Craftsman 917.250551 Owner's Manual

MODEL NUMBER 917.250551 OWNER'SMANUAL

oAssembly oOperation

oCustomer Responsibilities oService and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

Read, understand, and fellow all instructions in the manual and on the machine before starting

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blade Be surethe areais clear of other people before mowing SLop machine if anyone enters the area

Never carry passengers Do not mow inreverse unless absolutely necessary Always

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place

Slow down before turning

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

• Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute

Mow only in daylight or good artificial light Do not operate the machine while under the influence of

alcohol or' drugs

• Watch for traffic when operating near or crossing roadways

• Use extra care when loading or unloading the machine into a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc, Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine Tall grass can hide obstacles

• Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments

These can change the stability of the machine

Keepallmovementontheslopesslowandgradual Donor make sudden changes in speed or direction

Avoid starting or stopping on a slope If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

= Donor turn on slopes unless necessary, and then, turnslowly

and gradually downhill, if possible Do not mow near drop-offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

Do not mow on wet grass Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot Onthe ground _'

Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the presence of children_ Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area

Before and when backing, look behind and down for small children

Never carry children They may fall off and be seriously injured or interfere with safe machine operation

Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care inhandling gasoline and other fuels, They are flammable and vapors are explosive.

Use only an approved container Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not smoke

Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame, such as a water heater

Never run a machine inside a closed area Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition Never tamper with safety devices Check their proper

operation regularly Keep machine free of grass, leaves, or other deblis build-up.

Clean oil or fuel spillage Allow machine to cool before storing.

Stop and irrspect the equipment if you strike an object. Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary

Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

Check brake operation frequently Adjust and service as required

Look for' this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs,

A WARNING A

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears Tractor It has been designed, engineered and manufac- tured to give you the best possible dependability and

pefformance_

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly

Always observe the "SAFETY RULES"

MODEL

',lUMBER 917,250551

SERIAL NUMBER

DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 22 5 GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 42 PINTS

W/O FILTER: 37 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: 040")

VALVE CLEARANCE: INTAKE: _0015" - 0030"

EXHAUST: 0020"-,0035"

GROUND SPEED (MPH): LO HI

1st 08 18 2nd 14 34 3rd 24 56 Reverse 09 22

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SF/SG

T]RE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BLADE BOLT TORQUE: 30-35 FT LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules Follow a regular schedule in maintaining, caring for and

using your tractor Follow the instructions under "Customer ResponsibilF

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws_ Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and bells

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-14

INDEX

Accessories .............................................. 5

Adjustments:

Brake ............................................... 21

Carburetor ..................................... 26

Clutch Pulley ..................................... 21

Gauge Wheels ............................. 13

Mower

Front-To-Back ......................... 20

Side-To-Side ...................................19

Throttle Control Cable .....................23

Air Filter, Engine .............................. 18

Air Screen, Engine .................................. 18

Assembly .............................................. 7-10

Battery:

Charging ........................................ 8

Cleaning ................................................16

Starting with Weak Battery .............23

Storage ..............................................27

Terminals ....................................... 16

Belt:

Motion Drive

Removal/Replacement ..............22

Mower Drive

Removal/Replacement ...... 20

Mower Blade Drive

Removal/Replacement ............ 21

Blade:

Sharpening .........................................16

Replacement .................................. 16

Brake Adjustment ........................................21

Carburetor Adjustment ........................ 26

Clutch Pulley ....................................... 21

Controls, Tractor .......................................11

Customer Responsibilities .............. 15-18

Engine:

Air Filter ...............................................18

Air Scree ............................................18

Cooling Fins ............................... 18

Engine Oil ......................................17

Fuel Filter ...................................... 18

Spark Plug(s) ........................... 18

Tractor:

Battery ............................................ 17

Blade ...............................................16

Lubrication Chart .............................15

Maintenance Schedule .................15

Tire Care .............................. 8,16,23

Transaxle ........................................16

Cutting Height, Mower ..................................12

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-26

STORAGE ................................................................... 27

TROUBLESHOOTING ........................................... 28-29

REPAIR PARTS - TRACTOR ................................ 31-47

REPAIR PARTS - ENGINE .................................... 48-55

PARTS ORDERING/SERVICE ............... BACK COVER

Electrical:

