Craftsman 917251471 Owner’s Manual

SWAINS

[

MODEL NUMBER 917.251471

+Assembly

• Operation

• Customer Responsibilities +Service and Adjustments

+Repair Parts

IIFTSMIIN+

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

A SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Safe Operation Practices for Ride-On Mowers

GENERAL OPERATION

Read, understand, and follow al! instructions in the manual and on the machine before starting. OnIy allow responsible adults, who are familiar with the

instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Besure the area isclear of other people before mowing, Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

took down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light,

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury ordeath. All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it. DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose alow gear so that you will not have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability. Use extra care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by putting your foot on the

ground. Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children.

, Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition, Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary. Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out im- portant safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug wire and place wire wh ere it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

A WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to gwe you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, wel!- trained technicians and the proper tools to service or repair

this tractor. Please read and retain this manual. The instructions wili

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES",

MODEL NUMBER 917.251471

SERIAL NUMBER

)ATEOF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BEFOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

Read ana observe the safety rules. Fol!ow a regularschedule in maintaining, canng for and

using your tractor. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECiFiCATiONS

HORSEPOWER: 20.0 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR OIL TYPE _API-SF/SG, SAE 30 above 32°F_

SAE 5W-30 (below 32°Fj

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: 030"/ VALVE CLEARANCE: INTAKE .004" - .006'

EXHAUST: .007" - .009'

GROUND SPEED I V1PH_: FORWARD:

I sl 1." 2rid 1.4 3rd 2.3 4th 3.5 5th 4.4

6th 5.7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPB BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: UtR

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equippea with an interne combustion engine and should not be used on or near any

unimproved forest-covered brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with aspark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public ResourcesCode). Other states may have similar laws. Federal laws apply on

federal lands. A soark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQLIIPMENT

For two (2) years from the date el purchase, if this Craftsman Riding Equipment is maintained ubricated and tuned up according to

the instructions _nthe owner's manual Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

Expendable items which become worn during normal use. such as blades, spark plugs, air cleaners, belts, etc

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For nmety (90/ days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our teshng determines the battery will not hold a charge Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS

:ROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE

DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. ! N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM

THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS INTHE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICAT_ONS ...................................... 3

CUSTOMER RESPONSiBILiTIES ..................... 3. 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................. 4

iNDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

mNOE×

Accessories ........................................... 5

Adjustments:

Brake ........................................... 22

Carburetor .................................. 25

Mower:

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttle Control Cable ................. 24

Air Filter. Engine ................................. 18

Air Screen Engine ............................. 18

Assembly ........................................... 7-9

Battery:

Charging ..................................... 8

Cleaning ..................................... 17

Starting with Weak Battery .......... 23

Storage ....................................... 26

Terminals ................................... 17

Belts:

Motion Drive

Removal/Replacement .......... 22

Mower Blade Drive

_emoval/Replacement ........... 22

Blade:

Sharpening .................................. 16

Replacement .............................. 16

Brake Adjustment ............................... 22

Carburetor Adjustment ....................... 25

Controls. Tractor ................................ 11

Customer Responsibilities ............ 15-19

Engine:

Air Filter ................................... 18

Air Screen. Engine .................. 18

Battery ..................................... ! 7

Cooling Fins, Engine ............... 18

Engine Oil ............................... t7

Fuel Filter ............................... 19

Spark Plugs ............................. 19

Tractor:

Blades ..................................... 16

Lubrication Char'[ ..................... 15

Maintenance Schedule ........... 15

Tire Care ......................... 9.16.23

Cutting Height, Mower ..................... 12

Electrical:

Interlocks and Relays ................. 24

Schematic ................................ 29

Wirk'_gDiag r_.m ........................... 30

Engine:

Air Filter ....................................... 18

Air Screen ................................. 18

Cooling Fins, Engine .................. 18

Oil Change .................................. 17

Oil Level ................................ 13.17

Oil Type ....................................... 17

Prauaration ................................. 13

Repair Parts ........................... 48-53

Starting ........................................ 14

Storage ..................................... 26

Filters:

