Craftsman 917251493 Owner’s Manual

• ®

oAssembly o Operation o Customer Responsibilities

oService and Adjustments o Repair Parts

917.251493

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659_5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE 1S CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT fN SERIOUS INJURY OR DEATH.

SAFETY RULES

i, GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting

• Only allow responsibie adults, who are familiar with the instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing., Stop machine if anyone enters the area.,

• Never carry passengers.

° Do not mow in reverse unless absolutely necessary. Afways

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before turning

• Never leave a running machine unattended_ Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting

° Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute

• Mow onty in daylight or good artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways

• Use extra care when loading or unloading the machine into

a trailer ortruck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injuryor death.

All slopes require extra caution, ff you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles,

° Use slow speed. Choose a low gear so that you will not have

to stop or'shift while on the slope.

• Follow the manufactqrer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments These can change the stability of the machine.

° Keep all movement on the slopes sfowand gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope., if tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

= Do not mow near' drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass° Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground,.

• Do not use grass catcher on steep slopes_

!11. CHILDREN

Tragic accidents can occur if the operator is not aiert to the presence of children_ Children are often attracted to the

machine and the mowing activity., Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsibte adutt.

• Be alert and turn machine off if children enter the area,

° Before and when backing, look behind and down for small

children

° Never carP:/children They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV.

SERVICE

Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not smoke

Never' refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition Never tamper' with safety devices_ Check their proper

operation regularly Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuel sp[tlage Mow machine to cool before storing

Stop and inspect the equipment if you strike an objecL

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running.

Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

Check brake operation frequently, Adjust and service as

required.

Look for this symbol to point out im-

portant safety precautions, It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

uiJ/u/,11,/i,/ii, .................

CONGRATULATIONS on your purchase of a Sears Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department Department, We have com- petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual,, The instructions will

enable you to assemble and maintain your tractor properly° Always observe the "SAFETY RULES"°

MODEL NUMBER 917,251493

SERIAL NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERSWlLL BE FOUND ON A PLATE UNDER THE SEAT

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maintaining, caring for and using your tractor,

° Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,.

PRODUCT SPECIFICATIONS

HORSEPOWER: t8..5 GASOLINE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4 0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC (GAP: .025")

VALVE CLEARANCE: INTAKE: 003" -..006"

EXHAUST: 013"-.0!6"

GROUND SPEED (MPH): FORWARD: 0- 5 8

REVERSE: 0- 2.1

TIRE PRESSUF_E: FRONT: t4 PSI

REAR: 10 PSt

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered ]and unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained

in effective working order by the operator

In the state of California the above is required by law (Section 4442 of the California Public Resources Code),

Other states may have similar laws Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Cented

Department (See REPAIR PARTS section of this manual

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For lwo (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship,

This Warranty does not cover: " Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass . Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

° Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from daie of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a ct_arge, Sears will replace the battery' at no charge IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY

_'AI_PL.IES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

,' This Warranty gives you specific legal rights, and you may also have other rights which may vary from state lo state.

SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179

TA LE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ......... ;.................................................. 11-16

INDEX a

Accessories ................................................ 5

Adjustments:

Brake ......................................................23

Carburetor .............................. 27

Clutch Puttey ............................ 23

Gauge Wheels ................................ 14

Mower

Front-To-Back .................. 22

Side-To-Side ........................... 21

Throttle Control Cable ................ 27

Air Filter, Engine .................................. 20

Air Screen, Engine ......................... 20

Assembly ............................................. 7-10

Battery:

Charging ......................................... 8

Cleaning ....................................... 20

Starting with Weak Battery ........... 25

Storage ....................................................27

Terminals ...........................................t8

Belt:

Motion Drive

RemovaltRep[acement ............ 24

Mower Drive

Removal/Replacement ..............22

Mower Blade Drive

RemovaL!Replacement .................23

Blade:

Sharpening ...........................................18

Replacement .............................. 18

Brake Adjustment .................................... 23

Carburetor Adjustment .................................27

Clutch Pulley ............................................ 23

Controls, Tractor .........................................12

Customer Responsibilities ............. 17-20

Engine:

Air Filter ................................... 20

Air Screen .............................. 19

Cooling Fins ............................... 20

Engine Oil ................................15,19

Fuel Filter .........................................20

Spark Plug(s) .................... 20

Tractor:

Battery ..............................................18

Blade ...................................................t8

Lubrication Chart ...................... t7

Maintenance Schedule ..............17

Tire Care ................................8,18,25

Transaxte ...........................................19

Cutting Height, Mower .....................................13

Electrical:

interlocks and Relays .............. 26

Schematic ...................................... 3t

Wiring Diagram ............................. 32

Engine:

Air Filter.......................................... 19

Air Screen .....: ...................................19

Cooling Fins ................................... 20

Oil Change ........................................19

Oil Level .................................................15

Oil Type ............................................ 19

Preparation ................................... 14

Repair Parts ............................. 51-60

Starting ...................................... 15

Storage .........._.....................................28

Filter:

Air Filter .......................................... 20

Fuel ............................................. 20

Oil.....; .............................................. 20

Fuel:

Storage ..............................................28

Type .............................................. t 5

Fuse ..........................................................26

Headlights .................................. 26

Hood Removalllnstallation ................... 26

Leveling Mower Deck ........................ 2t

Lubrication:

Chart .................................................. 17

Engine ..................................... 19

Maintenance Schedule ...................... 17

Mower:

Adjustment, Fronbto-Back ............ 22

Adjustment, Side4o-Side ................21

Blade Replacement .............................I8

Blade Sharpening .......................... 18

Cutting Height .................................. 13

Installation .............................................21

Operation ....................................... 14

Removal ......................................... 21

Mowing Tips ....................................... 16

Muffler ...................................................... 20

Spark Arrester. .......................... 3,40

Oil:

Cold Weather Conditions ......... 15,t9

Engine ............................................... I9

Storage .......................................... 28

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-47

REPAIR PARTS - ENGINE ...................................... 51-60

PARTS ORDERINGISERVlCE ................ BACK COVER

Operation ........................................ 11.16

Operating Mower ................................ 14

Options:

Accessories ..................................... 5

Spark Aftester ............................... 3,40

Parking Brake ..................................... 12

Parts Bag ................................................ 6

Pads, Replacement/Repair ...............31-47

Product Specifications ............................. 3

RePair Parts ............................ 31-47

lVl

Safety Rules ..................................... 2

Seat .............................................................. 8

Service and Adjustments ............... 21-27

Carburetor ..................................... 27

Clutch Pulley ................................. 23

Fuse ................................................ 26

Hood Removal/Installation ............ 26

Motion Drive Belt

Removal!Replacement ........... 24

Mower Drive Belt

RemovattReplacement ........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 23

Mower Adjustment

Front-to-Back .......................... 22

Side-to-Side ............................ 21

Mower Removal/Installation .......... 21

Tire Care ....................................... 8,25

Slope Guide Sheet ..........................................63

Spark Plug(s) ........................................20

Specifications ........................................... 3

Starting the Engine ............................. 15

Steering Wheel .....................................7,24

Stopping the Tractor ........................... t3

Storage ..................................................... 28

Throttle Control Cable Adjustment .........27

Tires .......................................................8,18,25

Troubleshooting Chart ................... 29-30

Transaxle ........................................ ;.... 19

Warranty ...................................................... 3

Wiring Diagram .........................................32

Wiring Schematic ................................. 31

ACCESSORIES A D ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor..

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This fist was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching..

AERATOR promotes deep rootgrowth for a healthy lawn. Tapered 2,5-inch steel spikes mounted on 10-inch diameter discs puncture

holes in soil at close inlervals to let moisture soak in Steel weight tray for increased penetration.

BUMPER protects front end of tractor from damage

.CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and dolly,

CORING AERATOR takes small plugs out ol soil to allow moisture andnulrients to reach grass roots 36-inch swath 24 hardened steel

coring tips 150 Ib capacity weight tray.. DISC HARROW has 2 gangs of 4 steel blades lhat angle from 10to

20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, I7 inches high, clears 44°inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethalchers, aerators (not for use with rollers, carts or other heavy attachments)

MULCH RAKFJDETHATCHER loosens soil and flips thatch and matted leaves Io lawn surface for easy pickup. Twenty spring tine

teeth Useful to prepare bare areas forseeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TIN EDETHATCHER covers 36-inch wide path and tosses lhatch into

large hopper Mounts behind tractor PLOW turns soil 6 inches deep_ cuts 10-inch furrow Crank adjust-

ment conlrols depth, 3-posilion yoke sets width, Heavy steel iandside

for straigl_t furrowing (Requires sleeve hitch )

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is42 inches wide and operated from driver's

seat Reversible steel blade can be angled at30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch ) ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter

water-tight drum holds up to 390 Ibs of weighl. Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hilch ) Optional accessory: steel furrow opener for wider openings for potatoes,

corn, and other deep-seeded crops

SLEEVE HITCH for use with master lilt system Single pin couples! uncouples

SNOWTHROWER has 42-inch swath Drum4ype auger handles powdery and wet!heavy snow. Mounts easily withsimple pin arrange-

menl. Discharge chute adjusts trom tractor seal 6-inch diameter

spout discharges snow I0 to 50 feet Lift controlled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-volt DCelectric motor 1hatconnects to the tractor baltery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable

spray pattern. For applying herbicides, insecticides, lungicides and

liquid fertilizers

SPREADERtSEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

sand

SWEEPERS let you collect grass clippings and leaves TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue Chain-drive transmission Six 11-inch diameter one piece heal-treated steel tines. Tills 30-inch path. (Requires sleeve

hitch ) Or use 5 hp tow-behind TILLER wilt136-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic lop; clear plastic windshield oilers 360 degree visibility Hinged metal doors with catch Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounfing on cab top

VACS for powedu! collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VACtCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar tor snow removal applications. Can be mounted on front of lraclor for plowing applications Uses (1} 55

Ib weight WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

CONTENTS OF

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Knob

ARDWARE PACK

i ii ii iii _llJllll _ ................

Parts packed separately in carton

= , 11 =Ju ,1

Seat

Video

Cassette

(!) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10 L_ I

Steering

Wheel

Steering

Sleeve

Manual

,± ,, u i, ii i,l,lllllllrl

Parts bag contents not shown full size

ii_"_ (2_)Front Unk Assemblie s

Mulcher

Plate

t €

t t

t 1

t I

Parts Bag

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Center-

lock Nuts

(3) Retainer Springs (double loop)

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(¢

(2) Washers 9/32 x 518

x 16 Gauge

(2) Lock Washers 1/4

(2) Keys

Slope Sheet

(2) Latch Hook

• Assemblys

Steering Wheel

Insert

,,i,i,iii,,,,,i, i,,,,1111iii ii i

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purpose& To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes are listed..

(2) 7/t6" wrenches (!) Tire pressure gauge (!) 9/16" wrench (1) Utility knife

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheeL)..

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

° Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat..

° Remove mower and packing materials

• Check for any additional loose parts or carfons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer from steering shaft..

° Position front wheels of the tractor so they are pointing

straight forward,

° Slide the steering sleeve over the steering shaft, ° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely

° Snap steering wheel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill, IMPORTANT: CHECK FOR AND REMOVEANY STAPLES

IN SKLD THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID..

STEERING ' I

........ "_'_'_--_-t-_ STEER.NG SHAFT

ADAPTER <tt!_ i,, /

l 1 _ _'/" / I

I I ii I i

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols) . Press lift lever plunger and raise attachment lift lever to

its highest position,

° Release parking brake by depressing clutch/brake

pedal

° Place freewheel control in freewheeling position to

disengage transmission (See 'q-o TRANSPORT" in the Operation section of this manual).

° Roll tractor backwards off skid,

_ STEERING WHEEL

INSERT

....', I HEX BOLT

iF" ,oc

, !./WASHER

LARGE FLAT

1 ,/ / STEERING

.:" t_/ / SLEEVE

FIGo 1

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not sholt battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

..................... i, i

= Lift hood to raised position. ° Open terminal access doors, remove terminal protec-

tive caps and discard..

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-t0 amps.

. First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely_

o Connect BLACK grounding cable to negative (_) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut Tighten securely

• Close terminal access doors

Use terminai access doors for:

= Inspection for secure connections (to tighten hard-

ware)_

o Inspection for corrosion. o Testing battery_

° Jumping (if required)_

• Periodic charging.,

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERMINAL HEX PROTECTIVE CAPS BOLT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob ° Remove cardboard packing on seat pan_

o Place seat on seat pan and assemble shoulder bolt. ° Assemble adjustment knob and flat washer Ioosety_

Do not tighten.

• Tighten shoulder bolt securely

° Lower seat into operating position and sit on seal . Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

° Get off seat without moving its adjusted position, ° Raise seat and tighten adjustment knob secureiy.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT KNOB

FLAT

WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor we[e overinflated at the factory for shipping purposes Correct tire pressure is important for

best cutting performance

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

ACCESS DOOR _'

FIG. 2

NEGATIVE

(BLACK) CABLE

POSITIVE (RED)

CABLE

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the b[ake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

INSTALL MOWER

AND DRIVE BELT (See

Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park-

ing brake°

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck,

• Slide mower under tractor with discharge guard to right side of tractor,.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE

° Install one front link in top hole of the RH. front mower

bracket and R H.front suspension bracket, Retain with two single loop retainer springs as shown,

• Install second front link in L.H, front suspension bracket only and retain with single loop retainer spring as

shown,

° Turn height adjustment knob counterclockwise until it

stops°

° Lower mower linkage with attachment lift control. o Place the L H. suspension arm on inward pointing deck

pin. if necessary, rock and raise front of mower to align deck pin with the hole in suspension arm.. Retain with double loop retainer spring with loops down as shown.

° Slide left side of mower back and install the unattached

front link in top hole of the L.H front mower brackeL Retain with single loop retainer spring as shown.

Place the RH suspension arm on inward pointing deck pin. tf necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops

down as shown..

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring_

° Turn height adjustment knob clockwise to remove

slack from mower suspension,

• Raise mower to highest position..

° Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual),.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual..

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts are routed correctly

FRONT SUSPENSION

ELECTRIC CLUTCH PU ¢

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP RETAINER SPRING

CHASSIS (Inward pointing

BRACKET deckpins)

3/8-16

CENTER LOCKNUT

DOUBLE LOOP RETAINER

SPRING ANTI-SWAY

BAR

IDLER

PULLEY

SUSPENSION ARMS

FRONT

MOWER

BRACKET

FRONT

LINK

SINGLE LOOP

RETAINER SPRINGS

DISCHARGE GUARD

FIG. 4

, LY

INSTALL MULCHER PLATE (See Figs, 5 and 6)

= Install two latch hooks to mulcher plate using screw,

washer', !ock washer, and weld nut as shown..

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down,

o Tighten hardware securely. ° Raise and hold deflector shield in upright position

o Place front of mutcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck. o Hook rear latch into hole on back of mower deck.

CAuTIoN: Do not remove discharge guard from mower'. Raise and hold

guard when attaching muicher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of

optional grass catcher accessory NOTE: It is not necessary to change blades The mulcher

blades are designed for discharging and bagging also.

HOOK POINTS

LOCK WASHER

DOWN

HOOK

WELD NUT

WELD NUT FROM THE TOP,

LOCK

WASHER

WELD NUT "\ SCREW

LATCH

WASHER

MULCHER PLATE

WASHER

'_SCREW

FIG, 5

DEFLECTOR

SHIELD

LATCH HOOKS

FIG. 6

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

V All assembly instructions have been completed.

•/ No remaining loose parts in carton.. ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

v" Seat is adjusted comfortably and tightened securely..

•/ A!l tires are properly inflated. (For' shipping purposes, the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-sidef

front-to-rear for best cutting results.. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers_

4" Check wiring. See that all connections are still secure

and wires are p.roperly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWlNG IMPORTANT

ITEMS: , / Engine oil is at proper level

,,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline,.

,/" Become familiar with all controls - their location and

function. Operate them before you start the engine.

4' Be sure brake system is in safe operating condition: / It is important to purge the transmission before operat _

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See"TO START ENGINE" and "PURGE TRANSMISSION" in Opera-

tion section of this manual)

OPERATmO

H ,,ill

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand they meaning,

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL

CHOKE

REVERSE

OIL PRESSURE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

UNLOCKED

REVERSE NEUTRAL

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

_?i_ii!!!ii!:ii_,__'_-_::_::_i:_::::z:_

_iiiii_!/, "

DANGER, KEEP HANDS AND FEET AWAY

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

....................................................................................... .......................... , JUIHIH ' ill, I

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor-to familiarize yourself with the location of various controls and adjustments, Save this manual for' future reference_

CHOKECONTROL

LIGHTSWITCH

CLUTCH/BRAKE "_\_'_, PEDAL

HEIGHT ADJUSTMENT KNOB

AMMETER

THROTTLECONTROL

ATTACHMENT CLUTCH SWITCH

LIFT LEVER PLUNGER

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE

LEVER

APPROXo

SPEEDS:

FREE WHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute,.

AMMETER - indicates charging (+) or discharging (-) of battery°

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other attachments mounted to your trac_

tort CHOKE CONTROL - Used when starting a cold engine

cLuTCHIBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off,.

MOTION

CONTROL

LEVER

FIG. 7

HEIGHT ADJUSTMENT KNOB- Used toadjust the mower

cutting height, IGNITION SWITCH - Used for' starting and stopping the

engine. LIFT LEVER PLUNGER - Used to release attachment lift

lever' when changing its position,. LIGHT SWITCH - Turns the headlights on and off,

MOTION CONTROL LEVER - Selects the speed and direction of the tractor,.

PARKING BRAKE LEVER - Locks cLutch/brake pedal into the brake position,

OP ATUON

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine° . Depress clutch/brake pedal into full "BRAKE" position

and hold,

° Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position_ Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVER "ENGAGE'

CHOKE CONTROL

CLUTCH/BRAKE

PEDAL"BRAKE" POSITION "_.

IGNITION

MOTION

CONTROL

LEVER

HEIGHT "DRIVE" ADJUSTMENT PARKING POSITION KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES - o Move attachment clutch switch to "DISENGAGED"

position

GROUND DRIVE- = Depress clutch/brake pedal into full "BRAKE" position

, Move motion control lever to neutral (N) position IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH!BRAKE PEDAL IS DEPRESSED ENGINE -

• Move throttle control to slow (,_.) position NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key, Always remove key when leaving tractor to prevent

unauthorized use

° Never use choke to stop engine

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of gras& To eliminate this possibility, always stop engine when stopping tractor on grass areas

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cotd engine Do not use to start a warm engine°

• To engage choke control, pull knob out,, Slowly push knob in to disengage,,

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle,

• Operating engine at tess than full throttle reduces the battery charging rate,

. Full throttle offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the motion control lever

, Start tractor with motion control lever in neutral (N)

position

• Release parking brake and clutch/brake pedal

• Slowly move motion control lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

o Turn knob clockwise (f'1) to raise cutting height,

• Turn knob counterclockwise (1,'_'_)to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-!12". The heights are measured from the ground to the blade tip

with the engine not running, These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed, ° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months, For healthier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice., Make the first cut relatively high; the second to desired height,

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

. wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment holed

GUAGE

WHEEL

MOUNTING

318-16 LOCKNUT

SHOULDER BOLT

318WASHER

GAUGE WHEEL

FIGo 9

TO OPERATE MOWER (See Figs. 7 and 8)

Your tractor' is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

o Select desired height of cut,

o Lower mower with attachment lift control. , Start mower blades by engaging attachment clutch

control.

° TO STOP MOWER BLADES- disengage attachment

clutch control

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HILLS

i i ill ii,i,

CAUTION: Do not drive up or down I

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hi!Is.

If slowing is necessary, move throttle control lever to slower' position.

tf stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking braker

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POStTION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ° To restartmovement, slowly release parking brake and

clutch/brake pedal

o Slowly move motion control lever to slowest setting.

• Make all turns slowly

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar

of tractor. o Raise attachment lift to highest position with attach-

ment lift control.

• Remove retainer spring from freewheel control rod.. = Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on back side of the bracket.

o Do not push or tow tractor at more than two (2) MPH ° To reengage transmission, reverse above procedure_

NOTE: To protect hood from damage when transporting your' tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor' (rope, cord, etc_),

hills with slopes greater than 15° and I

do not drive across any slope. .....................!

FIG. 10

-DISCHARGE GUARD

FIG. 11

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

o Check engine oil with tractor on Ievel ground. o Remove oil fitl cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level, if

necessary, add oil until "FULL" mark on dipstick is reached, Do not overfill°

o For cold weather operation you should change oil for

easier starting (See "OIL VlSCOStTY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual

ENGINE OIL FILL CAPID1PST1CK

FIG. 12

ADD GASOLINE

• Fill fuel tank.. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLlNE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage, To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and iet it run until the fuel lines and carburetor are

empty. Use fresh fuel next season.. See Storage Instruc- tions for additional information_ Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may OccurL,

filler neck. Do not overfill. Wipe off any

I CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

• Depress clutch/brake pedal and set parking brake. o Place motion control lever in neutral (N) position ° Move attachment clutch to "DISENGAGED" position. , Move throttle control to fast (,@) position

° Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

Note: Before starting, read the warm and cold starting procedures below.

, Insert keyinto ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again.. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Ifthe engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly_

° The attachments and ground drive can now be used.. If

the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above..

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly.. Continue to push tile choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in.. If the engine starts to run

roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in slowly.. This may require an engine warm-up period

from several seconds to several minutes, depending on the temperature.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

o Be sure the tractor is on level ground , Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period

° The attachments can be us_edduring the engine warm-

up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

OPERATION

PURGE TRANSMISSION

,#_ CAUTION: Never engage or disengage

freewheel lever' while the engine is run-

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for' the first time_ This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your' tractor_

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR

, Place tractor safely on level surface with engine off and

parking brake set,

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual)

o Sitting inthe tractor seat, start engine. After the engine

is running, move throttle contro! to stow (.{_) position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

o Move motion control lever to full forward position and

hold for five (5) seconds.. Move lever to full reverse position and hold for five (5) seconds., Repeat this

procedure three (3) times.

NOTE: During this procedure there wilt be no movement of

drive wheels.. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position_ Shut- off engine and set parking brake..

o Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual)°

o Sitting in the tractor seat, start engine, After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutchlbrake pedal.

• Slowly move motion control lever, forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

° Your tractor is now purged and now ready for normal

operation,

ning.

MOWING TIPS

° Tire chains cannot be used when the mower housing is

attached to tractor_

° Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual..

o The left hand side of mower should be used for trim-

ming.

o Drive so that clippings are discharged onto the area

that has been cut.. Have the cut area to the right of the tractor. This wilt result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings wil! discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until

finished (See Fig. 13)_

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings Make first cut relatively high; the second to the desired height.,

° Do not mow grass when it is weL Wet grass will plug

mower-and leave undesirable clumps. Allow grass to dry before mowing

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired,

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 13

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT.UP GRASS AND

TRASH CLEAN AFTER EACH USE

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the fawnthey will disperse into the grass

and not be noticed,. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the btades_

. Avoid cutting your lawn when it iswet, Wet grass tends

to form clumps and interferes with the mulching action,, The best time to mow your lawn is the early afternoon, At this time the grass has dried and the newly cut area

wifl not be exposed to the direct sun.

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig, 14), For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings_ When doing a second cut, mow across or perpendicular to the first cut path,

• Change your cutting pattern from week to week, Mow north to south one week then change to east towest the

next week, This will help prevent matting and graining of the lawn.

MAX 1t3

16 FIG, 14

CUSTO R RESPO Sl ULmES

MAINTENANCE SCH EDULE

FILL IN DATES /__/_. __" AS YOU COMPLETE ,9,_ de., ,q.,, ,4_- A" ,4,- A-" ,9,Y

REGULAR SERVICE RVlCE DATES

Check BrakeOperation 6/ 6##' CheckTire Pressure

Check for Loose Fasteners

R SharPen/ReplaceMo'we;Biades

' Eube,!,cationChart ........ .............:":'.'"."................................

T ,,Check Battery LeveVRecharge 0 Clean Battery andTerminals

a CheckTransaxle Cooing

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s)Tension

Check Engine Oil Level Change Engine Oil

E Clean Air Filter........

N Clean Air Sc[een::

G inspectMuffler!Spark Arrester

I Replace Oil Filter (If equipped)

I Clean E,n,g!,ne,Cooling

Replace Spark Plug

Replace Air Filter PaperCartridge Replace Fuel Filter

1 - Change more otlen when operatng under aheavy load or in high ambient lemperalu_'es

2 - Service more olen when operaling in dirty or dusly conditions ;3- If equipped wth oiI filer, change ot every 50 hours

4 - Replace blades more often wtlen mowing in sandy soil

Fins

e,"

v' . v', J

...................................

e!=

5 - If equipped wilh adjuslable system 6 - Not requ#ed if equipped with maintenance-tree batter, /

7 - Tighten front axle pivot bolt to 35 It 4bs maximum

Do not overlighien

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been, subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer..

BEFORE EACH USE

• Check engine oil level

• Check brake operation,

• Check tire pressure.

• Check for loose fasteners

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUSLUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE) (_ GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

'17

CUSTO tLITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance_

BRAKE OPERATION

If tractor' requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted..

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)..

TIRES

. Maintain proper' air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)..

• Keep tires free of gasolinel oil, or insect control chemi- cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp._ Re-

place bent or damaged blades..

BLADE REMOVAL (See Fig. 15)

o Raise mower to highest position to allow access to

blades..

• Remove hex bolt, lock washer and flat washer securing blade..

• Install new or resharpened blade with trailing edge up towards deck as shown_

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

o Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED

NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced.

MANDREL

BLADE ASSEMBLY

TRAILING EDGE UP

FLAT

LOCK WASI

HEX BOLT (GRADE

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 15

TO SHARPEN BLADE (See Fig. 16)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine, ° The blade can be sharpened with a file or on a grinding

wheel_ Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using acone balancer, foliow the instructions supplied with baF ancer),

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position.. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5t8" BOLT OR PIN

BLADE

FIG. 16

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.. o Keep small vent holes open,

• Recharge at 6-10 amperes for t hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals carl cause

the battery to "leak" power',. ° Remove terminal guard,

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor

o Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with gi'ease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).

RESIPONSR

LUTUES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling,

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent

possible damage to seals, no not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

= Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer,

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the fife of the transaxle,, Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/departmenL

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary, The belts are not

adjustable Replace belts if they begin to slip from wear

ENGINE

LUBRICATION

Only use high quality detergent oil rated with APt service classification SFor SG, Select the oil's SAE viscosity grade

according to your expected operating temperature,

SAE VISCOSITY GRADES

TO CHANGE ENGINE OIL (See Fig 17)

Determine temperature range expected before oil change_

All oil must meet API service classification SF or SG

Be sure tractor is on level surface.,

Oil will drain more freely when warm,

Catch oil in a suitable container

Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine when changing oil..

Remove drain plug.,

After oil has drained completely, replace oil drain plug and tighten securely,,

Refill engine with oil through oil fil! dipstick tube. Pour slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual°

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading,

Keep oil at "FULL" line on dipstick

OIL DRAIN PLUG

ENGINE OIL FILLER CAPIDIPSTICK

°F -20_' 0'_ 30" 32" 40 _ 60 _ 80 _ 100 _'

°c .3oo -_o,, -10o oo 1'o° =o° 30° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although muttFviscosity oils (5W30, 10W30 etc,) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oi! level more frequently to avoid

possible engine damage from running low on oil Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level,

FIG. 17

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of did and chaff to prevent engine damage from overheating Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers

CUSTOMER ESPONSIBILITIES

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt er oil from engine cooling fins to

prevent engine damage from overheating. Engine blower

housing must be removed. Remove side panels and heod (See"TO REMOVE HOOD AND GRILL ASSEMBLY" in the

Service and Adjustments section of this manual..)

AIR SCREEN

COOLING FINS (BOTH SIDES)

COVER __, WING NUT

CARTRIDGE _ ..,_._:_... PLATE "'"_ SEAL

FIG. 19

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

FIG. 18

AIR FILTER (See Fig. 19)

Your engine will not run properly using a dirty air filter_ Clean the foam pre-cteaner after every 25 hours of opera-

tion or every season Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air' cleaner more often under dusty conditions o Remove wing nut and cover.

• Remove seal and cartridge plate. TO SERVICE PRE-CLEANER o Slide foam pre-cleaner off cartridge,

o Wash it in liquid detergent and water° o Squeeze it dry in a clean cloth.

o Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,.

TO SERVICE CARTRIDGE

° Gently tap the flat side of the paper cartridge to dis-

lodge dirt° Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cfeaned and oiled) over the

paper' cartridge_

0 Reassemble air cleaner, cartridge plate, and seal. o Install the air cleaner cover and wing nut.. Tighten wing

nut 1/2 turn to 1fuji turn after nut contacts cover_ Do net overtighten.

MUFFLER ._

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 20)

The fuel filter should be replaced once each season, iffuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is require d. ° With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carbureto_"_

• Be sure there are no fuel line leaks and clamps are

properly positioned,,

• Immediately wipe up any spilled gasoline.

FIG. 20

CLEANING

° Clean engine, battery, seat, finish, etc. ef all foreign

matter-.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc_

• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water ouL Water' in engine

can result in a shortened engine life.

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