Craftsman 917251521 Owner’s Manual

®Assembly * Operation

oCustomer Responsibilities

* Service and Adjustments * Repair Parts

917.251521 OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-59t 7

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

° Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

° Be surethe area is clear of other people before mowing. Stop

machine if anyone enters the area.

, Never carry passengers. , Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

itat anyone. Do not operate the mower without either the entire grass catcher er the guard in place.

• Slow down before turning.

° Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light. ° Do not operate the machine while under the influence of

alcohol or drugs.

• Watch fer traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into

a trailer or truck.

il, SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death. All slopes require extra caution, tf you cannot back

up the slope or if you feet uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across. ° Remove obstacles such as recks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

° Use slow speed. Choose a low gear so that you wilt not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other .attachments.

These can change the stability of the machine.

o Keep nit movement en the slopes stow and gradual Do not

make sudden changes in speed or direction.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed stowfy straight down the

slope.

DO NOT:

° Do not turn on slopes unless necessary, andthen, turn slowly

and gradually downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

* Do not mow on wet grass. Reduced traction coutd cause

sliding.

o Do not try to stabilize the machine by putting your foot on the

ground.

o Do not use grass catcher on steep slopes.

SAFETY RULES

iti. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children wilt remain where you last saw them. = Keep children out ofthe mowing area and under the watchful

care of another responsible adult.

, Be alert and turn machine off if children enter the area. * Before and when backing, look behind and down for sma{t

children.

o Never carry children. They may fall eff and be seriously

injured or interfere with safe machine operation. , Never allow children to operate the machine. ° Use extra care when approaching btind corners, shrubs,

trees, or other objects that may obscure vision. IV, SERVICE

• Use extra care in handling gasoline and other fuets_ They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to coot before refueling, Do not smoke.

- Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.

, Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operation regularly.

° Keep machine free of grass, leaves, or other debris build-up.

Clean ell or fuel spillage. Altow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary,

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

The engine exhaust from this product contains

safety precautions. It means

Look for this symbotte point out important

CAUTION!!! BECOME ALERT!I! YOUR

SAFETY IS INVOLVED,

A WARNING A

chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm,

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com- petent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly,

Always observe the "SAFETY RULES".

MODEL NUMBER 917.251521

SERIAL NUMBER

DATE OF PURCHASE

THE MOD EL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERtAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 20.5 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .030")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 5.8

REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY:

BLADE BOLT TORQUE: 30-35 FT. LBS.

AMP!HR: 35 MIN. CCA: 280

CASE SIZE: U1R

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedulein maintaining,caring for and using your tractor.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered Land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should bemaintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual):

LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if thisCraftsman. Riding Equipment is maintained, lubricated and tuned up according

to the instructions .inthe owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in material

or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

, Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hoId a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (}N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLYI) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and yo_4may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TA LIE F CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECiFiCATiONS ...................................... 3

CUSTOMER RESPONSIBiLiTiES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-19

OPERATION .......................................................... 11-16

iNDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 27

Ctutch Pulley ................................ 23

Gauge Wheels ............................. 14

Mower

Front-To-Back ......................... 22

Side-To-Side ........................... 21

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 19

Assembly .......................................... 7-10

Battery:

Charging ............................ :........... 8

Cleaning ....................................... 20

Starting with Weak Battery .......... 25

Storage ........................................ 28

Terminals ..................................... t8

Belt:

Motion Drive

Removal/Replacement ........... 22

Mower Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 23

Blade:

Sharpening .................................. 18

Replacement ................................ 18

Brake Adjustment ................................ 23

Carburetor Adjustment ........................ 27

Clutch Pulley ....................................... 23

Controls, Tractor ................................. 12

Customer Responsibilities ............. t7+20

Engine:

Air Filter .................................... 20

Air Screen ................................ 19

Cooting Fins ............................. 19

Engine Oil .................... :....... 15,19

Fuel Filter .................................. 20

Spark Plug(s) ........................... 20

Tfacto r:

Battery ..................................... 18

Blade ........................................ 18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care .......................... 8,t8,25

Transaxle ................................. 19

Cutting Height, Mower ........................ 13

Electrical:

Interlocks and Relays .................. 26

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................ 20

Air Screen .................................... 19

Cooling Fins ................................. 19

Oil Change ................................... 17

Oil Level ....................................... 17

Oil Type .................................... 13,17

Preparation .................................. 15

Repair Parts ............................ 48-59

Starting ......................................... 15

Storage ........................................ 28

Filter:

Air Filter ...................................... .+20

Fuel .............................................. 20

Oil ................................................. 20

Fuel:

Storage ........................................ 28

Type ............................................. 15

Fuse .................................................... 26

Headlights ........................................... 26

Hood Removal/Installation .................. 28

Leveling Mower Deck .......................... 21

Lubrication:

Chart ............................................ 17

Engine .......................................... 19

Maintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ..;......... 22

Adjustment, Side.to-Side ............. 21

Blade Replacement ..................... 18

Blade Sharpening ........................ 18

Cutting Height .............................. 13

Installation .................................... 21

Operation ..................................... 14

Removal ....................................... 21

Mowirg Tips ........................................ 16

Muffle_'. ................................................ 20

Spark Arrester ........................... 3,40

Oil:

Cold Weather Conditions ........ 15,19

Engine .......................................... 17

Storage ........................................ 28

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ........................... 21-27

STORAGE ......................................................... ;.......... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-49

REPAIR PARTS - ENGINE.L ................................. 50-59

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ....................................... 11-16

Operating Mower ................................ 14

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

Parking Brake ..................................... 13

Parts' Bag .............................................. 6

Parts, Replacement/Repair ............ 32+49

Product Specifications .......................... 3

Repair Parts ................................... 32-49

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments .............. 21-27

Carburetor .................................... 27

Clutch Pulley ................................ 23

Fuse ............................................. 26

Hood Removal/Installation ........... 26

Motion Drive Belt

Removal/Replacement ........... 22

Mower Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

Removal/ReplaCement ........... 23

Mower Adjustment

Front-to-Back .......................... 22

Side-to-Side ............................ 21

Mower Remova!/Installation ......... 21

Tire Care .............................. 8,18,25

Slope Guide Sheet .............................. 63

Spark Plug(s) ...................................... 20

Specifications ........................................ 3

Starting the Engine ............................. 15

Steering Wheel ................................ 7,24

Stopping the Tractor ........................... 13

Storage ................................................ 28

Throttle Control Cable Adjustment ...... 27

Tires ............................................ 8,18,25

Troubleshooting Chart ................... 29-30

Transaxle ........................................... 19

Warranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................. 31

ACCESSOFIIES AN ATTAC ENTS

These accessories and attachments were available through most Sears retail outtets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK [PLUG

GAS CAN FUELSTABILIZER

AiR FILTER

MAINTENANCE

BLADES BELTS

]

PIEFIFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This listwas current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Tapered 2,5-inch steel spikes mounted on lO-inch diameter discs puncture holesinsoil at close intervals tolet moisture soakin, Steetweighttray

for increased penetration.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety ofsizes available, plus accesso-

ries such as side panel kits,too] caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrientsto reach grass roots. 36-inch swath. 24 hardenedsteel

coring tips. 150 lb. capacity weight tray. DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide. Can hook 2 units intandem. (Requires sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, t7 inches high, clears 44-inch path when angled. Master

lift control lever for Operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar. (Use with tire chains andwheel weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

MULCH RAKF_.iDETHATCHER ioosens soil and flips thatch and matted leaves to lawn surface for easy pickup, Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCH ERcovers 36-inchwide path andtosses thatch into large hopper. Mounts behind tractor.

PLOW turns soii 6 inches deep, cuts 10-inch furrow. Crank adjust- ment controls depth, 3-position yoke sets width. Heavy steel tandside for straight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck, Use with 2 x 8 or 2 x 10 lumber. REAR GRADER BLADE is42 inches wide and operated from driver's seat, Reversible steel blade can be angled at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawn sudace. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf. Adjustable'scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for seeding1helps weed control. Steel frame holds 5 adjustable sweeps.

Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional

accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops. SLEEVE HITCH for use with master lift system. Single pin couples/

uncouples.

SNOWTHROWER has 42-inch swath, Drum-type auger handles powdery and wet!heavysnow, Mountseasilywith simple pin arrange-

ment. Discharge chute adjusts from.tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects tothe tractor

battery or other 12-vott source, Includes booms for automatic spraying and hand heldwand for spot spraying. Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertilizers.

SPREADER/SEEDERS i%ake seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for gmnular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves, TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue, Chaimddve transmission. Six 11-inch diameter one piece heat-treated steel tines. Tills 30-inc h path. (Requires sleeve hitch,) Or use 5hp tow-behind TILLER with 36-inch swath toprepare seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilting...without tools, TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction. TRACTOR CAB has heavy dutyvinyl fabric Overtubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility, Hinged metal doors with catch. Keeps operator warm and dry,

Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper, 12,volt amber caution light fo_mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris inhard-to-reach places,

VAC/CHIPPER includesa chipper-shredder_ WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front oftractor for plowing applications. Uses (1) 55 lb. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials.

.•

CONTENTSOF HARDWAREPACK

Parts, Bag contents shown futl size

(1) Shoulder

Bolt 5/16-18

(i) Knob

(1) Washer 17/32 x 1-3/t6 x 12 Gauge

3) Retainer Springs(double loop) ,

Parts packed separately in carton

Seat

Video

Cassette

Steering

Wheel

Mulcher

Plate

(4) Retainer Springs (single loop)

(2) Screws #10 × 5/8

(2) Washers 3/t6 x 3/4 x 16 Gauge

(2)Hex Botts t/4,o20 × 3/4

(2) Lock Washers #I,0

(2) Weld Nuts #10

(2) Hex Nuts 1/4-20

Manual

Parts bag contents not shown full size

(2) Shoulder

Bolts

Front Link Assemblies

///_:":=:==<_,_Steering

\!_:,==:::i!:i:// insert

Parts Bag

(2) Washers 3/8x 7/8 x 14 Gauge

Gauge

(2) Keys

(2) Center-

lock Nuts

Steering

Steeve

(2) Washers 9/32 ×

5/8 × t6 Gau{

(2) Lock Washers 1/4

_" (2)Latch Hook

Assemblys

Stope Sheet

Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor atl parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/t6" wrench (!) Utility knife

(t) 1/2" wrench (I) 3/4" socket w/drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6),

• Cut, from topto bottom, along lines on aii four corners of carton, and lay panels flat.

• Remove mower and packing materials.

- Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer

from steering shaft.

- Position front wheels of the tractor so they are pointing straight forward.

- Slide steering sleeve over steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

= Secure steering wheel to steering shaft with hex bolt,

lockwasher and large flat washer previously removed.

Tighten securely.

, Snap steering wheel insert into center of steering

wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FORAND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

STEERING

WHEEL

/ / t"

/ t //1 /

FIG. 1

TO ROLL TRACTOR OFF SKiD (See Opera-

tion section for location and function of con- trois)

= Pross lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by-depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor backwards off skid, = Remove banding holding discharge guard up against

tractor.

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

CAUTION: 0o not short battery termi-

nals. Before connecting battery, re,,

move metat bracelets; wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acc!den-

ta_grounding.

o Lift hood to raised position.

* Open terminal access doors, remove terminal protec*

tive caps and discard,

if this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

= First connect RED battery cable to positive (+) battery

terminal wittl hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grou,_,dingcable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut° Tighten securely. o Close termhai access doors. Use terminal access doers for:

Inspection for secure connections (to tighten hard*

ware). o Inspec'_on for corrosion.

, Testing battery. o Jumping (if required).

Periodic charging.

HEY, NUT WASHER WASHER

D!ISOARD TtSR!P_NAL '\\ / HEX PROTECTIVE CAPS k BOLT

LOCK FLAT

NEGATWE (BLACK)

CABLE

FiG. 2

POSITIVE

(RED)

CABLE

iNSTALL SEAT (See Fig.3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan. Place seat on seat pan and assemble shoulder bolt.

Assemble adjustment knob and flat washer loosely.

Do not tighten.

Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way

down. o Get off seat without moving its adjusted position, o Raise seat and tighten adjustment knob securely,

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

FiG. 3

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEiVI

After you learn how to operate your tractor, check to see that the brake is properfy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASS MBLY

iNSTALL MOWER AND DRIVE BELT (See Figs. 4 and 7)

Be sure tractor ison levet surface and mower suspension arms are raised with attachment lift control. Engage park-

ingbrake.

- Cut and remove ties securing anti-sway bar and belts° Swing anti-sway bar to left side of mower deck.

* Stide mower under tractor withdischarge guardto right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING iN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE,

• Install one front link intop hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown.

• Install second front linkinL.H. front suspension bracket only and retain with single loop retainer spring as

shown.

° Turn height adjustment knob counterclockwise until it

stops.

• Lower mower linkage with attachment Eiftcontrol.

- Place the L.H. suspension arm on inward pointing deck pin. Ifnecessary, rock and raise front of mowerto align

deck pin with the hole in suspension arm.

- Sfide left side of mower back and install the unattached front Iink in top hole of the L.H. front mower bracket. Retain with single loop retainer spring asshown.

DOUBLE LOOP RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deck pins)

* Place the R.H. suspension arm on inward pointing

- Connect anti-sway bar to chassis bracket under left

- Retain both suspension arms to deck pins with double

, Turn height adjustment knob clockwise to remove

= Raise mowerto highest position.

- Assemble gauge wheels (See 'q'o ADJUST GAUGE

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

SUSPENSION

ARMS

deck pin. if necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

footrest and retain with double loop retainer spring.

loop retainer springs.

slack from mower suspension.

WHEELS" in the Operation section of this manual).

FRONT SUSPENSION

ELECTRIC

CLUTCH PULLEY\

FRONT

MOWER BRACKET

BRACKETS

SHOULDER

BOLT

GAUGE WHEEL

3/8WASHER

31846 CENTER

LOCKNi

DOUBLE LOOP RETAINER

SPRING

ANTI-SWAY

BAR

IDLER PULLEY

FRONT LINK

SINGLE

LOOP RETAINER

SPRINGS

D1SCHARGEGUARD

FiG. 4

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

- Instatl two iatch hooks to mulcher plate using, screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemb]e weld nut to latch hook by inserting weld nut from the top with hook pointing down.

° Tighten hardware securely.

o Raise and hotd deflector shield in upright position. o Place front of muicher plate over front of mower deck

opening and slide into place, as shown.

° Hook front latch into hole on front of mower deck.

o Hook rear latch into hole on back of mower deck.

g_a_d from mower. Raise and hold

CAUTION: Do not remove discharge

guard when attaching aautcher pJate and allow it to rest on plate while in

....... - ......... =

operation,

DEFLECTOR SHIELD

LATCH HOOKS

FiG. 6

TO CONVERT TO BAGGING OR

DISCHARG_P4_G

Simply remove mulcher plate and store in a safe place.

Your mower is now ready fordischarging or installation of optional grass catcher accessory°

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and.bagging also.

WELD NUT

FROM THE TOP

HOOK POINTS

DOWN

LATCH HOOK

WELD

NUT

LOCK WASHER

WASHERS

FiG, 5

#'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

./ Atf assembly instructions have been completed. ¢" No remaining loose parts in carton.

/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. (For shipping purposes,

the tires were oVerinflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be

properly inflated for leveling),

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring, See that all connections are still secure

and wires are properly clamped.

V' Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWlNG IMPORTANT ITEMS:

_/ Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. ,/ :Itis importantto purge the transmission before operat-

ing your tractor for the first time. Follow'proper starting

and transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISS!ON" in Opera-

tion section of this manual).

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.

CAUTION OR

WARNING

REVERSEBATTERY FORWARD SLOW

FAST

ENGINE OFF

FUEL UNLOCKEDCHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

OIL PRESSUREENGINE ON CLUTCH LIGHTS OFF

LOCK. LOCKED

N H

LIGHTS ON

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

O ERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswith your tractor to familiarize yourself with the location of various controis a_d ad ustments, Save this manual for future reference.

CHOKE CONTROL

LIGHT SWITCH \_

CLUTCH/BRAKE

PEDAL

AMMETER

THROTTLE CONTROL

ATTACHMENT CLUTCH SWtTCH

PARKING BRAKE LEVER

UFT LEVER PLUNGER

LIFT LEVER

iGNITION swITCH

APPROX.

SPEEDS:

3MPH

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH- Used to engage mower bJades or other attachments mounted to your tractor,

LiFT LEVER - Used to raise and lower mower deck or other

attachments mounted to your tractor, CLUTCH/BRAKE PEDAL - Used for dec utch ng and

braking the tractor and sta_ling the engine, MOTION CONTROL -Selects the speed and direction of

tractor. CHOKE CONTROL - Used when starting a cold engine,

LIGHT SWATCH - Turns the headlights on and off,

THROTTLE CONTROL o Used to control engine speed.

MOTION

CONTROL

LEVER

FIG. 7

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

iGNITiON SW_TCH - Used to start and stop the engine, AMMETER - Indicates batterychargihg (+) or discharging

(-),

LiFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position.

HEmGHTADJUST_JENT KNOB- Used to adjust the mower height,

OPERATIC

The operation of any tractor can result in foreign objects thrown into the eyes, which can resutt in severe eye damage, Atways wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs; We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake Will,shut off the engine.

• • Depress clutch/brake pedal into full "BRAKE" position and hold.

° Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVER "ENGAGE"_

CLUTCH/BRAKE

PEDAL "BRAKE" POSiTiON

MOTION

CONTROL

LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING POSITION KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSiTiON

FiG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

= Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE - = Depress clutch/brake pedal into full ,BRAKE" position. = Move motion control lever to neutra! (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITEON WHEN THE

CLUTCH/BRAKE PEDAL iS DEPRESSED.

ENGINE -

® Move throttle control to slow (,_=,) position. NOTE: Failure to move throttle control to slow (=_)

position and allowing engine to idle before stopping may cause engine to "backfire".

° Turn ignition key to "OFF" position and remove key.

Always remove keywhen leaving tractor to prevent unauthorized use.

- Never use choke to stop engine.

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

TO USE CHOKE, CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine. ° To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL {See Fig. 8)

Always operate engine at full throttle. * Operating engine at less than ful! throttle reduces the

battery charging rate.

, Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and ciutch/brake pedal. , Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The cutting height iscontro!ied by turning the height adjust-

ment knob in desired direction.

o Turn knob clockwise (f_) to raise cutting height. ° Turn knob counterclockwise (_'_) to lower cutting

height,

The cutting height range is approximately 1-1/2" to 4-1/2", The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed,

• The average lawn should becut to approximately 2-1/2 inches during the cool season and to over,3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATJO

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge wheats should be assembled so they are slightly off the

ground. Instalt gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-t6 Iocknut and

tighten securely. Repeat for opposite side instalJing gauge wheel in

same adjustment hole.

GUAGE

WHEEL

MOUNTING

LOCKNUT

3/8 WASHER

GAUGE WHI_

FIG, 9

TO OPERATE MOWER (See Figs. 7 and 8)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine. o Select desired height of cut.

o Lower mower with attachment lift control

, Start mower blades by engaging attachment clutch

control TO STOP MOWER BLADES - disengage attachment

clutch control.

SHOULDER BOLT

TO OPERATE ON HILLS

- Choose the slowest speed before starting up or down hills.

* Avoid stopping or changing speed on hills.

- If slowing is necessary, move throttle control lever to

slower position.

- If stopping is absolutely necessary, push r,!_:tch/brake

pedal quickly to brake position and engaf_e parking brake.

- Move motion control lever to neutral (N) position.

_MPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and clutch/brake pedal.

, Stowiy move motion control lever to slowest setting. o Make all turns slowly.

TO TRANSPORT (See Figs, 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment Hft to highest :position with attach-

ment lift control.

Remove retainer spring from freewheel control rod.

Push control rod in to disengage transmission and reinsert retainer spring into control rod hole now on

back side of the bracket,

• Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure. :

NOTE: To protect hood from damage when transporting yourtractor on a truck or atrailer, besure hood is closed and

secured totractor. Use an appropriate means oftying hood to tractor (rope, cord, etc.),

F_G. 10 14 F_Go1t

OPERATION

BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 8)

CHECK ENGINE OiL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, fromthe factory, already filled with summer weight oil.

, Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil Off.

Re nsert the d pst ck nto the tube and rest oil fill cap on

thetube. Do not thread the cap ontothe tube. Remove and read oil level. If necessary, add oi! until "FULL"

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" inthe Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual.

ENGINE OIL FILL

CAP/DIPSTICK

FiG. 12

When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. , Place motion control lever in neutral (N) position,

o Move attachment clutch to "DISENGAGED" position. ° Pull choke control out to choke (1\1)position for cold

eng ne start. For warm engine start do not use choke

control.

° Move throttle control to midway between fast (,_) and

slow (_) positions.

• Insert key into ignition and turn key c!ockwise to "START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (4)

position, wait a few minutes and try again.

• When engine starts, slowly push choke control in.

° Move throttle control to fast (4) position. ° Allow engine to warm up for a few minutes before

engaging drive or attachments_

iMPORTANT: COLD STARTING FOR HYDRO (BELOW 40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR (1) MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL. NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32_F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

ADD GASOLINE

° Fill fue! tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that canbe used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING tN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohoi blended fuels (called gasohol or using ethanol or methanol) can

attract moistu re which leads to separation and formation of

acids during storage. Acidic gas can damage the fue!

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

t.n

F_ CAUTION: Fill to bottom of gas

filler neck. Do not overfill. Wipe off any spilled oil or fuel Do not store, spill or

use gasoline near an open flame.

PURGE TRANSMISSION

CAUTION: Neve_

,nrenegwheellevetwhiletheengi=neisrun- l

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air insidethe transmission which may have devel-

oped during shipping of your tractor.

iMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, tT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

* Place tractor safely onlevel surface with engine off and

parking brake set.

° Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

° Sitting inthe tractor seat, start engine. After the engine

is running, move throttle control to slow (-m_) position.

With motion control lever in neutral(N) position, slowly disengage clutch/brake pedal.

° Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds_ Repeat this

procedure three (3) times.

.- .... .,, . =

OPERATJO

NOTE: During this procedure there wilf be no movement of drive wheels. The air is being removed from hydraulic drive system.

, Move motion control fever to neutral (N) position. Shut-

off engine and set parking brake.

- Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT, in this section of manua0.

Sitting in the tractor seat, start engine. After the engine is running,, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal. Slowly move motion controt ]ever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion contro! levertothe neutral (N) position. Repeat

this procedure w;th the motion control lever three (3) times.

o Your tractor is now purged and now ready for normal

operation.

MOWING ,T PS

• Tire chains cannot be used when the mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

- The left-hand side of mower should be used for trim- ming.

, Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning tothe right so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making ieft hand turns until finished (See Fig. 13).

o tf grass is extremely tal!, it should be mowed twice to

reduce toad and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground s_<÷edby select-

ing a low enough gear to give the r_]ower cutting

performance as well as the quality of cd[ desired.

= When operating attachments, select a ground speed

that will sLJitthe terrain and give best performance of the attachment being used.

MULCHING MOWJNG TiPS

mMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILToUP GRASS AND TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for f:he lawn.

Always mulch with your highest engine (biade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn isthe early afternoon.

At this time the grass has dried and the newly cut area wiil not be exposed to the direct sun.

For best results, adjust the mowercutting height so that the mower cuts off only the top one4hird of the grass blades (See Fig; !4). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

MAX 1/3

FIG, ! 3

FUG.t4

Certain types of grass and grass conditions may re* quire that an area be mulched a second time to como

pJetely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

north to south one week then change to east towest the

next week. This will help prevent matting and grain ng

of the lawn.

CUSTOIVlER O LiTIES

MAINTENANCE SCHEDULE

FtLL INDATES AS YOU COMPLETE

REGULARSERVICE

Check Brake Operation -If 1

Check Tire Pressure

Check for Loose Fasteners

Sharpen!ReplaceMowerBlades Lubrication Chart

Check Battery Level/Recharge

:Clean Batteryand.Terminals

Check TransaxleCooting

Adjust Blade Belt(s) Tension Adjust Motion Drive Beit(s) Tension

Check Engine Oit Lever Change,Engine Oil

Clean Air Filter Clean Air Screen Lnspect Muffler/Spark Arrester '

Replace Oil Filter (If equipped) Clean Engine Cooling Fins

Replace SparkPlug

Replace Air Filter Paper Cartridge

RepiaceFuel Filter ...... ! 1 .........t I

t - Change more often when operating under a heavy Ioad or in high ambient temperatures, 2 - Service more often when operat ng n dirty or dusty conditions.

;3_ Ifequipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

V'2

SERVICE DATES

V'2

v' I i :I

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free batteq/,

7 =Tighten front axle pivot bott to 35 ft,4bs, maximum.

Do not eve,tighten.

I t

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed inthis manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Sewice and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

, Check:engine oil level. , Check brake operation.

• Check tire pressure. o Check for loose fasteners.

IMPORTANT: DO NoT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WiLL ATTRACT DUST AND DIRTTHAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE} {_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

CUSTOM LINES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

- Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

Raise mower to highest position to allow access to

blades.

- Remove hex bolt, lockwasherand flat washer securing blade.

- Insta_ltnew or resharpened blade with trailing edge up towards deck as shown.

o Reassemble hex bolt, tock washer arid flat washer in

exact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque).

iMPORTANT: BLADE BOLT tSGRADE8 HEATTREATED. NOTE: Wedo not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

TRAiLiNG EDG5 UP

LOCK

FIG. 15

TO SHARPEN BLADE (See Fig. t 6),

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. , The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

, To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using acone balancer, follow the instructions supplied with bal-

ancer).

- Slide biade onto an unthreaded portion of the steel bolt or pin and hold the bolt 6r pin para]iet with the groun&

If blade is bafanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade, The Jobes of

the center hole may appear to be centered, but are not.

CENTER HOLE / /

5/8" BOLT

OR PiN

F1G. 16

BLADE

BATTERY

Your tractor has a battery charging system which is suffF cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life, o Keep battery and terminals clean.

o Keep battery bolts tight.

- Keep small Vent holes open,

• Recharge at 6-10 amperes for I hour:

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. o Remove terminal guard.

o Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright.

Coat terminals with grease or petroleum jelly.

o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

+ 42 hidden pages