Craftsman 917252520 Owner’s Manual

MODEL NUMBER 917.252520
Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
OWNER'S MANUAL
OC, onvertlble
CAUTION: Read and follow all safety rules and instructions before operating this_equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-800-659-5917
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES A
I. GENERAL OPERATION
Read, understand, and follow all instructions inthe manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area isclear ofother people before mowing. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware ofthe mower discharge direction and do not point it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before tuming.
Never leave a running machine unattended. Always tum off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch fortrafficwhen operating near or crossingroadways.
Use extra care when loading or unloading the machine into a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, whichcan result insevere injuryordeath. All slopes require extra caution. Ifyou cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mowupand downslopes,notacross.
Removeobstaclessuchasrocks,treelimbs,etc.
Watch for holes, ruts, or bumps. Uneven terrain could overtumthe machine. Tallgrasscanhideobstacles.
Use slowspeed. Choosea lowgearsothatyouwillnothave tostoporshiftwhileon theslope.
Follow the manufacturer'srecommendationsfor wheel weightsorcounterweightstoimprovestability.
Use extracare with grass catchers or otherattachments. Thesecanchangethestabilityofthemachine.
Keepall movementonthe slopesslowandgradual. Do not makesuddenchangesinspeedordirection.
Avoidstartingorstoppingona slope. Iftireslosetraction, disengagethe bladesandproceedslowlystraightdownthe
slope.
DO NOT: .......
Do not tu.mon slopes unless necessary, and then,turn slowly ano graaually downhill, if possible.
Do not mow near drolPoffs, ditches, or embankments. The mower could suddenly tum over if a wheel is over the edge
of a cliffor ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine bypuffingyour foot onthe ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occurifthe operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keepchildrenoutofthemowingarea andunderthewatchful careofanother responsibleadult.
Bealertandrummachineoffifchildrenenterthearea.
Beforeandwhenbacking,lookbehindanddownfor small
children.
Never carry children. They may fall off and be seriously injuredorinterferewithsafe machineoperation.
Neverallowchildrento operatethe machine.
Use extracare when approachingblindcomers, shrubs,
trees,or otherobjectsthatmayobscurevision.
IV. SERVICE
Useextracareinhandlinggasolineandotherfuels.They are flammableandvaporsareexplosive.
Useonlyan approvedcontainer. Never removegas cap or add fuel with the engine
running.Allowenginetocoolbefore refueling.Do not smoke.
Neverrefuelthe machineindoors. Neverstorethemachineorfuel containerinsidewhere thereisanopenflame,suchas awaterheater.
Neverruna machineinsidea closedarea.
Keepnutsandbolts,especiallybladeattachmentbolts,tight andkeepequipmentingoodcondition.
Never tamper with safety devices. Check their proper operationregularly.
Keepmachinefreeofgrass,leaves,orotherdebrisbuild-up. Clean oilor fuel spillage. Allow machineto coolbefore
storing.
Stop and inspectthe equipmentif you strike an object. Repair,if necessary,beforerestarting.
Nevermakeadjustmentsor repairswiththeenginerunning.
Grasscatchercomponentsaresubjecttowear,damage,and
deterioration,whichcould expose movingparts or allow objectsto be thrown. Frequentlycheckcomponentsand replacewithmanufacturer'srecommendedparts,whennec- essary.
Mowerbladesare sharpandcan cut. Wrap the blade(s)or
weargloves,anduseextracaution whenservicingthem.
Check brake operationfrequently. Adjustand service as
required.
A ook for this symbol to point out im-
A
portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it c=mnot contact
spark plug In order to prevent accidental starting when eetting up, transporting, adjusting or making repairs.
A WARNING A
The engine exhaust from this product con- tains cl_emicals known to the State of Califor-
n|a to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS on your purchase of a Seare- Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-
trained technicians and the propertoolstoservice or repair
this tractor. Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".
MODEL
NUMBER 917.252520
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458 VALVE CLEARANCE: INTAKE: .005" - .007"
EXHAUST: .009" - .011"
GROUND SPEED (MPH): FORWARD:
I st 1.02 2nd 1.35
3rd 2.10 4th 3.14
5th 4.00 6th 5.12
REVERSE: 1.58 TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unlessthe engine's exhaust system isequipped i_ with a spark arrester meeting applicable local or state laws
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Followa regular schedule inmaintaining, caringfor and
using your tractor.
Followthe instructions under =Customer Responsibili- ties" and "Storage" sections of this owner's manual.
(ifany). If a spark arrester is used, itshould be maintained in effective working order by the operator.
In the state of Califomia the above is required by law (Section 4442 of the California Public Resources Code). Otherstates may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or workmanship.
This Warranty does not cover.
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
.... LIMITED 90 DAYWARRANTY ON BA'n'ERY
For ninety(90) days from date of purchase, if any batteryincludedwiththis ridingequipmentproves defecti,_ein materialor workmanshipand ourtestingdeterminesthe batterywillnotholda charge,Searswillreplacethebatteryatnocharge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal fights, and you may also have other rightswhich may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF CONTENTS
SAFETY RULES ................. ........................................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ...................... _........................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
INDEX
A
Accessories ............................................ 5
Adjustments:
Brake ........................................... 22
Carburetor ................................... 25
Mower:.
Front-To-Back ........................ 21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine ................................. 18
Air Screen, Engine ............................. 18
Assembly ........................................... 7-9
B
Battery:
Charging .................................... 7-8
Cleaning ...................................... 17
Connecting ................................. 7-8
Starting with Weak Battery ......... 23
Storage ....................................... 26
Terminals .................................... 17
Belts:
Motion Drive
RemovaVReplacement ........... 22
Mower Blade Drive
Removal/Replacement ........... 22
Blade:
Sharpening .................................. 16
Replacement ............................... 16
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 25
Controls, Tractor ................................ 11
Customer Responsibilities ............. 15-19
Engine:
Air Filter ................................... 18
Air Screen, Engine .................. 18
Battery ..................................... 17
Cooling Fins, Engine ............... 18
Engine Oil ............................... 17
Fuel Filter ................................. 19
Spark Plugs ............................. 19
Tractor:.
Blades ..................................... 16
Lubdcation Chart ..................... 15
Maintenance Schedule ........... 15
Tire Care ......................... 8,16,23
Cutting Height, Mower ....................... 12
Electrical:
Interlocksand Relays ................. 24
Schematic...................................29
WiringDiagram...........................30
Engine:
AirFilter....................................... 18
AirScreen................................... 18
CoolingFins,Engine................... 18
OilChange.................................. 17
Oil Level................................. 13,17
OilType....................................... 17
Preparation.................................13
RepairParts...........................48-53
Starting........................................ 14
Storage....................................... 26
Filters:
Air................................................18
Fuel............................................. 19
Fuel:
Type ............................................ 13
Storage.......................................26
Fuse ...................................................24
GaugeWheels .....................................8
HoodRemoval/Installation.................24
LevelingMower Deck.........................21
LubricationChart................................ 15
MaintenanceSchedule ...................... 15
Mower:.
Adjustment, Front-to-Back..........21
Adjustment,Side-to-Side............21
BladeSharpening....................... 16
BladeReplacement..................... 16
Cutting_eight ............................. 12
Installation...................................20
Operation.................................... 13
Removal......................................20
MowingTips....................................... 14
Muffler................................................19
SparkArrester..........................3,40
MulcherPlate..................................... 10
OPERATION .......................................................... 10-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS- TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
E
Oil:
Cold Weather Conditions ....... 13,17
Engine ......................................... 17
Storage ....................................... 26
Operation ...................................... 10-14
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester .......................... 3,40
Parking Brake ................................ 11-12
Parts Bag ............................................. 6
Pads, Replacement/Repair ........... 30-47
Product Specifications........................... 3
O
P
R
F
Repair Parts .................................. 30-47
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 20-25
Brake ........................................... 22
G
H
L
M
Carburetor ............... _................... 25
Fuse ............................................ 24
Hood Removal/Installation .......... 24
Motion Ddve Belt
Removal/Replacement ........... 22
Mower Blade Ddve Belt
Removal/Replacement ........... 22
Mower Adjustment:
Front-to-Back ......................... 21
Side-to-Side ........................... 21
Mower Installation ....................... 20
Mower Removal .......................... 20
Tire Care ............................. 8,16,23
Slope Guide Sheet ............................. 55
Spark Plugs ........................................ 19
Specifications ....................................... 3
Starting the Engine ............. .......... 13-14
Steedng Wheel ................................ 7,23
Stopping the Tractor...--........................ 12
Storage ............................................... 26
T
Throttle Control Cable Adjustment ..... 24
Tires ........................................... 8,16,23
Trouble Shooting Chart .................. 27_28
Transaxle Repair Parts................. 46-47
W
Warranty ............................................... 3
Wiring Diagram .................................. 30
Wiring Schematic ............................... 29
4
ACCESSORIES AND ATTACHMENTS
TheseaccessoriesandattachmentswereavailablethroughmostSearsretailoutletsandservicecenterswhenthetractorwaspurchased. MostSearsstorescanorderthese itemsfor youwhenyouprovidethe modelnumberofyourtractor.
ENGINE
SPARK PLUG GAS CAN ENGINE OIL
FUEL STABILIZER NR RLTER
_IAINTENANCE
BLADES BELTS
%
PERFORMANCE
Searsoffersawidevarietyofattachmentsthatfityourtractor.Manyoftheseare listedbelowwithbriefexplanationsof howtheycanhelp
you. Thislistwas currentatthetimeofpublication;however,itmaychangeinfuture years- moreattachmentsmaybe added,changes
maybe made intheseattachments,orsomemaynolongerbe availableorfityourmodel. Contact your nearest Sears store for the accessodes and attachments that are available for your tractor.
Mostoftheseattachmentsdo notrequireadditionalhitchesor conversionkits(thosethatdo are indicated)andare designedforeasy attachingand detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags.
BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront ofmower decktoreduce chances of "scalping" on uneven terrain.
GANG HITCH letsyou tow 2 or3 pull-behind attachments atonce, such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves tolawn surface foreasy pickup. Twenty springtine
teeth. Useful to prepare bare areas forseeding. Available forfront or rear m_)unting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible mowers. See =MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs.ofweight. Rounded
edges prevent harm to turf. Adjustable scraper automatically cleans drum.
SNOW BLADEforsnowremovalonly. 14-inchhigh,48-inchwide
bladeclears42-inchpathwhenangledleftorright.Raises,lowers
withsidelever.Adjustableskids;replaceable,reversiblescraper
bar. (Usewithtirechainsandwheelweightsand/orreardrawbar
weight.)
SNOWI"HROWERhas40-inchswath. Drum-typeaugerhandles powderyand wet/heavysnow. Mountseasilywith simple pin arrangement.Dischargechuteadjustsfrom tractorseaL 6-inch
diameterspoutdischargessnow10 to 50 feet. Liftcontrolledat tractorseat. (Use withchains and wheel weights and/or rear
drawbarweight.) SPRAYERS use 12-voltDC electricmotorthat connectstothe
tractorbattery or other 12-volt source. Includes boomsfor automaticsprayingandhandheldwandforspotspraying.Wand
has adjustablespraypattern. For applyingherbicides,insecti- cides,fungicides andliquidfertilizers.
SPREADER/SEEDERS makeseeding, fertilizing, andweedkill- ingeasy. Broadcastspreadersare alsousefulfor granularde-
icersandsand.
SWEEPERS letyoucollectgrassclippingsand leaves.
TILLERhas5 hpengineand 36-inchswathtoprepareseedbeds, cultivateandcompostgardenresidue.Tillerhasitsownbuilt-in
liftanddepthcontrolsystemanddoesNOTrequireasleevehitch. Fitsanylawn,yardorgardentractor.Simplyhookuptothetractor
drawbar and go! Optional accessories convert unit for dethatching,aerating,hilling...withouttools.
TIRE CHAINS are heavyduty;closelyspacedextra-largecross linksgivesmoothride,outstandingtraction.
TRACTOR CAB has heavydutyvinylfabric over tubularsteel frame,ABSplastictop;clearplasticwindshieldoffers360degree
visibility.Hingedmetaldoorswithcatch. Keepsoperatorwarm
and dry. Remove vinylsides and windshieldsfor use as sun protectorin summer. Optional accessories include: ,tinted/
temperedsolidsafetyglasswindshieldwithhandoperateowiper;, 12-voltambercautionlightformountingon,cabtop.
VACSforpowerfulcollectionofheavygrassclippingsandleaves. Optional wand attachment to pickup debris in hard-to-reach places. VAC/CHIPPER includesa chipper-shredder.
WEIGHT BRACKET fordrawbarforsnowremovalapplications. Uses(1) 55 lb. weight.
WHEEL WEIGHTS for rearwheelsprovideneededtractionfor snowremovalordozingheavymaterials.
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(2) Sheet
(_ t Metal '
k_) P,lsclrgw%
knut 3/8-24
(1) Large Flat Washer
I , Ill
Parts packed separately in carton
Seat
Steering
Boot
Steering
Wheel
Video
Cassette
Mulcher
Plate
(1) Shoulder Bolt 5/16-18
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #10
(_ (2) Weld Nuts #10 '
. shers 3/16 x 314x 16 Gauge __
(1) Hex Bolt 1/2-13 x 1
(1) Lock Washer 1/2
-I lllllllMIllllllI!IU
(2) Hex 1/4-20 x 3/4
Manual Pa_s Bag
Parts bag contents not shown full size
/F_ _ (2)Washers 3/8
(2) Shoulder (/_) ___ x 7/8 x14 Gauge
Bolts \ I_//./(2) Gauge _ (2) Center-
Steering Wheel
Adapter (2) Keys
___(I I I
2) Latch Hook
Assemblys
Wheels _ lock Nuts
Steering Wheel
Insert
_Bo_ (2) Hex Nuts 1/4-20
[2) Washers 9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
Steedng
Bushing
Slope Sheet
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 5/16" wrench (2) 7/16" wrenches
(1) 1/2" wrench (1) 9/16" wrench
(1) 3/4" Socket w/drive rachet Phillips Screwdriver
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6).
Cut, from top to bottom, along lines on all four comers
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Position steering boot over steering shaft.
Place tabs of steering boot over tab slots in dash and
push down to secure.
Slide steering wheel adapter ontouppersteering shaft.
Position front wheels ofthe tractorso they are pointing
straight forward.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
Assei_ble large flat washer and 3/8-24 Iocknut and tighten securely.
Snap steering wheel insert into center of steering
wheel .....
Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment liftlever to itshighest position.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
_.,_.Roll tractor backwards off skid.
Remove banding holdingdischarge guard up against
tractor.
STEERING
__.S WHEEL INSERT
STEERING _ STEERING WHEEL _ I_ BUSHING
ADAPTER _ SCREW
STEERING BOOT
STEERING SHAFT
TABS
POSITION)
STEERING SHAFT , ' '
(SHIPPING _ TAB
PosmoN) .... .....
" ........ - SLOT
--...r|
FIG. 1
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
Remove carboard packingfrom seat pan and lift seat
pan to raised position.
Open battery box door.
Be sure battery drain tube is attached to battery box.
Remove terminal protective caps and discard.
If this battery is put into service after month and year
indicated on label (label Iocafed between terminals) charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to _'ositive (+) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.
Connect BLACK groundingcable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
Close battery box door.
Open battery box door for:.
Inspection for secure connections (to tighten hard- ware).
Inspection for corrosion.
Testing battery.
Jumping (if required).
7 Periodic charging.
ASSEMBLY
DISCARD TERMINAL
POSITIVE (RED)
CABLE
VENT
HOLE_
_ PROTECTIVE CAPS
! HEX FLAT WASHER
LOCK WASHER
NEGATIVE (BLACK) CABLE
BOLT
FIG. 2
SEAT PAN
BOX DOOR
FIG. 3
INSTALL SEAT(See Fig. 4)
Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment bolt, lockwasher and flatwasher loosely. Do not tighten.
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat untila comfortable positionisreached which allows you to press clutch/brake pedal all the way
down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
SEAT
CHECK TIRE PRESSURE
The tires on yourtractorwere overinflated at the factory for shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts inthe Service and Adjustments section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)
Assemble gauge wheels with tractoron a flat level surface.
Adjust mower to c;esiredcutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled sothey are slightlyoffthe ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL MOUNTING
BRACKET "_
SHOULDER BOLT_
ADJUSTMENT B_ _-"
SEAT PAN
LOCK WASHER
LARGE FLAT WASHER
FIG. 4 8
3/8-16
LOCKNUT
_8" WASHER
GAUGE WHEEU
SHOULDER BOLT
FIG. 5
ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 6 & 7)
Installtwo latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
Hook front latch into hole onfront of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge guard from mower. Raise and hold
guard when attaching mulcher plate and allow it to rest on plate while in
operation.
DEFLECTOR
LATCH HOOKS
FIG. 7
HOOK POINTS DOWN
WELD NUT
FROM THE TOP
LOCK
WELD WASHER
LATCH
HOOK
WELD
NUT
WASHER
PLATEMULCHER _ SCREW
LOCK
WASHER
WASHER
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safeplace. Your mower isK6w ready for discharging or installationof
optional grass catcher accessory.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFA C TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructionshave been completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are stillsecure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls--their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the procluct. Learn and understand their meaning.
t
A
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
R N H L
L,
REVERSE NEUTRAL HIGH LOW
PARKING BRAKE
I
M
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize yourselfwiththe locationsof various controlsand adjustments. Save this manual for future reference.
AMMETER
SWITCH
LIGHT
s " " ATTACHMENT
s 4, LIFT LEVER
THROTTLE/CHOKE CONTROL
CLUTCH/BRAKE PEDAL
IGNmON LIFT LEVER PLUNGER
ATTACHMENT
. :- -:-
HEIGHT ADJUSTMENT
KNOB
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades;-or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declmching and brak- ingthe tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
PARKING BRAKE
GEARSHIFT LEVER
FIG. 8
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise and lowerthe mower deck or other attachments mounted toyour tractor.
UFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNmON SWITCH: Used for starting and stopping the engine.
HEIGHT ADJUSTMENT KNOB: Used toadjustthemower
cutting height.
AMMETER: Indicates battery charging (+) or discharging
(-).
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractorisequipped withan operator presence sensing
switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in=ENGAGED" positionand release pressurefrom clutch/brake pedal. Pedal should remain in"BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
THROTTL_ CHOKE
CONTROL
"BRAKE"
POSITION
!
CLUTCH/BRAKE PEDAL
I"DRIVE"POSmON
"ENGAGED"POSmON
"DISENGAGED"
POSITION
PARKING BRAKE
'ENGAGED"POSmON
GEARSHIFT LEVER
"DISENGAGED"
POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 9
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- pletely, as described above, before leav-
ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at fullthrottle.
Operating engine at less than full throttle reduces the
battery charging rate.
Fullthrottle offersthe best bagging and mower perfor- mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 9)
The direction and speed of movement iscontrolled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift and range shift levers to desired posi- tion.
Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
STOPPING (See Fig. 9)
MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po- sition.
GROUND DRIVE -
Depress clutch/brake pedal intofull "BRAKE" positLon.
Move gearshift lever to neutral (N) position. ENGINE -
Move throttle control to slow (NIIb) position. NOTE: Failure to move throttle control to slow (NIIb)
position and allowing engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "OFP position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cuttingheight iscontrolled byturning the height adjust-
ment knob in desired direction.
Turn knob clockwise (F-N) to raise cutting height.
Turn knob counterclockwise (p_)to lower cutting height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn shouldbecutto approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATION
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operatorpresence sens- ing switch. Any attempt by the operator to leave the seat
withthe engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment liftcontrol.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
without either the entire grass catcher, CAUTION: Do not operate the mower
on mowers so equipped, or the dis-
charge guard in place.
ATrACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
"ENGAGED"
POSITION
,"_ LOW
ATrACHMENT UFT LEVER
HIGH POSITION
POSmON
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart-
movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all tums slowly.
TO TRANSPORT
Raise attachment lift to highest position with attach-
ment liftcontrol.
When pushingor towingyour tractor, be sure gearshift
lever isin neutral (N) position.
Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting
yourtractor on atruck oratrailer, besure hood isclosedand secured totractor. Usean appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine inyourtractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oilwith tractor on level ground.
Remove oil fillcap/dipstickand wipe clean, reinsertthe
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until
=FULL" mark on dipstick is reached. Do not overfill.
For coldweather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manual.
_uSACR HARGE
FIG. 10
TO OPERATE ON HILLS
hills with slopes greater than 15° and
CAUTION: Do not drive up or down do not drive across any slope.
Choose the slowest speed before starting up or down hills.
o Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control :ever to slower position.
Ifstopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasolinewill increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can attract moisturewhich leads toseparation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the'gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: RII to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
13
OPERATION
TO START ENGINE (See Fig. 9) ',Wen starting engine for the first time or if engine has run
out of fuel, itwill take extra cranking timeto move fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake.
Place gearshift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control lever to choke ( J\l ) positionfor
cold engine start. Forwarm engine start, move throttle control to fast (,f_) position.
Insertkey intoignitionandturnkey clockwiseto"START" positionand release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
When engine starts, move throttle control to desired position.
Allow engine to warm up for a few minutes before engaging drive or attachments.
NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for bestengine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the rightofthe
machSne. This will result in a more even distributionof clippings and more uniform cutting.
When mowing large areas, start by turning tothe right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until
finished (See Fig. 11 ).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second tothe
desired height. .......
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of
the attachment being used.
l=
/[
(
FIG. 11
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as they fall onto the lawnthey will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulchwith your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
Avoid cuttingyour lawnwhen it is wet. Wet grass tends
toform clumps and interferes withthe mulchingaction. The best time to mow your lawn is the early afternoon.
Atthis time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.
Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.
Change your cutting pattem from week to week. Mow
north to south one week then change to east to west the next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
14
FIG. 12
i n
CUSTOMER RESPONSIBILITIES
AS YOU COMPLETE ._" ..... O':
Check Brake Operation V p V' I
Check Tire Pressure If V' I
T Check for Loose Fasteners If V'7 V'
R Sharpen/Replace Mower Blades VP4
L_-- LubricationChart Ik/ If
Check Battery Level/Recharge !_s
O Clean Battery and Terminals if
Check Transaxle Cooling V p Adjust Blade Belt(s) Tension I_s
AdjustMotion Drive Belt(s) Tension Ks Check Engine Oil Level Ik/ V p
Change Engine Oil _ _12,3 Clean Air Filter _2
E
N Clean AirScreen 1_2
G InspectMuffler/Spark An'ester V'
I Replace Oil Filter (If equipped) _,2
iii i i
i
N Clean Engine Cooling Fins VP2
Replace Spark Plug V' Replace Air Filter Paper Cartridge Ik/2
Replace Fuel Filter ll_
1 - Change more often when operating under a heavy load ocin high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oiltilter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check for loose fasteners.
5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery.
7 - Tighten Iront axle pivot holt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
(_SPINDLE (_)
(_ - FRONT WHEEL (_
BEARING ZERK BEARING ZERK
(_) ATTACHME
CLUTCH PIVOT(S)
PIVOTS
(_) SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE _) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
®
i ii ii
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules When performing any mainte- nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
Maintain proper airpressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
Raise mower to highest position to allow access to
blades.
Remove hex bolt, lockwasher and flat washer secudng
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We donotrecommend sharpening blade- butifyou
do, be sure the blade is balanced.
BLADE _ MANDREL
_ ASSEMBLY
I__''_ TRAIUNG EDGE
FLAT WASHER ____
:::AS.E.
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 13
TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can besharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer).
Slide blade on toan unthreaded portionofthe steel bolt or pinand holdthe boltor pin parallel with the ground.
If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward,
sharpen the heavy end untilthe blade is balanced.
NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE / /
5/8" BO_ BLADE
OR PIN "___,J
FIG. 14
16
i i ii
CUSTOMER RESPONSIBILITIES
BATTERY
Your tractor has a battery charging system which issuffi- cient for normal use. However, periodic charging of the battery with an automotive charger willextend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembly section of this manual).
Recharge at 6 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirton the battery and terminals can cause
the battery to "leak" power.
Open battery box door.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of
baking soda toone gallonofwater. Be careful notto get the soda solution into the cells.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends withwire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting incold weather, these muiti-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid possibleengine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oilfill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oilchange.
All oil must meet API service classification SFor SG.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful notto allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oilhas drained completely, replace oil drain plug and tighten securely.
Refill engine with oilthrough oil filldipsticktube. Pour
slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this
manual.
Use gauge on oil fillcap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
°F -20"
°c
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
0" 30" 32" 40" 60" 80" 100"
-_" -lo" _" 1'o" _ ;o" ,o"
FIG. 15
FILL
CAP/DIPSTICK
OIL DRAIN PLUG
FIG. 16
17
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