Craftsman 917251482 Owner’s Manual

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MODEL NUMBER 917.251482

®Assembly ®Operation

- Customer Responsibilities

• Service and Adjustments ° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment,

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: !-800-659-5917

I II IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII II ..... IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIMI IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT 1N SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow al! instructionsin the manual and on the machine before starting,

• Onfy allow responsible adults, who are familiar with the instructions, to operate the machine..

° Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade.

• Be sure the areaisclear of other people before mowing. Stop machine if anyone enters the area.

. Never carry passengers_ ° Do not mow in reverse unIess absolutely necessary. Always

took down and behind before and while backing.

- Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slew down before turning.. ° Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting..

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute,,

° Mow onlyin daylight or good artificial light

• Do not operate the machine while under the influence of

alcohol or'drugs°

• Watch for trafficwhen operating near or crossing roadways

° Use extra care when loading or unloading the machine into

a trailer or truck..

11. SLOPE OPERATION

Slopes are a major factor related to loss*of-controland tlpover accidents, which can result in severe injuryordeath All slopes

requireextracaution. Ifyoucannot back uptheslope or ifyoufeel

uneasy on it, do notmow it.

DO:

° Mow up and down slopes, not across.,

• Remove obstacles such as rocks, tree limbs, etc.

, Watch for holes, ruts, or bumps. Uneven terrain could

overturnthe machine,. Tall grass can hide obstac/es,

• Use slow speed, Choose a low gear'sothatyou willnothave

to stop or shift while on the slope°

• Follow the manufacturer's recommendations for wheel

weightsor counterweightsto improve stability.

• Use extra care with grass catchers or other attachments,

These can change the stability of the machine_

• Keep all movement on the slopes s/ow and gradual, Do not

make sudden changes in speed or direction,.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT: . Donot turn on slopes unless necessary, and then, turn slowly

and gradually downhill, ifpossible.

° Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves inn

• Do not mow on wet grass. Reduced traction could cause

sliding.

= Do not tryto stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

SAFETY RULES

Iil. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine

andthe mowing activity. Neverassume that children will remain

where you last saw them. ° Keep children out of the mowing area and under the watchful

care ofanother responsible adult.

° Be alert and turn machine off if children enter the area ° Before and when backing, _ookbehind and down for small

children..

° Never carry children, They may fail off and be seriously

injuredor interfere with safe machine operation°

• Never allow children to operate the machine.. ° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision1.

SERVICE

IV.

Useextracare [nhandlinggasoline and other fuels, They are

flammable and vapors are explosive,

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors.. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area_ ° Keep nuts and bolts, especialfy blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices_ Check their proper

operation regulady_

• Keep machine free ofgrass, leaves, or other debris build-ups Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting.,

= Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subject towear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace withmanufacturer's recommended parts,when nec-

essary

- Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them.,

• Check brake operation frequently_ Adjust and service as

required. ........................

The engine exhaust from this product con- tains chemicals known to the State of Califor-

safety precautions, it means Look for this symbol to point out Important

CAUTIONflf BECOME ALERTIf! YOUR SAFETY IS tNVOLVED_

CAUTION: Always disconnect spark plug |

spark plug in order to prevent accidental wire and place wire where it cannot contact starting when setting up, transporting,

adjusting or making rep,at

A WARNING A

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor,. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance°

PRODUCT SPECIFICATIONS

HORSEPOWER: 18 5 GASOLINE CAPACITY &5 GALLONS

AND TYPE: UNLEADED REGULAR

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center!Departmento We have competent, welF trained technicians and the proper tools to service or repair

this tractor,. Please read and retain this manual° The instructions will enable you to assemble and maintain your tractor properly,,

Always observe the "SAFETY RULES".

MODEL NUMBER 917.251482

SERIAL NUMBER DATE OF PURCHASE

THE MODELAND SER1AL NUMBERS WILL BEFOUND ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucto Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

- Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under"Customer Responsibili- ties" and "Storage' sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped Department (See REPAIR PARTS section of this manual).

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4°0 PINTS

WIO FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC

(GAP: _025")

VALVE CLEARANCE: INTAKE: _003" - .006"

EXHAUST: .,013" - o016"

GROUND SPEED (MPH): Forward LO HI

1st 0°7 1o7 2nd 1_4 3.3 3rd 2.3 &4

Reverse 09 2.1

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SF/SG

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 15 AMPS @3600 RPM BATTERY: AMP/HR: 30

MIN_ CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 30_35 FT. LBS.

with a spark arrester meeting applicable Ioca_or state laws

(ifany),, If a spark arrester is used, it should be maintained in effective working order by the operator,,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar lawso Federai laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship..