Interlocks and Relays ................ 23

Schematic ....................................... 30

Wiring Diagram ............................ 32

Engine:

Air Filter ............................... 18

Air Screen .................................... 18

Cooling Fins ........................................18

Oil Change ...................................... 17

Oil Level .............................. 13,17

Oil Type ......................................... !7

Preparation ..............................................13

Repair Parts .........................................48-55

Starting .................................... 14

Storage ..................................................27

Filter:

Air Filter ...............................................18

Fuel ........................................... 18

Oil ............................................... 17

Fuel:

Storage ......................................... 27

Type ........................................... 12

Fuse ..................................................... 23

Headlights ....................................................23

Hood Removal/Installation .................... 24

Leveling Mower Deck ...................... 19

Lubrication:

Chart ........................................ 15

Maintenance Schedule ............................15

Mower:

Adjustment, Front-to-Back ......... 20

Adjustment, Side-to-Side ........... 19

Blade Sharpening ..............................16

Blade Replacement .............................16

Cutting Height ........................................12

Installation ................................. 19

Operation .............................................!3

Removal ..................................... 19

Mowing Tips .................................................14

Muffler ............................................... 18

Spark Arrester ............................ 3,40

Oil:

Cold Weather Conditions ..........13,17

Engine ..............................................................17

Storage ..................................................27

Operation ........................................... 11-14

Operating Mower ......................................13

Options:

Accessories ........................................ 5

Spark Arrester ......................... 3,40

Parking Brake ............................... 12

Parts Bag ........................................................6

Parts, Replacement/Repair ...............31-55

Product Specifications .................................3

Repair Parts ..........................................31-47

Safety Rules ........................................ 2

Seat ........................................................... 8

Service and Adjustments .............. 19-26

Carburetor .......................................26

Clutch Pulley .......................................21

Fuse ....................................................23

Hood Removal/Installation .......... 24

Motion Drive Belt

Removal/Replacement ..................22

Mower Dive Belt

Removal/Replacement ...............20

Mower Blade Drive

Removal/Replacement ........... 21

Mower Adjustment

Front-to-Back ................................20

Side-to-Side .............................. 20

Mower Removal ....................................19

Tire Care .................................. 8,16,23

Slope Guide Sheet .....................................59

Spark Plug(s) ................................................18

Specifications ......................................................3

Starting the Engine .......................... 13-14

Steering Wheel ..................................... 7,22

Stopping the Tractor ..................................12

Sto[age ................................................... 27

Throttle Control Cable Adjustment .... 25

Tires ................................................... 8,16,23

Trouble Shooting Chart ........................28-29

Transaxle ......................................................16

Warranty .............................................................3

Wiring Diagram .........................................32

Wiring Schematic ....................................30

ACCE$SORmES ANDATTACH ENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OtL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Tapered 2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes insoil atclose intervals to Ietmoisture soak in Steelweight tray for increased penetration

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow moisture andnutrientstoreachgrassreots 36-inchswath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 units intandem (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel 48

inches wide, 17inches high, clears 44-inch path when angled Master

lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawber weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behlnd attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments)

MULCH RAKEUDETRATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas forseeding. Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ERcovers 36-inch wide path and tosses thatch into

large hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank adjust-

ment controls depth, 3-position yoke setswidth. Heavy steel landside

for straight furrowing (Requires sleeve hitch )

RAMP TOPS AND FEET let you load and unload traclor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is42 inches wide and operated from driver's

seat Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER for smoother lawn surface 36dnch wide, 18-inch diameter water-tight drum holds up to 390 Ibs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples/ uncouples

SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrange- ment Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat (Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-volt DCe]ectdc motor that connects to the tractor battery or other 12-volt source Includes booms for automatic

spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides,fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

sand SWEEPERS let you collect grass clippings and leaves

TILLER has 8hp engine to prepare seed beds, cultivate, and compost garden residue Chain-drive transmission Six 11-inch diameterone piece heat-treated steel tines. Tills 30-inch path (Requires sleeve hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare seed beds, cultivate end compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch Keeps operator warm and d_" Remove vinyl sides and windshields for use as sen protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; t2-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment topick up debris in hard-to-reach places VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications. Can be mounted on front of tractor for plowing applications Uses (1) 55 Ib weight

