Craftsman 917251520 Owner’s Manual

®
MODEL NUMBER 917.251520 _,OWNER'SMANUAL
o Assembly
Operation Customer Responsibilities
o Service and Adjustments
Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
SAFETY RULES
Safe Operation Practices for Ride_On Mowers &
IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH L GENERAL OPERATION
Read, understand, and follow all instructions in the manual and an the machine before starling
, Only allow responsible adults, who are familiar with the
lnslructions, to operate the machine
. Clear the area of objects such as rooks, Ioys, wire, ele,
which could be picked up and thrown by the blade
Besure 1hearea fs clearer otherpeople before mowtng Stop
machine if anyone enters the area
Never carry passengers.
Do not mow in reverse unless absolutely necessary Always
look down and behind before and wht!e backing
Be aware of lhe mower discharge direcUon and do not point il at anyone Do not operate the mower witheul ellher the
entire grass catcher or lhe guard in place
Stow down before turning
, Never leave a running machine unattended. Always turn off
b_ades, set parking brake, slop engine, and remove keys before dismounting
Turn off blades when not mewing
Stop engine before removing grass catcher or unc!ogging chute.
Mow only in daylight or good edifictet tight
Do not operate the machine while under lhe Inliuence of alcohol or drags.
Watctl for traffic when operating near or crossing roadways
, Use extra care when loading or unloadlng the machine into
a trailer or truck
Ilo SLOPE OPERATION Slopes are a major lector related to loss-of-control and
tipover accidents, which can result in severe injury or death.. All slopes require extra caution. If you cannot back
up the slope or if you feet uneasy on it, do not mow it. DO:
Mow up and down slopes, not across
Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps. Uneven terrain could
ovedum the machine Tall grass can hide obstacles
Use slow speed Choose a _ow gear so that you witl not have to stop or shill whi]e on the slope,
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability
Use extra care with grass calchers or other attachments
These can change the stability of the machine
Keep all movement on the slopes stowand gradua_ Do not
make sudden changes in speed or direolion..
Avoid starting or slopping on a slope. If tires lose tracl}on
disengage the blades and proceed slowly straight down lha slope
00 NOT:
Donottumonslopesunlessnecessery, andthen, tumstowly
and gradually downhill, i{ posstble
Do not mow near drop-offs, ditches, or embankmenls. The
mower could suddenly turn over if a wheel is over the edge el a clilt or diloh_ or if an edge caves in
Do not mow on wel grass Reduced traction could cause
slid{ng
Do not try to slabi_ize the machine by pulling your foot on the
ground
, Do not use grass catcher on steep slopes
IlL CHILDREN Tragic accidents can occur {fthe operator is not alert to the
presence of children. Children are often atlracted to the machine and the mowing aelivity. Never assume that
children wilt remain where you tast saw them.
- Keep children out el the mowing area and under the watchful care of enolher responsible adult
o Be alert and turn machine off it children enter the area
Before and when backing, look behind and down {or small children
Never carry children. They may fall off and be seriously injured or inleffere with safe maohlne operation
, Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, lrees, or other objects lhal may obscure vision
IV. SERVICE
Use extra care in handling gasoline and olher luels They are tlemmable and vapors are explosive
Use only an approved container, Never remove gas cap or add fuel with the engine
running. Allow engine to coot before refuefing Do not smoke
Never refuel the machine indoors. Never slots the machine or luel container inside where
there is an open llama, such as a water healer
° Never run a machine inside a closed area,
Keep nuls and bolts, especially blade attachment bolls, tight and keep equipment in good condition
. Never lamper with safety devtces Check lheir proper
operation regularly.
, Keep machine free of grass_ leaves, or other debds build-up,
Clean oil or fuel spillage Allow machtne to cool belore storlng
Stop and Inspect the equipment if you stdke an objeel. Repair, {f necessary, before restarting.
. Never make adjuslments or repairs with ihe engine running.. ', Grass calcher componenls are subject to wear, damage, and
detedoration_ which could expose moving pads or alIow objects to be thrown. Frequenlly check components and
replace with manufacturer's recommended paris, when nec-
essary
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them
Check brake operalion frequently Adjust and service as required.
safety precautions, it means
Look for this symbol to point out important
CAUT!ONIll BECOME ALERT[II YOUR SAFETY IS INVOLVED,
CAUTION; Always disconnect spark plug
spark plug In order to prevent accidental wire and plaoewtre wherelt oannotcontact
starting when setting up, transporting, adjusting or making repairs,,
g WARNING
The engine exhaust from this product contain s chemicals known to the State of California to
cause cancer, birth defects, or other reproduc- tive harm,
CONGRATULATIONS on your purchase of a Sears Tractor [t has been designed, engineered and manufac-
lured to give you the best possible dependability and performance
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized
Service Center/Department Department We havecom- petenl, well-trained technicians and the proper too_s to servtce or repair this tractor
Please read and retain this rnanual The instructions will enabie you to assemble and maintain your tractor properly Atways observe the "SAFETY RULES",
NUMBER 917251520
SERlAL NUMBER
DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WtLLBE FOUND
OH A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AN D
])ATE OF PURCHASE AND KEEP SNA SAFE PLACE
-'OR FUTURE REFERENCE,
MAINTENANCE AGREEIVIENT
A Sears Ma}ntenance Agreement Is available on this prod.,
ucf Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules
, Follow a regutar schedule in maintaining, caring for and
using your tractor
Follow the instructions under "Customer Responsibi]i- ties" and "Storage" sections of this owner's manual
PRODUCT SPECiFiCATIONS
HORSEPOWER: 20.5 GASOLINE CAPACITY 3 5GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (AP!-SFiSG): SAE 10W30 (above 32_F"}
SAE 5W-30 (below 32'F)
OILCAPACtTY; W/FILTER: ,12 PINTS
W/O FILTER: 3 7 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: ,030")
VALVE CLEARANCE: HOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 58
REVERSE: 30
TiRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 35
MIN CCA: 280
CASE SIZE: UIR BLADE BOLT TORQUE: 30-35 FT LBS
WARNING: This lractor is equipped wilh an inlernal combustion engine and should not be used on or near any
un[rnproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhausl system is equipped
with a spark arrestor meeting applicable local or stale laws
(ifany) If a spark arrester is used, it should be maintained in effective wofldng order by _heoperator
In the state of California the above is required by law (Section 4442 of the California Public Resources Code),,
O_her states may have stmilar[aws, Federal laws apply on Iedera[ lands. A spark arrestor for file muffler is available
through your nearesl Sears Authorized Service Center/ Departmenl (See REPAIR PARTS section of this manual
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years lrom the da_.eof purchase_ if this C_a_tsman Riding Equipment is maintained, _ubricated and luned up acco_ding
to the Instructions in the owner's manual, Sears will repair or replace, free el charge, any parts found lo be de_eclive in material or workmanship
Titis Warranly does not cover,
Expendable items which become worn during normal use, such as blades_ spark plugs, air cteane_'s, belts, elc
Tire replacement or repalr caused by punctures from oulsida ebtecls, such as nails. _homs. slumps, or glass
Repairs necessary because of 0parader abuse, neg!tgence, improper slorage or accident or the Iailure Io mainlain Ihe equipment accordlng lo the i_'_s_.ruct}onscon'[ained in the owner's manual
Riding equipment used for commerciaI or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety {90} days from date et puccSase, il any battery included w[fh Ibis riding equipment proves detective in malarial o_" workmanship and our lestSng determines the battery wil_ not ho_d a charge, Sears will _eplaee lhe battery at no charge
1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAK3NG YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE W_LL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS 1N THE UNITED STATES
Th_s Warranly gives you specific Iegat rights, and you may also have olher rights which may vary I_'om slate lo stale
SEARS, ROEBUCK AND CO , Di817WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES ............................................................... 2
PRODUCT SPECIFICATIONS .................................................3
CUSTOMER RESPONSIBILITIES ...........................3, 17-20
WARRANTY ................................................................................3
TRACTOR ACCESSORIES ..................................................5
ASSEMBLY ..............................................................................7-10
OPERATION ......................................................................11-16
INDEX
A
Accessories .................. 5
Adjuslments:
Brake ......................... 23
Carburetor ....................... 27
Ciulch Pu!ley ..................... 23
Gauge Wheels ........... 14
Mower
Front-To-Back .................22
Side,.To-Side ......................... 21
Throtlle Control Cable . 27
Air niter, Engine ......................... 20
AIr Screen, Engine ............ 19
Assembly ................... 7-I0
B
Battery:
Charging ..................... 8
Cleaning .............................. 20
Starting wi_h Weak Batter,./ .......... 25
S!orage ....................... 28
Terminals ........................ 18
Belt:
Motion Drive
Remova!IReplacement . . 22
Mower Drive
Removal/Replacement ......... 22
Mower Blade Drive
RemovaltReplacemen! ......... 23
Blade:
Sharpening ............... t8
Replacement ............... t8
Brake Adjustment ................ 23
C
Carburetor Adiuslmenl ........... 27
Clulch Pulley ....................... 23
Controls, Tractor ............... 12
Customer Responsibilities ..... 17..20
Engine:
Air Filter ..................... 20
Air Screen ........... 19
Confine Fins ................ 19
Engine Oi_ ............ 15,!9
Fuel Filler ..................... 20
Spark Plug(s) ....... 20
Tractor:
Baltery ................. 18
Blade ............... 18
Lubrication Chart ............. 17
Maintenance Schedule .......... t 7
Tire Care ..................... 8,18,25
Transaxle ................... 19
Cutiing Height, Mower ............... 13
Electrical:
Interlocks and Relays ....... 26
Schemallc ....................... 3I
Wiring Diagram .................. 32
Engine:
Air Filter ....................... 20
Aft Screen ........................ 1g
Coollng Fins ................. Ig
OI1 Change ............ 17
Oil Level .................... 17
Oil Type ................... 13,17
Preparation ...................... t 5
Repair Pads ...................... 48-59
Starling ...................... 15
Storage ....................... 2B
Filler:
Air Filter .............................. 20
Fuel ..................................20
Oil ............................ 20
Fuel:
Storage ............................ 2B
Type ..................... 15
Fuse ................ 26
Headlights ......................... 26
Hood Removathnslallatlon ..... 26
Leveiing Mower Deck ......... 21
Lubrication:
Chad ............................ t7
Engine ........................ 19
Mainlenance Schedule ............ 17
Mower:
Adiuslmenl, Front-to-Back .22
Adjustment, Side-to-Side ......... 21
Blade Replacement ............... 18
B_ade Sharpening .................. !8
Culling Heighl ................ t3
Installation ............... 21
Operation ................ t4
Removal .............. 21
Mowing Tips ................. t6
Muffler ............................... 20
Spark Arrestor ..................... 3,40
Oil:
Cold Weather Condilions ....... 15,1 g
Engine ........................ 17
Storage ......... 28
MAINTENANCE SCHEDULE ........................................................17
SERVICE AND ADJUSTMENTS .......................................21-27
STORAGE .....................................................................................2B
TROUBLESHOOTING ............................................. 29-30
REPAIR PARTS- TRACTOR ................................... 32-49
REPAIR PARTS - ENGINE ..................................... 50-59
PARTS ORDERING/SERVICE .....................BACK COVER
E
Operation ............. 11 -16
Operating Mower .............. 14
Oplions:
Accessories ........................ 5
Spark Arrestor ...... 3,40
P
Parking Brake ................ 13
Parts Bag ............... 6
Paris, Replacemenl/Repair .... 32-4g
Produc| Specitications ...... 3
R
Repair Pads ................. 32-49
F
Salary Rules ....................... 2
Seat ............................. 8
Sew!co and Adjustments .... 21-27
Carburetor ................... 27
Clutch Pulley .................... 23
Fuse ............................... 26
Hood Removal/installaiion .... 26
Motion Drive Belt
RemovaVReplacement . 22
H
L
Mower Drive Belt
Removat/Reptacemenl ,, 22
Mower Blade Drive Belt
Removat!Replacemenl 23
Mower Adiustment
Fronl-lo-Baek .......... 22
Side-to-Side ........... 2t
Mower Removalllnstailaliun ....... 21
Tire Care ........... B,18,25
Slope Guide Sheet ................ 63
Spar]{ Plug(s) ...................... 20
Speciltcations ......................... 3
Starting the Engtne ............... 15
Sleeting Wheel .......... 7,24
Slopping the Traclor .... 13
Storage ......... 28
S
T
Throllle Control Cable AdJustmenl. 27
Tires ....................... 8.18,25
Troubleshooting Char! 2g-30
Transaxle ........................ 19
W
O
Warranty ...................... 3
Wiring Diagram . 32
Wiring Schemalic ............. 31
4
ACCESSORIES AND ATTACH[WENTS
These accessories and attachmenls were available through most Sears telail autlels and service centers when Ihe tractor was purchased
Mosl Sears stores can order these _lems for you when you provide the mode} number of your lractor
ENGINE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER
PERFORMANCE
Sears offers a wide variety o! attachments lhaf fit your tractor Manyof these are Itsted below with brief explanations of how [hey can help you_ This list was current a{ lhe lime el pubJicalton; however, It may change in future years - more attachments may be added, changes
may be made in lhese attachments, or some may no longer be available or tiI your model Contact your nearest Sears store for the accessories and attachments that are available for your Iractor,
Most oi these aItachments de not require addiIionai hitches or conversion kits (these that do are indicated) and are designed lor easy attaching and detaching
AERATOR promeles deep reel growth tora heaHhy lawn Tapered 2 5-Inch s_'eet spikes mounled on t04nch diameter d_scs punclure
holesin soil at close intervals to let moisture soak in Slee! weight ltay tar Increased penetration
BUMPER prolecls Ireful end of tractor from damage CARTS make hauling easy Variety el sizes available, plus accesso_
ties such as side panel kits, 1oolcaddy, cart cover, protective mat and dol_y CORING AERATOR lakes small plugs ou_ o1 soil to allow moislure
and eulrJents {0 reach grass roofs 36-inch swalh 24 hardened steel co_ng tips f50 lb capacity weight lray
DISC HARROW has 2 gangs of 4 stee! blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 un!ts in tandem (Requires
sleeve hitch ) DOZER BLADE removes snow; grades dirt, sand and gravel 48
Incheswide, 17tnchesh{gh,clears444nchpathwhenangled Master
_il(control lever for operator ease Spdng ldp for snow removal on uneven pavemenl; built.in float tor btade to _ollow ground contour.
Revarsibfe, replaceable scraper bar (Use with t_irechains and wheel
weights and/or rear drawbar weighl )
EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canlers in front ot mower deck to reduce
chances e{ "scalping" on uneven terrain GANG BITCH (e_s you low 2 or 3 pelt*bed}ted attachmep.ls al
once, such as sweepers,, delhatchers, aerators (nel for use wlth
rolters, ca_s or other heavy a_tachmenls) MULCH RAKFJDETHATCRER Ioosens sol{ and flips lhatch and
malted leaves _olawn surface for easy pickup Twenly spdng line teeth Useful Io prepare bare areas [or seed}rig. Available for {ron_or rear mount{no. HIGH PERFORMANCE REEL-ACTION SPRING
T;NE DETHA_TCHER covers 36-inch wide path end tosses lhatch tr,l.o large hopper Mounts behind tractor
PLOW {urns soil 6 inches deep. cuts 104nch furrow Crank adjust- meet controls depth, 3_pesilion yoke sets width. Heaw steel landside
for straight furrowing (Requires s_eeve hilch } RAMP TOPS AND FEET Iel you lead and un_oad tractor {tom a
pickup truck Use with 2 x 8 or 2 x 10 lumber REAR GRADER BLADEis 42_ncheswide and operaled from dhver's seat Reversible sleet blade can be angled at 30 degrees {orgrading Reverses for pushing snow backwards (Requires sleeve hitch )
ROLLER for smoother lawn surface. 36-inch wide. 18-inch diameter walerqight drum holds up to 390 Ibs oI weight. Rounded edges
prevent harm to tud Ad}ustabIe scraper aufomaticaily cleans drum
SLEEVE CULTIVATOR is 43 inches wide, Prepares ground tor seeding, helps weed control Steel t_'ame holds 5 ._djuslable sweeps.
Adiusls verlically, hodzonlal_y (Requires sleeve bi_ch ) Optiona; _ accessory: steet lurrow opener _or wider openings tot potatoes.
corn, and other deep.seeded crops. SLEEVE HITCH _or use with master till syslem SirLcle pin couples/
uncouples SNOWTHROWER has 42..inch swalh Drumdype auger handtr.,s
powdery and wet/heavy snow Mounts eesilywith simpSe pin arrange* mont. Discharge chute adjusts from tractor seal 64nch diameter spaul discharges snow 10 to 50 teet Lift controlled al tractor seat (Use wi_h chains and wheel weights and, or rear drawbar weight )
SPRAYERS use f 2-volt DC electric motor lhai eonnecls _othe tractor battery or olher t2woll source Includes booms for automatic
spraying and hand held wand for spot spraying Wand has adjuslable
spray pattern For applying herbicides, insecticides, lung[cities and liquid fert$1izers
SPREADER/SEEDERS make seeding, fedtlizing, and weed Sdlling easy. Broadcast spreaders ere also uselu_ for granular de-icers and sand
SWEEPERS let you collect grass dlpp_ngs and leaves "rILL ER has 8 hp engine [o prepare seed beds, cullivate and compost
garden residue Chain-drive transmission. Six 1t-inchdiameter one piece heat-treated stee_ tines. Tit[s 30-inch path (Requires sleeve
hitch } Or use 5 hp !ow_behind'TILLER wi_h 36-inch swafl_ to prepare seed beds, cultivate and compost garden residue, Tiller has ils own buitt-tn lill and depth conlrcl system and does NO-t require a sleeve
hitch. Fits any lawn, yard or garden tt_actor_ Simply hook up Io Ihe
#actor drawba_'and go! Op_tanal accessories lor 5 !_ptiller convert
unit ]or dethatching aerating, hilling without toOlS
TIRE CHAINS are heavy duty; closely spaced exlra-targe c:oss _inks
glue smoolh ride. oulstanding Iraclion TRACTOR CAB has heavy duty vinyl tabdc over tubular steel Irame.
ADS plastic top; croat plastic windshield oilers 360 degree visibility
Hinged metal doors with catch Keeps operalor warm and dry
Remove vinyl sides end windshields [or use as sun protector in
summer Optional accessories Include: tinled/lempered solid
safely glass windshield with hand operated wiper;, 12-volt ember
caution iighl !or mounting on cab lop
VACS for powerful cotleclion el heavy grass clippings and leaves
Optfonalwand attachment to pick u_debris inhard-lo..reach places
VACICHIPPER includes a eh{pper_shredder
WEIGHT BRACKET for drawbar tot snow removal applications. Can
be mounted on trent of Iracter tot plowing applications Uses (t) 55
{b weigh_
WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal e; dozing heavy materials
MAINTENANCE
BLADES BELTS
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
r----
r
(I) Knob
(!) Washer 17/32 x I-3/16 x 12 Gauge
3) etainer Springs(double loop)
(1) Shoulder
Bolt 5!16-18
Parts packed separately in carton
Seat
Video
Cassette
Steering
Wheel
Manual
Mutcher
Plate
i i i I
i I
Pads Bag
t
(4) Retainer Springs (single loop)
(2) Screws #10 x 5t8 (2) Lock Washers #10
(2) Weld Nuts ;H0
(2) Washers 3/t6 x 3/4 x I6 Gauge
@
(2) Hex Bo_ts t14_20 x 3/4
(2) Hex Nuts 1/4-20
(2) Washers 9/32 x
5/8 x 16 Gauge (2) Lock Washers 114
Parts bag conlents not shown full size
,"'-_" x 7/8 x 14 Gauge
(2) Sh°ulder (// C.(_.(Bolls
\"-,.._J'::_._ Wheel_ (2) Center-
_] (2) Front Link Assemblies
Sleedng Wheel
Insert
Slope Sheet
6
2) Gauge
(2) Keys
_ook
(2) Washers 3/8
lock Nuts
Steering
Sleeve
Assemblys
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard wrench sizes are listed.
(2) 7/16" wrenches (t) Tire pressure gauge
(1) 9/16" wrench (t) Utility knife (1) tt2" wrench (1) 3/4" socket w!drive ratchet
When right or left hand is mentioned In this manual, it means when you are in the operating position (sealed behind the steering wheel)
TO REMOVE TRACTOR FROM CARTON UNPACK CARTON
. Remove all accessible loose parts and paris cartons
from carton (See page 6)
° Cut, from top 1o bottom, aIong lines on all four corners
of carton, and tay panels fiat.
Remove mower and packing materials ° Check for any additional foose parts or cations and
remove,
BEFORE ROLLING TRACTOR OFF SK|D ATTACH STEERING WHEEL (See Fig. 1)
- Remove hex boit, lock washer and Iarge flat washer from steering shaft
Position front wheels of the tractor so they are pointing straight forward
Slide steering sleeve over steering shaft. " Position steering whee_ so cross bars are horizonlal
(left to right) andsllde onlo steering wheel adapter
, Secure steedng wheel to steering shaft with hex boit,
rock washer and large fiat washer previousfy removed
Tighten securely.
Snap steering wheel insert into center el steering wheel.
Remove protective plastic from tractor hood and grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES tN SKID THAT MAY PUNCTUR E TIRES WHERE TRACTOR
tS TO ROLL OFF SKID TO ROLL TRACTOR OFF SKID (See Fig, 7)
,, Raise attachment lift lever to its highest position
Release parking brake by depressing clulchibrake pedal
Place freewhee{ conlret in (reewheeiing position to disengage transmission (See "TO TRANSPORT" in
Operation section of this manual)
Roll tractor backwards off skid,
STEERING WHEEEL
I_._._......---REXBOLT
l'i _..,,,,.LOCK
_i_ WAs.ER
STE_A_NG / /_"'----_:"r" \'\
STEERING / {t_" _,._, _HA_-_r
WHEEL ./ ...._"/ .....
ADAPTER ,;, '_,"_
/ I _ _ i"// t
/ I l/ I
_" _ _ _._ I"_
FIG,. 1
FLAT
7
ASSEMBLY
CONNECT BATTERY (See Fig_ 2)
CAUTION: Do not short batten,/termF nals. Before connecting battery, re-
move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from acciden- tal grounding.
. Lift hood to raised position . Open terminal access doors, remove lermlnaf protec-
tive caps and discard,
If this battery is put into service a{ter month and year indicated on tabeI (label _ocated between terminals)
charge battery for minimum of one hour at 6-t0 amps
First connect RED battery cable to positive (+) battery terminaI with hex bolt, flat washer, lockwasher and hex
nut as shown Tighten secureIy
Connect BLACK groundingcabte to negative (-)battery terminal wtth remaining hex bolt, flat washer, lock washer and he× nut Tighten securely
, Close terminat access doors Use terminal access doors for:
inspection for secure connections tic tighten hard° ware).
inspection for corrosion
Testing battery
Jumping (if required),
Periodic charging.
HE:( NUT WASHER WASHER
DISCARD TERMINAL HEX PROTECTIVE CAPS BOLT
LOCK FLAT
NEGATIVE
(RLACK)
CABLE
FIG. 2
POSITIVE
{RED)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob
Remove cardboard packing on seat pan, . PIace seat on seal pan and assemble shoulder bolt.
Assemble adjustment knob and flat washer loosely Do not tighten
. Tighten shoblderbelt securely ,, Lower seat into operating position and sit on seat
,, Slide seat until a comfortable position is reached which
allows you to press clutchforake pedal ai! the way down
. Get off seat without moving its adjusled position
Raise seat and tighten adjustment knob securely
SEAT
SEAT PAN __
_'_'_ FLAT
ADJUSTMENT WASHER
KNOB
FIG., 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes Correct ttre pressure is impoilant for
best culling pedoi'mance
Reduce tire, pressure to PSI shown in "PRODUCT SPECIFICATIONS" On page 3 of this manual
CHECK BRAKESYSTEM
After you learn how to operate your tractor, check to see that the brake is properiy adjusted See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See Figs_ 4 and 7)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park-
ing brake
Cut and remove tie down securing anti-sway bar Swing anti-sway bar 1otell side of mower deck
,, Slide mower under tractor with discharge guard to right
side of tractor
IMPORTANT: CHECK BELT FOR PROPER ROUTING iN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE
Install one front link in top hole o! the R.H, front mower bracket and R H front suspension bracket, Retain with
two single foop retainer springs as shown
° Install second tronf link _nL H front suspension bracket
only and retain with single loop retainer spring as shown
Turn height adjustment knob counterclockwise unit! it stops
Lower mower linkage with attachment lift control
Place the LH suspension arm on inward pointing deck pin if necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm
- Slide lelt side of mower deck back and Install the unattached front link tn top hole or the LH. front mower
bracket Retain wilh singte _oop retainer spring as shown
DOUt_LE LOOP
CHASSfS {lnv,_er d pointing
BRACKET d_ck pins)
RETAINER SPRING
,, Place the R H. suspension arm on inward pointing
deck pin, If necessary, rock and raise front of mower tO align deck pin with the hole in suspension arm
. Connect anti-sway bar to chassis bracket under left
footrest and retain with doubte loop retainer spdng
Relain both suspension arms to deck pins with doubie loop retainer springs
. Turn height adjustment knob clockwise to remove
slack from mower suspension
Raise deck to highest position
,, Assemble gauge wheats (See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual)
CHECK DECK LEVELNESS For best cutting results, mower housing should be properly
leveled See "TO LEVEL MOWER HOUSING" in 1he Service and Adjustments seclion of this manual
CHECK FOR PROPER POSITION OF ALL BELTS
See thefigures that are shownforreplacingmotion, mower drive, and mower biade drive belts In the Service and
Adiustments section o{ this manual, Verify thal the bel_s are routed correctly
ELECTRIC
CLUTCH
SUSPENSION
ARMS
FRONT
MOWER BRACKET
FRONT
.SUSPENSION
BRACKETS
SHOULDER
BOLT
GAUGE WHEEL
3tB WAStlER
3,t8-16
CENTER
LOCKNU/_
DOUBLE LOOP RETAINER SPRING
ANTI-SWAY BAR
IDLER
PULLEY
FIG,, 4
9
FRONT
SINGLE
LOOP
RETAINER SPRI',NGS
DISCHARGE GUARD
ASSEMBLY
INSTALL MULCHER PLATE (See Figs° 5 and 6)
install two latch hooks to mulcher plate using screw, washer, fock washer, and weld nut as shown,
NOTE: Pro-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down
- Tighten hardware securely
. Raise and hold defIector shield in upright position, . Place front of mulcher plate over front of mower deck
opening and stide into place, as st_own.
Hook front latch into hole on front of mower deck,.
Hook rear Iatch into hoie on back of mower deck
CAUTION: Do not remove discharge
&
guard from mower,, Raise and hold guard when attaching mulcher plate
and allow It to rest on plate while In
operation.
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mutcher plate and store in a safe place. Your mower isnow ready fordischarging or installation of
optional grass catcher accessory NOTE: It is not necessary to change blades The mulcher
blades are designed for discharging and bagging also
WELD NUT HOOK POINTS FROM THE TOP DOWN
LATCH
NUT
LATCH LOOK
HOOK WASHER
WASHERS
PLATE
DEFLECTOR SHIELD
HOOKS
FIG, 6
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, !'VEWISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT,
PLEASE REVIEW THE FOLLOWING CHECKLIST:
./ Atl assembly instructions have been completed
/ No remaining loose parts in carton ,/ Battery is properly prepared and charged (Minimum
1 hour at 6 amps)
/ Seat is adjusted comfortably and tighfened securely #' AItlires are properly inflated. (For shipping purposes,
the tires were ovennffaled at the factory).
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results (Tires must be properly inflated for leveling)
v' Check mower and drive botts. Be sure they are fouled
properly around pulleys and inside all belt keepers
/ Checkwtring See that a!r connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
driveposition.
WHtLE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
V' Engine oil is at proper level
/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline,
/ Become familiar with alt controls - their location and
function Operate them before you stad the engine
v" Be sure brake system is in safe operating condition v" It tsImportant to purge the transmission before operat-
Ing your tractor for the first time. Follow proper starting
and transmission purging tnstructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in Opera-
tion section of this manual).
10
OPERATION
These symbols may appear on your tractor or in literature supplied with Ihe producL Learn and understand lhetr meaning
C3
BATTERY
ENGINE ON
FUEL.
k
!
CAUTION OR
WARNING
ENG1NE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
H\
CHOKE
R N
REVERSE NEUTRAL
MOWER HEIGHT
DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
H L
HIGH LOW PARKING BRAKE
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
'1t
IGN1TION
(Hydro lvlodels only)
OPERATNON
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. compare the illustrations with your tractor Io famllia dze yourself with the location of various controls and adjustments, Save
this manual for tulure reference
CHOKE CONTROL
CLUTCH/BRAKE PEDAL
HEIGHT ADJUSTMENT
KNOB
AMMETER
THROTTLE CONTROL
.... CLUTCH SWITCH LIFT LEVER
ATFACHMENT
L;FT LEVER
IGNITION SWITCH
PARKING BRAKE LEVER
MOTION
CONTROL
LEVER
FREE WHEEL CONTROL
Our tractors conform to the satoty standards of the American NatIonaI Standards lnslitute
ATTACHMENT CLUTCH SWITCH- Used toengage mower blades or ofl'_er a_.tachments mounted to your tractor
LIFTLEVER - Used toraise and lower mowerdeck or othe_ attachments mounted 1oyour tractor_
CLUTCH/BRAKE PEDAL - Used for declutchlng and braking the tractor and starling the engine
MOTION CONTROL - Selects the speed and direction of tractor
CHOKE CONTROl.,, - Used when starling a cold engine LIGHT SWITCH - Turns the headlights on and off,
THROTTLE CONTROL - Used to contro; engine speed
FIG. 7
FREEWHEEL CONTROL - Disengages transmission lor pushing or slowly towing the tractor with the engine off,
IGNITION SWITCH - Used to start and stop tile engine AMMETER - lndicales battery charging (+) or discharging
(-). LIFT LEVER PLUNGER - Used to release attachment li!_
tever when changing its position
PARKING BRAKE LEVER - Locks clutch!brake pedal into
the brake position
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height
12
OPERATKON
The operation of any tractor can result in foreign oblecls thrown into the eyes, which can result
in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over the
spectacles or standard safety glasses_
HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when unit is slanding idle
with the engine running, hot engine exhaust gases may
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine
Depress clutch/Drake pedal into lull "BRAKE' posWon and hold
. Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedalshould remain In "BRAKE" position Make sure parking brake
wilt holdtracfor secure
THROTTLE "DISENGAGE" SWITCH PULL OUT TO
CONTROL LEVER
CLUTCH/BRAKE !
_OSITtON
"ORIVE "_ ADJUSTMENT PARtr, tNG POSITION KNOB BRAKE
PUSH IN TO A'ITFACHMENT CLUTCH
IGNITION
KEY
HEIGHT
"DISENGAGED" "ENGAGED'" POSITION POSITiON
MOTION
CONTROL LEVER
FIG, 8
STOPPING (See Fig, 8) MOWER BLADES -
* Move attachment clutch switch to DISENGAGED"
position
GROUND DRIVE - . Depress clutc!_tbrake pedal into full 'BRAKE" position
. Move motion control lever to neutral (N) position IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITiON WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE - . Move throttle control 1ostow (_) position
NOTE: Failure to move throtlle control 1o slow (._) posilion and aIIowing engine _o idle before stopping may
cause engine to 'backfire" . Turn ignition key to "OFF' position and remove key.
Always remove key when leaving lractor to prevent unauthorized use
, Never use choke to slop engine
cause "browning" of grass To eliminate this possibility, always stop engine when stopping tractor on grass areas
pletely, asdescribed above, before leav- CAUTION: Always stop tractor com-
ing the operator's position; to empty grass catcher, etc
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a co_d engine Do not use to stad a warm engine
To engage choke control, pull knob out Slowly push knob in to disengage,
TO USE THROTTLE CONTROL (See Fig. 8)
Aiways operate engine at ful_ throttle
Operating engine at less Ihan lull lhrotlte reduces the battery charging rate
Full throttle offers the best bagging and mower perfoF
marco,
TO MOVE FORWARD AND BACKWARD (See Ftg. 8)
The direclton and speed ot movement is controlled by the motion eontrot lever
Stud tractor with motion control lever in neutral (N) position
Release parking brake and clutchforake pedal
. Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT (See
Fig, 9)
The cutting height is controlled by turning Ihe heigh_ adjust- ment knob in desired direction
Turn knob clockwise (f4 } to raise cutting height
- Turn knob counlerclockwise (_'_'_} to lower cutting height
The cutting height range is approximately 1-1/2" to 4-1/2", The heighls are measured from Ihe ground to the blade tip wi_h 1he engine not running These helghls are approxi-
male and may vary depending upon soil conditions, height of grass and types of grass being mowed
The average lawn should be cut to approximately 2-1/2
Inches during the cool season and Io over 3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth,
,, For best cutling performance, grass over 6 inches in
height should be mowed lwice Make lhe first cut relatively high; the second to desired heigh[
13
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a fiat level surface
Adjust mower to desired cutting height (See 'q'O AD- JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
, With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the ground. Instatl gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3!8..16 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole
LOOKNUT-'-'-'
318 WASHER _'t_. __1 SHOULDER eOLT
FIG. 9
TO OPERATE MOWER (See Figs. 7 and 8) Yourtractor is equipped with an operator presence sensing
switch, Any attempt by tf_e operator _oleave the seat with the engine running and the attachment clutch engaged will
shut off the engine.
- Select desired height of cul
Lower mower with attachment lilt conlrol
Slart mower blades by engaging atlachment clutch control.
- TO STOP MOWER BLADES- disengage attachment clutch control
TO OPERATE ON HILLS
& CAUTION: Do not drive up or down /
Choose the slowest speed before starling up or down
Avoid stopping or changing speed on hitls
if slow}ng is necessary, move throttle control lever to
If slopptng is absofutely necessary, push clutch/brake
, Move motion control lever to neutral (N) position. IMPORTANT: ]'HE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL iS DEPRESSED ,' To restart movement, stowly reiease parking brake and
, Stowly move motion control lever to slowest setting
Make al! turns slowly
hills with slopes greater than 15° and do not drive across any slope.
htIls
slowerposition.
edal quickly to brake position and engage parking rake
clutch/brake pedal,
TO TRANSPORT (See Figs. 7 and tl)
When pushing or lowing youz lractor, be sure 1odisengage transmission by placing freewheel control in treewheeting
position. Free wheet centrot is located at the rear drawbar of traclor
Raise attachment !ill Io highest position with attach _ ment lift control.
Remove retainer spring from freewheel cont_'ol rod
Push conffoI rod in lo disengage transmission and reinsed retainer spring into controf rod hole now on
back side of the bracket
Do not push or tow tractor at more than two (2) MPH To reengage transmission, reverse above procedure
NOTE: To protect hood from damage when transporting
your Iracloron a truck or a trailer, besure hood is c_osed and secured to traclor:. Use an appropriate means of tying hood
to tractor (rope, cord, etc),
1
1
without either tile entire grass catcher, CAUTION: Do not operale the mower
on mowers so equipped, or the dis_
charge guard in place..
FIG,. 10 14 FIG. 11
OPERATUON
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig, t2}
,, The engine lnyour tractor has been shipped, from the
factory, already filled with summer weight oil
Check engine oil with tractor on level ground. . Unthread and remove otl fill cap/dipstick; wipe oil off
Reinsert the dipstick into the tube and resl oil fill cap on
the tube. Do net thread the cap onto the Lube,Remove
and read oil level, if necessary° add oil until "FULL" mark on dipstick is reached Do not overfill
. For cold weather operation you should change o11for
easier starting (See "OIL VISCOSITY CHART' in the
Customer Responsibilities section of this manua0
To change engine oil, see the Customer Responsibt{i- ties section in this manual
ENGINE OIL FiLL
CAPIDfPSTiCK
FIG. t2
ADD GASOLINE . Fitl fuel tank Use fresh, clean, regular untended
gasorine with a minimum of 87 octane (Use of leaded gasoline witl increase carbon and Iead oxide deposits and reduce valve life) Do not mix oii with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOL1NE TO HELP INSURE GOOD COLD WEATHER STARTING
WARNING: Experience indicates that aicohet blended fuels (ca!{ed gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel system of an engine whiie in storage To avoid engine problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel ltnes and carburetor are
empty. Use fresh fuel next season See Storage Instruc- tions for additional informalion Never use engine or
carburetor cIeaner products in the fuel tank or permanent
damage may occur
filler neck,, Do not overfill Wipe off any CAUTION; Fill to bottom el gas tank
spllled oil or fuel. Do not store, spill or use gasoline near an open flame,,
TO START ENGINE (See Fig. 8) When s_arting engine lor the first time or if engine has run
out of fuet, it will take extra cranking time to move tuel from the tank Io the engine
,, Depress clutch/brake pedal and set parking brake * Place motion control tever in neutral (N] position.
. Move attachment clutch to "DISENGAGED" position ,, Pull choke control out to choke (1\) position for cold
engine start For warm engine slat[ do not use c'_o _e control
. Move throttle conlrot 1omidway between tast (z__)and
slow (._.) positions,
. Insert key into _gni[tonand turn key clockwise to "START"
position and release key as soon as engine starts, Do not run starter conllnuously lor more than fifleen
seconds per minute,, If engine does not slam after several attempts, move throttle control to !as! (_) position, wait a few minutes and lry again
. When engine starts, sEowly push choke control in ,, Move throttle conlrol to fast (,,_) position
. Allow engine to warm up for a low minutes before
engaging drive or attachments,
Ir4PORTANT: COLD STARTING FOR HYDRO (BELOW 40_'F) _ AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WAR# UP FOR (1) MINUTE BY PLACING MOTION CONTROL LEVER _N
NEUTRAL AND RELEASING CL,UTCH/BRAKE PEDAL NOTE: it at a high altitude [above 3000 feet) or in cold
temperatures [below 32"F), Lhe carburetor luel mixture
may need to be adjusted for best engine performance See "TO ADJUST CARBURETOR" in 1he Service and Adjusl- ments section of this manual.
PURGE TRANSMISSION
freewheel lever while the engine is run- ning.
To ensure proper operation and performance, il is recom- mended that the transmission be purged beJare operating
tractor for the first time This procedure will remove any' trapped air inside the lransmission which may have deveF
aped during sl)ipping of youJ"Iraclor IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
Place tractor safely on levef surtace with engine off and
parking brake set
Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in
this section ofmanual)
Si_tinginthetractor seal, sladengine After!he engine
is running, move throttle control _oslow (,.'_) position With mohon controt Iever in neutrat iN) position, slowly
disengage clulchibrake pedal
. Move motion control lever to full Iorward posilion and
hold for five (5) seconds, Move lever Io full reverse position and hold for five (5) seconds Repeal this
procedure three (3) times
15
OPERATnON
NOTE: Dudng this procedure there will be no movement of drive wheefs, The air isbeing removed from hydraulic drive
system ,, Move motion control lever to neutral (N) posilion. ShuF
off engine and set parking brake..
Engage transmission by p_acing freewheel control in driving position (See "TO TRANSPORT' in this section of manuat)
, Sitting in the tractor seat, start engine, After the engine
is running, move throttle control to half (1/2) speed With motion contrei lever in neutral (N) position, slowly
disengage clutch/brake pedal,
Slowly move molten control iever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five(5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion controI lever three (3)
times
Your tractor is now purged and now ready for normal operation
MOWING TIPS
Tire chains cannot be used when lhe mower housing is attached to tractor.,
Mower should be properly leveled for best mowing performance. See"TO LEVELMOWER HOUSING"in the Service and Adjustments section Of lhis manual
. The left hand side of mower should be used for trim-
ming
Drive so thai clippings are discharged onto the area
that has been cut Have lhe cut area to the right of the tractor- This wiI_ result in a more even distribution of
clippings and more uniform culting
. When mowing large areas, start by turning to the fight
so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow
in the opposite direction making left hand turns until linished (See Flg 13)
If grass is extremely tai!, it should be mowed twice to reduce load and possible fire hazard from dried clip-
ings,, Make first cut relalbely high; the second to the esired height
f
P
Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry be!ore mowing.
Always operate engtne at full throttle when mowing to assure betler mowing peflormance and proper dis- charge of material. Regulate ground speed by select-
ing a low enough gear to give lhe mower cutting performance as well as the quality of cut desired
When operating atlachments, select a ground speed that will suit the terrain and give best pedormance of
the aflachmenl being used
I_IULCHING IVIOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE
The special mulching blade will recur the grass clip- pings many times and reduce fhem in size so that as
lhey fall onto the lawn they wit!disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn,
Atways mulch with your highesl engine (blade) speed
as this wilt provide the best recuUing action of the
blades,
o Avoid culling your lawn when il is wet, Wet grass lends
1oform clumps and Interferes with the mulching action
The best time lo mow your lawn is the early afternoon At this time the grass has dried and the newly cut area
wilt not be exposed to 1he direct sun,
. For best results, adjust the mower cuffing height so that
the mower cuts off only the lop one4hird of the grass blades (See Fig. 14) For extremely heavy mulching, reduce your width ofcut on each pass and mow slowly,
FtG. 14
Cedatn types of grass and grass conditions may re- quire that an area be mulched a second time Io com-
pletely htde the clippings When doing a second cut, mow across or perpendicular to the first cut path
" Change your cutting pattern from week to week, Mow
norlh to soulh one week then change toeast towe st the next week, This will help prevent matting and graining
of ti_elawn
FIG., 13
16
CUSTOMER RESPONSIIB LJT ES
'I., ChangQ rr,o_e otten when opm, atFn9 undl_r_,h0_,vytoad or i_*i_t{tt'ternbi.,ar,t tompera._uiD_ 2 - S_.RCa mole ell0n wi_ee epe_riltng tn d_tly of dusly condl;ions
3 - It equ]ppl)_ wl_t_,oll filler, change OEInvnri 50 hoL_l,_,
4 "Rept_:ta btado.s mole _l{]rt whe_ i:_owing tf_sandy so,it
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence, 30 receive fullvafua from lhewarranty, opera[or must maintain
tractor as instructed in this manual Some adjustments wifl need to be made periodically to
properly maintain your tractor
All adjustments in the Service and Adjustments section o! this manual shouid be checked at least once each season
" Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear A new spark plug and clean air Jiller assure
proper air-luel mixture and help your engine run better and last longer
BEFORE EACH USE
- Check engine oil level,
Check brake operation
Check life pressure
Check for loose fasteners
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT PO_NTS WHICH HAVE SPECIAL NYLONBEARtNGS VISCOUSLUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHO RTEN
THE LIFE OF THE SELF,LUBRICATING BEARINGS, SF YOU
FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY. POW-. DERBD GRAPHITE TYPE LUBRICANT SPARINGLY
5 It eql_ppe{l wilh _d_uslable system, 6 t'tol roquI__UIt eqo_ppecl w_r,h ma_len0f_c[)÷/r_e l_Iter/
7 - 'Tighler_ liD.n'{ a_lo pivbt boil Io 35 It .Ib+ m_:=i+mim
D_ nol OvOr_l(jllten
LUBRICATION CHART
(I"_TIE ROD BALL .JOINTS
(_) SPINDLE ZERK
(_)FRONTWHEEL
BEAR[NG ZERK
(_STEERIr
SECTOR GEAR TEETH
SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATEJ
(_ GENERAL PURPOSE GREASE
I_) REFER TO CUSTOMER RESPONSIBILITIES -ENGINE" SECTtOH
17
CUSTO[ ER RESPONSIBILiTiES
TRACTOR
Aiways observe safety rules when performing any mainte- nance
BRAKE OPERATION
tf tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section o! this manual)
TIRES
Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)
Keep tires free of gasoline, oil, or insect controt chemi- cals which can harm rubber
Avoid stumps, stones, deep ruts, sharp objects and
olher hazards that may cause tire damage
BLADE CARE For best resufts mower blades must be kept sharp Re-
place bent or damaged blades
BLADE REMOVAL (See Fig. 15)
Raise mower to tlighest position to aflow access to
blades,
Remove hex boll, fock washer and flat washersecuring
btade
. Install new or resharpened blade with traiIing edge up
towards deck as shown
Reassemble hex boil, lock washer and flat washer in exact order as shown
Tighten bolt securely (30_35 Ft Lbs torque)
IMPORTANT: BLADE BOLT IS GRADE BHEATTREATED NOTE: We do not recommend sharpening blade -but ifyou
do, be sure the blade is balanced
BLADE _ MANDREL
X.__ . ASSEMBLY
x_ "_, EDGE UP
FLAT WASHERs..._ :_ <,_,!'__%,... /
LOOK WASHER,_ ". "_. "_'b.
A GRADE 8 HEAT TREATED BOLT CAN BE IOENTfFIED BY SIX LINES ON THE BOLT HEAD,
"i ,,. %,.. 1
FIG., 15
TO SHARPEN BLADE (See Fig. 16) Care should be taken to keep the blade balanced An
unbalanced blade wiil cause excessive vibration and even* tual damage to mower and engine,
. The blade can be sharpened with a file or on agrinding
wheel Do not attempt to sharpen while on the mower
. To check blade balance, you wi!l need a 5/8" diameter
steel boll, pin, or a cone balancer (When using a cone balancer, follow the instructions supplied with bal- aRcer)
Slide blade on to an unthreaded portion ofthe sleel bolt or pin and hold the bolt or pin parailel with lhe ground. If blade is balanced, it should remain in a horizontal position 11either end of the blade moves downward, sharpen the heavy end until the blade is balanced,
NOTE: Do not use a nail for balancing blade The lobes of the center hole may appear Io be centered, but are not.
CENTER HOLE / , ."
BOLT ..... B'ADE
FIG 16
BATTERY Your tractor has a battery charging syslem which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life
Keep battery and terminals clean ', Keep battery bolts tight
Keep smaIlvent holes open.
Recharge at 6-10 amperes Ior 1 hour..
TO CLEAN BATTERY AND TERMINALS
Corrosion and did on the battery and terminals can cause the battery [o "leak" power,,
Remove terminal guard, . Disconnect BLACK battery cable first lhen RED
battery cable and remove battery from traclor.
,, Rinse the battery with plain water and dry.
Cleanterminatsandbatterycable endswithwire brush until brtghL
Coat terminals with grease or petroleum jelly,
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual)
18
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