Air............................................... 18

Fuel ............................................ 19

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 24

Gauge Wheels ..................................... 9

Hood Removal/Installation ................. 24

Leveling Mower Deck ......................... 2"

Lubrication Chart ............................... ! 5

Maintenance Schedule ..................... 15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment. Side-to-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacemem .................... 16

Cutting Height ............................. 12

Installation ................................... 20

Operation .................................... 13

Removal ...................................... 20

Mowing Tips ....................................... 14

Muffler ................................................ 19

Spark Arrester ......................... 3.40

Mulcher Plate ....................................... 9

Oil:

Cold Weather Conditions ....... 13.17

Engine ......................................... !7

Storage ...................................... 26

OPERATION .......................................................... 10=14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Operation ...................................... 10-14

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3.40

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Parts. Replacement/Repair ........... 30-47

Product Specifications ........................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ..................................................... 8

Service and Adjustments .............. 20-25

Brake .......................................... 22

Carburetor ................................... 25

Fuse ............................................ 24

Hood Removal/Installation .......... 24

Motion Drive Belt

Removal/Reclacement ........... 22

Mower Blade Drive Belt

Removal/Replacement ........... 22

Mower Adjustment:

Front-to-Back ......................... 21

Side-to-Side ........................... 21

Mower Installation ...................... 20

Mower Removal ......................... 20

Tire Care ............................. 9.16.23

Slope Guide Sheet ............................ 55

Spark Plugs ........................................ 19

Specifications ....................................... 3

Starting the Engine ....................... 13-14

Steering Wheel ................................ 7.23

Stopping the Tractor ......................... 12

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ......................................... 9.16.23

Trouble Shooting Chart ............... 27-28

Transaxle Repair Parts ................. 46-47

Warranty ............................................... 3

Wiring Diagram ................................. 30

Wiring Schematic .......................... 29

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

_,RKPLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief exp=anations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these ar[achments do not require additional hitches or conversion kits tthose that do are indJcated_ and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn, Ta- nered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER ets you collect grass clippings and leaves for a healthie[ o_ater looking lawn. Two Permanex containers hold

30-gallon plastic bags BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, e]us accessories such as side pane] kits. tool caddy, cart cover.

erotectwe mat and oolly. CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. !50 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deckto reduce

chances of "scalDing" on uneven terrain.

GANG HITCH letsyou tow 2 or 3 pulhbehind attachments atonce. such as sweepers, dethatchers, aerators tnot for use with rollers.

carts or other heavy attachmentsL

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefulte preparebare areasforseeding. Availablefor fron!

or rear mounting. HiGH PERFORMANCE REEL-ACTION- SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT once installed, lets you mulch discharge or bag clippings (bagger optional) withoul

changing blades. For models not equtpped as 3- ml Convertible mowers. See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide 18-inch mame[er water-tight drum holds up to 390 bs. of weight. Roundec

edges prevent harm to tud. Adjustable scraeer automatically cleans drum.

SNOWBLADEforsnowremovalonly. 14-inchhigh 48-inchwide blade clears 42-inch path when angled leftor right. Raises lowers

with side lever. Adjustable skids: replaceable, reversible scraper bar. ,Use with tire chains and wheel weights and/or rear drawaar weight.)

SNOWTH ROWER has 40-inch swat h. Drum-type auger handles powdery and wet/heavy snow, Mounts easily with simple pirl

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled al

tractor seat. EUse with chains and wheel weights and/or rear drewbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to toe tractor battery or other t2-volt source. Includes Scorns for

automatic spraying and hand held wand for spot spraying Wand

_as adjustable spray pattern, For applying herbicides insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 5hp engine and 36-inch swath to prepare seed beds.

cultivate and compost garden residue. Tiller has itsown built-in

ift and depth control system and does NOT requtrea sleevs hitch.

Fits any lawn, yard or garden tractor. Simply hack ua to the tractor drawbar and go] Optional accessories convert unit fm dethatching, aerating, hilling .without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

inks give smooth ride outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear 31asticwindshield offers 360 degree

visibility. Hingecl metal doors with catch. Keess operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for oowerful collection of heavy grass clippings and leaves

Optional wand attachment to p=ck up debris in hard-to-reach

c aces. VAC/CHIPPER includes a cnipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications,

Uses rl 55 Ib. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

CONTENTS OF PACK

Parts Bag contents shown full size

(t) Shoulder Bolt 5 16-18

(1) Lock Washer 1/2

(1) HexBolt _/2-13xl

Parts packed separately in carton

Seat

o %

Steering

Wheel

Manua,

Video

Cassette

Parts Bag

11)Washer 17/32 x 1-3/16 x 12 Gauge

(31 Retainer Springs (double loop)

(41 Retainer Spnngs (single loop)

(2_ He× Bolts t/4-20 x 3/4 (2) Hex Nuts 1/4-20

Parts bag contents not shown full size

/ Steering

Wheel

Insert

(21 Front Link Assemblies

Steering

Sleeve

(2) Keys

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed,

(2) 7/16" wrenches Utility knife (1) 1/2 wrench Tire pressure gauge

(1', 3/4" wrench When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),

TO REMOVE TRACTOR FROM CARTON

WHEEL

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6). Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

Remove ocknut and large flat washer from steering

shaft.

Position front wheels of the tractor so they are pointing

straight forward,

Slide the steering sleeve over the steering shaft. Position steering wheel so cross bars are horizontal

deft to right) and slide onto adapter. Secure steering wheel to steering shaft with IocKnuI

and large flat wasner previously removed. Tighten

securely. Snap steering wheel insert into center of steering

wheel,

Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLLTRACTOR OFF SKID [See Operation section for location and function of controls)

Press lift lever plunger and raise attachment lift lever to

its highest position

Release parking brake by depressing clutch/brake

pedal

Place gearshift _ever in neutral (N) position. Roll tractor backwards off skid,

STEERING___

WHEEL

ADAPTER

STEERING SHAFT

J STEERING

/ sLeEvE

FIG. 1

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re- move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

ta! grounding.

Lift hood to raised position. Open terminal access doors, remove terminal protec-

tive caps and discard If this battery is put into service after month and year

indicated on label (label ocated between terminals) charge battery for minimum of one hour at 6-10 amps,

First connect RED battery cable to positive (+'Jbattery

terminalwith hex bolt. flat washer Iockwasherand hex

nut as shown. Tighten securely.

Connect BLACK grounding cable to negative _-_bat- tery terminal with remaining hex bolt. flat washer, ock washer and hex nut. Tighten securety.

Close terminal access doors.

Use terminal access doors for:

Inspectron for secure connections (to t_gnten hard-

ware}.

ASSEMBLY

Inspection for corrosion,

Testing battery, Jumping (if requiredL

Periodic charging.

HEX NUT

DISCARD TERMINAL \ PROTECTIVE CAPS

TERMINAL ACCESS

DOOR

FIG. 2

LOCK WASHER

NEGATIVE

(BLACK)

CABLE

FLAT

WASHER

J HEX

POSITIVE

(RED)

CABLE

BOLT

iNSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment boll

Remove cardboard packing on seat pan, Place seat on seat pan and assemble shoulder bolt.

Assemble adjustment bolt. lockwasher and flat washer loosely. De not tighten,

Tighten shoulder bolt securely. Lower seat intooperating position and sit on seat,

Slide seat until a comfortable oosition is reached which allows you to press clutch/brake pedal all the way

aown. Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER \

BOLT

ADJUSTMENT "_" BOLT

"LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory [or shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSI shown _n "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual,

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 4 and 5)

Be sure tractor is on level surface and mower suseenslon arms are raised with attachment lift control. Engage park-

ing brake,

Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck,

Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ENGINE PULLEY GROOVE,

Install one front link in top hole of the L.H front mower bracketandL.H,frontsuspensionbracket, Retain with

two single loop retainer springs as shown.

Install second front link in R.H, front suspension bracket and retain with single loop retainer spring as shown.

Slide rightside of mower back and install link in top hole of R.H. front mower bracket. Retain with single loop

retainer spring as shown. Turn height adjustment knob counterclockwise until it

stoos. Lower mower linkage with attachment lift control.

SUSPENSION

DOUBLELOOP RETAINERSPRING

DOUBLELOOP deck pins) RETAINERSPRING

\ CHASSIS

(Outwardpointing

BRACKET

ARMS

Place the suspension arms on outward pointing deck pins. If necessary, rock and raise front of mower to

align deck _ins with the holes in suspension arms, Retain with double loop retainer springs.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

Install clutch rod in clutch lever. Secure with retainer

spring. Turn height adjustmem knob clockwise to remove

slack from mower susoension.

Raise deck to highest position.

CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion mower drive, and mower blade drive belts _ the Service and

Adjustments section ofthis manual. Verify that the belts are routed correctly.

CLUTCH FRONT

CLUTCH RETAINER

ROD SPRING

LEVER LINKS

FRONT

SUSPENSmON

J BRACKETS

/ /

ANTI-SWAY BAR

FIG. 4

IDLER i

PULLEY

SINGLE LOOP RETAINER

SPRINGS

FRONT MOWER

DISCHARGE

J GUARD

ASSEMBLY

J CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR. WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: v" All assembly instructions have oeen completed.

v" No remaining loose parts in carton.

•," Battery is property preparea and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ¢ All tires are properly Enflated. (For shipping purposes

the tires were overinflated at the factory).

J Be sure mower deck IS properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR. PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

J Fuel tank is filled with fresh, c_ean, regular unleaded

gasoline.

,/ Become familia" with all controls - their location and

Iunction. Operate them before you start the engine.

J Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied With the product. Learn and understand their meaning.

Ez3&

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL

MOWER LIFT

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

R N

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW PARKING BRAKE

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER KEEP HANDS AND FEET AWAY

HYDROSTATIC FREEWHEEL

(Hydro Modelsory)

OPERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

IGNITION

SWITCH

CHOKE

THROTTLE CONTROL

CONTROL

_A _ LiFT LEVER

LIGHT SWITCH

CLUTCH/ BRAKE

PEDAL

LIFT LEVER

HEIGHT

KNOB

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off,

THROTTLE CONTROL: Used to control engine speed, CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ng the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position, CHOKE CONTROL - Usea when starting a cold engine.

RKING BRAKE

GEAR SHIFT LEVER

FIG. 5

GEAR SHIFT LEVER - Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Usedtoraiseandlowerthe mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engme

HEIGHTADJUSTMENT KNOB: Used to adjust the mower

cutting height, AMMETER: ndicates battery charging (+) or discharging

(-).

OPERATION

_ oreThe

resul_W lie operating YOUr

tract_ViSionsafetymask 1

r the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor isequipped with an o0erator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

broke will shut off the engine.

Depress clutch/brake oedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressu re from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking broke will hold tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTL_CHOKE

CONTROL

CLUTCH/BRAKE HEIGHT ADJUSTMENT

_EDAL "DRIVE" KNOB

POSITION

STOPPING (See Fig. 6)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" Po-

sition.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

Move gearshift lever to neutral (N) position.

ENGINE -

Move throttle control to slow (_) position. NOTE: Failure to move throttle control to slow ("gI,) eosition and allowing engine to idle before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to preven!

unauthorized use.

Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine run ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

"ENGAGED" POSITION

PARKING BRAKE

"ENGAGED"

j POSITION

GEARSHIFT LEVER

"DISENGAGED"

POSITION

FIG,6

A CAUTIO. trao -om--1

,_ _ _dabo.ve ,before lear=

_'s position; to empty grass catcher, etc,

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle,

Operating engine at less than full throttle reduces the

battery charging 'ate. Full throttle offers the best mower performance.

TO USE CHOKE CONTROL (See Fig, 6)

Use choke control wheneveryou are starting a cold engine. Do not use to start a warm engine

, To engage choke control, putl knob out. Slowly pusn

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement iscontrolled Dyme

gearshift lever.

Start tractor with clutch/brake pedal depresseo and gearshift lever in neutral (N) position.

Move gearshift lever to desired position. Slowly release clutch/brake peoa] to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

3EFORE SH FTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The cutting height iscontrolled by turning the height adjust-

menl knob indesired direction.

, Turn knob clockwise (_l) to raise cutting height.

Turn knob counterclockwise (_#_) to lower cutting height.

The cutting height range isapproximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth For best cutting performance, gross over _ inches in

height should De mowed twice Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor isequipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat with the engine running end the attach ment clutch engagee

will shut off the engine.

Select desired height of cut. Lower mower with attachment liftcontrol.

Stad mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_ot operate the rno_ -

_ _ _ en_re gtass cateher,

_ on mowers so equipped, or the dis-

A'[ TACHMENT CLUTCH LEVER "DISENGAGEO" "ENGAGED"

POSITION \ POSITION ATTACHMENT

oLIFT LEVER

\ / //.IaN POSmOH

LOW

_,/POSITION

RUNNER

Move gearshift lever to 1st gear, Be sure you have allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowly release parking brake and

clutch/brake pedal. Make all turns slowly.

TO TRANSPORT

Raise attachment lift to highest Position with attach- ment lift control.

When pushing or towing your tractor, ue sure gearshift lever is in neutral (N) position.

Do not push or tow tractor at more than five I5t MPH.

NOTE: To orotect hood from damage when transporting your tractoron atrucker atraiter, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord. etc.t.

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. !2)

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

Check engine oil with tractor on level grouns Remove oil fil! cap/dipstick and wipe clean, reinsert the

diostick and screw cap tight, wait for a few seconds. remove and read oil level, if necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for

easier starting _See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual_.

To change engine oil: see the Customer Responsibili- ties section in this manual

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

Choose the slowest speea before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing ]s necessary, move throttle control lever io

slower oosition. It stoppJng is absolutely necessary, push clutch!brake

pedal quickly to brake 3ositior and engage parking brake

ADD GASOUNE

Fi!! fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, rUse of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life7 Do not mix o_1with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C) USE FRESH. CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended Iuels (called gasohol or us=ng ethanol or methanol] can

attract moisture which leads to seuaration and formation of acids during storage. Acidic gas can oamage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank. start the eneEneand let it run unt the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

I ,_ filler neck. Do not overfimLWipe off any

t sp,leaoil o ot spillor

use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 7) When starting engine for the first time or if engine has run

out of fuel. it will take extra cranking time to move fuel from the tank to the engine.

Depress clutch/brake pedal and set parking brake. Place gearshift lever in neutral (N) position.

k,love attachment clutch to "DISENGAGED" position. Pull choke control out to choke (l\) position for cold

engine start. For warm eng ne start do not use choke control.

Move throttle control to midway between fast (._) and

slow I'D*) positions,

rnsert key into ignition andturn keyclockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, if 'engine does not start after

several attempts, move throttle control to fast (._) position, wait a few minutes and try again.

When engine starts, slowly push choke control in. Move throttle control to fast (_,) position. Allow engine to warm up for a few minutes before

engaging drive or attachments,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual,

MOWING TIPS

= Tire chains cannot be used when the mower housing is

attached to tractor. Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" ir the Service and Adjustments section of this manual.

= Use the runner on the right hand side of mower as a

guide. The blade cuts aooroximately an inch outside the runner (See Fig. 7).

• The left hand side of mower should be used for trim- ming.