WHEEL WEIGHTS for rearwheels provide needed traction for snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Springs (double loop)

]er Springs (single loop)

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts packed separately in carton

Steering

Wheel

Owner's Manual

Seat

(2) Gauge

Wheel Bars

I I I I I I I I

Parts Bag

Parts bag contents not shown full size

(2) Shoulder

Bolts

Wheels

(2) Washers 3/8

x 7/8 x 14 Gauge

Q(2) Center-

lock Nuts

_(2) Front Link Assemblies "_

Steering Wheel

Insert

(2) Keys

15° Slope Sheet

Steering

Sleeve

ASSEMBLY

Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use

the correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Tire pressure gauge

(1) 1/2" wrench Utility knife

(1) 9/'16" wrench

(1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove al! accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flaL

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig. 1)

Remove hex bolt, lock washer and large flat washer from steering shafL

Position front wheels of the tractor so they are pointing straight forward.

Slide steering sleeve over steering shafL

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

° Snap steering wheel insert into center of steering

wheel.

Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 7)

Raise attachment lift lever to its highest position

o Release parking brake by depressing clutch/brake

pedal.

Place gearshift lever in neutral (N) position.

° Roll tractor forward off skid

Remove mower and packing materials

BLY

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Lift hood to raised position

• Open terminal access doors, remove terminal protec- tive caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

o First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown Tighten securely

• Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut Tighten securely

° Close terminal access doors

Use terminal access doors for:

Inspection for secure connections (to tighten hard-

ware) = Inspection for corrosion . Testing battery ° Jumping (if required).

Periodic charging.

LOCK FLAT WASHER

WASHER

HEX NUT HEXBOLT

TERMINAL ."'

ACCESS

DOOR .;

POSITIVE (RED)

CABLE

NEGATIVE (BLACK)

CABLE

VENT HOLE

KEEP CLEAN)

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob_

° Remove cardboard packing on seat pan

• Place seat on seat pan and assemble shoulder boll

° Assemble adjustment knob and flat washer loosely

Do not tighten

° Tighten shoulder bolt securely

Lower seat into operating position and sit on seal

° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down

Get off seat without moving its adjusted position

• Raise seat and tighten adjustment knob securely_

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes_ Correct tire pressure is important for best cutting performance

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park- ing brake

o Cut and remove tie down securing anti-sway bar

Swing anti-sway bar to left side of mower deck

• Slide mower under tractor with discharge guard to right side of tractor

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE

Install one front link in top hole of the LH. front mower bracket and L H front suspension bracket. Retain with two single loop retainer springs as shown

Install second front link in RH front suspension bracket and retain with single loop retainer spring as shown.

Slide right side of mower deck back and install link in top hole of R H front mower bracket Retain with single

loop retainer spring as shown. Turn height adjustment knob counterclockwise until it

stops

Lower mower linkage with attachment lift control

Place the suspension arms on inward pointing deck

pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms

Retain with double loop retainer springs.

SHOULDER

CHASSIS BRACKET

DOUBLE LOOP RETAINER

SPRING _ L.H. GAUGE " WHEEL BAR

ANTI-SWAY BAR

Connect anti-sway bar to chassis bracke[ under left footrest and retain with double loop retainer spring.

Turn height adjustment knob clockwise to remove slack from mower suspension,

Raise deck to highest position Assemble gauge wheel bars to brackets using clevis

pins and double loop retainer springs. Assemble gauge wheels as shown using long shoulder

bolts, 3/8 washers, and 3/8-16 center Iocknuts Tighten securely

Adjust gauge wheels before operating mower as shown in the Operation section of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section ofthis manual. Verify that the belts are routed correctly

FRONT SUSPENSION BRACKET

DOUBLE LOOP RETAINER FRONT

SPRING (Inward LINKS pointing deck SUSPENSION pins) ARMS

GAUGE WHEEL

3/8 WASHER

3/8-16

CENTER LOCKNUT

SINGLE LOOP RETAINER SPRINGS

\,, MOWER

BRACKET

\.\

",\

CLEVIS

PINS

DISCHARGE

GUARD

IDLER PULLEY

LOOP

RETAINER

SPRINGS

FIG. 4

ASSEMBLY

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBES TPERFORMANCE AND SA TISFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST,

¢" All assembly instructions have been completed ¢" No remaining loose parts in carton ¢" Batteryis properly prepared and charged (Minimum

1 hour at 6 amps) ¢ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated, (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be properly inflated for leveling),

¢ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers,

v" CheckwMng See that all connections are still secure

and wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

v" Engine oil is at proper level

,/' Fuel tank is filled with fresh, clean, regular unleaded

gasoline

,/ Become familiar with all controls - their location and

function Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition

OPERATmON

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save

this manual for future reference,

AMMETER

CHOKE

SWITCH

THRO_LECONTROL

ATTACHMENT LIFT LEVER

CLUTCH SWITCH

LIFT LEVER

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

PARKING BRAKE LEVER

GEARSHIFT LEVER

RANGE SHIFT LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used toengage mower blades or other attachments mounted to your tractor

LIFT LEVER- Used to raise and lower mower deck or other attachments mounted to your tractor, LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - SeFectsthe speed and direction of

tractor, THROTTLE CONTROL - Used to control engine speed_

RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears

IGNITION SWITCH - Used to start and stop the engine AMMETER - Indicates battery charging (+) or discharging

(-)

LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position, CHOKE CONTROL - Used when starting a cold engine_ HEIGHTADJUSTMENT KNOB- Usedto adjustthe mower

height,

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which carl result

nnsevere eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6) Your tractor is equipped with an operator' presence sensing

switch When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the eng!ne

= Depress clutch/brake pedal into full "BRAKE" position

and hokf

NOTE: Under certain conditions when tractor is standing

idlewith the eng!ne running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,

pletely, as described above, before leav- ing the operator's position; to empty

grass catcher', etc.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position Make sure parking brake

will hold tractor secure

ATTACHMENT

IGNITION CLUTCH SWITCH KEY PUSHINTO PULL OUTTO

"DISENGAGE" "ENGAGE"

CHOKE CONTROL

THROTTLE

CONTROL LEVER

"BRAKE"

POSITION

RANGE SHIFT LEVER

"DISENGAGED" CLUTCH/ POSITION GEARSHIFT BRAKE HEIGHT LEVER PEDAL ADJUSTMENT "DRIVE" KNOB POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

Move attachment clutch switch to "DISENGAGED" position_

GROUND DRIVE - ° Depress clutch/brake pedal into full "BRAKE" position

• Move gearshift lever to neutral (N) position ENGINE -

o _/Iove throttle control to slow (-_) position, NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may cause engine to "backfire"

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use

• Never use choke to stop engine

TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle

• Operating engine at less than full throttle reduces the battery charging rate

o Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine, Do not use to start a warm engine

• To engage choke control, pull knob out Slowly push knob in to disengage_

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the gearshift lever

Start tractor with clutch/brake peda! depressed and gearshift lever in neutral (N) position_

• Move gearshift and range shift levers to desired posi- tion,

Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SOWILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The cutting height is controlled byturning the height adjust-

ment knob in desired direction

Turn knob clockwise (t_,_) to raise cutting height

= Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range is approximately 1-1/4" to 4-1/4" The heights are measured from the ground to the blade tip with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height of grass and types of grass being mowed_

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mew often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut relatively high; the second to desired height,

OPERATION

TO OPERATE ON HILLSTO ADJUST GAUGE WHEELS (See Fig. 7)

Adjust mower to desired cutting height

• Lower mower with lift control Remove rear retainer spring and clevis pin which secure each gauge wheel

Lower gauge wheels to ground_ Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should beslightly off the ground.

Replace retainer springs into clevis pins.

RETAINER SPRING _

GAUGE

WHEEL

BRACKET

FIG. 7

TO OPERATE MOWER (See Figs. 5 and 6) Your tractor isequipped with anoperator presence sensing

switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

Select desired height of cuL

Lower mower with attachment lift control. Start mower blades by engaging attachment clutch

control TO STOP MOWER BLADES -disengage attachment

clutch control

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

RUNNER

DISCHARGE GUARD

FIG. 8

I _ CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills

. If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake

Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement

• To restart movement, slowly release parking brake and clutch/brake pedal

Make all turns slowly.

TO TRANSPORT

° Raise attachment lift to highest position with attach-

ment lift control

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position

Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting your tractor on atruck or a trailer, be sure hood isclosed and secured to tractor Use an appropriate means of tying hood to tractor (rope, cord, etc).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 9)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

Check engine oil with tractor on level ground. Unthread and remove oil fill cap/dipstick; wipe oil off

Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILL CAP/DIPSTICK

FIG. 9

OIPERAT ON

ADD GASOLINE IVlOWING TiPS

Fill fuel tank Use fresh, clean, regular unleaded gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER G RADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instruc- tions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel, Do not store, spill or

use gasoline near an open flame,

TO START ENGINE (See Fig. 6)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from the tank to the engine

Depress clutch/brake pedal and set parking brake. Place gearshift lever in neutral (N) position,

° Move attachment clutch to "DISENGAGED" position

Pull choke control out to choke (N) position for cold engine start, For' warm engine start do not use choke

control.

o Move throttle control to midway between fast ('_) and

slow (,,_.) positions. Insert key into ignition and tum key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again_

When engine starts, slowly push choke control in_ Move throttle control to fast ('_) position. Allow engine to warm up for a few minutes before

engaging drive or attachments

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

Tire chains cannot be used when the mower housing is attached to tractor.

o Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

° Use the runner on the right hand side of mower as a

guide The blade cuts approximately an inch outside the runner (See Fig 8),

o The left hand side of mower should be used for trim-

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig, 10)_

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings, Make first cut relatively high; the second to the desired height

Do not mow grass when it is weL Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

_.. _< J

FIG. 10

CUSTOMER RESPONSUB_LnTmES

FILL,NDATES _'_°_ _._"__Z_J__I_o_

ABYREGOLAROUCOSERV,CEMPLETB ! .,_O__..X__ _,y,_ __" "_d_¢-_:_ _V'OEOA-_S

Check Brake Operation 1_ {/

CheckTire Pressure 6/' 6/

T Check for LooseFasteners _' _7

a Sharpen/Replace Mower Blades _4 A LubricationChart _ 6##'

T Check Battery Level/Recharge

0 Clean Batteryand Terminals _ 6#"'

a CheckTransaxle Cooling

Adjust Blade Belt(s) Tension _5

Adjust Motion DriveBelt(s)Tension (_s

CheckEngine Oil Level 6#`# ChangeEngineOil $/ _t2.3 6/ CleanAir Filter _2

N CleanAir Screen 64#2

G Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) _,2

NE Clean Engine Cooling Fins _2

Replace Spark Plug 6/ 6/'

ReplaceAir Filter PaperCartridge 6##2

Replace Fue!Filter 6_

1 - Change more olten when operating under a heavy load or in high ambienl temperatures 2 _ Service more otten when operating in dirty or dusly conditions 3 - If equipped wilh oil filter change ell every 50 hours 4 - Replace blades more olten when mowing in sandy soil

5 • If equipped with adjustable system 6 - Nol required if equipped with mainlenance-lree batlery 7 - Tighlen front axle pivot bo_tto 35 It qbs maximum

DO not ovedighlen

GENERAL RECOMMENDATIONS

The warranty on this tractor does net cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor, All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer

BEFORE EACH USE

" Check engine oil level , Check brake operation

• Check tire pressure " Check for loose fasteners

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(_)TIE ROD BALL JOINTS

klDLE ZERK ®

® - FRONT WHEEL (_)

BEARING ZERK BEARING ZERK

® STEERING,

SECTOR GEAR ENGINE (_ TEETH

(D CHECK/ADD--.

TRANSAXLE

FLUID

(DSAE 30 MOTOR OIL API - SF/SG ®GENERAL PURPOSE GREASE ®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION ®SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

'15

CUSTOMER RESlPONSIB L TIES

TRACTOR

Always observe safety rules when performing any rrrainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_

TIRES

Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage

BLADE CARE For best results mower blades must be kept sharp, Re-

place bent or damaged blades

BLADE REMOVAL (See Fig. 11)

o Raise mower to highest position to allow access to

blades

Remove hex bolt, lock washer and flat washer securing

blade

Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown. Tighten bolt securely (30-35 FL Lbs torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balance&

BLADE

MANDREL

TRAILING EDGE UP

LOCK WASHER_

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 11

TO SHARPEN BLADE (See Fig. 12) care should be taken to keep the blade balance& An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

o The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer)

= Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for' balancing blade The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT BLADE

OR PIN

FIG. 12

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable

Replace belts if they begin to slip from wear_

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling

CHECK TRANSAXLE OIL LEVEL

(See Fig. 13)

o Block up rear axle securely

Remove left rear wheel by removing hub bolts.

• Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30

motor oil, API-SF or SG Replace filler plug.

° Reassemble wheel to hub.

• For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual.

o °

TRANSAXLE

J FILLER PLUG

FIG. 13

CUSTOMER RESPONSIB L TmES

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use However. periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean Keep battery bolts tight

o Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual) ° Recharge at 6-10 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power

Remove terminal guard,

. Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor Wash battery with solution of four tablespoons of

baking soda to one gallon of water Be careful notto get the soda solution into the cells,

o Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until brighL

Coat terminals with grease or petroleum jelly_

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manuel)

ENGINE

LUBRICATION

Only use high quality detergent ell rated with API service

classification SFor SG. Select the oil's SAE viscosity grade

according to your expected operating temperature NOTE: Although multi-viscosity oils (5W30. 10W30 etc,)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level mere frequently to avoid possible engine damage from running low on oil

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OIL (See Fig& 14 and 15)

Determine temperature range expected before oil change,

All oil must meet API service classification SF or SG

Be sure tractor is on level surface Oil will drain more freely when warm,

° Catch oil in a suitable container

Remove oil fill cap/dipstick Be careful not to allow dirt

to enter the engine when changing oil,

Remove drain plug After oi! has drained completely, replace oil drain plug

and tighten securely,

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual

Use gauge on oil fill cap/dipstick for checking level

Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished

AIR SCREEN

OIL DRAIN PLUG

OIL FILL CAP/DIPSTICK

FIG,, 15

SAE VISCOSITY GRADES

.20 _ 0 _ 30 _ 32 '_ 40 _ 600 GO=

_30_ .20 ° .10 _ 0 _' 10_ 20 _ 30 _ 40 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

FIG. 14

'17

CUSTOM RESPONSmBMLmTHES

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum

fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all time&

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are

reinstalled

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re- moved will cause engine damage due to overheating.

AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season Service paper cartridge every 100

hours of operation or every season, whichever occurs firsL Service air cleaner more often under dusty conditions

. Unhook latch on both sides of air cleaner cover and

remove cover_

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge Wash it in liquid detergent and water_ Squeeze it dry in a clean cloth

. Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

Remove nut and cartridge plate.

= Gently tap the flat side of the paper cartridge to dis-

lodge dirt, Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge, Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge,

o Check rubber seal for damage and proper position

around stu& Replace if necessary. Reassemble air cleaner, cartridge plate, and nuL

= Reinstall air cleaner cover and secure with latch on

both sides of cover.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create afire hazard and/or damage,

SPARKPLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season If fuel

filter becomes clogged, obstructing rue! flow to carburetor,

replacement is require&

• With engine cool, remove filter and plug fuel line sections

° Place new fuel filter in position in fuel line with arrow

pointing towards carburetor

° Be sure there are no fuel line leaks and clamps are

properly positioned.

° Immediately wipe up any spilled gasoline.

CLAM___ _'_k"-'_ CLAMP

FUE

FIG, 17

CLEANING

° Clean engine, battery, seat, finish, etc_ of all foreign

matter Keep finished surfaces and wheels free of all gasoline,

oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life.

FIG. 16 18

+ 42 hidden pages

Craftsman 917.250551 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual