep battery and terminals clean,

“ Keep battery bolts tight ” Keep vent caps tight and small vent holes in caps open,. " Recharge at 6 amperes for 1 hour.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to 'leak'’ power.

' Remove terminal guard,

0 Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

« Wash battery with solution of lour tablespoons of

baking soda to one gallon of water. Be careful not to get the soda solution into the cells.

« Rinse the battery with plain water and dry.

0 Clean terminals and battery cable ends with wire

brush until bright “ Coat terminals with grease or petroleum jelly " Reinstall battery (See “INSTALL BATTERY" in the

Assembly section of this manuaf).

V-BELTS

Check V-beits for deterioration and wear after 100 hours of operation and repiace if necessary. The belts are not adjustable. Replace belts If they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

Afteroil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual.

Use gauge on oil fill dipstick for checking level. Be sure

dipstick cap is tightened securely for accurate reading.

Keep oil at “FULL" line on dipstick.

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-7уГТ~

“20®

“F "C .30"

ТЕМРЁНАТиНЕ RAWee ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

0" ЗО*" 32’ 40^

20" -tO" 0" 10* 20“ 30“ 40“

improve starting in cold weather, these multi-viscosity oils will result In increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig.15)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG. * Be sure tractor Is on level surface. ” Oil will drain more freely when warm. ” Catch oil in a suitable container, ® Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oil.

® Remove drain plug.

Л.

60' 80“ 1Й0"

-C?

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Glean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every 100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions " Remove knob(s) and cover, TO SERVICE PRE-CLEANER " Slide foam pre-cleaner off cartridge, o Wash it in liquid detergent and water. ® Squeeze it dry in a clean cloth.

• Saturate it in engine oil* Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

» If very dirty or damaged, repiace pre-cleaner.

' Reinstall pre-cleaner over cartridge. , Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartridge plate. « Carefully remove cartridge to prevent debris from

entering carburetor.

' Clean cartridge by tapping gently on flat surface. Ifvery

dirty or damaged, replace cartridge.

» Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

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