Craftsman 917251570 Owner’s Manual

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Page 1

SWAIRS

MODEL NUMBER 917.251570 OWNER'SMANUAL

oAssembly oOperation oCustomer Responsibilities

Service and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH..

I, GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with tile instructions, to operate the machine..

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be sure the area is clear ofother people before mowing Stop

machine if anyone enters the area.

• Never carry passengers°

• Do not mow inreverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning°

• Never leave a running machine unattended Always turnoff blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light..

o Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways.

. Use extra care when loading or unloading the machine into

a trailer or truck

il. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result insevere injury ordeath. All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

= Remove obstacles such as rocks, tree limbs, etc ,, Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine.. Tall grass can hide obstacles

,, Use slow speed_ Choose a lowgear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments=

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope DO NOT: o Donot turn on slopes unless necessary, and then,turn siowfy

and gradually downilill, if possible.. = Do not mow near drop-offs, ditches, or embankments. The

mower could suddenfy turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass.. Reduced traction could cause

sliding°

• Do not try to stabilize the macirine by putting your foot on the

ground.. ° Do not use grass catcher on steep slopes..

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children° Children are often attracted to the machine and the mowing activity.. Never assume that

children will remain where you last saw them.

° Keep children out of the mowing area and under the watchful

care of another responsible adult.

o Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for small

children

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

o Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV.

SERVICE

Use extra care in handling gasoline and other fuels_ They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running.. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

Never tamper with safety devices.. Check their proper operation regularFy.

Keep machine free of grass, leaves, or oti_er debris build-up.. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting..

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

Mower blades are sharp and can cut Wrap the blade(s) or' wear gloves, and use extra caution when servicing them.

Check brake operation frequently Adjust and service as required,

Look for this symbol to point out impor- tant safety precautions. It means

CAUTIONHf BECOME ALERT_f! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where itcannot contact spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

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CONGRATULATIONS on your purchase of a Sears

Tractor.. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department Department.. We have com_ petent, well-trained technicians and the proper tools to

service or repair this tractor.. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES".

MODEL NUMBER 917,251570

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

PRODUCT SPECaFICAT ONS

HORSEPOWER: 25 0 GASOLtNE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OiL CAPACITY: W/FILTER: 4_2PTNTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: °030")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5.8

REVERSE: O- 2ol

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

BATTERY: AMP/HR: 40

MIN CCA: 340 CASE SIZE: U1R

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIILITBES

o Read and observe the safety rules

• Follow a regular schedule inmaintaining, caring forand using your tractor.

- Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

................... . i. ii.i .i

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This tractor is equipped with an internal combustion engine and should not be used on ornear any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state taws

(if any). Ifa spark arrester is used, itshould be maintained

in effective working order by the operator in the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws.. Federal taws appty on federal lands° A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)..

LIMaTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship

This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass..

- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will reptace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WiLL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THiS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

i,i HH,

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LE OF

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SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY ............. ;.................................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-16

CONTENTS

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS ................... ;....... 21-27

STORAG E ................................................................... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-49

REPAIR PARTS - ENGINE .................................... 50-57

PARTS ORDERING/SERVICE ............... BACK COVER

NDEX

Accessories .................................................5

Adjustments:

Brake .................................................................23

Carburetor. ...................................................27

Clutch Pulley .............................................. 23

GaugeWheels ............:..................................14

Mower

Front-To-Back ............................ 22

Side-To-Side .......................................21

Throttle Control Cable ................................. 27

Air' Filter, Engine .........................................20

Air' Screen, Engine ....................................18

Assembly .....................................................7-10

Battery:

Charging ........... ................................. 8

Cleaning ........................................ 20

Starting with Weak Battery ....................25

Storage ...............................................28

Terminals .........................................................19

Belt:

Motion Drive

RemovalfReptacement ............ 24

Mower Drive

Removaf/Reptacement .....................22

Mower Blade Drive

Removal/Replacement .............. 23

Blade:

Sharpening ................................................18

Replacement ............................................18

Brake Adjustment .................................... 23

Carburetor Adjustment ............................27

Ctutch Pulley .........................................................23

Controls, Tractor ..............................................12

Customer Responsibiiities ...................17-20

Engine:

Air Filter ...............................................20

Air Screen ...............................................t9

Cooling Fins ...........................................20

Engine Oil ............................................15,19

Fuel Filter .............................................20

Spark Plug(s) ........................... 20

Tractor:

Battery .....................................................18

Blade ................................................18

Lubrication Chart ................................17

Maintenance Schedule ................17

Tire Care ..........................................8,18,25

Transaxle ..........:....................... 19

Cutting Height, Mower .............................13

Electrical:

Interlocks and Relays ................... 26

Schematic ......................................................31

Wiring Diagram ....................................32

Engine:

Air Filter .......................................... 20

Air Screen ................................................... t 9

Cooling Fins .........................................20

Oil Change ...........................................19

Oil Level ........................................................... 15

OilType ...............................................15,t9

Preparation ...................:......................15

Repair Parts ....................................50-57

Starting ..........................................................15

Storage ............................................ 28

Filter:

Air Filter-................................................. 20

Fuel .......................................................20

Oil ................................................................20

Fuel:

Storage ...............................................28

Type .......................................................15

Fuse ...............................................................26

Headlights ...........................................................26

Hood Removaltlnstallation ........................26

Leveling Mower Deck ...............................22

Lubrication:

Chart ........................................................17

Engine .............................................:..... 19

Maintenance Sciledule ........................ 17

Mower:

Adjustment, Front-to-Back ..............22

Adjustment, Side-to-Side ...................21

Blade Replacement ....................................18

Blade Sharpening ........................... 18

Cutting Height .........................................13

Installation ..........................................21

Operation ..................................................14

Removal ..........................................................21

Mowing Tips ............................................................16

Muffler ....................................................................20

Spark Arrestor ..............._....................3,40

Oil:

Cold Weather Conditions ......... 15,19

Engine ...............;....................................19

Storage .......................................................28

Operation .....................................................11-16

Operating Mower .....................................14

Options:

Accessories ........................................................5

Spark Arrestor _.............::...................3,40

Parking Brake .............................................13

Parts Bag ...........................................................6

Parts, Replacement/Repair ..................32-49

Product Specifications .................................3

Repair Parts ............................................32-49

Safety Rules .........................................................2

Seat .................................................................8

Service and Adjustments ................. 21-27

Carburetor .......................................'.....27

Clutch Pulley ............................................23

Fuse .............................................. ...... 26

Hood Removal/lnstaflation ..............26

Motion Drive Belt

RemovaltReplacement ...................22

Mower Drive Belt

Removal/Replacement ...............22

Mower Blade Drive Belt

Removal/Replacement ............ 23

Mower Adjustment

Front-to-Back ........................._,, 22

Side4o-Side ...................................21

Mower Removal/Installation ......... 21

Tire Care ...........-............................8,I6,25

Slope Guide Sheet ..................................... 59

Spark Plug(s) ................................................20

Specifications ...................................................... 3

Starting the Engine ........................ 15-16

Steering Wheel .............................................. 7,24

Stopping the Tractor ............................. 13

Storage ..........................................................28

Throttle Control Cable Adjustment .......27

Tires ............................................. 8,18,25

Troubleshooting Chart ........,.................29-30

Transaxle ................................. .................... 1 9

Warranty ..................................................................3

Wiring Diagram .............................................32

Wiring Schematic ........................................31

Page 5

ACCESSORIES AN ATTACHMENTS

.... i., 1,

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Tapered 25-1nch steel spikes mounted on 10-inch diameter discs puncture

holes in soil at close intervals to let moislure soakin Steelweight tray

for increased penetration

BUMPER protects front end of tractor from damage. CARTS make hauling easy.. Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from t0 to 20 degrees, 40 inches wide. Can hook 2 units in tandem (Requires

sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring fine teeth.. Usefuttopreparebareareasforseeding. Available forfront or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINED ETHATCHER cove rs 36-inch wide path and tosses thatch into

large hopper. Mounts behind tractor PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width Heavy steel landside for straight furrowing (Requires sleeve hitch)

RAMP TOPS AND FEET let you load and unIoad tractor from a pickup truck Use with 2 x 8 or2 x 10 lumber

REAR GRADER BLADE is 42inches wide and operated from drive r's seat Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch ) ROLLER forsmootherlawnsurface. 36-inch wide, 18-inchdiameter

water-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally- (Requires sleeve hitch ) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couptes/ uncouples.

SNOWTHROWER has 42-inch swath. Drum-type auger handles powdery and wet/heavy snow. Me[rots easily with simple pin arrange- ment. Discharge chute adjusts from tractor seat.. 6gnch diameter

spout discharges snow 10 to 50 feet Lift controlled at tractor seat (Use with chains and wheet weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic

spraying and hand held wand for spot spraying.. Wand has adjustable spray pattem_ For apptying herbicides, insecticides, fungicides and liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed killing easy Broadcasl spreaders are also useful for granular de-icers and

sand SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six t t-inch diameter one

piece heat-treated steel tines. Tilts 30-inch path (Requires sleeve

hitch ) Or use 5 hp tow-behindTlLLER with 36-incll swath to prepare

seed beds, cultivate and compost garden residue. TiBer has its own

built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and gel Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling, without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction TRACTOR CAB has heavy duty viny! fabric over tubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry

Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include; tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up deb ris in hard-to-reach places. VAC/CH|PPER includes a chipper-shredder

WEIGHT BRACKET for drawbar forsnow removal applications. Can

be mounted on front of tractor for plowing applications Uses (1) 55

lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

MAINTENANCE

BLADES BELTS

Page 6

,nn= ,, n,,

CONTENTS OF HARDWARE PACK

uHHn,,mnin 11 n u n,===,

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-!8

(1) Washer 17/32 x 1-3/16 x 12 Gauge

rings (double loop)

(4) Retainer Springs (single loop)

Parts packed separately in carton

il) Knob

Seat

Video

Cassette

Nose Roller

Steering

Wheel

uge

Bars

_.,,.,,.__ ..i (4) i P

(2) Washers 17/32 x 7/8 x 16 Ga.

(2) Hex Bolts 3/8-t6 x I (2) Nylon kocknuts 3/8-16

(2) Hex Bolts 1/4_20 x 3t4 -

(2) Hex Nuts 1/4=20

%VJ

Manual Pa_s Bag

it,

Parts bag contents not shown full size

_ f_-"\ _"_ (21Washe,s3/8

(2) Shoulder (,/_)) ___x7/8x14 Gauge

Bolts \ 1,_'//(2) Gauge _ (2) Center-

"___/ Wheels \_J lock Nuts

(2) Front Link Assemblies

Steering

Wheel

Insert

' .j_"_ Nose Roller

_c_-_ Brackets

(2) Washers

9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

(2) Keys

Steering

Sleeve

Page 7

ASSEMBLY

Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes°

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are }isted.

(2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (2) 9/16" wrenches (1) 3/4" wrench (t) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),.

TO REMOVE TRACTOR FROM CARTON

_ TEERtNG WHEEL

INSERT

ti_,_ HEX BOLT

_! LOCK b_ J WASHER

_'_ _'_- LARGE FLAT

STEERING

UNPACK CARTON

- Remove all accessible loose parts and parts cartons from carton (See page 6).

= Cut, from top to bottom, along lines on all four comers

of carton, and lay panels fiat.

= Check for any additional loose parts or cartons and

remove,

BEFORE ROLLING TRACTOR OFFSKSD

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large flat washer

from steering shaft.

= Position front wheels of the tractor so they are pointing

straight forward_

= Slide the steering sleeve over the steering shaft. ° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large fiat washer previously removed.

Tighten securely.

o Snap steering wheel insert into center of steering

wheel.

• Remove protective plastic from tractor hood and grill,.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID..

STEERING _,,_,_

WHEEL ADAPTER _,_

//' i

1 / #t

I I It

STEERING SHAFT

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

o Press lift lever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing clutch/brake

pedal°

, Place freewheel control in freewheeling position to

disengage transmission (See 'q'O TRANSPORT" in the Operation section of this manual)..

, Roll tractor forward off skid°

• Remove mower and packing materials.

• Remove ties from V-belts..

Page 8

ASSEMBLY

CONNECT BA't-I'ERY (See Fig. 2)

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

o Lift hood to raised "position,.

o Open terminal access doors, remove terminal protec-

tive caps and discard,,

o if this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amp&

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely.

o Ciose terminal access doors.. Use terminal access doors for:

* Inspection for secure connections (to tighten hard-

ware). . Inspection for corrosion = Testing battery.

o Jumping (if required)°

Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

D'SCARD TERMINAL X _ HEX

PROTECTIVE CAPSII_ \ _, _ BOLT

ACCESS_ ....,:_z"_._:

DOOR POSmVE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob, o Remove cardboard packing on seat pan,,

o Place seat on seat pan and assemble shoulder bolto = Assemble adjustment knob and ftat washer loosely.

Do not tighten.

° Tighten shoulder bolt securely, o Lower seat into operating position and sit on seat.

