Craftsman 917250490 Owner’s Manual

[Ro

MODEL

Assembmy Operation

®Customer Responsibilities ®Service and Adjustments

®Repair Parts

917.250490 OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLLFREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS+

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH+

SAFETY RULES

I. GENERAL OPERATION

• Read, understand, and follow ati instructionstn the manual and onthe machine before starting+

- Only allow responsible adults, who are famtUar with the instructions,to operate the machine++

• Clear the area of objects such as rocks, toys, wire, etc+, which could be picked up and thrown by the blade+

• Be surethe areais clearof otherpeoplebeforemowing Stop machine if anyone enters the area+

• Never carry passengers

• Do not mow in reverse unless absotutely necessary+ Always look down and behind before and while backing

° Be aware of the mower discharge direction and do not point

it at anyone+ Do not operate the mower without either the entire grass catcher or the guard in place+

= Slow down before turning ° Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting+

• Turn off blades when not mowing+

• Stop engine before removing grass catcher or unc!ogging chute

• Mow onty in daylight or good artificial light+

• Do not operate the machine while under the influence of alcohol or drugs

• Watch for trafficwhen operating near or crossing roadways+

• Use extra care when loading or unloading the machine into a trailer or truck.

i!. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result insevere injury or death All slopes require extra caution+ If you cannot back up the slope or if you feel uneasy on it, do not mow it

DO:

• Mow up and down slopes, not across+

• Remove obstacles such as rocks, tree limbs, etc+

• Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine Tall grass can hide obstacles+

• Use stow speed+ Choose a tow gear so that you wiltnot have

to stop or shift while on the slope+

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments+

These can change the stability of the machine

• Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction+

• Avoid starting or stopping on a slope if tires lose traction, disengage the blades and proceed slowly straight down the

slope

DO NOT:

• Do not turnon slopes unless necessary, and then,turn slowly

and gradually downhill, if possible+

= Do not mow near drop.offs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or ifan edge caves in.

• Do not mow on wet grass+ Reduced traction could cause sliding+

• Do not trytostabilize the machine by putting your foot on the ground

• Do not use grass catcher on steep slopes

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of chiidreno Children are often attracted to the machine and the mowing activity+ Never assume that children will remain where you last saw them+

• Keep childrenout ofthe mowing area and under the watchful care of another responsible adu[t

• Be alert and tum machine off if children enter the area

• Before and when backing, look behind and down for small

children

• Never carry children They may fail off and be seriously

injuredor Interfere with safe machine operation

• Never aflow children to operate the machine

• Use extra care when approaching blind corners shrubs, trees, or other objects that may obscure vision

IV. SERVICE

• Useextra care inhandting gasoline and otherfuels They are flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not smoke

Never refuel the machine indoors+ Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never pJn a machine inside a closed area+

° Keep nutsand bolts, especially blade attachment bolts, tight

and keep equipment in good condition,

° Never tamper with safety devices, Check their proper

operation regularly+

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object

Repair, if necessary, before restart+ng+

• Never make adjustments or repairs withthe engine running.

• Grass catcher componentsare subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace withmanufacturer'srecommended parts, when nec-

essary

• Mower blades are sharp and can cut+ Wrap the blade(s) or wear gloves, and use extra caution when servicing them

• Check brake operation frequently. Adjust and service as

required

Look fOr this symb01t0P0int out im-'"

CAUTION!l! BECOME ALERT!t! YOUR

portant safety precautions. It means

,,,,,,,,mll

i _ CAUTION: Always disconnect spark plug

SAFETY IS INVOLVED.

wire and placewirewhereit cannot contact spark plug in order to prevent accidental

starting when setting up, transporting, adjust!ng or making,repa irs,

............... WARNING &

The engine exhaust from this product con- tains cliemlcals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor_ It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance.. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department. We have com- petent, well-trained technicians and the proper toots to

service or repair this tractor.. Please read and retain this manual° The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES",

MODEL NUMBER 917o250490

SERIAL NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT,

"YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this prod-

uct. Contact your nearest Sears store for details,

CUSTOMER RESPONSiBILiTiES

• Read and observe the safety rules. ° Followa regular schedule in maintaining, caring for and

using you r tractor.

° Fo!low the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: t8.0 GASOLINE CAPACITY 3°5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF!SG): SAE 30 (above 32°F)

OIL CAPACITY: Wi FILTER: 4,0 P[NTS

SPARK PLUG: CHAMPION RV17YC

(GAP: .,025")

VALVE CLEARANCE:

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: t5 AMPS @ 3600 RPM BLADE BOLT TORQUE: 30-35 FT_.LBSo

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable Iocai or state laws (if any)_ Ifa spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by taw (Section 4442 of the California Public Resources Code).

