Craftsman 917251570 Owner’s Manual

SWAIRS

MODEL NUMBER 917.251570 OWNER'SMANUAL

oAssembly oOperation oCustomer Responsibilities

Service and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

IIIIIIIIIIIIIIIIII1'11 III IIIIIIIIIIIIIIIIIIIIIIIIIIII

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH..

I, GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with tile instructions, to operate the machine..

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be sure the area is clear ofother people before mowing Stop

machine if anyone enters the area.

• Never carry passengers°

• Do not mow inreverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning°

• Never leave a running machine unattended Always turnoff blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light..

o Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways.

. Use extra care when loading or unloading the machine into

a trailer or truck

il. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result insevere injury ordeath. All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

= Remove obstacles such as rocks, tree limbs, etc ,, Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine.. Tall grass can hide obstacles

,, Use slow speed_ Choose a lowgear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments=

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope DO NOT: o Donot turn on slopes unless necessary, and then,turn siowfy

and gradually downilill, if possible.. = Do not mow near drop-offs, ditches, or embankments. The

mower could suddenfy turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass.. Reduced traction could cause

sliding°

• Do not try to stabilize the macirine by putting your foot on the

ground.. ° Do not use grass catcher on steep slopes..

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the

presence of children° Children are often attracted to the machine and the mowing activity.. Never assume that

children will remain where you last saw them.

° Keep children out of the mowing area and under the watchful

care of another responsible adult.

o Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for small

children

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

o Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV.

SERVICE

Use extra care in handling gasoline and other fuels_ They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running.. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

Never tamper with safety devices.. Check their proper operation regularFy.

Keep machine free of grass, leaves, or oti_er debris build-up.. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting..

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

Mower blades are sharp and can cut Wrap the blade(s) or' wear gloves, and use extra caution when servicing them.

Check brake operation frequently Adjust and service as required,

Look for this symbol to point out impor- tant safety precautions. It means

CAUTIONHf BECOME ALERT_f! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where itcannot contact spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

i ii ii

CONGRATULATIONS on your purchase of a Sears

Tractor.. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department Department.. We have com_ petent, well-trained technicians and the proper tools to

service or repair this tractor.. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES".

MODEL NUMBER 917,251570

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

PRODUCT SPECaFICAT ONS

HORSEPOWER: 25 0 GASOLtNE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OiL CAPACITY: W/FILTER: 4_2PTNTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: °030")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - 5.8

REVERSE: O- 2ol

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

BATTERY: AMP/HR: 40

MIN CCA: 340 CASE SIZE: U1R

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIILITBES

o Read and observe the safety rules

• Follow a regular schedule inmaintaining, caring forand using your tractor.

- Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

................... . i. ii.i .i

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This tractor is equipped with an internal combustion engine and should not be used on ornear any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state taws

(if any). Ifa spark arrester is used, itshould be maintained

in effective working order by the operator in the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws.. Federal taws appty on federal lands° A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual)..

LIMaTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship

This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass..

- Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will reptace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WiLL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THiS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

i,i HH,

LE OF

i iii i ii iii mill i

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY ............. ;.................................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-16

CONTENTS

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS ................... ;....... 21-27

STORAG E ................................................................... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-49

REPAIR PARTS - ENGINE .................................... 50-57

PARTS ORDERING/SERVICE ............... BACK COVER

NDEX

Accessories .................................................5

Adjustments:

Brake .................................................................23

Carburetor. ...................................................27

Clutch Pulley .............................................. 23

GaugeWheels ............:..................................14

Mower

Front-To-Back ............................ 22

Side-To-Side .......................................21

Throttle Control Cable ................................. 27

Air' Filter, Engine .........................................20

Air' Screen, Engine ....................................18

Assembly .....................................................7-10

Battery:

Charging ........... ................................. 8

Cleaning ........................................ 20

Starting with Weak Battery ....................25

Storage ...............................................28

Terminals .........................................................19

Belt:

Motion Drive

RemovalfReptacement ............ 24

Mower Drive

Removaf/Reptacement .....................22

Mower Blade Drive

Removal/Replacement .............. 23

Blade:

Sharpening ................................................18

Replacement ............................................18

Brake Adjustment .................................... 23

Carburetor Adjustment ............................27

Ctutch Pulley .........................................................23

Controls, Tractor ..............................................12

Customer Responsibiiities ...................17-20

Engine:

Air Filter ...............................................20

Air Screen ...............................................t9

Cooling Fins ...........................................20

Engine Oil ............................................15,19

Fuel Filter .............................................20

Spark Plug(s) ........................... 20

Tractor:

Battery .....................................................18

Blade ................................................18

Lubrication Chart ................................17

Maintenance Schedule ................17

Tire Care ..........................................8,18,25

Transaxle ..........:....................... 19

Cutting Height, Mower .............................13

Electrical:

Interlocks and Relays ................... 26

Schematic ......................................................31

Wiring Diagram ....................................32

Engine:

Air Filter .......................................... 20

Air Screen ................................................... t 9

Cooling Fins .........................................20

Oil Change ...........................................19

Oil Level ........................................................... 15

OilType ...............................................15,t9

Preparation ...................:......................15

Repair Parts ....................................50-57

Starting ..........................................................15

Storage ............................................ 28

Filter:

Air Filter-................................................. 20

Fuel .......................................................20

Oil ................................................................20

Fuel:

Storage ...............................................28

Type .......................................................15

Fuse ...............................................................26

Headlights ...........................................................26

Hood Removaltlnstallation ........................26

Leveling Mower Deck ...............................22

Lubrication:

Chart ........................................................17

Engine .............................................:..... 19

Maintenance Sciledule ........................ 17

Mower:

Adjustment, Front-to-Back ..............22

Adjustment, Side-to-Side ...................21

Blade Replacement ....................................18

Blade Sharpening ........................... 18

Cutting Height .........................................13

Installation ..........................................21

Operation ..................................................14

Removal ..........................................................21

Mowing Tips ............................................................16

Muffler ....................................................................20

Spark Arrestor ..............._....................3,40

Oil:

Cold Weather Conditions ......... 15,19

Engine ...............;....................................19

Storage .......................................................28

Operation .....................................................11-16

Operating Mower .....................................14

Options:

Accessories ........................................................5

Spark Arrestor _.............::...................3,40

Parking Brake .............................................13

Parts Bag ...........................................................6

Parts, Replacement/Repair ..................32-49

Product Specifications .................................3

Repair Parts ............................................32-49

Safety Rules .........................................................2

Seat .................................................................8

Service and Adjustments ................. 21-27

Carburetor .......................................'.....27

Clutch Pulley ............................................23

Fuse .............................................. ...... 26

Hood Removal/lnstaflation ..............26

Motion Drive Belt

RemovaltReplacement ...................22

Mower Drive Belt

Removal/Replacement ...............22

Mower Blade Drive Belt

Removal/Replacement ............ 23

Mower Adjustment

Front-to-Back ........................._,, 22

Side4o-Side ...................................21

Mower Removal/Installation ......... 21

Tire Care ...........-............................8,I6,25

Slope Guide Sheet ..................................... 59

Spark Plug(s) ................................................20

Specifications ...................................................... 3

Starting the Engine ........................ 15-16

Steering Wheel .............................................. 7,24

Stopping the Tractor ............................. 13

Storage ..........................................................28

Throttle Control Cable Adjustment .......27

Tires ............................................. 8,18,25

Troubleshooting Chart ........,.................29-30

Transaxle ................................. .................... 1 9

Warranty ..................................................................3

Wiring Diagram .............................................32

Wiring Schematic ........................................31

ACCESSORIES AN ATTACHMENTS

.... i., 1,

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Tapered 25-1nch steel spikes mounted on 10-inch diameter discs puncture

holes in soil at close intervals to let moislure soakin Steelweight tray

for increased penetration

BUMPER protects front end of tractor from damage. CARTS make hauling easy.. Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from t0 to 20 degrees, 40 inches wide. Can hook 2 units in tandem (Requires

sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring fine teeth.. Usefuttopreparebareareasforseeding. Available forfront or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINED ETHATCHER cove rs 36-inch wide path and tosses thatch into

large hopper. Mounts behind tractor PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width Heavy steel landside for straight furrowing (Requires sleeve hitch)

RAMP TOPS AND FEET let you load and unIoad tractor from a pickup truck Use with 2 x 8 or2 x 10 lumber

REAR GRADER BLADE is 42inches wide and operated from drive r's seat Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch ) ROLLER forsmootherlawnsurface. 36-inch wide, 18-inchdiameter

water-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally- (Requires sleeve hitch ) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couptes/ uncouples.

SNOWTHROWER has 42-inch swath. Drum-type auger handles powdery and wet/heavy snow. Me[rots easily with simple pin arrange- ment. Discharge chute adjusts from tractor seat.. 6gnch diameter

spout discharges snow 10 to 50 feet Lift controlled at tractor seat (Use with chains and wheet weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic

spraying and hand held wand for spot spraying.. Wand has adjustable spray pattem_ For apptying herbicides, insecticides, fungicides and liquid fertilizers

SPREADERISEEDERS make seeding, fertilizing, and weed killing easy Broadcasl spreaders are also useful for granular de-icers and

sand SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six t t-inch diameter one

piece heat-treated steel tines. Tilts 30-inch path (Requires sleeve

hitch ) Or use 5 hp tow-behindTlLLER with 36-incll swath to prepare

seed beds, cultivate and compost garden residue. TiBer has its own

built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and gel Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling, without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction TRACTOR CAB has heavy duty viny! fabric over tubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry

Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include; tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up deb ris in hard-to-reach places. VAC/CH|PPER includes a chipper-shredder

WEIGHT BRACKET for drawbar forsnow removal applications. Can

be mounted on front of tractor for plowing applications Uses (1) 55

lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

MAINTENANCE

BLADES BELTS

,nn= ,, n,,

CONTENTS OF HARDWARE PACK

uHHn,,mnin 11 n u n,===,

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-!8

(1) Washer 17/32 x 1-3/16 x 12 Gauge

rings (double loop)

(4) Retainer Springs (single loop)

Parts packed separately in carton

il) Knob

Seat

Video

Cassette

Nose Roller

Steering

Wheel

uge

Bars

_.,,.,,.__ ..i (4) i P

(2) Washers 17/32 x 7/8 x 16 Ga.

(2) Hex Bolts 3/8-t6 x I (2) Nylon kocknuts 3/8-16

(2) Hex Bolts 1/4_20 x 3t4 -

(2) Hex Nuts 1/4=20

%VJ

Manual Pa_s Bag

it,

Parts bag contents not shown full size

_ f_-"\ _"_ (21Washe,s3/8

(2) Shoulder (,/_)) ___x7/8x14 Gauge

Bolts \ 1,_'//(2) Gauge _ (2) Center-

"___/ Wheels \_J lock Nuts

(2) Front Link Assemblies

Steering

Wheel

Insert

' .j_"_ Nose Roller

_c_-_ Brackets

(2) Washers

9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

(2) Keys

Steering

Sleeve

ASSEMBLY

Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes°

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are }isted.

(2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (2) 9/16" wrenches (1) 3/4" wrench (t) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),.

TO REMOVE TRACTOR FROM CARTON

_ TEERtNG WHEEL

INSERT

ti_,_ HEX BOLT

_! LOCK b_ J WASHER

_'_ _'_- LARGE FLAT

STEERING

UNPACK CARTON

- Remove all accessible loose parts and parts cartons from carton (See page 6).

= Cut, from top to bottom, along lines on all four comers

of carton, and lay panels fiat.

= Check for any additional loose parts or cartons and

remove,

BEFORE ROLLING TRACTOR OFFSKSD

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large flat washer

from steering shaft.

= Position front wheels of the tractor so they are pointing

straight forward_

= Slide the steering sleeve over the steering shaft. ° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large fiat washer previously removed.

Tighten securely.

o Snap steering wheel insert into center of steering

wheel.

• Remove protective plastic from tractor hood and grill,.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID..

STEERING _,,_,_

WHEEL ADAPTER _,_

//' i

1 / #t

I I It

STEERING SHAFT

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

o Press lift lever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing clutch/brake

pedal°

, Place freewheel control in freewheeling position to

disengage transmission (See 'q'O TRANSPORT" in the Operation section of this manual)..

, Roll tractor forward off skid°

• Remove mower and packing materials.

• Remove ties from V-belts..

ASSEMBLY

CONNECT BA't-I'ERY (See Fig. 2)

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

o Lift hood to raised "position,.

o Open terminal access doors, remove terminal protec-

tive caps and discard,,

o if this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amp&

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely.

o Ciose terminal access doors.. Use terminal access doors for:

* Inspection for secure connections (to tighten hard-

ware). . Inspection for corrosion = Testing battery.

o Jumping (if required)°

Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

D'SCARD TERMINAL X _ HEX

PROTECTIVE CAPSII_ \ _, _ BOLT

ACCESS_ ....,:_z"_._:

DOOR POSmVE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob, o Remove cardboard packing on seat pan,,

o Place seat on seat pan and assemble shoulder bolto = Assemble adjustment knob and ftat washer loosely.

Do not tighten.

° Tighten shoulder bolt securely, o Lower seat into operating position and sit on seat.

= Slide seat until a comfortable position is reached which

aIIows you to press clutch/brake pedal all the way

down.

= Get off seat without moving its adjusted position. o Raise seat and tighten adjustment knob securely.

SEAT

SHOULDER \, '_\\_ \' \\ \

BOLT_. _ __-- \ \\ \V-___ \ \ ', \\ \

/_' FLAT WASHER

ADJUSTMENT KNOB

FIG. 3

TO A'n'ACH NOSE ROLLER (See Fig. 4)

= Positionbrackets, 17/32 x7/8 x t6 gauge washers, and

nose roller between deck mounting brackets as shown.

Be sure to position brackets on correct side, as showm

= install 3/8-16 x 1 hex bolts and 3/8-16 crownlock nuts

as shown Tighten hardware securety_

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

..... .____E

_i '_ -- CABLE

FIG. 2

"B"BRACKETTAB

HEX

BOLT

"A" CROWNLOCK

NUT

TAB WASHER

FIG, 4

INSTALL MOWER AND DRIVE BELT (See Figs. 5 and 6)

Be sure tractor is on level surface and mower suspension arms are raised with attachment liftcontrol, Engage park-

ing brake. = Cut and remove ties securing anti-sway bar and belts.,

Swing antFsway bar to left side of mower deck.

. Slide mower under tractor with discharge guardto right

side of tractor°

IMPORTANT: CHECK BELT FOR PROPER ROUTING tN ALL MOWER PULLEY GROOVES, iNSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE . Install one front link in top hole of the L.H. front mower

bracket and L_H.front suspension brackeL Retain with two single loop retainer springs as shown1

• Install second front link inR.H,,front suspension bracket only and retain with single loop retainer spring as

shown,,

- Slide right side of mower back and install link in top hole of R.H,_front mower bracket° Retain with single loop

retainer spring as shown,,

= Turn height adjustment knob counterclockwise until it

stops,

° Lower mower linkage with attachment lift control, = Place the suspension arms on inward pointing deck

pins,, If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms Retain with double loop retainer springs,

SHOULDER

BOLT

CHASSIS BRACI ANTI*SWAY

DOUBLE LOOP RETAINER

SPRING

L,H, GAUGE WHEEL BAR

DOUBLE LOOP

RETAINER SPRING (Inward pointing deck

pins)

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspension.

= Raise deck to highest positiom o Assemble gauge wheel bars to brackets using clevis

pins and double loop retainer springs,

o Assemble gaugewheels as shown using long shoulder

bolts, 3/8 washers, and 3/8- !6 center Iocknuts. Tighten securely_

• Adjust gauge wheels before operating mower as shown

in the Operation section of this manual

CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figu res that are shown for replacing motion, mower drive, and mower btade drive belts in the Service and Adjustments section ofthis manual Verify that the belts are routed correctly,, FRONT

SUSPENSION BRACKETS

FRONT

LINKS

SUSPENSION ELECTRIC ARMS CLUTCH

PULLEY

GAUGE WHEEL

3/8 WASHER

CLEVIS PINS

318-16 CENTER

LOCKNUT

IDLER PULLEY

LOOP RETAINER

SPRINGS

FIG. 5

SINGLE

FRONT MOWER

BRACKET

LOOP RETAINER

SPRINGS

DISCHARGE GUARD

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