= Slide seat until a comfortable position is reached which

aIIows you to press clutch/brake pedal all the way

down.

= Get off seat without moving its adjusted position. o Raise seat and tighten adjustment knob securely.

SEAT

SHOULDER \, '_\\_ \' \\ \

BOLT_. _ __-- \ \\ \V-___ \ \ ', \\ \

/_' FLAT WASHER

ADJUSTMENT KNOB

FIG. 3

TO A'n'ACH NOSE ROLLER (See Fig. 4)

= Positionbrackets, 17/32 x7/8 x t6 gauge washers, and

nose roller between deck mounting brackets as shown.

Be sure to position brackets on correct side, as showm

= install 3/8-16 x 1 hex bolts and 3/8-16 crownlock nuts

as shown Tighten hardware securety_

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

..... .____E

_i '_ -- CABLE

FIG. 2

"B"BRACKETTAB

HEX

BOLT

"A" CROWNLOCK

NUT

TAB WASHER

FIG, 4

Page 9

INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 6)

Be sure tractor is on level surface and mower suspension arms are raised with attachment liftcontrol, Engage park-

ing brake. = Cut and remove ties securing anti-sway bar and belts.,

Swing antFsway bar to left side of mower deck.

. Slide mower under tractor with discharge guardto right

side of tractor°

IMPORTANT: CHECK BELT FOR PROPER ROUTING tN ALL MOWER PULLEY GROOVES, iNSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE . Install one front link in top hole of the L.H. front mower

bracket and L_H.front suspension brackeL Retain with two single loop retainer springs as shown1

• Install second front link inR.H,,front suspension bracket only and retain with single loop retainer spring as

shown,,

- Slide right side of mower back and install link in top hole of R.H,_front mower bracket° Retain with single loop

retainer spring as shown,,

= Turn height adjustment knob counterclockwise until it

stops,

° Lower mower linkage with attachment lift control, = Place the suspension arms on inward pointing deck

pins,, If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms Retain with double loop retainer springs,

SHOULDER

BOLT

CHASSIS BRACI ANTI*SWAY

DOUBLE LOOP RETAINER

SPRING

L,H, GAUGE WHEEL BAR

DOUBLE LOOP

RETAINER SPRING (Inward pointing deck

pins)

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspension.

= Raise deck to highest positiom o Assemble gauge wheel bars to brackets using clevis

pins and double loop retainer springs,

o Assemble gaugewheels as shown using long shoulder

bolts, 3/8 washers, and 3/8- !6 center Iocknuts. Tighten securely_

• Adjust gauge wheels before operating mower as shown

in the Operation section of this manual

CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figu res that are shown for replacing motion, mower drive, and mower btade drive belts in the Service and Adjustments section ofthis manual Verify that the belts are routed correctly,, FRONT

SUSPENSION BRACKETS

FRONT

LINKS

SUSPENSION ELECTRIC ARMS CLUTCH

PULLEY

GAUGE WHEEL

3/8 WASHER

CLEVIS PINS

318-16 CENTER

LOCKNUT

IDLER PULLEY

LOOP RETAINER

SPRINGS

FIG. 5

SINGLE

FRONT MOWER

BRACKET

LOOP RETAINER

SPRINGS

DISCHARGE GUARD

Page 10

CHECKTIREPRESSURE

The tires on your tractor were overinflated atthe factory for

shipping purposes_ Correct tire pressure is important for best cutting performance°

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.. See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this manual.

BLY

PHN1,11 ..............................................................

vr CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTtON FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed°

,/ No remaining loose parts in carton_ ,/" Battery is properly prepared and charged= (Minimum

1 hour at 6 amps) ,/ Seat is adjusted comfortably and tightened securely. J All tires are properly inflated. (For'shipping purposes,

the tires were overinflated at the factory). v" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).. €' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keeper's_ ,/ Check wiring See that all connections are still secure

and wires are properly clamped. ,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNtNG HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.. ,/ Become familiar with al! contr'ols - their location and

function.. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition_ ,/ Itis important to purge the transmission beforeoperat-

ing your tractor for the first time. Follow proper starting

and transmission purging instructions (See'q'O START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

Page 11

OPERATnON

i , i ,,,,,i,,,,, ,,n ii..... i.......... '...........................

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL

CHOKE

REVERSE

OIL PRESSURE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

FORWARD FAST SLOW

CLUTCH UGHTS ON LIGHTS OFF

LOCK LOCKED

UNLOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

Page 12

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR,

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments_ Save this manual for future reference.

CHOKECONTROL

LIGHT SWITCH

CLUTCHIBRAKE PEDAL

HEIGHTADJUSTMENT

KNOB

AMMETER

THROTTLE CONTROL

- - - - _ ATTACHMENT

• CLUTCH SWITCH

HOUR METER

L1FTLEVER

ATTACHMENT L|FTLEVER

IGNITION SWITCH

PARKING BRAKE LEVER

APPROX, SPEEDS:

FREE WHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute,_

ATTACHMENT CLUTCH SWITCH- Used to engage mower

btades or' other' attachments mounted to your tractor, ATTACHMENT LIFT LEVER - Used to raise and Iowerthe

mower deck or other attachments mounted to your tractor° CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine,, MOTION CONTROL LEVER - Selects the speed and

direction of tractor_ CHOKE CONTROL - Used when starting a cold engine_

HOURMETER - indicates hours of operation. LIGHT SWITCH - Turns the headlights on and off°

MOTION CONTROL

LEVER

FIG. 6

THROTTLE CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for pushing or'slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine_

AMMETER - Indicates battery charging (+) or discharging

(-)o

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position,,

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height,,

Page 13

OPERATION

m'=,'HM ' "H'=................

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

o Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal° Pedal should remain in "BRAKE" position° Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVER

CHOKE CONTROL

CLUTCHIBRAKE PEDAL"BRAKE"

POSITION

IGNITION

MOTION

CONTROL

LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING

POSITION KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position°

• Move motion control lever to neutral (N) position_

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL iS DEPRESSED, ENGINE -

o Move throttle control to slow (,_) position, NOTE: Failure to move throttle control to slow (-_.)

position and allowing engine to idle before stopping may cause engine to "backfire"°

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.,

• Never use choke to stop engine,.

NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas°

CAUTION: Always stop tractor com-

t pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine,,

o To engage choke control, pull knob out, Slowly push

knob in to disengage,,

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle_

- Operating engine at less than full throttle reduces the battery charging rate.

. Full throttle offers the best bagging and mower perfor-

mance,

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the motion control lever.

= Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal. o Slowly move motion control lever to desired position_

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction,

,, Turn knob clockwise (f",l) to raise cutting height,,

. Turn knob counterclockwise (F-_) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2'L The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.,

o The average lawn should be cut to approximately 2_1/2

inches during the cool season and to over 3 inches during hot months,. For healthier and better looking lawns, mow often and after moderate growth,

- For best cutting performance, grass over 6 inches in height should be mowed twice., Make the first cut

relatively high; the second to desired height.

Page 14

i,-=l,, = = = ,= =, i =

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 8)

Adjust gauge wheels with tractor on a fiat level surface_

. Adjust mower to desired cutting heighL

• Lower mower with lift control Remove rear retainer spring and clevis pinwhich secure each gauge wheel,

= Lewer gauge wheels to ground_ Raise gauge wheels

slightly to align holes inbracket and gauge whee! bar: and insertclevis pins. Gauge wheels should be slightly offthe ground.

o Replace retainer springs into clevis pins,

RETAINER

SPRING --_._f_

CLEVIS J

GAUGE WHEEL BAR

GAUGE

BRACKET

FIG. 8)

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor is equipped with an operator presence sens- ing switch_ Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine.,

° Select desired height of cut. ° Lower mower with attachment lift control

• Start mower blades by engaging attachment clutch control.

= TO STOP MOWER BLADES - disengage attachment

clutch control

without either the entire grass catcher, CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

! ...........................................

o Choose the slowest speed before starting up or down

hills,,

o Avoid stopping or changing speed on hills_ o If slowing is necessary, move throttle control lever to

slower position.,

o Ifstopping is absolutely necessary, push clutch/brake

_edal quickly to brake position and engage parking

= Move motion control lever to neutral (N) position, IMPORTANT,' THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED o To restart movement, slowly release parking brake and

clutch/brake pedal..

- Slowly move motion control lever' to slowest setting. o Make all turns slowly

hills with slopes greater than 15° and do not drive across any slope.

rake,.

TO TRANSPORT (See Figs. 6 and 10)

When pushing ortowing your tracto r, be sule to disengage transmission by placing freewheel control in freewheeling

position,. Free wheel control is located atthe rear drawbar of tractor°

= Raise attachment lift to highest position with attach-

ment lift control..

o Remove retainer spring from freewheel control rod_

• Push control rod in to disengage transmission and reinsert retainer spring into control rod hole now on

back side of the bracket.

o Do not push or tow ti'acto_ at more than two (2) MPH_ o To reengage transmission, reverse above procedure°

NOTE: To protect hood from damage when transporting your tractor on a truck or atrailer, be sure hood is closed and

secured totractor, Use an appropriate means of tying hood to tractor (rope, cord, etc.).,

FIG. 9

RUNNER

-DISCHARGE GUARD

14 FIG. 10

Page 15

OPERATUON

BEFORE STARTnNG THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil,

,, Check engine oil with tractor on level ground°

- Unthread and remove oil fill cap/dipstick; wipe oil off, Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level° If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_

• To change engine oil, see the Customer Responsibili- ties section in this manual.

-ENGINE OIL

FILL CAP/DIPSTICK

FIG, 11

ADD GASOLINE

= Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposit._ and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness,

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER

STARTING..

WARNING: Experience indicates that alcohol blended fuels (called gasoho] or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage.r To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season_ See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occurs,

TO START ENGINE (See Fig. 7)

This engine on this product is designed for maximum performance and life if operated with the choke (t\J) fully open and the throttle control inthe fast (,_) position_ To

open the choke fully requires an engine warm-up period of several seconds to several minutes, depending on the

temperature_ After starting the engine, first open the choke slowly untii

the engine just begins to run smoothly° Then open the choke in small steps, allowing the engine to accept small

changes in speed and load, until the choke is fully open.

During engine warm-up, the equipment can be operated.

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine

• Depress clutch/brake pedal and set parking brake. ° P_ace motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Pull choke control out to choke (\J) position for cold eng ne start. For warm engine start do not use choke

control..

° Move throttle control to midway between fast (4) and

slow (_.) positionS.r

o Insertkey into ignition and turn keyclockwise to"START"

position and reiease key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again_

= When engine starts, slowly push choke control in. ° Move throttle control to fast (,_,) position. o AIIow engine to warm up for a few minutes before

engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW 40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMiSSiON WARM UP FOR (1) MINUTE BY PLACING MOTION CONTROL LEVER IN NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance.. See

'q'O ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Page 16

! =,= = =

OPERATmON

PURGE TRANSMISSION MOWING TiPS

CAUTION: Never engage or disengage

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor_ IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATfON BEFORE OPERATING THE TRACTOR,

= Place tractor safely on level surface with engine off and

parking brake set.

o Disengage transmission by placing freewheel control

in freewheeling position (See 'q'o TRANSPORT" in this section of manual).

= Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow (,_) position,, With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

= Move motion control lever to full forward position and

hold for five (5) second& Move lever to full reverse position and hold for five (5) seconds,. Repeat this procedure three (3) times,

NOTE: During this procedure there willbe no movement of

drive whee{s,. The air isbeing removed from hydraulic drive system.

o Move motion control lever to neutral (N) position° Shut:

off engine and set parking brake,.

o Engage transmission by placing #eewheel control in

dri_ng position (See"TO TRANSPORT" inthis section

of ._nual),,

* Sitting in the tractor seat, start engine., After the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly

disengage clutch!brake pedal

. Slowly move motion control lever' forward, after' the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control levertothe neutral (N) position. Repeat this procedure with the motion control lever three (3)

time&

° Your tractor is now purged and now ready for' normal

operation.

freewheel lever while the engine is run-

ning.

o Tire chains cannot be used when the mower housing

is attached to tractor.

= Mower should be properly leveled for best mowing

performance. See'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

o Use the runner on the righthand side of mower as a

guide° The blade cuts approximately an inch outside the runner (See Fig, 9)

- The left hand side of mower should be used for trim- ming

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor This wii! result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12 )_

° If grass is extremely tall, itshould be mowed twice to

reduce load and possible fire hazard from dded clip- ping& Make first cut relatively high; the second to the desired heighL

° Do not mow grass when it is wet Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing,

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis _ charge of material° Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as welt as the quaIity of cut desired.

o When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of the attachment being used°

FIG. 12

Page 17

CUSTOMER ESPONS B L TUES

...... " . .1.., u ............ . ..ui....H.u. . =.=..u ............... . H ...=......u

MAINTENANCE SCHEDULE

FILL 1N DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation e,"

CheckTire Pressure

T Check for Loose Fasteners

.......v' 1

i .... ,

R Sharpen/Replace Mower BIades

"CUb r _Cat _O n

T Check Battery Level/Recharge

0 Clean Battery and Terminals

R CheckTransaxle Cooling

Adjust Blade Belt!s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil CleanAir Filter

E ...... ,.......

N c]ea.nAir Screen

G Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean En.gineCooling Fins

Replace Spark Ptug ReplaceAir Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy toad or in high ambient temperatures

2 - Service me re often-when operating in dirtyor dusly conditions

3 - If equipped with o{I fitter, change o{I every 50 hours

4 - Replace blades more olten when mov4ng in sandy soil

Chart

_1.2,3

e,,'

5 o If equipped with adjuefable system

6 - Not required I_equipped wilh maintenance-free battery

7 - Tighten ffonf axle pivot belt to 35 it 4be maximum

Do not overtigh[en

SERVICE DATES

GENERAL RECOMMENDATHONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence,, To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear^ A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and last longer_

BEFORE EACH USE

o Check engine oil level.. ,, Check brake operation.

, Check tire pressure°

Check for loose fasteners,

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(I_TIE ROD BALL JOINTS

BEAR,NGZER"' BEABINGZER"

(_) STEERING

SECTOR GEAR ENGINE (_)

TEETH

(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE) (_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

Page 18

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted° (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

= Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)..

. Keep tires free of gasoline, oil, or'insect control chemi-

cals which can harm rubber.,

° Avoid stumps, stones, deep ruts, sharp objects and

other' hazards that may cause tire damage,

BLADE CARE

For best results mower blades must be kept sharp_ Reo place bent or damaged blade&

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine..

• The blade can be sharpened with a file or'on a grinding wheel Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer)

. Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position.. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade° The lobes of the center hole may appear' to be centered, but are not.

CENTER HOLE

BLADE REMOVAL (See Fig. 13)

= Raise mower' to highest position to allow access to

blades°

. Remove hex bolt, Iockwasher and flat washer securing

blade.

. Install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer' in

exact order as shown..

- Tighten bolt securely (30-35 FL Lb& torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the bfade is balanced.

MANDREL ASSEMBLY

,, BLADE

_'_ EDGE UP

FLAT WASHER _'_ _ /

TRAILING

HE,BOLTCGRADE '-.

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG, 13

5/8" BOLT BLADE

OR PIN J

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffF cient for normal use, However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight. ° Keep small vent holes open.

. Recharge at 6-10 amperes for' 1 hour.. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power_

. Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat* tery cable and remove battery from tractoro

= Rinse the battery with plain water' and dry° ° Clean terminals and battery cable ends with wire brush

until bright.

= Coat terminals with grease or petroleum jelly. . Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)°

Page 19

CUSTOMER

..... lU..........................

RESPONSiBiLiTIES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.. To prevent

possible damage to seals, no not use high pressure water or steam to clean transaxle°

• Inspect cooling fan to be sure fan blades are intact and clean.

° Inspect cooling fins for dirt, grass clippings and other

materials, To prevent damage to seals, do not use

compressed air or high pressure sprayer.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and reptace if necessary° The belts are not

adjustable, Replace belts if they begin to sfip from wear.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change,

All oi! must meet API service classification SF or SGo o Be sure tractor is on level surface.

o Oil will drain more freely when warm, = Catch oilin a suitable container_

= Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,

= Remove drain plug,, o After oil has drained completely, replace oil drain plug

and tighten securely,

• Refill engine with oil through oil fill dipstick tube, Pour slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual..

, Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading Keep oil at line on dipstick°

AIR SCREEN

"FULL"

OIL DRAIN PLUG

ENGUNE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

_F -20 _ 0_ 30 _ 32 _ 40 _ 60_ 80 = _00"

_=C -30 = -20 _ -10" .......... 08......... 10_ 20 _ 30 _ 40"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

NOTE: Although multFviscosity oils (5W30, 10W30, etco) improves starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°C, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil,, Change the oil after the first two hours.of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year,,

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use,,

ENGINE OIL FILL CAP/DIPSTICK

FIG. 16

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum

fibers_

Page 20

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are

kept clean at all times..

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other' cooling shrouds, Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are reinstalled

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating_

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions_ = Loosen knob and remove cover.

TO SERVICE PRE-CLEANER o Slide foam pre-cleaner off cartridge_

* Wash it in liquid detergent and water = Squeeze it dry in a clean cloth.

° Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

° Remove nut and cartridge plate.

o Gently tap the flat side of the paper cartridge to dis-

lodge dirt° Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge° Replace a dirty, bent, or' damaged cartridge..

° Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

o Check rubber seal for damage and proper position

around stud, Replace if necessary,

o Reassemble air cleaner, cartridge plate, and nut. ° Reinstall air cleaner cover and secure by tightening

knob..

CARTRIDGE

FOAM

PRE-CLEANER

CARTRIDGE

PLATE

RUBBER SEAL

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than !00 hours in one year.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage=

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season, ffrue!

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required..

• With engine cool, remove filter and plug fuel line sections.

o Place new fuel filter in position infuel line with arrow

pointing towards carburetor'.

° Be sure there are no fuel line leaks and clamps are

properly positioned..

o Immediately wipe up any spilled gasoline°

FIG. 18

CLEANING

• Clean engine, battery, seat, finish, etc.. of all foreign

matter'.

• Keep finished surfaces and wheels free of allgasoline,

oil, etc..

o Protect painted surfaces with automotive type wax°

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out.. Water in engine can result in a shortened engine life.

FIG. 17

Page 21

i I"I"M'

SERVICE AN ADJUSTMENTS

, i, ,i i i,,i,1,,,i, ,,i,,i,ii

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and removekey.

o Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug,

TRACTOR

TO REMOVE MOWER (See Fig. 19)

= Place attachment clutch in "DISENGAGED" position., ° Turn height adjustment knob to lowest setting,

° Lower mower to its lowest position. o Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage anti-swaybar from bracket°

° Remove retainer springs from suspension arms at

deck and disengage arms from deck°

° Raise attachment lift to its highest position. ° Remove two retainer springs from each front link and

remove links,

° Slide mower forward and remove belt from electric

clutch pulley_

° Slide mower out from under right side of tractor°

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS,

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND DRIVE BELT" inthe Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See

"PRODUCT SPECI FICATIONS" on page 3 ofthis manual).,

If tires are over or underinflated, you will not properly adjust

your mower° SIDE-TO-SIDE ADJUSTMENT (See Figs, 19 and 20) o Raise mower to its highest position_

o Measure height from bottom of deck cur[ to ground

level at front corners of mower_ Distance 'W' on both sides of mower should be the same°

o If adjustment is necessary, make adjustment on one

side of mower only,

o To raise one side of mower, tighten lift link adjustment

nut on that side,

o To lower one side of mower, loosen lift tink adjustment

nut on that side_

NOTE: Each half turn of adjustment nut will change mower height about 3/16",,

o Recheck measurements after adjusting.

BOTTOM BOTTOM OF CURL OF CURL

SUSPENSION ADJUSTMENT ARMS NUTS

CHASSIS

RETAINER SPRING

ANTI-SWAY RETAINER BAR SPRINGS

FIG. 19

FRONT

SUSPENSION LIFT LINKS

FIG. 20

ELECTRIC

CLUTCH

PULLEY

FRONT SUSPENSION

BRACKET

RETAINER

NGS

_FRONT MOWER

BRACKET

Page 22

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)- IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BESURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE

TO obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to !/2"

lower than the rear when the mower is in its highest Position

Check adjustment on right side of tractor: Measure dis- tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown_

o Before making any necessary adjustments, check that

both front links are equal in length.

o Iflinks are not equal in length, adjust one link to same

length as other link

. To !owerfront of mower housing, loosen nut"G" on both

front links an equal number of turns.

. When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front linkso

o To raise front of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both front links an equal number of turns.

° When d{stance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front links.

NOTE; Each full turn of nut "G" will change dim. "F" by approximately 3/8'L ° Recheck side-to-side adjustment

MANDREL

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23) - o Park tractor on a level surface° Engage parking brake

o Remove four screws from LoHo mandrel cover and

remove cover°

o Roll belt over the top of L.Ho mandrel pulley° o Remove belt from electric clutch pulley. o Remove belt from idler pulleys o Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck surfacer

o Check primary idler arm and two idlers to see that they

rotate freety_

• Be sure spring is securely hooked to primary idler arm and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION (See Fig_23) -

o install bett in both idlers. Make sure belt is in both belt

keepers at the idlers as shown_

o Install new beit onto electric clutch pulley_ = Roll belt into upper groove of LvH. mandrel pulley°

- Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers_

° Reassemble L H mandrel covet

L.H. SCREWS SPRING CLUTCH MANDREL PULLEY

COVER IDLER

PULLEYS

PRIMARY IDLER

ARM

ELECTRIC

FIG. 21

BOTH FRONT LINKS SHOULD BE EQUALtN LENGTH

NUT "H

FRONT LINKS

FIG, 22 22

MANDREL

MOWER DRIVEBELT

BOLT IN MOWER

HOUSING

BELT KEEPER

FIG. 23

Page 23

.... ii ,i ,i, ,=,L,,,I............... , , ,.....

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

Park the tractor on lever surface° Engage parking brake,,

• Remove mower ddve belt (See'TO REPLACE MOWER DRIVE BELT" in this section of this manual),

• Remove mower (See "TO REMOVE MOWER" in this section of this manual),

• Remove four screws from R.H,, mandrel cover and

remove cover° Unhook spring from bolt on mower

housing,, . Carefully rolt beft off R.H, mandrel pulley,, , Remove belt from center mandrel pulley, idler pulley,

and L,H° mandrel pulleyo

• Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface. o Check secondary idler arm and idler to see that they

rotate freely° . Be sure spring is hooked in secondary idler arm and

sway-bar bracket.

• Install new belt in lower groove of L.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown.

• Roll belt over R.H, mandrel pulley. Make sure belt is in

all grooves properly., . Reconnect spring to bolt in mower housing and rein-

stall R.H,, mandrel cover',

• Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual),

. Reassemble mower drive belt (See '`TO REPLACE

MOWER DRIVE BELT" in this section of this manual),,

NOTE: After installing a new electric clutch, run tractor at fufl throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate,,

ROTOR \ CLUTCH PLATE

SLOT (3 ,0! 2

NYLON LOCI(NUT (3) BRAKE PLATE

FIG, 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted,

° Depress clutch/brake pedal and engage parking brake.

° Measure distance between brake operating arm and

nut "A" on brake rod.

+ Ifdistance is other than 1-1/2", loosen jam nut and turn

nut "A" untit distance becomes I-1/2". Retighten jam nut against nut "A"-

+ Road test tractor for proper stopping distance as stated

above. Readjust if necessary+ if stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary Contact your nearest au- thorized service center/department,

FIG. 24

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 25)

The electric clutch should provide years of service, The clutch has a built-in brake that stops the pulley within 5

seconds,. Eventually, the internal brake wilt wear which may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest authorized service center/department.

° Make sure attachment clutch and ignition switches are

in "OFF" position°

+ Adjust the three nylon iocknuts until space between

clutch plate and rotor measures +012" at alt three slot

locations cut in side of brake plate,

WITH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

OPERATING

FIG+ 26

Page 24

SERVmCE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tlactor on level surface, Engage parking brake, For ease of service there isa belt installationguide decal on

bottom of left footresL o Remove mower (See "TO REMOVE MOWER" in this

section of this manual°)

BELT REMOVAL -

• Engage parking brake (creates slack in belt). = Remove belt from clutching and fan idler pulleys.

• Remove belt from transaxle pulley_ = Remove belt from engine pulley and front V-idler

pulley.

= Pull belt out of allbelt keepers and remove from tractor._ BELT INSTALLATION -

° Place V part of belt into grooves on engine pulley and

front Voidler, making sure to route belt inside of all belt keepers°

• Route belt on right side, coming from V-idler, towards back of tractor, above midspan belt keeper' and to top

of transaxle PUlley°

= Route belt on left side, coming from engine pulley,

towards back of tractor and through loop in rnidspan

belt keeper°

= Place V part of belt into grooves on transaxle and fan

idler pulleys, making sure to route belt inside of all belt keepers.

• Place belt around clutching idlers as shown, making sure to route belt inside of atl belt keepers°

o Check to be sure belt is positioned correctly and is on

proper side of all belt keepers.

o Reinstall mower. IMPORTANT: CHECK BRAKE ADJUSTMENT

== ,=

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motion control lever has been preset at the factory and

adjustment should not be necessary..

if for any reason the motion control lever will not hold its positionwhile at aselected speed, itmay be adjusted at the

friction pack located on the right side of chassis.

= Park tractor on leveJ suffaceo Stop tractor by turning

ignition key to "OFF" position and engage parking brake_

• Place motion control lever inneutral (N) position. o While holding Iocknut, loosen jam nut

• Tighten focknut 1/4 turn..

o While holding Iocknut, tighten jam nut securely_

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening locknut 1/4 tL_rn. Road test tractor after adjustment and repeat procedure if

necessary.

LOCKNUT

JUT

TRACTOR V-BELT DRIVE SCHEMATIC

' VIEWED FROM L,H. SIDE OF TRACTOR

CLUTCHING TRANSAXLE

ENGINE PULLEY

CLUTCHING IDLER BELT FLAT _ER

V-IDLER KEEPER

BELT

(EEPER

AS VIEWED FROM BOTTOM

FIG. 27

BELT

TWISTS

BELT KEEPER

FAN

IDLER

FIG. 28

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or repfacement, it shoutd be purged after' reinstallation before

operating the tractor_ See "PURGE TRANSMISSION" in Operation section of this manual

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.

Page 25

SERVICE AND AOJUST ENTS

FRONT WHEEL TOE-IN ADJUSTMENT

Eront wheel toe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary. Ifparts in the front axle or steedng mechanism have been replaced or damaged, check toe-in and adjust

if necessary, TO CHECK TOE-IN (See Fig. 29) -

• Position front wheels straight ahead° . Measure distance between wheets at front and rear of

tires (dimensions "A" and "B")o

. Front dimension "A" should be 1/8" to 1/4" less than

rear dimension "B".

TO ADJUST TOE-IN (See Figs. 29 and 30) - . Loosen jam nuts at adjustment sleeves on tie rod,

o Adjust tie rod until dimension"A" is 1/8" to 1/4" less than

dimension "B"o

• Tighten jam nuts securely,

FIG. 29

ADJUSTMENT SLEEVES

JAM NUTS-_ ";

THEROD

FIG. 30

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart- ment.

WASHERS

RETAINING RING

AXLE COVER

"--0

FIG. 31

REAR WHEEL o Block rear axle securely.

o Remove five (5) hub bolts to allow wheel removal, o Repair tire and reassemble Replace and tighten hub

bolts securely_

TO START ENGINE WITH A WEAK BATTERY

See Fig. 32)

CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame

and smoking materials away from bat* reties. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis_

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery,

o Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fue! tank and battery_

TO REMOVE CABLES, REVERSE ORDER -

= BLACK cable first from chassis and then from the fulfy

charged battery,,

RED cable last from both batteries.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig 31) -

o Block up axle securely.

• Remove axle cover, retaining ring and washersto allow wheel removal

o Repair tire and reassemble.

o Replace washers and snap retaining ring securely in

axle groove.

= Replace axle cover

"POSITIVE" (+) "NEGATIVE" (-)

25 FIG. 32

Page 26

TO REPLACE HEADLIGHT BULB

o Raise hood,.

* Pull bulb holder out of the hole in the backside of the

grilL,

o Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill°

, Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting°

o Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual,,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse_ The

fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT SPRING (See Fig. 33)

• While holding spring bushing with wrench, loosen jam nut,

o Turn adjustment bolt clockwise to extend spring and

reduce lifteffort for heavier attachments.

. Turn adjustment bolt counterclockwise for lighter at-

tachments,,

= Retighten jam nut against spring bushing°

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER_ ADJUST LtFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING,

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 34)

, Raise hoo&

° Unsnap headlight wire connector_ . Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

o To repiace, reverse above procedures.

HOOD

FIG. 34

ADJUSTMENT SPRING BUSHING

BOLT

e ATf'ACHMENT

JAM NUT LIFT SPRING

o o

FIG. 33

Page 27

$ERVHCE AND ADJUSTMENTS

.......... ,,,_ ,, , ............ ,,

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 35)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as

described below before loosening cable, if adjustment is necessary, proceed as follows:

= With engine not running, move throttle control lever to

fast (,_) position.

= Check that speed control lever isagainst stop screw. If

it is not loosen casing clamp screw and pull throttle cable until lever is against screw..T ghten clamp screw

securely.

CHOKE

CONTROL

CABLE "_.

CLAMP SCREWS

j -..

THROTTLE CONTROL

CABLE

IDLE SPEED ADJUSTMENT

SCREW

FIG. 35

TO ADJUST CHOKE CONTROL (See Figs. 35 and 36)

The choke control has been preset at the factory and adjustment should not be necessary., check adjustment as

described below before loosening cabieo if adjustment is

necessary, proceed as follows:

° With engine not running, move choke control (located

on dash panel) to full choke (JXJ)position.

- Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Customer Responsibilities section of this manual).

° Choke should be closed° if it is not, loosen casing

clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw se- curely.

, Reassemble air cleaner..

CLOSEDFOR

FULl

FIG. 36

TO ADJUST CARBURETOR (See Fig. 35)

The carburetor has been present at the factory and adjust- ment should not be necessary° However, minor adjustment

may be required to compensate for differences in fuel,

temperature, altitude or loadoIf the carburetor does need adjustment, proceed as follows:

o Be sure you have a clean air filter and the throttb

control cable is adjusted properly (see above)

- Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion

control lever in neutral (N) position.

, The high idle is set at the factory and cannot be

adjusted..

• Idle speed settinq - With throttle control lever in slow

i,,_) positio'nl '_ngine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained_

NOTE: The carburetor onthis engine is low emission., tt is equipped with an idle fuel needle with a limiter cap and is

not adjustable, Do not attempt to remove the limiter cap.

The limiter cap cannot be removed without breaking the

adjusting needle.. High speed stop is factory adjusted_ Do not adjust-damage

may resutL IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.. IFYOU THINK THE ENGINE=GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

Page 28

STORAGE

Immediately prepare your tractor' for storage at the end of ENGINE the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool

before storing in any enclosure.

= =,,,H =HH,,,.

111,,1111

TRACTOR

Remove mower from tractor for winter storage_ When mower is to be stored for a period of time, clean it thor- oughfy, remove all dirt, grease, leaves, etc. Store in a

clean, dry area_ o Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual)_

o Inspect,and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual

• Be sure that all nuts, bolts and screws are securely fastened_ Inspect moving parts for damage, breakage

and wear. Reptace if necessary_

o Touch up all rusted or chipped pain t surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage_ o After a period of time in storage, battery may require

recharging°

= To help prevent corrosion and powerleakage during

long periods of storage, battery cables shouId be disconnected and battery cleaned thoroughly (see'q'O

CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).

= After' cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals,

• Be sure battery drain tube is securely attached. = If battery is removed from tractor' for storage, do not

store battery directly on concrete or damp surfaces..

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

° Drain the fuel tank.. = Start the engine and let it run until the fuel lines and

carburetor are empty.

o Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

° Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuei tank or storage container'. Always follow the mix ratio found Onstabilizer

container. Run engine at least 10 minutes after adding stabilizer' to allow the stabilizer to reach the carburetor, Do

not drain the gas tank and carburetor' ifusing fuel stabilizer.

ENGINE OIL

Drain oil (withengine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).,

CYLINDERS

o Remove spark plug(s)_ o Pour one ounce of oil through spark plug hole(s) into

cyiinder(s)_

o Turn ignition keyto"START" position for a few seconds

to distribute oiL

= Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

. Replace your gasoline can if your can starts to rusL

Rust and/or dirt in your gasoline witl cause problems_

o If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

o Cover your tractor with a suitable protective cover that

does not retain moisture_ Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your' tractor to rusL

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 29

Will not start

TROUBLESHOOTING POUNTS

i .... 1,1,,ii _-- --

CAUSE CORRECTIONPROBLEM

1 Out of fuet

2 Engine not "CHOKED" property, 3 Engine flooded

4. Bad spark plug 5, Dirtyatr _ter 6, Dirty fuel filter

7,, Water infuel

8 Loose or damaged wiring, 9, Carburetor out of adjustment,,

10 Engine valves out of adjustment

t,, Flit fuel tank

2, See "TO START ENGINE" in Operation section 3 Wait several minutes before attempting to start

4,, Replace spark plug. 5, Clean/replace air filter 6 Replace fuel filter,

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8, Checkaflwidng 9,, Contact an authorized service center/department

10 Contact an authorized service center/department

iii,,,n,

Hard to start

Engine will not turn over

Engine clicks but wilt not

start

Loss of power

1 Dirty air filter, 2 Bad spark ptug,

3 Weak or dead battery 4 Dirty fuel filter 5, Stale or dirty fuel

6. Loose or damaged wiring

Carburetor out of adjustment.

8,,

Engirle valves out of adjustment

1o Clulch.rorake pedal not depressed

2,, Attachment clutch is engaged

3. Weak or dead battery

4. Blown fuse 5, Corroded battery terminals,

6o Loose or damaged wiring 7, Faulty ignition switch

8 Faulty solenoid or starter, 9 Fau{ty operator presence switch(as),

1 Weak or dead battery

2 Corroded battery terminals, 3 Looseor damagedwtdng

4. Faulty solenoid or starter

1 Cutting too much grass/too fast

2, Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower 4 Dirty air filter

5 Low oil tevef/dtrty oil 6 Faulty spark plug, 7 Dirty fuel filter,.

8 Stale ordirty fuel, 9 Water in fuel

10 Spark plug wire loose,

11. Dirty engine air screen/fins

12. Dirty/clogged muffler 13 Loose or damaged wiring

14 Carburetor out of adjustment. 15 Engtne valves out of adjustment

1 Clean!replace air filter 2 Replace spark p_ug., 3 Recharge or replace battery,. 4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline 6 Check all wiring

7 Contact an authorized service center/department 8 Contact an authorized service center/department.

1 Depress c_utch/brake pedal 2, Disengage attachment dutch

3 Recharge or replace battery,

4., Replace fuse 5 Clean battery terminaEs

6 CheckaU wiring, 7 Check/replace ignition switch 8 Chectdreplace solenoid or starter

9 Contact an authorized service center/department

1. Recharge or replace battery 2, Clean batteryterminafs

3 Check all wiring, 4 Check/replace soSenoid or starter.

1 Set in "Higher Cut" position/reduce speed 2 Adjust throttle control

3 Clean underside of mower housing 4 Clean/replace air filter

5 Check oil leveVchange oil 6 Clean and regap or change spark plug 7 Replace fuet filter.

8 Drain fuel tank and refill with fresh gasoline 9 Drain fuel tank and carburetor, refil] tank with fresh

gasoline and reptace fuel filter 10 Connect and tighten spark plug wire, 11, Clean engine air screen/fins

12, Clean/replace muffler 13 Check all wiring

14 Contact an authorized service center/department 15 Contact an authorized service center/department

Excessive vibration

1 Worn, bent or loose blade 2 Bent blade mandrel

3 Loose/damaged part(s)

1 Replace blade Tighten blade bolt, 2 Replace blade mandrel.

3 Tightenloose part(s) Replace damaged parts

Page 30

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PROBLEM

Engine continues to run

when operator leaves seat with attachment clutch

engaged

Poor cut - uneven

Mower blades will not rotate

Poor grass discharge

Headlight(s) not working (if so equipped)

=FROUBLESHOO=[ING

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CAUSE

1 Faulty operator-safety presence control system

1 Worn, bent or loose blade 2 Mower deck not level

3 Buildup of grass, ieaves, and trash under mower 4 Bent blade mandreI

5 Clogged mower deck vent holes from buiidup of

grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism

2 Worn/damaged mower drive belt 3 Frozen idler pulley. 4 Frozen blade mandrel

1 Engine speed too stow

2 Travel speed too fast 3 Wet grass

4 Mower deck not level 5 Low/uneven tire air pressure

6 Worn, bent or loose blade

7 Buildup of grass, leaves and trash under mower 8 Mower drive belt worn.

9 Blades improperly installed t0 improper blades used t 1 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Switch is "QFF"

2. Bulb(s) burned out

3. Faulty light switch

4 Loose or damaged wiring

5 Blown fuse

POINTS

CORREClrlON

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1 Check wiring, switches end connections if not

corrected, contact an authorized service center/ department

1 Replace blade Tighten blade bolt

2 LeveI mower deck

3 Clean underside of mower housing 4 Reptace b}ade mandrel

5 Clean around mandrels to open vent holes

1 Remove obstruction 2 Replace mower drive beit 3 Replace idler pulley 4 Replace b_ade mandrei

1 Place throttle control in "FAST" position 2 Shift to s_ower speed. 3 AUow grass to dry before mowing

4 Level mower deck 5 Check tires for proper air pressure.

6 Replace!sharpen blade Tighten blade boil 7 Ciean underside of mower housing

8 Replace mower drive belt 9 Reinstall blades sharp edge down

I0 Replace with b_ades listed in this manual 11 Clean around mandrels to open vent holes

1 Turn switch "ON" 2 Replace bulb(s)

3 Check!replace light switch 4 Check wiring and connections 5 Replace fuse

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1 Bad batter':/ceil(s)

2. Poor cable connections 3 Faulty regulator (if so equipped)

4 Faulty alternator

1 Freewheel control in "disengaged" position

2. Motion drive belt worn, damaged or broken

3. Air trapped in transmission during shpment or servicing

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

1 Replace battery

2 Check/clean all connections. 3 Repiace regulator

4 Replace alternator.

1 Place freewheel control in "engaged" position

2 Replace motion drive belt.

3 Purge transmission

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Move throttle controf to "SLOW" position and allow to idle for 30 seconds before stopping engine.

Craftsman 917251570 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual