Craftsman 917252502 Owner’s Manual

MODEL NUMBER 917.252502 OWNER'SMANUAL

+Assembly +Operation

®Customer Responsibilities +Service and Adjustments

+Repair Parts

_AUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

o Read, understand, and fofiow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade,

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

= Never carry passengers, = Do not mow inreverse unless absolutely necessary. Always

look down and behind before and while backing.

, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

- Slow down before turning.

- Never leave a running machine unattended. Aiways turn off blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off biades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

= Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

o Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across. " Remove obstacles such as rocks, tree timbs, etc. ° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Taft grass can hide obstacles,

• Use slow speed. Choose a !ow gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

', Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, ff tires tose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT: ° Do not turn on slopes unless necessary, and then, turnslowly

and gradually downhi!l, ifpossible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

o Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes,

ltl, CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep chiidren out of the mowing area and under the watchfu! care of another responsible adult.

- Be alert and turn machine off if children enter the area.

- Before and when backing, took behind and down for small

children.

o Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine. o Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE ° Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use onty an approved container. Never remove gas cap or add fue! with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a dosed area. ° Keep nuts and bolts, especially Made attachment belts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

° Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

" Never make adjustments or repairs with the engine running. ° Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec- essary,

° Mower blades are sharp and can cut, Wrap the blade(s) or

wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as

required.

portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

Look for this symbol to point out im-

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

spark plug in order to prevent accidental wire and place wire where it cannot contact

starting when setting up, transporting,

adjusting or making repairs.

A WARNING A

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.252502

SERIAL

NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 13,0 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM

GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: _005" - .007"

EXHAUST: .009" - ,01 t"

GROUND SPEED (MPH): FORWARD:

1st 1.0

2nd 1.4 3rd 2.1

4th 3,l 5th 4.0

6th 5.1

REVERSE: 1.6

TIRE PRESSURE: FRONT: t4 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSlBIMTIES

- Read and observe the safety rules.

- Fol!ow a regular schedule in maintaining, caring for and using your tractor.

Foflow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manuat.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

BLADE BOLT TORQUE: 30-35 FT. LBS.

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws, Federai laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be detective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normai use, such as blades, spark plugs, air cleaners, belts, etc. , Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in materiat or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS tN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT S PECiF_CAT_ONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7*9

OPERATION .......................................................... 10-14

INDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 21

Carburetor .................................... 24

Mower

Front-To-Back ......................... 20

Side-To-Side ........................... 20

Throttle Control Cable .................. 24

Air Filter, Engine ............................ 17-18

Air Screen, Engine .............................. 18

Assembly ................................... :........ 7-9

Battery:

Charging ....................................... 8

Cieaning ....................................... 17

Installation ...................................... 9

Levels ........................................ 8,16

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals ..................................... 17

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Belt(s)

Removal/Replacement ........... 21

Blade:

Sharpening .................................. 16

Replacement ................................ 16

Brake Adjustment ................................ 2t

Carburetor Adjustment ........................ 24

Controls, Tractor ................................. 11

Customer Responsibilities ............. 16-18

Engine:

Air Filter .................................... 17

Air Screen ................................ 18

Cooling Fins ............................. 18

Engine Oil ........................... 13,17

Fuel Fitter ................................. ! 8

Spark Plug(s) ........................... t8

Tractor:

Battery ................................. 16-17

Blade ........................................ 16

Lubrication Chart ..................... ! 5

Maintenance Schedule ............ 15

Tire Care .......................... 8,16,22

Transaxle ................................. 17

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays .................. 23

Schematic ................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ................................... 17-18

Air Screen .................................... 18

Cooling Fins ................................. 18

Oil Change ................................... 17

Oil Level ....................................... 13

Oil Type ................................... t3,17

Preparation .................................. 13

Repair Parts ............................ 48-52

Starting ......................................... 14

Storage ........................................ 25

Filter:

Air Filter ........................................ t7

Fuel .............................................. 18

Fuel:

Type ............................................. 14

Storage ........................................ 25

Fuse .................................................... 23

Hood Removal/Installation .................. 23

Leveling Mower Deck .......................... 20

Lubrication:

Chart ............................................ 15

Engine .......................................... 17

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ............. 20

Blade Replacement ..................... t6

Blade Sharpening ........................ 16

Cutting Height .............................. 12

Installation .................................... 19

Operation ..................................... 13

Removal ....................................... 19

Mowing Tips ........................................ 14

Muffler ................................................. 18

Spark Arrester ........................... 3,40

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ............... BACK COVER

Oil:

Cold Weather Conditions ........ 13,17

Engine .......................................... 17

Storage ........................................ 25

Operation ....................................... 10-t 4

Operating Mower ................................ 13

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

Parking Brake ................................ 11,t2

Parts Bag .............................................. 6

Paris, Replacement/Repair ............ 30-47

Product Specifications .......................... 3

Repair Parts ................................... 30-47

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 19-24

Carburetor .................................... 24

Fuse ............................................. 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement ........... 2!

Mower Belt(s)

Removal/Replacement ........... 21

Mower Adjustment

Front-to-Back .......................... 20

Side-to-Side ............................ 20

Mower Removal/installation ......... 19

Tire Care .............................. 8,16,22

Slope Guide Sheet .............................. 55

Spark Plug(s) ...................................... 18

Specifications ........................................ 3

Starting the Engine ........................ 13-14

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 12

Storage ........................... :.................... 25

Throttle Control Cable Adjustment ...... 24

Tires ............................................ 8,!6,22

Trouble Shooting Chart .................. 26-27

Transaxle ............................................ 17

Warranty ................................................. 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the modemnumber of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years _ more attachments may be added, changes may be made in these attachments, or some may no longer be avaiFable or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes {nsoil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, ptus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly,

CORING AERATOR takes small ptugs out of soil to aliow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 Ib, capacity weight tray, EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalp{ng" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKEJDETHATCHER loosens soif and flips thatch and

matted leaves to fawn surface for easy pickup. Twenty spring tine teeth. Usefut to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL=ACTION SPRING TINS DETHATCHER covers 36-inch wide path and tosses thatch into Iarge hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KiT, once installed, lets you

muich, discharge or bag clippings (bagger optional) without changing blades, For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter wate r-tight drum holds up to 390 lbs. of weight. Rounded

edges prevent harm to'turf. Adjustable scraper automatically cteans drum.

SNOW BLADEforsnow removal only. 14-inch high,48-inch wide blade clears 42-inch path when angled ieft or right. Raises, !owers

with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath. Drum-typeaugerhandles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow t0 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-vott source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers,

SPREADER/SESDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand, SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue, Tiller has its own built-in fiftand depth contro_ system and does NOT require asleeve hitch.

Fits any lawn, yard or garden tractor. Simp]y. hook up tothe tractor drawbar and go! Optlonal accessories convert unit for

dethatching, aerating, hitling...without tools.

TiRE CHAINS are heavy duty; cfosely spaced extra-large cross

links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steet

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top. VACS for powerful collectlon of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPSR includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materia]s.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

"_\'\\\_ (2)Sheet

Metal

Screws

(1) L0eknut 3/8-24

(1) Large Flat Washer

#i0q6 x 1/2

Parts packed separate|y in carton

Seat

Steering

Wheel

Steering

Boot

I t

t t t t

I 1

Video

CasSette

(1) ShOulder Bolt 5/16-t8

(1) WaSher 17/32

x 1-3/16 x i2 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(1) Hex Bolt 1/2-13 x 1

(1) Lock Washer i/2

(2) Hex Nuts 1/4-20

Manual Pa_s Bag

Parts bag contents not shown ful! size

Steering Wheel

Insert

(2) Keys

Steering Wheel

Adapter

@ teedng

Bushing

(2) Lock Washers 1/4

(2) WaShers 9/32 x 5/8 x i6 Gauge

Slope Sheet

.................................... _LI I I .... iiii I II1[

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" wrench (2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife (1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

* Remove all accessible loose parts and parts cartons

from carton (See page 6).

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL (See Fig. 1)

. Slide the steering bushing over the steering shaft.

- Raise steering shaft forward until screw holes in dash tine up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

• Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

• Slide steering wheel adapter onto upper steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 locknut and tighten securely.

= Snap steering wheel insert into center of steering

wheel

. Remove protective plastic from tractor hood and grill. IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID,

TO ROLL TRACTOR OFF SKID (See Fig. 6)

. Raise attachment lift lever to its highest position. * Release parking brake by depressing clutch/brake

pedal.

. Place gearshift lever in neutral (N) position.

- Rolt tractor backwards off skid.

. Remove banding holding discharge guard up against

tractor.

STEERING SHAFT (SHIPPING POSITION)

FiG, t

CONNECT BATTERY (See Figs. 2 and 3}

BLY

CAUTION: Do not short battery termi-

naJs. Before connecting battery, re-

bands, rings, etc. move metal bracelets, wristwatch

Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

Remove cardboard packing from seat pan and liftseat

pan to raised position..

- Open battery box door.

• Remove terminaI protective caps and discard.

if this battery is put into service after month and year indicated on label (label Iocated between terminals)

charge battery for minimum of one hour at 6-10 amps.

. First connect RED battery cable to positive (+)terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely,

• Close battery box door,

Open battery box door for:

- Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery.

, Jumping (if required).

• Periodic charging.

DISCARD

TERMINAL

PROTECT|VE

POSITIVE

(RED) CABLE

CAPS

HEX NUT

LOCK

WASHER

FLAT WASHER

SEAT PAN

BOX DOOR

FiG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan. . Place seat on seat pan and assemble shoulder bolt. = Assemble adjustment bolt, Iockwasherand flat washer

loosely. Do not tighten.

- Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal atl the way

down. . Get off seat without moving its adjusted position,

= Raise seat and tighten adjustment bott securely.

SEAT

SEAT PAN

VENT

(KEEP CLEAN)

FIG. 2

NEGATIVE

(BLACK) CABLE

BOLT

SHOULDER

BOLT

ADJUSTMENT

BOLT

FLAT WASHER

LOCK WASHER

FiG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. , Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL B ELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manuat. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See '_O ADJUST BRAKE" in the Service and Adjustments section of this

manual.

J CHECKLiST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATtSFACTION FROM THtS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

€' All assembly instructions have been completed.

,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

•/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are stilt secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

0 ERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL

MOWER LIFT

CHOKE MOWER HEIGHT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

O RATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the ustrat ons w th your tractor to fam ar ze yourse f w th the locations of various controls and adjustments. Save this manual for future reference.

THROTTLE/

CHOKE CONTROL

CLUTCH/ BRAKE

PEDAL

GEARSHIFT

LEVER

LIGHT

SWITCH

AMMETER IGNITION

ATTACHMENT CLUTCH LEVER

N _

t_ /J

SWITCH

\\,

LIFT LEVER

PLUNGER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

PARKING

BRAKE

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for dectutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedaI into the brake position.

FIG. 5

GEARSHIFT LEVER: Selects the speed and direction of

tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine, AMMETER: Indicates battery charging (+) or discharging

(-).

OPERATION

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 6)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

, Depress clutch/brake pedal into ful! "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "DISENGAGED" "ENGAGED" POSITION POSITION

IGNITION

KEY

THROTTL_CHOKE_

CONTROLLEVER

GEAR-

SHIFT

LEVER

NOTE: Under certain conditions when trac or is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- CAUTION: Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at ful! throttle.

- Operating engine at less than full throttle reduces the battery charging rate.

Futl throttle offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

, Start tractor with clutch!brake pedal depressed and

gearshift lever in neutral (N) position. Move gearshift lever to desired position.

Slowly release clutch/brake pedal to start movement,

IMPORTANT: BR}NG TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN "['HE USEFUL LIFE OF YOUR TRANSAXLE.

"BRAKE" POSITION

CLUTCH[BRAKE PEDAL PARKING BRAKE

"DRIVE" POS|TION "DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES

Move attachment ctutch lever to "DISENGAGED '_po- s{tion_

GROUND DRIVE -

Depress clutch/brake pedal into fult "BRAKE" position.

, Move gearshift lever to neutral (N) position. ENGINE -

Move throttle control to slow (,_,) position.

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment tilt lever determines the cutting height.

• Grasp lift lever. , Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground to the blade tip with the engine not running, These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed,

- The average lawn should be cutto approximately 2-l/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

- TO STOP MOWER BLADES - disengage attachment clutch control.

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED"POSITION

"ENGAGED"

POS|T_N

ATTACHMENT LIFT LEVER

HIGH POSITION

TO OPERATE ON HILLS

I _ h_esgreater than t5 ° and I I _ do not tin're across any slope. |

. Choose the slowest speed before starting up or down

hifls.

- Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position:

• if stopping is absoiutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT ° Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on atruck or a traile r, be sure hood isclosed and securedtotractor. Usean appropriate meansoftying hood

to tractor (rope, cord, etc.).

FIG. 7

DISCHARGE GUARD

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

* The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

* Check engine oil with tractor on level ground. * Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

. For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

OPERATION

ADD GASOUNE

Fill fuel tank. Use fresh, clean, _egutar unleaded gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP {NSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fueis (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fue! system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run untiI the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fue! tank or permanent damage may occur.

filler neck. Do not overfill. Wipe off any

CAUTION: Flit to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

- Depress clutch/brake pedal and set parking brake. , Place gearshift lever in neutral (N) position.

, Move attachment clutch to "DISENGAGED" position.

- Move throttle control _ever tOchoke (IX) position for cold engine start. For warm eng ne start, movethrott e control to fast (,_) positioN.

, Insert key intoignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If engine does not start after severai attempts, move throttle control to fast (,_) position, wait a few minutes and try again.

When engine starts, move throttle control to desired

position. Aflow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: {f at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TiPS

• Tire chains cannot be used when the mower housing is attached to tractor,

- Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distrib{Jtion of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from Shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8 ).

• If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

= Do not mow grass when it is wet. Wet grass will p}ug

mower and teave undesirable clumps. Allow grass to dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.

• When operating attachments, select a ground speed that wilt suit the terrain and give best performance of

the attachment being used.

[

-- t

C "

FIG. 8

CUSTOM ESPON BIL ES

MAINTENANCE SCHEDULE

FiLL tN DATES AS YOU COMPLETE

REGULAR SERVICE

......... , JL - •

_ERV1CE DATES

Check Brake Operation Check Tire Pressure

T Checkf0rLooseFasteners

I Sharpen/Replace Mower Blades

cA Lubrication Chart

T Check BatteP! LeveVRecharge 0 Clean Battery and Terminals

R Check Transaxle Cooling

Adjust Blade Belt(e) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oit Level V" V" Change Engine Oil

E Clean Air Filter N Clean Air Screen

!G Inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped)

N Clean Engine Cooling Fins

Replace Spark Ptug Replace Air Filter Paper Cartridge

Replace Fuel Filter

t _ Change more often when operating under a heavy Load or in high ambient temperatures, 2 _ Service more often when operating in dirty or dusty conditions.

3 If equipped with oiI filter, change oil every 50 hours,

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECONIMENDATIONS

v" v" ............. i I I ..........,

v" v"

V" ..... i V', iv'

v'4

v" _v"

v" .... t/ .....

v'5

v'2

v" v"

........... _#f# ________ _

5- If equippedwith adjustablesystem, 6- Not requiredif equipped with maintenance-freebattery.

7- Tighten front axlepivot bolt to 35 ft,qbs, maximum,

Do not overtighten.

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

Atl adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean (T) ATTA_ or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level. o Check brake operation.

Check tire pressure.

o Check for loose fasteners,

(_SAE 30OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi- CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

:::::::::::::'-' ENGINE (_)

CUSTOMER ESPONSIBILITIES

TRACTOR TO SHARPEN BLADE (See Fig, !0)

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECiFICATiONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other haz&rde that may cause tire damage.

Care should be taken to keep the blade balanced. An unbalanced blade witl cause excessive vibration and even-

tual damage to mower and engine.

, The blade can be sharpened with a file oron a grinding

wheel. Do not attempt to sharpen while on the mower.

= To check blade balance, you wilt need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal- ancer).

Slide blade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground.

if brade is balanced, it should remain in a horizontal

_osition. If either end of the Made moves downward,

sharpen the heavy end until the Made is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig, 9)

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer secur- ing blade.

= Install new or resharpened blade with trailing edge up

towards deck as shown. Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten belt securety (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if

_oudo, be sure the blade is balanced.

BLADE

MANDREL

ASSEMBLY

1 TRAILING

FLAT

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

EDGE UP

CENTER HOLE

BLADE

FIG. 10

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

- Keep battery botts tight. Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor,

- Rinse the batten/with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

, Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

AssemMy section of this manual).

CUSTO RESPONSIBILITI

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Selectthe oil's SAE viscosity grade

according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cotd weather, these multi-viscosity oils wil! result in increased oil consumption when used above

32°F: Check your engine oil level more frequently to avoid possible engine damage from running tow on oil.

SAE VISCOSITY GRADES

.20 o 0_ 60 _ 80 _ 100 °

.30 _ .20 _ _10 o 0_ 10 ° 20 ° 30_ 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 11

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil tevel before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap!dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oil must meet APt service classification SF or SG,

. Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fili cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

= After oil has drained completely, replace oi! drain plug

and tighten securely.

, Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

AIR FILTER (See Fig. 13)

Your engine will not run properly using a dirty air filter. Clean the foam pre-deaner after every 25 hours of opera-

tion or every season, Service paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge. = Wash it in liquid detergent and water.

• Squeeze it dry ina ctean cloth; . Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

- Reinstall pre-cleaner over cartridge. o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE , Remove cartridge nut.

o Carefully remove cartridge to prevent debris from

entering carburetor. Clean base carefully to prevent debris from entering carburetor.

• Clean cartridge bytapping gently on flat surface. Ifvery dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precteaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

KNOB

_ CARTRIDGE

COVER _._'_'_NUT

_PAPER

FOAM / ' CARTRIDGE PRE-CLEANER

OIL FILL CAPIDIPSTICK

OlL DRAIN PLUG

FIG. 12 17

FIG. 13

+ 39 hidden pages

Craftsman 917252502 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual