Craftsman 917.251490 User Manual

S_AR$

OFTgHnN°

MODEL NUMBER 917.251490

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

OWNER'S MANUAL

_UTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE,CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

A Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT tN SERIOUS _NJURY OR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylight or good artificial light, Oo not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall gress can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Keep all movement on the slopes slowand gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn onslopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-otis, ditches, or embankments. The mower eou}d suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try tostabilize the machine by putting your foot on the

ground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

', Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs,

trees, or other obiects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and otherfuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition. Never tamper with safety devices, Check their proper

operation regularly. Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before stodng.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

,, Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,when nec-

essary. Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required,

Look for this symbol to point out ira- I portant safety precautions. It means

A A

CAUTIONttf BECOMEALERT!tt YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it can not contact spark plug in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs.

A WARNING

The engine exhaust from this product con- tains cttemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com-

petent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.251490

SERIAL

NUMBER DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWlLLBEFOUND

ON A PLATE UNDER THE SEAT. YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

Follow a regularschedule in maintaining, caring forand

using your tractor.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 18.5 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC

SAP: .025")

VALVE CLEARANCE: INTAKE: .003" - .006"

EXHAUST: ,013" - .016"

GROUND SPEED (MPH): FORWARD: 0-5,6

REVERSE: 0-2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). Ifa spark arrester isused, itshould be maintained

in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler isavailable

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS sectionofthis manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship,

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-16

INDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 27

Clutch Pulley ................................ 23

Gauge Wheels ............ _................ 14

Mower

Front-To-Back ......................... 22

Side-To-Side ........................... 21

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 20

Assembly .......................................... 7-10

Battery:

Charging ........................................ 8

Cleaning ....................................... 20

Starting with Weak Battery .......... 25

Storage ........................................ 27

Terminals ..................................... 18

Belt:

Motion Drive

Removal/Replacement ........... 24

Mower Drive

Removal/Replacement ........... 22

Mower Blade Drive

Removal/Replacement ........... 23

Blade:

Sharpening .................................. 18

Replacement ................................ 18

Brake Adjustment ................................ 23

Carburetor Adjustment ........................ 27

Clutch Pulley ....................................... 23

Controls, Tractor ................................. 12

Customer Responsibilities ............. 17-20

Engine:

Air Filter .................................... 20

Air Screen ................................ 19

Cooling Fins ............................. 20

Engine Oil ........................... 15,19

Fuel Filter ................................. 20

Spark Plug(s) ........................... 20

Tractor:

Battery ...................................... 18

Blade ........................................ 18

Lubrication Chart ..................... 17

Maintenance Schedule ............ 17

Tire Care .......................... 8,18,25

Transaxle ................................. 19

Cutting Height, Mower ........................ 13

Electrical:

Interlocks and Relays .................. 26

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter ........................................ 19

Air Screen .................................... 19

Cooling Fins ............. .-................... 20

Oil Change ................................... 19

Oil Level ....................................... 15

Oil Type ........................................ 19

Preparation .................................. 14

Repair Parts ............................ 51-60

Starting ......................................... 15

Storage ........................................ 28

Filter:

Air Filter ........................................ 20

Fuel .............................................. 20

Oil ................................................. 20

Fuel:

Storage ........................................ 28

Type ............................................. 15

Fuse .................................................... 26

Headlights ........................................... 26

Hood Removal/Installation .................. 26

Leveling Mower Deck .......................... 21

Lubrication:

Chart ............................................ 17

Engine .......................................... 19

Maintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ........... 22

Adjustment, Side-to-Side ............. 21

Blade Replacement ..................... 18

Blade Sharpening ........................ 18

Cutting Height .............................. 13

Installation .................................... 21

Operation ..................................... 14

Removal ....................................... 21

Mowing Tips ........................................ 16

Muffler ................................................. 20

Spark Arrester ........................... 3,40

Oil:

Cold Weather Conditions ........ 15,19

Engine .......................................... 19

Storage ........................................ 28

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS ........................... 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-47

REPAIR PARTS - ENGINE .................................... 51-60

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ....................................... 11-16

Operating Mower ................................ 14

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,40

Parking Brake ..................................... 12

Parts Bag .............................................. 6

Parts, RaplecementJRepair ............ 31-47

Product Specifications .......................... 3

Repair Parts ................................... 31-47

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 21-27

Carburetor .................................... 27

Clutch Pulley ................................ 23

Fuse ............................................. 26

Hood Removal/Installation ........... 26

Motion Drive Belt

Removal/Replacement ........... 24

Mower Drive Belt

Removal/Replacement ........... 22

Mower Blade Drive Belt

Removal/Reptacement ........... 23

Mower Adjustment

Slope Guide Sheet .............................. 63

Spark Plug(s) ...................................... 20

Specifications ........................................ 3

Starting the Engine ............................. 15

Steering Wheel ................................ 7,24

Stopping the Tractor ........................... 13

Storage ................................................ 28

Front-to-Back .......................... 22

Side-to-Side ............................ 21

Mower Removal/Installation ......... 21

Tire Care ................................... 8,25

Throttle Control Cable Adjustment ...... 27

Tires ............................................ 8,18,25

Troubleshooting Chart ................... 29-30

Transaxle ............................................ 19

Warranty................................................ 3

WiringDiagram................................... 32

WiringSchematic................................ 31

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotesdeep root growth for a healthy lawn. Tapered

2.5-inch steel spikes mounted on 10-inch diameter discs puncture holesinsoilat close intervalsto let moisturesoak in. Steelweight tray

for increased penetration. BUMPER protects front end of tractor from damage. CARTS make haulingeasy. Vadety ofsizesavailable, plusaccesso-

ries suchas side panel kits,toolcaddy, cartcover,protectivemat and doily.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrientsto reachgrass roots. 36-inch swath. 24 hardenedsteel coringtips. t50 lb. capacityweight tray.

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 incheswide. Can hook2 unitsin tandem. (Requires sleeve hitch.)

DOZER BLADE removes snow; grades did, sand and gravel. 48

incheswide, 17 incheshigh,clears 44-inchpathwhen angled. Master

liftcontrol lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour.

Reversible,replaceable scraper bar. (Usa with tirechains and wheel

weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oilchanges easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers,carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefultoprepare bare areas for seeding. Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ER covers 36-inchwidepathandtossesthatchinto

large hopper. Mounts behind tractor. PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjust-

ment controlsdepth, 3-positionyokesets width.Heavy steel landside forstraight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a pickuptruck. Use with 2 x 8 or 2 x 10 lumber.

REAR GRADER BLADE is42 incheswideand operatedfrom ddver's seat. Reversiblesteel blade canbe angled at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sleeve hitch.)

ROLLER for smoother lawn surface. 36-inch wide, 18-inchdiameter water-tight drum holds up to 390 [bs. of weight. Rounded edges

prevent harm to turf. Adjustable scraper automaticallycleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding,helpsweed control.Steel frame holds5adjustablesweeps. Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional

accessory: steel furrow opener for wider openings for potatoes, corn,and other deep-seeded crops.

SLEEVE HITCH for usa with master liftsystem. Single pincouples/ uncouples.

SNOWTHROWER has 42-inch swath. Drum-type auger handles powderyandwet/heavy snow. Mountseasilywithsimple pinarrange-

ment. Discharge chute adjustsfrom tractor seat. 6-inch diameter

spout discharges snow lOto5Ofeet. Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drswbar weight.) SPRAYERS use12-voltDC electhcmotor that connectstothetractor battery or other 12-volt soume. Includes booms for automatic

sprayingandhandheldwand for spotspraying. Wand hasadjustable spray pattern. For applying herbicides, insecticides,fungicidesand liquidfertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing

easy. Broadcastspreaders are also usefulfor granular de-icersand sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 8 hpengineto pre pare seed beds, cultivate, and compost

garden residue. Chain-drive transmission. Six 11-inch diameter one piece heat-treated steel tines. Tills 30-inch path. (Requires sleeve

hitch.) Or use 5 hptow-behind TILLER with 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth dde, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry.

Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick updebris in hard-to-reach places.

VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front of tractor for plowing applications. Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Knob --

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Parts packed separately in carton

Seat

F-1

Video

Steering

Wheel

Mulcher

Plate

Cassette

(2) Screws #10 x 5/8 (2) Lock Washers #10

(2) Weld Nuts #10 i_

(2) Washers 3/16 x 3/4 x 16 Gauge

(single loop)

(4) Retainer Springs

(3) Retainer Springs (double loop)

(2) Hex Bolts 1/4-20 x 3/4

Manual Parts Bag

Parts bag contents not shown full size

(2) Washers 3/8

x 7/8 x 14 Gauge

(2) Shoulder

Bolts I /V_/ j/

\ _///(2) Gauge

Wheels

I_--N"_'(2) Front Link Assemblies

Steering

Wheel

Insert

G(2) Center-

(2) Latch Hook

Assemblys

(2) Keys

lock Nuts

(2) Washers 9/32 x 5/8

x 16 Gauge

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

Steering

Sleeve

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife (1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CAR-

TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center of steedng wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in

the Operation section of this manual).

• Roll tractor backwards off skid.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BA'n'ERY (See Fig. 2)

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• Ifthis battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close terminal access doors. Use terminal access doors for:

• Inspection for secure connections (to tighten hard- ware).

• Inspection for corrosion.

Testing battery.

• Jumping (if required).

• Periodic charging.

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERMINAL HEX PROTECTIVE CAPS BOLT

INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan,

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT

ADJUSTMENT KNOB

WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

TERMfNAL ""_;' ACCESS

DOOR

FIG. 2

NEGATIVE

(BLACK) CABLE

POSITIVE (RED)

CABLE

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control, Engage park-

ing brake.

• Cut and remove tie down securing anti-sway bar,

Swing anti-sway bar to left side of mower deck,

• Slide mower under tractorwith discharge guard to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

• Install one front link in top hole of the R.H. front mower

bracket and R.H. front suspension bracket. Retain with

two single loop retainer springs as shown.

• Install second front linkin L.H. front suspension bracket

only and retain with single loop retainer spring as shown.

• Turn height adjustment knob counterclockwise until it

stops.

• Lower mower linkage with attachment lift control.

• Place the L.H. suspension arm on inward pointing deck pin. If necessary, rock and raise front of mower to aUgn deck pin with the hole in suspension arm.

• Slide left side of mower deck back and install the unattached front link in top hole of the L.H. front mower

bracket. Retain with single loop retainer spring as shown.

Place the R.H. suspension arm on inward pointing

deck pin. If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spdng.

• Retain bothsuspension arms to deck pins withdouble

loop retainer spdngs.

• Turn height adjustment knob clockwise to remove

slack from mower suspension.

• Raise deck to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).

CHECK DECK LEVELNESS

Forbestcutting results,mower housingshouldbe properly

leveled. See "TO LEVEL MOWER HOUSING" in the

ServiceandAdjustmentssectionof thismanual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shownfor replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

FRONT

SUSPENSION

ELECTRIC CLUTCH

PULLEY

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

3/8 WASHER

DOUBLE LOOP RETAINER SPRING

CHASSIS (Inward pointing BRACKET deck pins)

318-16

ANTI-SWAY

BAR

DOUBLE LOOP RETAINER

SPRING

IDLER PULLEY

SUSPENSION ARMS

FRONT MOWER

BRACKET

SINGLE

LOOP RETAINER

SPRINGS

DISCHARGE GUARD

FIG. 4

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 and 6)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weednut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge I

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

HOOK POINTS

WELD NUT DOWN

FROMTHETOP.

LOCK WASHER

ISCREW

LATCH

HOOK

LOCK WELD

WASHER

MULCHER

PLATE

_'--SCREW

FIG. 5

WASHER NUT

WASHER

DEFLECTOR SHIELD

HOOKS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFAC TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

#" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. ,I It is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in Opera- tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Leam and understand they meaning.

I- ;I

BA'I-I'ERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

LOCK LOCKED

N H L

k R

REVERSE

NEUTRAL HIGH LOW

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

A'FFACHMENT

CLUTCH DISENGAGED

UNLOCKED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself withthe location of various controls and adjustments. Save this manual for future reference.

CHOKE CONTROL

LIGHT SWITCH

CLUTCH/BRAKE PEDAL

HEIGHTADJUSTMENT KNOB

AMMETER

THROTTLE CONTROL

ATTACHMENT CLUTCH SWITCH

UFTLEVER

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

SPEEDS:

3 2

FREE WHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of

battery. A'B'ACHMENT CLUTCH SWITCH - Used to engage the

mower blades or other attachments mounted to your trac- tor.

CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

MOTION CONTROL

LEVER

FIG. 7

HEIGHTADJUSTMENT KNOB- Used to adjustthe mower

cutting height. IGNITION SWITCH - Used for starting and stopping the

engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off. MOTION CONTROL LEVER - Selects the speed and

direction of the tractor. PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position.

OPERATION

3A_IY

I spectacles or standard safety glasses.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8) Yourtractor isequipped withan operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake willshut off the engine.

• Depress clutch/brake pedal intofull "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

PUSH IN TO ATTACHMENT CLUTCH

THROTTLE "DISENGAGE" SWITCH PULL OUT TO

CONTROL LEVER

CHOKE CONTROL

CLUTCH/BRAKE PEDAL "DRAKE"

POSITION

IGNITION

MORON CONTROL LEVER

HEIGHT

"DRIVE" ADJUSTMENT PARKING

POSITION KNOB BRAKE

STOPPING (See Fig. 8)

MOWER BLADES -

Move attachment clutch switch to =DISENGAGED" position.

GROUND DRIVE -

Depress clutch/brake pedal intofull "BRAKE" position.

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL IN) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE -

Move throttle control to slow (-il) position.

NOTE: Failure to move throttle control to slow (.=l) position and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 8

NOTE: Under certain conditions when tractor isstanding idlewiththe engine running, hotengine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 8)

Usechoke controlwhenever you are starting a coldengine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Fullthrottle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CU'R'ING HEIGHT

(See Fig. 8)

The cutting height iscontrolled byturning the height adjust-

ment knob in desired direction.

Turn knob clockwise (f_l) to raise cutting height.

• Turn knob counterclockwise (1_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking. lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9) Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See 'qO AD-

JUST MOWER CUFFING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels shouldbe assembled so they are slightlyoff the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in

same adjustment hole.

GUAGE WHEEL

MOUNTING

LOCKNUT

SHOULDER BOLT

3/8 WASHER

GAUGE WHEEL

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 8) Yourtractor is equipped with an operator presence sensing

switch. Any attempt bythe operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine.

Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower I without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION: Do not drive up or down do not drive across any elope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowlyrelease parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11) When pushing ortowing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment lift to highest position with attach- ment lift control.

Remove retainer spring from freewheel control rod.

Push control rod in to disengage transmission and reinsert retainer spring into control rod hole now on

back side of the bracket. Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

FIG. 10

-DISCHARGE GUARD

14 FIG. 11

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oilfill cap/dipstick and wipe clean, reinsertthe dipstickand push it all the way down into the tube, wait

for a few seconds, remove and read oil level. If

necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili- ties section in this manual.

ENGINE OIL

FILL CAP/DIPSTICK

FIG. 12

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8) When starting engine for the first time or ifengine has run

out of fuel, itwilltake extra cranking time to move fuel from

the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Pull choke control out to choke (N) position for cold engine start. For warm engine start do not use choke

control.

• Move throttle controlto midway between fast (,_) and slow (,ab) positions.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_) position, wait a few minutes and try again.

• When engine starts, slowly push choke control in.

• Move throttle control to fast (4) position.

• Allow engine to warm up for a few minutes before engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW

40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR (1) MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL. NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See '3"0 ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

PURGE TRANSMISSION

I _ CAUTION: Neverengageordisengage To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractorsafely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting inthe tractor seat, start engine. After the engine isrunning, move throttle control to slow (,_) position.

With motioncontrol lever inneutral (N) position,slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

freewheel lever while the engine is run-

ning.

OPERATION

NOTE: During this procedure there will be no movement of drivewheels. The air is being removed from hydraulicdrive

system.

• Move motion controllever toneutral (N) position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position(See "TO TRANSPORT" inthissection

of manual).

• Sittinginthe tractor seat, startengine. After the engine

is running, move throttle control to half (1/2) speed.

With motion controllever in neutral (N) position,slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowlymove

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motioncontrol lever tothe neutral (N) position. Repeat

this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Tire chains cannot be used when the mower housingis

attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual. The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area tothe rightof the tractor. This will resutt in a more even distribution of

clippings and more uniformcutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 13).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high;the second to the

desired height.

• Do not mow grass when it iswet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 13

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mowercutting height sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 14). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

MAX 1/3

FIG. 14

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow northtosouthone week then change to east towestthe nextweek. This will help prevent matting and graining

ofthe lawn.

CUSTOMER RESPONSIBILITIES

MAI.TENANCESC.EDULE

FILLIN DATES ._

O.eo O.eOoer.,o.

CheckTirePressure

1" Checkfor LooseFasteners _ V'7 V' R

Sharpen/ReplaceMowerBlades V'4 LubricationChart

T CheckBatteryLeveVRecharge

CleanBatteryandTerminals V'

R CheckTransaxleCooling V'

AdjustBlade Belt(s)Tension V'5

Adjust MotionDriveBelt(s)Tension VWs Check EngineOil Level I_ V*

Change EngineOil Ik1. _1.2._ Clean Air Filter V'2

N Clean AirScreen V'2

G InspectMuffler/SparkArrester

I ReplaceOil Filter(If equipped) 1_1.2

N Clean EngineCooling Fins _2

Replace Spark Plug V' V °

ReplaceAir FilterPaperCartridge

Replace FuelFilter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have been subjected to operator abuse or negligence. To

receive fullvalue from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

Check engine oil level.

• Check brake operation. Check tire pressure.

• Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. iF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

v'.

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery,

7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

(_TIE ROB BALL JOINTS

(_ -FRONT WHEEL®

BEARING ZERK BEARING ZERK

®STEERING

SECTOR GEAR (_) TEETH

(_ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

_INDLE ZERK ®

CUSTOMER RESPONSIBILITIES

TRACTOR TO SHARPEN BLADE (See Fig. 16)

Always observe safety ruleswhen performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at highspeed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lockwasher and flat washer securing blade.

Install new or resharpened b!ade with trailing edge up towards deck as shown.

• Reassemble hex bolt, !ock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the btade is balanced.

MANDREL

BLADE ,ASSEMBLY

TRAILING EDGE UP

FLAT V

LOCK WASHER_

HEX BOLT (GRADE 8

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD.

FIG. 15

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

• Slide blade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE /

\ //I i""

ORPIN__/

FIG. 16

BATTERY

Your tractor has a battery charging system which issuffi- cient for norma! use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour, TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Remove terminal guard. Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush

until bright. Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).

CUSTOMER RESPONSIBILITIES

TRANSAXLE COOLING TO CHANGE ENGINE OIL (See Fig.17)

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent

possible damage to seals, no not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hoursof

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slip from wear.

Determine temperature range expected before oilchange.

All oil must meet API service classification SF or SG.

• Be sure tractor ison level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fillcap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refillengine with oilthrough oilfill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading.

Keep oil at =FULL" line on dipstick.

OIL DRAIN PLUG

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

.20" 0o 30° 32 = 40 ° 60 ° 80 °

-30 ° -20 ° -10 ° 0 ° 1'0_ 20" 30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.)

improves starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32=C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use.

ENGINE OIL FILLER CAP/DIPSTICK

FIG. 17

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. CLeanwith a wire brush or compressed air to remove dirt and stubborn dried gum

fibers.

CUSTOMER RESPONSIBILITIES

ENGINE COOLING FINS (See Fig. 18) Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower housing must be removed. Remove side panels and hood

(See"TO REMOVE HOOD AN D GRILL ASSEMBLY" inthe Service and Adjustments section of this manual.)

AIR SCREEN

COOLING FINS (BOTH SIDES)

COVER

CARTRIDGE__

FOAM

PRE-CLE_ _ CARTRIDGE

PLATE __ SEAL

__""'-- WING NUT

FIG. 18

AIR FILTER (See Fig. 19)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or eve ry season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Remove wing nut and cover. Remove seal and cartridge plate.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner oft cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis- lodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Reassemble air cleaner, cartridge plate, and seal.

• Installtheaircleaner cover and wing nut. Tightenwing

nut1/2 turn to I full turnafter nutcontacts cover. Do not

overtighten.

FIG. 19

ENGINE OIL FILTER Replace the engine oilfilter every season orevery other oil

change ifthe tractor is used more than 100 hours in one year.

MUFFLER Inspect and replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damage.

SPARKPLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 20)

The fuel filter should be replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow

pointingtowards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

CLAMP , FUEL FILTER

FIG. 20

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free ot all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

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