Drive so that clippings are dischargee onto the area that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of

clippings and more uniform cutting,

When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc, After one or two rounds mow in the opposite direction making left hand turns until finished ISee Fig, 8).

If grass is extremely tall. it should be mowea twice to reduce load and possible fire hazard from dried clio-

pings, Make first cut relatively high: the second to the

desired height.

• Do not mow grass when it is wet, Wet c "ass will plug mower and leave undesirable clumps. Allow grass to

ory before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- Ing a low enough gear to give the mower cutting pertormance as well as the quality of cut desired.

When operating attachments, select a ground speed

that will suit the terrain and give best performance ol the attachment being used.

FIG. 8

CUSTOMER ;IBIL TIES

I - Change more often when operanng under a heavy moaoor #nn_ghambient temDera_ures.

2 - _erstce m _re often when operating in dirty or dusty conditions

3 - li _]l ooed with oil f_lter change oil every 50 hour._

a=. Rest_c_ blade_ rflore often wh_ mowing in sanay SOil,

GENERAL RECOMMENDATIONS

The warrantv onthis tractor does not cover items that have been subjected ;o operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain jour tractor. All aujustments in the SeP4ce and Adjustments section of

this manual should be checked at least once each season

Once a year you should replace the soark plug, clean or replace air filter and check blades and belts for C

wear A new spark plug and clean air filter assure CLUTCH

proper air-fuel mixture and help your engine run better PIVOT(S)

aria last longer

BEFORE EACH USE

Check engine oil level Check brake operation Check tire press_re.

Check for loose fasteners.

(_)SPINDLE ZERK---_ _ SPINDLE ZERK _)

(_ SAE 30 OR lOW30 MOTOR OIL (_ GENERAL PURPOSE GREASE

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEAR]ik3S. _ YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, Few=

1_ DERBD GRAPHITE TYPE LUBRICANT SPARINGLY.

5 - If equipped with adjustable system 6 - Not reauired if e_UIDDe(3W_tl malRtensnce4ree battery

7 - Tighten front axle [3vet Dolt to 35 ft.-Ibs, rnax_num

DOnot ovett_gn[en

LUBRiCATiON CHART

PIVOTS

REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

• f tractor requires more than six (6) feet stopping distance at h_ghspeed in highest gear, then brake must be adjustee

(See "TO ADJUST BRAKE" in the Service and Adjust- 'neets section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

Keep tires free of gasoline, oil. or insect control chemt- cals which can harm rubber.

Avoid stumps, stones, deep ruts. sharp objects and other hazards that may cause tire damage,

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades. BLADE REMOVAL (See Fig. 9)

Raise mower to highest position to allow access to blades.

Remove hex bolt, Iockwasher and flat washer securing blade.

Install new or resharpened blade with trailin§ edge up

towards deck as shown,

Reassemble hex bolt. lock washer and flat washer in

exact order as shown. Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: 3LADE BOLTISGRADE8HEATTREATED. NOTE: We do not recommend sharpening blade -but ifyou

do. be sure the blade isbalancee

BLADE

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 9

/ ASSEMBLY

MANDREL

TRAILING EDGE

TO SHARPEN BLADE (See Fig. 10)

Care should De taken to keep the blade balanced. An unbalanced blade will cause excesswe vibration and even -

tuat damage to mower and engine,

• The blade can be sharpened with afile or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, youwill needah/8 diameter

steel bolt, pin. or a cone balancer, (When using a cone balancer, follow the nstructions supplied with bar

ancer). Slide blade onto an unthreadee portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should rematn in a horizontal

position. If either end of the blade moves downward. sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT

OR PiN /

BLADE

FIG. 10

BATTERY

Your tractor has a battery chargtng system which is suffi- cient for normal use. However. periodic charging of the

battery with an automotive charge" will extend its life.

Keep battery and terminals clean. Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery ane terminals can cause the battery to "leak" power.

• Remove terminal guard. Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

° Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush

until bright. Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT BATTERY" _nthe Assembly section of this manualL

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