Other states may have similar faws_Federal laws apptyon

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofth[s manual)..

SAE 5W-30 (below 32°F)

WIO FILTER: 3 5 PINTS

INTAKE: ..003" - ..006"

EXHAUST: ..013"- ,016" FORWARD: 0- 5_6

REVERSE: 0-2,5

REAR: t0 PSi

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions inthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

or workmanship°

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts, etc_

• Tire replacement or repair caused by punctures from outside objects,such as nails, thorns, stumps, or glass_ o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instnJctionscontained in the owner's manual.

• Riding equipment used for commercial or rental purposes..

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanshipand our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

iN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER,_ AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRtP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES..

This Warranty gives you specific legal rights, and you may also have other rightswhichmay vary from state to state.

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

llllill iiiiii 11111111ii ii .,,,,,=..., i llUlllll Jl ii ii ii iiiii

FABLE OF CONTENTS

I II UlgUllll_ U I IIII UI .!.................. UlIIJ! IIIL H 3 1 .....

SAFETY RULES ............................................................ 2

PRODUCT S PEC|FICA11ONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................... ,............................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-16

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS ........................... 21-27

STORAGE ................................................................... 2B

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-47

REPAIR PARTS - ENGINE .................................... 51-60

PARTS ORDERING/SERVICE ............... BACK COVER

INDEX

Accessories .................................................. 5

Adjustments:

Brake .................................................... 23

Carburetor ......................................... 27

Clutch Pulley ..................................................23

Gauge Wheels ....................................14

Mower

Front+To-Back ...................................22

Side+To-Side ................................... 21

Throttle Control Cable ........................27

Air Filter, Engine ...................................................20

Air Screen, Engine .........................................20

Assembly ....................................................7-10

Battery:

Charging ..................................................8

Cleaning ................................................20

Starling with Weak Battery .................25

Storage ................................................. 27

Terminals ............................................ 18

Belt:

Motion Drive

Removal!Replacement ...............24

Mower Drive

Removal/Replacement .............22

Mower Blade Drive

Removal/Replacement ................23

Blade:

Sharpening ..........................................18

Replacement ..........................................t8

Brake Adjustment ..........................................23

Carburetor Adjustment ............................ 27

Clutch Pulley ............................................23

Controls, Tractor ......................................12

Customer Responsibilities .................!7-20

Engine:

Air Filter ........................................... 20

Air Screen ....................................... 19

Cooling Fins .................................. 20

Engine Oil .....................................t5,19

Fuel Filter...................................... 20

Spark Plug(s) ........................... 20

Tractor;

Battery .............................................. 18

Blade ...................................................18

Lubrication Chart ......................... 17

Maintenance Schedule ............. 17

Tire Care .....................................8,18,25

Transaxle ........................................ t9

Cutting Height, Mower ............................. 13

Electrical:

interlocks and Relays ...........................26

Schematic .........................................31

Wiring Diagram ...................................32

Engine:

Air Filter .............................................. 19

Air Screen ...............................................I9

Cooling Fins .............................................20

Oil Change ......................................... i9

OIlLevel .....................................................15

OilType .................................................19

Preparation ........................................14

Repair Parts ...................................5I-60

Stading ...................................................15

Storage ...................................................... 28

Filter:

Air Filter.................................................20

Fuel.............................................................20

Oil .......................................................... 20

Fuel:

Storage ...............................................28

Type ...........................................................15

Fuse ...............................................................26

Headlights .......................................................26

Hood Removalllnstatlation .......................26

Leveling Mower Deck ............................ 21

Lubrication:

Chart ...................................................... 17

Engine......................................................19

Maintenance Schedule .......................... 17

Mower:

Adjustment, Front-to-Back ..................22

Adjustment, Side+tooSide .............. 21

BIade Replacement .........................18

Blade Sharpening ..................................... 18

Cutting Height ................................ 13

Installation ................................................ 21

Operation .............................................14

Removal ............................................21

Mowing Tips .................................................16

Muffler ...................................................................20

Spark Arrester ........................... 3,40

Oil:

Cold Weather Conditions ......... 15,19

Engine .....................................................19

Storage ............................................. 28

Operation ............................................... 11-16

Operating Mower +..................................... 14

Options:

Accessories ...........................................5

Spark Arrester .................................3,40

Parking Brake ........................................... 12

Pads Bag ...................................................... 6

Pads, FleptacementlRepair ............. 31+47

Product Specifications................................ 3

Repair Parts ......................................... 31-47

Safety Rules ........................................................2

Seat ....................................................................8

Service and Adjustments ................21-27

Carburetor ................................................27

Clutch Pulley ........................................23

Fuse .................................................. 26

Hood Remova}!Instaltation ............26

Motion Drive Belt

Removal]Replacement ..............24

Mower Drive Belt

Remova!/Reptacement ...............22

Mower Blade Drive Belt

Removal/Replacement .............23

Mower Adjustment

Front+to-Back ................................22

Side-to-Side ................................ 21

Mower Removal/Installation ............21

Tire Care ........................................8,25

Slope Guide Sheet ................................. 63

Spark Plug(s) ........................................... 20

Specifications ................................................ 3

Starting the Engine .......................................t5

Steering Wheel ....................................... 7,24

Stopping the Tractor ...................................13

Storage ...........................................................28

Throttle Control Cable Adjustment ....... 27

T_es ........................................................... 8,18,25

Troubleshooting Chart ............................29-30

Ttansaxle ........................................................19

Warranty .............................................................3

Wtdng Diagram ..........................................32

Widng Schematic ........................................31

ACCESSORME$ A ATTACH ENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor,,

ENGINE

SPARKPLUG GAS CAN ENGINEOIL FUELSTABILIZER

AIRFILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers awide variety of attachments that fityour tractor.,Many of these are Iisted below withbrief explanations of how they can help

you, This list was current at the timeof pubtication; however, it may change in future years - more attachments may be added, changes

may be made in lhese attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additionalhitches or conversionkits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn.. Tapered

2_54nch steel spikes mounted on lO-inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray

for increased penetration-

BUMPER protects front end of tractor from damage_ CARTS make hauling easy. Variety of sizes available, plus accesso-

ries such as side panel kits, too[ caddy, cart cover, protective mat and dolly._

CORING AERATOR takes small plugs out of soil to allow moisture and nutdentsto reachgrass roots 36-inch swath 24 hardened steel coring tips° 150 lb. capacity weight tray.

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide. Can hook 2 units in tandem.. (Requires

sleeve hitch,) DOZER BLADE removes snow; grades dirt, sand and gravel. 48

inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar. (Use with tire chains and wheel

weights andtor rear drawbar weight)

EASY OIL DRAIN VALVE makes oil changes easier, faster, FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain..

GANG HITCH lets you tow 2 or 3 pul!-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine

teeth, Useful to prepare bare areas for seeding, Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

PLOW turns soil 6 inches deep, cuts 10-fnch furrow.. Crank adjust-

ment controls depth, 3-position yoke setswidth, Heavy steel landside for straight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.

REAR GRADER BLADE is 42 Inches wide and operated from ddver's seat. Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards, (Requires sleeve hitch) ROLLER for smootherlawn surface, 36-Inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs. of weight. Rounded edges

prevent harm to turf, Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control, Steel frame holds 5 adjustable sweeps, Adjusts vertically, hodzontally_ (Requires sleeve hitch ) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops°

SLEEVE HITCH for use with master lift system_ Single pin couples/

uncouples..

SNOWTHROWER has 42-1nch swath. Drum-type auger handles powdery and weVheavy snow. Mountseasilywithsimpteptnarrange-

mont, Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-volt source includes booms for automatic spraying and hand held wand for spot spraying.. Wand has adjustable

spray pattern. For applying herbicides, insecticides, fungicides and liquid fertiltzers_

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

sand. SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain.drive transmission. Six 11-inch diameter one

piece heat-treated steel tines, Tills 30-inch path. (Requires sleeve

hitch.) Oruse 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar end got Optional accessories for 5 hp tiller convert

unit for dethatching, aerating, hilling ..without toots. TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding tractiom

TRACTOR CAB has heavy duty vinyl fabric over tubular steel trame,

ABS plastic top; clear plastic windshield oilers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry,

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tintedltempered solid

safety glass windshield with hand operated wiper;, 12-volt amber

caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment topick up debris inhard-to-reach places

VACICHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications, Can

be mounted on front of tractor for plowing applications, Uses (1) 55

Ib weightr

WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

iii iiii iiiiWllllJlujll j iiiii i i i i

Parts Bag contents shown full size

(1) Shoulder Bolt 5116-18

(1) Washer 17/32 x 1-3/16 x 12 Gauge

i ii I .................. : ,lllllllWiiiiiiiii

lUlIII'II[ I II III I IIIIW['I I i/

Parts packed separately in carton

Steering

Wheel

ii ,,,,,,,, ,,,,,,,,, ,,,

Seat

t i e i

I I I I

Video

Cassette

(3) Retainer Springs (double toop)

(4) Retainer Springs (single loop)

iiiiiiiiiiii1' IILJI iii i j i

(2) Hex Bolts 1/4-20 x3/4

(2) Hex Nuts 1/4-20

(2) Washers 9132 x 518

x 16 Gauge

(2) Lock Washers 1/4

Manual

ii .................................. iiii

Parts bag contents not shown full size

_/.1-_ @ (2) Washers 3/8"x x 7t8 x 14 Gauge

(2) Shoulder / i&-_'l

Bolts _ _.g//.,/_2)Gauge Q (2)Center-

_(2) Front Link Assemblies _

O teering

Slope Sheet

Wheels lock Nuts

Wheel Insert

iiilUUllli i, i1,1111,

Parts Bag

,,, , ,,,,,,, .............

(2) Keys

Steering

Sleeve

BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes,. To ensure safe and proper operation of you rtractor all parts and hardware you assemble must be tightened securely,. Use

the correct tools as necessary to insure proper tightness_

TOOLS REQUDRED FOR ASSEMBLY

A socket wrench set willmake assembly easier.. Standard wrench sizes are listed°

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife (1) 1/2" wrench (1) 3/4" socket w/drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

STEERING WHEEL

|NSERT

TO REMOVE TRACTOR

FROM CAR-

TON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6),

- Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

= Remove mower and packing materials. = Check for any additiona! loose parts or cartons and

remove°

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

, Remove hex bolt, lock washer and large flat washer

from steering shaft.

° Positionfront wheels ofthe tractorso they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

° Position steering wheel so cross bars are horizontal

(left to right) andslide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bott,

lock washer and large flat washer previouslyremoved. Tighten securely°

• Snap steedng wheel insert into center of steering wheel

o Remove protectiveplastic from tractor hood and grill.

IMPORTANT; CHECK FORAND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKIDo

1 / _/ 1

/ ! t/! /

t t

FIG, 1

TO ROLL TRACTOR OFF SKID (See Fig. 7)

o Raise attachment lift lever to itshighest position.

° Retease parking brake by depressing clutch/brake

pedal.

. Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in Operation section of this manual),

• Roll tractor backwards off skid..

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

• Lifthood to raised position. ° Open terminal access doors, remove terminal protec-

° If this battery is put into service after month and year

° First connect RED battery cable to positive (+) battery

• Connect BLACK grounding cable to negative (-) bat-

• Close terminal access doors_ Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

• Inspection for' corrosion.

• Testing battery.

• Jumping (if required).

° Periodic charging.

DISCARD TERMINAL

PROTECTIVE CAPS

...................... !,,!!,!............ i, I !Will I IIIII III II II I I

nals. Before connecting battery, re- CAUTION: Do not short battery termi-

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

tive caps and discard.

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 ampso

terminalwithhex bolt, flat washer, lock washer and hex nut as shown° Tighten securely_

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

ware),

HEX NUT LOCK FLAT

WASHER WASHER

HEX

MBLY

illllllllllli iiiiill,VullllllUllli i ii ................. _ULL

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment knob°

Remove cardboard packing on seat pan.

, Place seat on seat pan and assemble shoulder bolt. ° Assemble adjustment knob and flat washer loosely

Do not tighten. ° Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat_ ° Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down.

° Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT

ADJUSTMENT KNOB

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflatedat the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

WASHER

TERMINAL _'" ACCESS

DOOR .-"

VENT HOLE

(KEEP CLEAN)

CHECK BRAKE SYSTEM

NEGATIVE (BLACK)

CABLE

POSITIVE (RED)

CABLE

FIG. 2

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

INSTALL MOWER AND DRIVE BELT (See Figs, 4 and 5)

Besure tractoris on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove tie down securing anti-sway bar. Swing anti-sway bar to left side of mower deck.

o Slide mower under tractor withdischarge guard to right

side of tractor°

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES, INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

° Install one front link in top hole of the L.H. front mower

bracket and LoHofront suspension bracket. Retain with two single loop retainer springs as shown,,

° Installsecond front linkin RoHofrontsuspension bracket

and retain with single loop retainer spring as shown,

o Slide right side of mower deck back and install link in

top hole of R,,H_front mower bracket Retainwith single loop retainer spring as shown.

° Turn height adjustment knob counterclOckwise until it

stops,

- Lower mower linkage with attachment lift control

- Place the suspension arms on inward pointing deck pins° If necessary, rockand raise front of mower to

align deck pins with the holes in suspension arms. Retain with double loop retainer springs.

CHASSIS

DOUBLE LOOP RETAINER SPRING

DOUBLELOOP RETAINER SPRING (Inwardpointing

deckpin_

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring,,

° Turn height adjustment knob clockwise to remove

slack from mower suspension,,

= Raise deck to highest position_ = Assembtegaugewheelsas shown using long shoulder

bolts,3/8 washers, and 3/8-16 center Iocknuts, Tighten

securely°

° Adjustgaugewheelsbeforeoperating mowerasshown

in the Operation section of this manual.

CHECK DECK LEVELNESS

Forbest cutting resufts, mower housing should be properly

leveted, See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See thefigures thatare shown for replacing motion, mower

drive, and mower blade drive belts in the Service and AdjustmentssectionofthismanuaL Verifythatthe beltsare

routed correctly_

FRONT

SUSPENSION FRONT ARMS LINKS

ELECTRIC CLUTCH PULLEY

SUSPENSION BRACKETS

L.H. GAUGE _'_"-_,.

WH!

SHOULDER BOLT

GAUGE LOCKNUT WHEEL

3/BWASHER

318_6 CENTER

SINGLE LOOP RETAINER

SPRINGS

FRONT MOWER BRACKET

ANTI-SWAY BAR

IDLER

PULLEY

DISCH, GUARD

FIG. 4

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBEST PERFORMANCE AND SATISFACTtON FROM

THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST:

4" AI! assembly instructions have been compfeted_

,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. J" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower' deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be properly inflated for Leveling).

,/ Check mower and ddve belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/' Checkwidng. See that all connections are still secure

and wires are properly c[amped_

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oi_is at proper' level.

,t Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ Itis important to purge the transmission before operat-

ing yourtractor for'the first time. Follow proper starting and transmissionpurging instructions(See'_O START

ENGINE and "PURGE TRANSMISSION in Opera- tion section of this manual).

OPERATmON

These symbols may appear on your tractor or in literature supplied with the product,. Learn and understand they meaning..

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

......... ,............... ,,,,, ,,,, ............................. i i i iiiiiii ii iiiiiiiiiii ii .. i ii,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with yourtractor to familiarize yourselfwith thelocationof variouscontrols and adjustments°Save this manual for future reference.

CHOKE CONTROL

LIGHT SWITCH

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

AMMETER

THROTTLE CONTROL

ATTACHMENT

".... CLUTCH SWITCH

,LIFT LEVER

PLUNGER

MFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

SPEEDS:

FREE WHEEL CONTROL

Our tractors conformto the safety standards of the American National Standards Institute,.

AMMETER - indicates charging (+) or discharging (-) of

battery, ATTACHMENT CLUTCH SWITCH - Used to engage the

mower blades or other attachments mounted to your trac-

tor. CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractorand starting the engine.

FREEWHEEL CONTROL _Disengages transmissionfor pushingor slowly towing the tractorwiththe engine off°

MOTION CONTROL LEVER

FIG. 5

HEIGHTADJUSTMENT KNOB- Usedtoadjust the mower

cuttingheight° IGNITION SWITCH - Used for starting and stopping the

engirre.

LIFT LEVER PLUNGER =Used to release attachment lift

lever when changing itsposition. LIGHT SWITCH _Turns the headlightson and off,, MOTION CONTROL LEVER - Selects the speed and

directionofthe tractor'. PARKING BRAKE LEVER - Locksclutch/brake pedalirrto

the brake position.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the

i ii H ,I I _lu I ' I, II '"'J_J, I' I, 'll' I,.I I I I ,I, I,I, :

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor isequippedwith an operatorpresence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine,,

= Depress clutch/brake pedal into full "BRAKE" position

and hold.

= Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brake pedal. Pedalshould remain in' BRAKE" position. Make sure parking brake

wil! hold tractor secure.

THROTTLE "DISENGAGE" SWITCH PULL OUT TO CONTROL LEVER

CHOKE

CONTROL

CLUTCH/BRAKE PEDAL "BRAK

POSITION

"DRIVE" ADJUSTMENT PARKING POSITION KNOB BRAKE

STOPPING (See Fig. 6)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED" position°

GROUND DRIVE -

° Depress clutch/brake pedal into full "BRAKE" position,, ° Move motion control lever to neutral IN) position°

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (I'4) POSLT_ONWHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

- Move throttle control to slow (-_) position.

NOTE; Failure to move throttle control to stow (,_=_) position and allowing engine to idle before stopping may

cause engine to "backfire"°

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use°

• Never use choke to stop engine,

spectacles or standard safety glasses,

PUSH IN TO ATTACHMENT CLUTCH

IGNITION

MOTION

CONTROL

LEVER

HEIGHT

"DISENGAGED .... ENGAGED"

POSITION POSITION

FIG. 6

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass_ To eliminate this possibility, always stop engine when stopping tractor on grass areas,,

.......... cAuTION: AlwaYs stop tractor Com-

pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine,

° To engage choke control, pull knob out, Slowly push

knob in to disengage,,

TO USE THROTTLE CONTROL (See Fig. 6)

A{ways operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery chargmg rate.