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco

• Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thorns,stumps, or glass°

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rentat purposes,.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testingdetermines the battery will not hold a charge, Sears will replace the battery at no charge°

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATE& This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-16

iNDEX

Accessories ............................................................5

Adjustments:

Brake .........................................................23

Carburetor ...........................................27

Clutch Pulley ...................................................23

Gauge Wheels ......................................14

Mower

Front+To-Back .......................................22

Side-To+Side ....................................21

Throttle Control Cable ..........................27

Air Filter, Engine ..............................................20

Air Screen, Engine ......................................20

Assembly ..............................................................7-10

Battery:

Charging .................................................. 8

Cleaning ....................................................19

Starling with Weak Battery ............25

Storage ......................................................28

Terminals ...................................................19

Belt:

Motion Drive

Removal/Replacement ..................24

Mower Drive

RemovaVReptacement ................22

Mower Blade Drive

Removal/Replacement ...............23

Blade:

Sharpening ..........................................18

Replacement ...............................................18

Brake Adjustment .............................................23

Carburetor Adjustment .................................27

Clutch Pulley ................................................23

Controls, Tractor ..................................................12

Customer Responsibilities ...............17-20

Engine:

Air Filter.................................................20

Air Screen ........................................20

CoolingFins........................................20

Engine Oil ...................................14,19

Fuel Filter ...............................................20

Spark Plug(s) ..................................20

Tractor:

Battery...................................................19

Blade...............................................18

LubricationChad ..............................17

Maintenance Schedule ...............17

Tire Care .................................10,18,25

Transaxle ................................................18

Cutting Height, Mower ..................................13

Electrical:

Interlocks and Relays ............................25

Schematic .........................................................31

Wiring Diagram .......................................32

Engine:

AirFilter..............................................................20

Air Screen .............................................20

CoolingFins....................................................20

Oil Change ........................................19

OilLevel............................................................19

Oil Type ................................................14,19

Preparation ........................................14

Repair Pads ........................................50-59

Starling ....................................................14,16

Storage .........................................................28

Filter:

Air Filter ................................................20

Fuel ...............................................................20

Oil..................................................................20

Fuef:

Storage .........................................................28

Type ............................................................15

Fuse .......................................................................25

Headlights ........................................................25

Hood Removaitlnstatlation ............................26

Leveling Mower Deck ..........................................21

Lubrication:

Chart...............................................................17

Engine ...............................................19

Maintenance Schedule ......................... 17

Mower:

Adjustment, Front-to-Sack ....................22

Adjustment, Side-to+Side ................21

Blade Replacement ...............................18

Blade Sharpening ...................................18

Cutting Height ............................................13

installation .................................................21

Operation .............................................14

Removal ..........................................................21

Mowing Tips ...........................................................15

Muffler .......................................................................19

Spark Arrestor ..............................3,40

Oil:

Cold Weather Conditions ..........15,19

Engine ........................................................19

MAINTENANCE SCHEDULE ...................................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ................................................................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32-49

REPAIR PARTS - ENGINE .................................... 50-59

PARTS ORDERING/SERVICE ................ BACK COVER

Storage.......................................................28

Operation .......................................................11-16

Operating Mower ............................................14

Options:

Accessories ................................................5

Spark Arrestor ......................................3,40

Parking Brake ..........................................12-t3

Pads Bag .................................................................6

Pads, ReplacementtRepair ..............32-49

Product Specifications ...................................3

Repair Pads .............................................32-47

Safety Rules ...........................................................2

Seat................................................................................8

Service and Adjustments ..................21-27

Carburetor ...............................................27

Clutch Pulley ......................................23

Fuse .......................................................25

Hood Removal/installation ..................26

Motion Drive Belt

Removal/Replacement ...................24

Mower Drive Belt

Removal!Replacement ..............22

Mower Blade Drive Belt

Removal/Replacement ............23

Mower Adjustment

Front-to-Back ...............................22

Side-to-Side ......................................21

Mower Removal/Installation ...........21

Tire Care .....................,....................10,18,25

Slope Guide Sheet ....................................... 63

Spark Plug(s) .........................................................20

Specificalions .......................................................3

Starling the Engine ............................14-16

Steering Wheel ..............................................7,24

Stopping the Tractor ...........................................13

Storage ................,.................................... 28

Throttle Control Cable Adjustment ........27

Tires ...........................................................10,18,25

Troubleshooting Chart ...........................29-30

Transaxle ....................................................... 18,48-49

Warranty..........................................................................3

Wiring Diagram ............................................32

Wiring Schematic .........................................31

ACCESSER =SA ATTACHMENTS

............................... ........ =ll i, i = =l ll==liH.= ml = i,=l i

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor°

ENGINE MAINTENANCE

SPARK PLUG BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments thatfit your tractor= Many of these are listed below with brief explanations of how they can help you, This list was current atthe time of publication; however, it may change in future years - more attachments may be added, changes may be made inthese attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the

accessories and attachments that are available for your tractor, Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a heatthy lawn, Tapered

2,5-inch steel spikes mounted on 10-inch diameter discs puncture

holes insoil at close intervals to let moisture soak in. Steel weight tray

for increased penetration°

BUMPER protects front end of tractor from damage- CARTS make hauling easy, Var}ety of sizes available, plusaccesso-

ties such as side panel kits, tool caddy, cart cover, protective mat and

doily.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath. 24 hardened steel codng tips, 150 tb, capacity weight tray,

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide_ Can hook 2 units in tandem (Requires

sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch palh when angled Master

lift control lever for operator ease,, Spring trip for snow removal on uneven pavement; buttFtn float for blade to follow ground contour.

Reversible, replaceable scraper bar_ (Use with tire chains and wheel

weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster, FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

MULCH RAKE/DETHATOHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring line teeth. Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36*inch wide path and tosses thatch into large hopper, Mounts behind tractor.

PLOW turns soil 6 inches deep, cuts 10_inch furrow. Crank adjust- ment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing, (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and untoad tractor from a

pickup truck. Use with 2 x 8 or 2 x t0 lumber,

REAR GRADER BLADE is 42 inches wide and operated from driver's seat, Reversible steel blade can be angled at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sleeve hitch )

ROLLER for smoother tawn surface. 36*inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs,, of weight. Rounded edges

prevent harm to turf., Adjustable scraper automatically cleans drum,

GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground for

seeding, helps weed control. Steel frame holds 5 adjustable sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch,) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops,

SLEEVE HITCH for use with master lift system. Single pin couples/ uncouples,

SNOWTHROWER has 42-inch swath, Drum-type auger handles powder,,/andwet/heavysnow Mounts easitywithsimplepinarrange-

mont. Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at tractor seat, (Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use t 2-v0_t DC eiectric motor that connects to the tractor battery or other 12-volt source, Includes booms for automatic

spraying and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and

fiqu{d fert{tizers SPREADER/SEEDERS make seeding, ferlilizing, and weed killing

easy_ Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue,, Chain-drive transmissiono Six 11-inch diameterone piece heat-treated steel tines. Tills 30-inch path, (Requires sleeve hitch°) Or use 5hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a steeve hitch., Fits any lawn, yard or garden tractor_ S_mply hook up to the

tractor drawbar and go! Optional accessories for 5 hp til_erconvert unit for dethatching, aerating, hilling., ,without tools,,

TIRE CHAINS are heavy duty; closely spaced extra-large cross ]inks give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch_ Keeps operator warm and dry,

Remove vinyl sides and windshields for use as sun protector tn summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;, 12-volt amber

caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves,

Optional wand attachment to pick up deb ris in hard-to-reach places, VAC/OHtPPER includes a chipper-shredder,,

WEIGHT BRACKET for drawbar forsnow removar applications, Can be mounted on front of tractor for plowing applications, Uses (1) 55

Ib,.weight WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials,

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

............ i,ll ill H

Parts packed separately in carton

i,i i i i i ii,

(1) Washer 17/32 x !-3/16 x 12 Gauge

(1) Shoulder Bolt 5/16-18

illlll ii i i ilJuu,,,lllii

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) LockWashers #!0

(2) Weld Nuts #10

(1) Knob

Seat Plate

Video

Cassette

Manual

::: ,ml ii L I I ..........................................

Parts bag contents not shown full size

/"_ _ (2)Washers 3/8

Steering

Wheel

Mulcher

Parts Bag

(2) Shou_derBolts_ (___.////!2)Gauge _ (2) Center-

(single loop)

(3) Retainer Springs

_l (double loop)

.......................................................@.........

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

ii .......... i, llllll lllll H,,, ii ,,,

i2) Lock Washers 1/4

Wheels _ lock Nuts

@"m(2) Front Link Assemblies

(2) Latch Hook

Assemblys (2) Keys

Slope Sheet

ill .................. ...... i H ,ul ,,,

Steering Wheel

Insert

Steering

Sleeve

ASSEMBLY

You r newtractor has been assembled atthefactory with the exception ofthoseparts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes are listed°

(2) 7/t6" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife

(1) 9/16" wrench (1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)o

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

= Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Remove mower and packing materials.

° Check for any additional loose parts or cartons and

remove°

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lockwasher and large flat washer

from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward°

• Slide the steering sleeve over the steering shaft°

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and largeflat washer previously removed.

Tighten securely.

° Snap steering wheel insert into center of steering

wheel.

• Remove protective plastic from tractor hood and grill IMPORTANT: CHECK FORAND REMOVEANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID

1 / _," f

! / it/ /

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

• Press liftlever plunger and raise attachment tiffleverto its highest position.

° Release parking brake by depressing clutch/brake

pedal.

, Place gearshift lever in neutral (N) position.

• Roll tractor backwards off skid.

_,!-.,.j HExBoLT

/_? Lock

• _- WASHER

,,!__-_

_' LARGE FLAT

/ /

_- _ _ _ _t

FIG. 1

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

nalso Before connecting battery, re-

_ CAUTION: Do not short battery termi-

o Lift hood to raised position_ . Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminalwith hex bolt, flat washer', Iockwasher and hex nut as shown_ Tighten securely_

• Connect BLACK grounding cable tonegative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely_

, Close terminal access doors.. Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware)..

• Inspection for corrosion,

• Testing battery,

• Jumping (if required), o Periodic charging,

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

LOCK FLAT

HEX NUT WASHER WASHER

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob,,

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt..

• Assemble adjustment knob and flat washer loosely, Do not tighten.

° Tighten shoulder bolt securely.. ° Lower seat into operating position and sit on seal

= Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

DISCARD TERMINAL _\\ HEX

PROTECTIVE CAPS BOLT

ACCESS

DOOR ',

NEGATIVE (BLACK)

CABLE

FIG. 2

POSITIVE (RED)

CABLE

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 6)

Be sure tractoris on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti+sway bar and belts. Swing anti-sway bar to left side of mower deck.

° Slide mower under tractor withdischarge guard to right

side of tractor,

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE+

= Install one front link in top hole of the R.H+front mower

bracket and R+Hofront suspensionbracket. Retainwith

two single loop retainer springs as shown.

° Install second front link in L+H.front suspension bracket

only and retain with single toop retainer spring as

shown°

+ Turn height adjustment knob counterclockwise until it

stops.

° Lower mower linkage with attachment liftcontrol,,

• Place the L,H°suspension armon inward pointing deck pin+ Ifnecessary, rockand raise front of mower to align

deck pin with the hole in suspension arm, Retain with double loop retainer spring with toops down as shown,

° Slide leftside of mower backand install the unattached

front tink in top hole of the L+H front mower bracket.,

Retain with single loop retainer spring as shown,,

Place the R.H,, suspension arm on inward pointing deck pin° If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops

down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spdng+

- Turn height adjustment knob clockwise to remove

slack from mower suspension.,

o Raise mower to highest position_

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual)°

CHECK MOWER LEVELNESS

Forbest cutting results, mower should be property leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See thefigures thatare shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual,, Verify that the belts are routed correctly,+

FRONT

SUSPENSION

ELECTRIC

CLUTCH PULLEY

BRACKETS

SHOULDER BOLT

GAUGE

WHEEL

318WASHER

USE PLIERS FOR

RETAINER SPRINGS

DOUBLE LOOP

CHASSIS (Inward pointing BRACKET deck pins)

3/8+16 CENTER LOCKNUT

RETAINER SPRING

DOUBLE LOOP RETAINER

SPRING

ANTI-SWAY BAR

IDLER /

PULLEY

SUSPENSION

ARMS

FIG. 4

FRONT

MOWER BRACKET

FRONT LINK

SINGLE LOOP

RETAINER SPRINGS

DISCHARGEGUARD

The tires onyour tractor were overinflated atthe factory for

shipping purposes.. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual..

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted° See 'q'O ADJUST

BRAKE" in the Service and Adjustments section of this manual.

DEFLECTOR SHIELD

INSTALL MULCHER PLATE (See Figs. 5A and

5B)

, Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down..

Tighten hardware securely.

Raise and hold deflector shield in upright position. Place front of mutcher plate over front of mower deck

opening and slide into place, as shown..

° Hook front latch into hole on front of mower deck.

• Hook rear' latch intohole on back of mower deck_ CAUTION: DO not remove "d'is'c'ha;ge "

A,A guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

J ........... :...... ...............................

WELD. SCREW

NUT \\

WASHER

MULCHER PLATE

operation

WELD NUT HOOK POINTS FROM THE TOP _ DOWN

LOCK

WASHER

HOOK

LOCK WASHER

WASHER

_"-SCREW

WELD

NUT

FIG. 5A

LATCH HOOKS

FIG. 5B

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place, Your mower isnow ready for discharging or installation of

optional grass catcher accessory.. NOTE: Itis not necessary to change blades. The mulcher

blades are designed for discharging and bagging also..

,I"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOURECEIVE THE BEST PERFORMANCE AND SATISFACTIONFROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton_ €" Battery isproperly prepared and charged_ (Minimum

1 hour at 6 amps)_

/ Seat is adjusted comfortably and tightened securely.

,/ Alltires are properly inflated. (For shipping purposes,

the tires were ovennflatedat the factory).

/ Be sure mower deck isproperly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be properly inflatedfor leveling).

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers..

,/ Checkwiring. See that all connections are still secure

and wires are properly clamped..

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

/ Become famffiar with all controls - their location and

function. Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition..

, ..................................... ........................................... / i Hillnlllt,_ ,nlnl I

OPERATION

These symbols may appear on your product orin literature supplied with the product,, Learn and understand their meaning_

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

L (®)

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH

ATTACHMENT

CLUTCH DISENGAGED

LOW PARKING BRAKE

HYDROSTATIC FREE WHEEL

(Hydro Models only)

iGNITION

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractor to familiarize yourself withthe locations of various controls and adjustments. Save

this manual for future reference,

AMMETER - - _ _- PLUNGER

CHOKECONTROL

LIGHT SWITCH

CLUTCWBRAKE

PEDAL

THROTTLE CONTROL

ATTACHMENT CLUTCH SWITCH

IGNITION SWITCH

LIFT LEVER

PARKING BRAKE LEVER

HEIGHT ADJUSTMENT KNOB

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH- Used toengage mower blades or other attachments mounted to your tractor_

LIFT LEVER- Used to raiseand lower mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachement lift

lever when changing itsposition, CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of

tractor_

THROTTLE CONTROL- Used to control engine speed°

RANGE SHIFT LEVER

FIG. 6

RANGE SL41FTLEVER _Allows high (H) or low (L) speed for all forward and reverse gears.

IGNITION SWITCH - Used tostart and stop the engine, AMMETER - Indicates battery charging(+) or discharging

(-),

LIGHT SWITCH - Turns the headlights onand off° PARKING BRAKE LEVER -Locksclutch/brakepedal into

the brake position, CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB -Used toadjust themower

heighL

OPERATION

ii, ii

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments orrepairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractorisequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake wi!l shut off the engine.

o Depress clutch/brake pedal intofull "BRAKE" position

and hold.,

o Place parking brake lever in"ENGAGED" position and

releasepressure fromclutch/brake pedal Pedalshould remain In' BRAKE" position. Make sure parking brake will hold tractor secure.

IGNITION CLUTCH SWITCH

KEY X ........ PULL OUT TO

ATTACHMENT

CHOKE \ "DISENGAGE......... ,

CONTROL "_-___-_.. \'. _I

CONTROL _ ':___\. _ l

POS?O. ' GAaEO"

'_ [ '"_ F(_ ) _ POSITION

,.-- RANGE

I i "D_NaAGED" ',,

CLUTCH/ / POSITION GEARSHIFT

BRAKE HEIGHT LEVER

PEDAL ADJUSTMENT "DRIVE" KNOB POSITION

--% ,,.,o.]....... ,\. LEVER

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES - ° Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position°

• Move gearshift lever to neutral (N) position. ENGINE -

° Move throttle control to slow (..=_) position, NOTE: Failure to move throttle control to s!ow (._)

position and allowing engine to idle before stopping may cause engine to "backfire"°

° Turn ignition key to "OFF" position and remove key,

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine°

"--.

NOTE: Under certain conditions when tractor isstanding idlewith the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas..

pletely, asdescribed above, before leav- CAUTION: Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7) Always operate engine at full throttle,,

• Operating engine at less than full throttle reduces the

battery charging rate.,

° Full throttle offers the best bagging and mower perfor-

manGe°

...............,....... i i ,u,,,u,,,i, iu,i,......... i . uuii

TO USE CHOKE CONTROL (See Fig. 7)

Usechokecontrolwheneveryou arestarting acold engine_

Do not use to start a warm engine

• To engage choke control, pul knob out. Slowly push knob in to disengage.,

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement iscontrolled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift and range shift levers to desired posi- tion.

° Slowly release clutchlbrake pedal to start movement,,

IMPORTANT: BRING TRACTOR TOA COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

• Turn knob clockwise ((_) to raise cutting height. ° Turn knob counterclockwise (v__)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running,, These heights are approxi- mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

= The average lawn should becutto approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height,,

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 8)

Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely°

- Repeat for opposite side installing gauge wheel in same adjustment hole.

BOLT

FIG. 8

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine..

o Select desired height of cut. . Lower mower with attachment liftcontrol.

. Start mower blades by engaging attachment clutch

control,,

= TO STOP MOWER BLADES -disengage attachment

clutch control.

...................

CAUTION: Do not operate the mower

without either the entire grass catcher,

.... ,...... _,,,, .......... ,, _,,,,,,,,,,,,,,,......

on mower's so equipped, or the dis-

charge guard in place.

° if slowing is necessary, move throttle control lever to

slower position_

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift leverto 1st gear'and range shift LevertO low (L) position. Be sure you have aIIowed room for

tractor to roll slightly as you restart movement_

• To restart movement, slowly release parking brake and clutch/brake pedal.

° Make aIIturns stowty.

TO TRANSPORT

- Raise attachment lift to highest position with attach- ment lift control

o When pushing ortowing your tractor, be sure gearshift

lever is in neutral (N) position. ° Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

yourtractor on atrucker a trailer, be sure hood is closed and secured to tractor_.Use an appropriate means of tying hood

to tractor (rope, cord, etc.)_

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

• The engine in yourtractor hasbeen shipped, from the

factory, already filled with summer' weight oil

. Check engine oil with tractor on level ground,,

• Remove oil fill cap!dipstick andwipe ciean, reinsert the

dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil EeveL If

necessary, add oil until "FULl.." mark on dipstick is

roached. Do not overfill.

• For cold weather operation you should change oil for'

easier starting (See 'OIL VISCOSITY CHART' in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual

OIL FILL CAP/DIPSTICK

DISCHARGE GUARD

FIG. 9

TO OPERATE ON HILLS

_il .......C'AUTION':"'"DO not drive up or down

• Choose the slowest speed before starting up ordown hills.

- Avoid stopping or'changing speed on hills.

hills with slopes greater than 15° and J

do not drive across any slope

,ll ii i ill i lll llllll,l= i i H " I

FIG. 10

ADD GASOLINE

= Fill fuel tank° Use fresh, clean, regular unleaded

gasoline withaminimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life)_ Do not mix oilwith gasoline.

Purchase fuel in quantifies that can be used within 30

days to assure fuel freshness_

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32_F(0°C), USE FRESH, CLEANWINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING,

WARNING: Experience indicates that a_cohol b_ended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage,, Acidic gas can damage the fuel

OPERATION

system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are

empty. Use fresh fuel next season,. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur_

filler neck. Do not overfill. Wipe offany

A CAUTION: Fill to bottom of gas tank

spilled ell or fuel. Do not stere, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. . Place gear shift lever in neutral (N) position°

° Move attachment clutch to "DISENGAGED" position_

- Move throttle control to choke (t\1) position° Note: Before starting, read the warm and cold starting

procedures below. ° Insert keyinto ignition and turnkeyclockwise to"START"

position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after several attempts, move throttle control to fast ('_)

position, wait a few minutes and try again,, ifengine still does not start, move the throttle control back to the

choke (N) position and retry,.

WARM WEATHER STARTING (50° F and above)

° When engine starts, movethe throttle controlto the fast

(._) position..

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above. COLD WEATHER STARTING ( 50° F and below) ° When engine starts, allow engineto run with the throttle

control in the choke (tX) position until the engine runs roughly, then move throttle control tofast (,_) position°

This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature_

- The attachments can also be used during the engine

warm-up period

NOTE; If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See q" ADJUST CARBURETOR" in the Service and Adjustments

section of this manual°

MOWING TIPS

o Tire chains cannot be used when the mower housing

is attached to tractor_

° Mower should be properly leveled for best mowing

performance,. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

o The left hand side of mower should be used for trim-

ming..

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc_ After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig, 10).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried dip- pings° Make first cut relatively high; the second to the

desired height°

° Do not mow grass when itis wet° Wet grass will plug

mower and leave undesirable clumps.. Allow grass to dry before mowing_

• Alwa_,soperate engine at full throttfe when mowing to assure better mowing performance and proper dis-

charge of material, Regulate ground speed by select- ing a low enough gear to give the mower cutting

performanceas well as the quality of cut desired,

° When operating attachments, setect a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 11

OP RATION

MULCHING MOWING TIPS

IMPORTANT= FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

• The special mulching b_adewill recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they wit! disperse intothe grass

and not be noticed,, Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades_

= Avoid cutting your lawn when it iswet Wet grass tends

to form clumps and interferes with the mulching action.. The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun,

. Forbest results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 12).,For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to

completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week,. Mow

northto south one week then change to east to west the

next week. This will help prevent matting and graining of the lawno

MAX 1/3

FIG. 12

CUSTOMER RESPONSIBILITIES

• t uuulll ,11

Check Brake Operation 6_

Ch'e&TirePressure V'

T check f0; Loose Fasteners .... _ ................................ J .......l " _'7 : I/' ............

R Sharpe_Repiace Mower B_ades V#. .......

c L,b,cat,o.cho, ..... ......v, ,: '..........

Check, Battery, Leve!iRecharg e _6 ......

0 Clean,.,Battery and Terminals ............

R Check Transaxle Cooling , _ ......

Adjust Blade Belt(s) Tension, _/'5

Adjust Motion Drive Belt(s) Tension 6/5 . ,....

............. ii I I ,q _'1

Check Engine Oil Level _4

,,,Cha,geEno{neO,................... _' ...... _,_ ...... _'

Clean Air Filter 6_2

=Clean Air scree n iv#2 ..............

Inspect MulflerlSpark Arrestor .... 644 .........

Replace Oil Filter (If equipped) 6_1.2

=ciea,E°gi.oCooii.gF_ns................. V'_...............................

Replace Spark Plug _ : 6/' . : Replace Air Filter Paper Cartridge _#'2

Replace Fue_ Filter .......................................... i

t _Changemoreoftenwhenoperatingunderaheavy_oador in highambienttemperatures 5- f{equlppedwith adjustablesysfem

2 - Servicemore eltenwhenoperatingindirtyordustyconditions

3- If equippedwithoilfilter,changeo}levery50l_ours 4- Replacebladesmoreoftenwhenmowing Ins_ndysoil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligenceo To receive full value from the warranty, operator must maintain

tractor as instructed in this manual, Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season,,

• Once a year you should replace the spark plug, clean or replace air fitter, and check blades and belts for

wear, A new spark plug and clean air filter assure proper air4uel mixture and help your engine run better

and last longer.

........ 1, ,,,,,,,................... ,,,,,,,,

6 -Not required il equipped wtlh matntenance4ree batle_y 7 -T_ghten front axi_ pivot bolt Io 35 it -Ibs maximum

Do no_overttghten

LUBRICATION CHART

(3)TIE ROD BAt.L JOINTS

(_) SPINDLE ZERK SPINDLE ZERK (_)

(_) FRONT WHEEL "-dr_.3;l

BEARING ZERK _.

®STEERING.....

SECTOR GEAR

TEETH

BEARING ZERK

ENGINE ®

BEFORE EACH USE

• Check engine oil level,

• Check brake operation.

• Check tire pressure.,

• Check for loose fasteners,

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY,

® CHECWADD--..L_(

TRANSAXLE I

FLUID [ _

(_SAE 30 MOTOR OIL API - SFISG ®GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION (_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

CUSTOMER RESPONSIBiLiTiES

i ii

TRACTOR

Always observe safety ruieswhen performing any mainte-

nance. BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.. (See 'q'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)., TIRES

- Maintain" proper air pressure,,in all tires (See "PROD- UCT SPECIFICATIONS on page 3 of this manual)..

° Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE For best results mower blades must be kept sharp._ Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

° Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lockwasher and flat washer securing blade.

• install new or resharpened blade with trailing edge up towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown_

° Tighten bolt securely (30-35 FtoLb& torque) IMPORTANT: BLADE BOLT tS GRADE 8 HEATTREATED..

NOTE; Wedo not recommendsharpening blade-but ifyou do, be sure the blade is balanced.

MANDREL

• The blade can be sharpened with afile or on agrinding wheel Donot attempt to sharpen while on the rnowero

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer., (When using a cone balancer, follow the instructions supplied with bal-

ancer).

- Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallelwith the ground. If blade is balanced, itshould remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced..

NOTE: Do not use a nail for baiancing blade., The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT OR PIN

/ /

BLADE

FIG. 14

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling_

CHECK TRANSAXLE OIL LEVEL

(See Fig. 15)

. Block up rear axle securely.

• Remove left rear'wheel by removing hub bolts. ° Remove filler plug from transaxie_ Oil level must be

even with plugthreads. If necessary, fill with SAE 30 motor oil, API-SF or SG, Replace filler plug.

° Reassemble wheel to hub., ° For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual

*AGRADE 8 HEAT TREATED BOLTCAN BE IDENTIFIED BY SIXUNES ON THEBOLTHEAD,

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the bfade balanced. An unbalanced blade willcause excessivevibrationand even-

tual damage to mower and engine°

TRANSAXLE

PLUG

O o

FIG. 15

i i i i ,iu,l,,,,,,

CUSTOMER

=,,, ,i == ,, ,H,,,

BATTERY

Your tractor has a battery charging system which is suffF cient for normal use. However, periodic charging of the battery with an automotive charger will extend itslife.,

. Keep battery and terminals clean° . Keep battery bolts tight.

• Keep small vent holes open,,

• Recharge at 6-!0 amperes for I hour,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. ° Remove terminal guard,,

- Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry° = Clean terminals and battery cable endswith wire brush

until bright°

= Coat terminals with grease or petroleum jelly° = Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

ENGINE

LUBRICATION Only use high quality detergent oil rated with API service

classification SForSG Select the oil's SAE viscositygrade according to your expected operating temperature.

SAE VISCOSITY GRADES

PONSIBILUTIES

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor isnot used for 50 hours in one yearn

Check the crankcase oil levet before starting the engine and after each eight (8) hours of operation,, Tighten oil fill cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OiL (See Fig,,16)

Determine temperature range expected before oi! changer

All oil must meet API service classification SF or SG,,

° Be sure tractor is on level surface,_

• Oil will drain more freely when warm.

- Catch oil ina suitable container. ° Remove oil fil! cap/dipstick_ Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug,_

• After oil has drained completely, replace oil drain plug and tighten securely.

° Refill engine with oilthrough oil fill dipstick tube. Pour

slowIy. Do not overfill• For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual,, Use gauge on oil till cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading°

Keep oil at "FULL" line on dipstick.

OIL DRAIN PLUG

OIL FILL CAP/DIPSTICK

_'F ,20" O" 30 ° 32 _ 40 =' 60"

80• ll?O_

°c -_o° -2oo .............-_0" o" _o. _0o 30. ,o.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etco) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.,

FIG, 16

CUSTOMER RESPONSIBILITi

CLEAN AIR SCREEN (See Fig, 17)

Air screen must be kept free of dirt and chaffto prevent

enginedamage from overheating. Clean witha wire brush or compressed air to remove dirt and stubborn dded gum

fibers_

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or' oi! from engine cooling fins to prevent engine damage from overheating Engine blower housing must beremoved. Remove side panels and hood (See'q'O REMOVE HOOD AND GRILL ASSEMBLY" inthe

Service and Adjustments section of this manual).

COOLINGFINS (BOTH SIDES)

FIG. 17

AIR FILTER (See Fig, 18)

Your engine will not run properly using a dirty air filter.

Clean the foam pro-cleaner element after every 25 hours of

operation or every season. Service paper cartridge every

!00 hours or every season, whichever occurs first..

Service air cleaner' more often under dusty condition&

• Remove wing nut and cover.

• Remove seal and cartridge plate. TO SERVICE PRE-CLEANER

• Slide foam pro-cleaner off cartridge_

• Wash it in liquid detergent and water° = Squeeze it dry in a clean cloth.

• Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil..

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis* lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

- Reinstall the pro-cleaner (cleaned and oiled) over the paper cartridge°

• Reassemble air cleaner, cartridge plate, and seat.

o Install the air cleaner cover and wing nut. Tighten wing

nut1/2 turn to 1full turn after nut contacts cover, Do not

overtighten°

AIR SCREEN

FOAM

PRE-CLEANER_

FIG. 18

CARTRIDGE

MUFFLER

Inspect and replace corroded muffler' and spark arrestor (if equipped) as it could create a fire hazard and/or damage..

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual..

ENGINE OIL FILTER

Replacethe engine oil filter every season or'every otheroil change if the tractor' is used more than 100 hours in one

year..

IN-LINE FUEL FILTER (See Fig, 19)

The fuel filter should be replaced once each season Iffuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required,

• With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

o Be sure there are no fuel line leaks and clamps are

properly positioned.

° Immediately wipe up any spilled gasoline_

CLAMP,

FUEL FILTER

FIG. 19

CLAMP

CLEANING

° Clean engine, battery, seat, finish, etc. of all foreign

matter.

- Keep finished surfaces and wheels free of all gasoline,

oil, etc.

° Protect painted surfaces with automotive type wax_ We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

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