° Full throttle offers the best bagging and mower perfor-

mance°

TO MOVE FORWARD AND BACKWARD

(See Fig. 6) The direction and speed of movement is controlledby the

motion control lever. = Start tractor with motion control lever in neutral IN)

position.,

° Release parking brake and clutch/brake pedal. ° Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The cuttingheightiscontrolledby turningthe height adjust-

ment knob in desired direction,

- Turn knob clockwise (('_) to raise cutting height,,

• Turn knob counterclockwise (IF-,)to lower cutting

height,,

The cutting height range is approximately 1-1/4" to 4-1/4"o The heights aremeasured from the ground to the blade tip

with the engine not running, These heights are approxi- mate and may varydepending upon soi!conditions, height of grass and types of grass being mowed°

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months, For healthier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired heighL

TO ADJUST GAUGE WHEELS (See Fig. 7)

• Adjust mower to desired cutting heighL

• Lower mower with lift control.. Remove rear retainer spring and clevis pin which secure each gauge wheel.

- Lower gauge wheels to ground° Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insertclevis pins° Gauge wheels should beslightly

off the ground,

• Replace retainer springs into clevis pins.

RETAINER SPRING

CLEVIS PIN

GAUGE WHEEL BAR

GAUGE WHEEL

BRACKET

....................... llll ,,H J..ll'

TO OPERATE ON HILLS

j- ,LI_ CAUTION: Do not drive Up or down I

hills with slopes greater than 15° and J

do not drive across any slope. J

• Choose the slowest speed before starting up or down hills..

• Avoid stopping or changing speed on hills_

° If slowing is necessary, move throttle control lever to

s!ower position.

° If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

° Move motion control lever to neutral (N) position° IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED_

• To restartmovement, slowly release parkingbrake and clutch/brake pedal

• Slowly move motion control lever'to slowest setting.

° Make all turns slowty,

FIG. 7

TO OPERATE MOWER (See Figs. 5 and 6)

Your tractor is equippedwith an operator'presencesens- ing switch. Any attempt by the operatorto leave the seat

withtheengine running and the attachmentclutchengaged willshut off the engine.

• Select desired height of cut.. ° Lower mower' with attachment liftcontrol.

o Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch contro!..

without either the entire grass catcher,

j _ CAUTIONi Do not operate the mower !

..... charge guard in place.

on mowers so equipped, or the dis-

TO TRANSPORT (See Figs. 5 and 9)

When pushingortowingyourtractor,be sure to disengage transmissionby placing freewheel controlin freewheeling position. Free wheel controlis located at the rear drawbar

of tractor..

• Raise attachment lift to highest position with attach*

merit Liftcontrol

• Remove retainer spring from freewheel control rod.

• Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH. ° To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your' tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc_)_

FIG. 8

DISCHARGE GUARD

14 FIG. 9

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

= The engine inyourtractor has been shipped, fromthe

factory, already filled with summer weight oil o Check engine oil with tractor on level ground. ° Remove oilfil! cap/dipstickand wipe clean,reinsertthe

dipstickand push it alltheway down intothe tube,wait

for a few seconds, remove and read oil level, if

necessary, add oil until "FULU' mark on dipstick is reached., Do not overfill,,

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)°

• To change engine oil, see the Customer Responsibili-

ties section in this manual,,

ENGINE OIL FILL CAP/DIPSTICK

FIG. 10

ADD GASOLINE

- Fill fuel tank. Use fresh, c_ean, regular unleaded

gasoline° (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life)_ IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leadsto separation and formation of

acids during storage_ Acidic gas can damage the fue! system of an engine while in storage,, To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season,, See Storage instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.,

TO START ENGINE (See Fig. 6)

When starting enginefor the first time or if engine hasrun out of fuel, it willtake extra crankingtime to move fuel from thetank to the engine.

• Depress clutch/brake pedal and set parking braker

• Place motion control lever in neutral (N) position.

° Move attachment clutch to "DISENGAGED" position.

• Pull choke control out to choke (]XI) position for cold engine start° For warm engine start do not use choke control

° Move throttlecontrol to midway between fast (,_) and

slow (,¢_) positions,

• Insert keyinto ignitionand turn key clockwise to"START" position and release key as soon as engine starts, Do

not run starter continuously for more than fifteen seconds per minute., If engine does not start after

several attempts, move throttle control to fast ('Pe_) position, wait a few minutes and try again°

. When engine starts, slowly push choke control in. ° Move throttle control to fast (._,) position.

• Allow engine to warm up for a few minutes before engaging drive or attachments,,

IMPORTANT: COLD STARTING FOR HYDRO (BELOW

40 F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR (1) MINUTE BY PLACING MOTION CONTROL LEVER IN NEUTRAL AND RELEASING CLUTCHtBRAKE PEDAL.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.,

]

'15

_,_............... i ill i ii, iillllll lUl/iJll i

PURGE TRANSMISSION

freewheel lever while the engine is run-

CAUTION: Never engage or disengage ning,

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any

trapped air'inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See 'q'O TRANSPORT" in this section of manual)_

• Sitting in the tractor seat, start engine° After the engine is running, move throttle control to slow (,,J_) position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.,

NOTE: During this procedure there wil! be no movement of drive wheels° The air isbeing removed from hydraulic drive

system.

° Move motion controllevertoneutral (N) position.Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in drivingposition(See "TO TRANSPORT" inthissection of manua!).

° Sitting inthe tractorseat, start engine. Afterthe engine

is running, move throttle control to half (1/2) speed.

With motioncontrollever'inneutral (N)position,slowly disengage clutch/brake pedal.

° Slowly move motion control lever forward, after the

tractormoves approximatelyfive (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion controltever tothe neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

operation°

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to tractor,.

• Mower should be properly leveled for' best mowing performance. See"TO LEVEL MOWER HOUSING" in

the Service arid Adjustments section of this manual

• Use the runner on the right hand side of mower' as a guide_ The blade cuts approximately an inch outside the runner (See Fig. 8).

° The left hand side of mower should be used for trim-

mingo

• Ddve so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor'. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig, 11),.

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height..

• Do not mow grass when it is wet. Wet grass will plug

mower and Ieave undesirable clumps. Allow grass to dry before mowing.

• Always operate eng.!heat full throttle when mowing to assure better mowing performance and proper' dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired°

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 11

CUSTO IER RESPONSUBILITIE$

MAINTENANCE SCHEDULE _ ../__ ...............

AS YOU COMPLETE /__O_ ........

._REGULAR SERV!CE_ ..... ./'__.. SER'V'ICE DATES

Check Brake Operation i _ V #'

=,Check Tire Pressure i _ i......... J_#' ' .........i ................

Check"io"i"L00se F'asteners i_ J j ....... ] :_#'7

Lubrication Chart " " G## ......

Check Ba!!ery LevellRecharge 'i,.'............." _ '

Clean Battery and Terminals

0 R

Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level _1_ I_

......ChangeEogi, ;o ,........ "

N_ Cle,an,,,Air FilterClean Air Screen

G Inspect Mufl]ertSparkArrester

1 Replace Oil Filter (if equipped)

N €lean Engine Cooling Fins

ReplaceSp.rkPug..... i i i V' "J I "

Replace Air Filter Paper Cartridge ............. V#2

Replace Fuel Filter _ ........

1 - Change more often when operaling under a heavy load or tn high ambient temperatures 2 - Service more often when operating In dirty or dusty conditions, 3 - If equipped with ell filter, change oil even] 50 hours

4.- Replace blades more often when mowing In sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence,, To receive fullvalue from the warranty, operator must maintain

tractor as instructed in this manual° Some adjustments will need to be made periodically to

properly maintain your tractor_

All adjustments inthe Service and Adjustments section of this manual should be checked at least once each season,,

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear° A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer°

...... .... = .... ! ,_............. _ .....

f ! ! ! _F = ..

V'2

5. f! equippedwith adjuslable system 6 - Nolrequired ifequippedwith maintenance-freebatteq/, 7- "i'lghlenfront axieplvol bolt to35 It -lbs maximum

Donotovertighten

LUBRICATION CHART

(_)TIEROD BALL JOINTS

NDLE ZERK (_)

(_ SPINDLE ZERK -_,

FRONT WHEEL (_) REARING ZERK

BEAR,N ZER."'

SECTOR GEAR " ENGINE @

TEETH

)

BEFORE EACH USE

• Check engine oil level. , Check brake operation.

o Checktire pressure° ° Check for loose fasteners.

IMPORTANT: 00 NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

(_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE) @ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IIIIIII _J_: ILII IIIIII • ...............................

CUSTOMER

.......... ii111111 . ::::: II I I I ii IIIII I I I ! llIl1111111 , III IIIIIIIIIIIII _' , , ...........................................

TRACTOR TO SHARPEN BLADE (See Fig. 13)

Always observe safety rules when performing any mainte- nanceo

BRAKE OPERATION

Iftractor requires more than six (6) feet stopptng distance at high speed inhighestgear, thenbrake mustbe adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 ofthis manual),

o Keep tires free of gasoline, oil, or insect control chemi_

calswhich can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp° Re- place bent or damaged blades.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibrationand even- tual damage to mower and engine.

° The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen whlie onthe mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with bal- ancer).

= Slide blade on to an unthreaded portionof the steel bolt

or pin and hold the bolt or pin parallelwith the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes of the center hole may appear to be centered, but are not.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades°

• Remove hexbolt, Iockwasher and fiat washersecuring blade.

- Install new or resharpened blade with trailing edge up towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown_

° Tighten bolt securely (30-35 FtoLbs. torque), IMPORTANT: BLADE BOLT IS GRADE8 HEATTREATED,

NOTE: Wedo not recommend sharpening blade- but ifyou

do, be sure the blade isbalanced.

_""_ MANDREL

BLADE _ ASSEMBLY

TRAILING

EDGE UP

FLAT WASHER,, __ /

LOCK WASHER ,, _, /

*A GRADE 8 HEAT TREATED BOLT' CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger wilt extend its life.

° Keep battery and terminals clean. ° Keep battery bolts tight.

• Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual).

• Recharge at 6-10 amperes for I hour,, TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power:

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

. Wash battery with solution of four tablespoons of

baking sodato one gallon of water. Be careful not to get

the soda solution into the cells.

. Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until brighL

• Coat terminals with grease or petroleum jelly,

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

CUSTOMER BILITmES

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.,

Donot attempt to clean fan or transmission while engine is running or while the transmission is hot, To prevent

possibledamage to seals, no not use high pressure water or steam to clean transaxle.

o Inspect cooling fan to be sure fan blades are intactand

clean°

° inspect cooling fins for dirt, grass clippings and other

materials,, To prevent damage to seals, do not use

compressed air or high pressure sprayer.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxte. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

V-BELTS

Check V-belts for deteriorationand wear after 100 hoursof

operation and replace if necessary, The belts are not

adjustable° Replace belts if they begin to slip from wear,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF orSG. Selectthe oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

TO CHANGE ENGINE OIL (See Fig,,14)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG

= Be sure tractor is on level surface, = Oil will drain more freely when warm°

• Catch oil in a suitable container,, . Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil,

= Remove drain plugo ° After oil has drained completely, replace oil drain plug

and tighten securely.

= Refill engine with oil through oil fill dipstick tube. Pour

slowly, Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.

o Usegauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading, Keep oil at "FULL" line on dipstick,

OIL DRAIN PLUG

ENGINE OIL

FILLER CAP/DIPSTICK

°F _20" o° 30, 32"40;........._; go; looo

°o-3o" -_'o" -_oo ;o° 20' _o' ._=

TEMPEPATURE RANGE A_C]PATED BEFORE N_T OIL CHANGE

NOTE: Although multi-viscosityoils (5W30, 10W30, etc.) improves starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32"C. Check your engine oil levelmore frequently to avoid possible engine damage from running low on oil

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year°

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use.

FIG. 14

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

enginedamage from overheating, Clean witha wire brush or compressed air to remove dirtand stubborndried gum

fibers.

'19

,,, i ii i ii1,,11111 i//,,u,,,,,,,, . : ......

CUSTOMER NSIBILITIES

............. .... i i1,11111,,,, ..........,,.,,.,....... ,,,,. if,, ,, ................, .....................

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from enginecoolingfins to preventengine damage from overheating. Engine blower

housing must be removed. Remove side panels and hood (See'TO REMOVE HOOD AND GRILL ASSEMBLY" in the

Service and Adjustments section of this manual.)

AIR SCREEN

COOLING FINS (BOTH SIDES)

ENGINE OIL FILTER

Reptacethe engineoil filter every season orevery other'oit

change ifthe tractor is used more than 100 hours in one year_

FIG. 16

FIG. 15

AIR FILTER (See Fig. 16)

'(our =engine will not run properly using a dirty air filter. Clean the foam pre-c{eaner after every 25 hours ofopera-

tion or every season. Service paper cartridge every !00 hours of operation or'every'season, whichever occurs first.

Service air cleaner more often under dusty conditions,, o Remove wing nut and cover.

• Remove seal and cartridge piate_ TO SERVICE PRE-CLEANER ° Slide foam pre-cleaner off cartridge° ° Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth. ° Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis- lodge dirL Do not wash the paper cartridge or use

pressurized air, as this wil! damage the cartridge. Replace adirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

• Reassemble air cleaner, cartridge plate, and seal.

o install the air cleaner coverand wing nut. Tighten wing

nut 112turn to 1full turn after nut contacts cover, Do not

overtighten.

MUFFLER Inspectand replacecorroded muffler and spark arrestor (if

equipped) as it could create a fire hazard andtor damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occursfirst. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" onpage 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filtershould be replaced once each season. If fue{

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line sections.

° Place new fuel filter' in position in fuel line with arrow

pointingtowards carburetor'.

• Be sure there are no fuel line leaks and clamps are

properlypositioned.

° Immediately wipe up any spilled gasoline.

FIG, 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

- Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax,.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out, Water in engine can resultin a shortened engine fife.

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