Craftsman 917250262 Owner’s Manual

MODEL NUMBER 917.250262 OWNER'SMANUAL

oAssembly

oOperation oCustomer Responsibilities oService and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

SAFETY RULES A

lu GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting

Only allow responsible adults, who are familiar with the instructions, to operate the machine

Clear the area of ob ects such as rocks, toys, wire, etc., wh ch cou d be picked up and thrown by the bade

Be sure the areais clear ofother people before mowing Stop machine if anyone enters the area

Never carry passengers

Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

Slow down before turning Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

Turn off blades when not mowing

Stop engine before removing grass catcher or unclogging chute

Mow only in daylight or good artificial light Do not operate the machine while under the influence of

alcohol or drugs Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION Slopes are ama or factor related to !oss-of-centrol and tipover

accidents, which can result in severe in ury or death All slopes

require extra caution If you cannot back upthe s ope or you fee uneasy on it, do not mow it

DO:

Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Ta/I grass can hide obstac/es

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

Use extra care with grass catchers or other attachments These can change the stability of the machine

Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over ifa wheel is over the edge

of a cliff or ditch, or if an edge caves in. Do not mow on wet grass Reduced traction could cause

sliding.

Do not try to stabilize the machine by putting your foot on the

ground

Do not use grass catcher on steep slopes

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

plesence of children Children are often attracted to the machine and the mowing activity. Neverassumethatchildrenwinremain where you last saw them

Keep children out of the mowing area and under the watchful care of another responsible adult

Be alert and turn machine off if children enter the area Before and when backing, look behind and down for small

children Never carry children They may fall off and be seriously

injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels Theyare flammable and vapors are explosive

Use only an approved container. Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling Do not smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed alea. Keep nutsand bolts, especially blade attachment bolts, tight

and keep equipment in good condition_ Never tamper with safety devices Check their proper

operation regularly Keep machine free of grass, leaves, or other debris build-up

C[ean oU or fuel spillage Allow machine to cool before storing

Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, befole restarting. Never make adjustments or repairs with the engine running

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently ci_eck components and

replace with manufacturer's recommended parts, when nec- essary

Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them

Check brake operation frequently. Adjust and service as required

Look for this symbol to point out impor- tant safety precautions. It means

CAUTION!t! BECOME ALERTI!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making

repairs°

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair

this tractor. Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".

MODEL NUMBER 917.250262

SERIAL NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT,

YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE

PRODUCT SPECIFICATIONS

HORSEPOWER: 20 0 GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 40

W/O FILTER: 35

SPARK PLUG: CHAMPION RV17YC (GAP: 025")

VALVE CLEARANCE: INTAKE: _003" - 006"

EXHAUST: 013"- 016"

GROUND SPEED (MPH): LO HI

1st 08 18 2rid 14 3,4

3rd 2.4 56

Reverse 09 2.2

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SF/SG

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 5 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS

MAINTENANCE AGREEMENT

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

CUSTOMER RESPONSiBILiTiES

Read and observe the safety rules,,

= Follow a regularschedule in maintaining, caring for and

using your tracton

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,,

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws_ Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-14

MNDEX

Accessories ..................................................5

Adjustments:

Brake ....................................... 21

Carburetor ...................................................25

Clutch Pulley ...........................................21

Gauge Wheels ............................................13

Mower

Front-To-Back ....................................20

Side-To-Side ...................................19

Throttle Control Cable ................. 23

Air Filter, Engine .................................................18

Air Screen, Engine .............................. 18

Assembly ..........................................................7-10

Battery:

Charging ......................................................8

Cleaning .............................................................16

Installation ........................................ 10

Levels ......................................... 8,17

Preparation .....................................................8

Stading with Weak Battery ........... 23

Storage ....................................... 26

Terminals ...............................................16

Belt:

Motion Drive

Removal/Replacement ...................22

Mower Drive

Removal/Replacement .......... 20

Mower Blade Drive

Removal/Replacement ................21

Blade:

Sharpening ...................................................16

Replacement ............................... 16

Brake Adjustment ................................................21

Carburetor Adjustment ........................ 25

Clutch Pulley .........................................................21

Controls, Tractor ...............................................11

Customer Responsibilities ....................15-18

Engine:

Air Filter ................................... 18

Air Scree ...................................................18

Cooling Fins ........................... 18

Engine Oil ........................................17

Fuel Filter ..........................................18

Spark Plug(s) ............................. 18

Tractor:

Battery .......................................... 17

Blade ........................................ 16

Lubrication Chart ......................................15

Maintenance Schedule ............ 15

Tire Care ..............................8,16,23

Transaxle ................................. 16

Cutting Height, Mower .....................................12

Electrical:

Interlocks and Relays ......................23

Schematic ..........................................30

Wiring Diagram .......................................32

Engine:

Air Filter ....................................................18

Air Screen ............................... 18

Cooling Fins ........................................18

Oil Change ................................... 17

Oil Level .................................................13,17

Oil Type ..............................................17

Preparation .......................................13

Repair Parts ....................................48-57

Starting ...............................................14

Storage ................................................26

Filter:

Air Filter............................................ 18

Fuel ................................................................18

Oil .................................................. 17

Fuel:

Storage ...............................................26

Type ........................................................12

Fuse ................................................................23

Headlights ............................................. 23

Hood Removal/InstaUation ........................24

Leveling Mower Deck ............................ 19

Lubrication:

Chart .......................................................15

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back ......... 20

Adjustment, Side-to-Side ............. 19

Blade Sharpening .......................... 16

Blade Replacement ...................................16

Cutting Height .............................. 12

Installation .........................................19

Operation ....................................... 13

Removal .......................................................19

Mowing Tips .........................................................14

Muffler ...................................................................18

Spark Arrester ............... ,........... 3,40

Oil:

Cold Weather Conditions ............13,17

Engine ............................................. 17

Storage ..............................................26

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-25

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 28-29

REPAIR PARTS - TRACTOR ................................ 31-47

REPAIR PARTS - ENGINE .................................... 48-57

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ..........................................................t1-14

Operating Mower ................................... 13

Options:

Accessories ................................... 5

Spark Attester ...............................3,40

Parking Brake ..............................................12

Parts Bag ..................................................................6

Parts, Replacement/Repair ...............48*57

Product Specifications ............................. 3

Repair Parts ....................................... 31-47

Safety Rules ...................................................2

Seat ..........................................................................8

Service and Adjustments .............. 19-25

Carburetor ......................................... 25

Clutch Pulley .................................... 21

Fuse .................................................. 23

Hood Removal/Installation .................24

Motion Drive Belt

Removal/Replacement ............. 22

Mower Dive Belt

Removal/Replacement .......... 20

Mower Blade Drive

Removal/Replacement ............ 21

Mower Adjustment

Front-to-Back ...................................20

Side-to-Side .............................. 20

Mower Removal ................................19

Tire Care ......................................8,16,23

Slope Guide Sheet .................................. 59

Spark Plug(s) .............................................18

Specifications ........................................... 3

Starting the Engine ................................13-14

Steering Wheel ......................................7,22

Stopping the Tractor ....................................12

Storage .........................................................26

Throttle Control Cable Adjustment ...... 25

Tires ................................................................8,16,23

Trouble Shooting Chart ......................28-29

Transaxle .....................................................16

Warranty ..................................................... 3

Wiring Diagram ....................................... 32

Wiring Schematic .......................................30

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that tit your tractor, Many ofthese are listed below with brief explanations of how they can help you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly_

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide Can hook 2 units in tandem. (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel. 48 inches wide, 17 inches high, clears 44-inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Usefultopreparebareareasforseeding. Availableforfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank

adjustment controls depth, 3-position yoke sets width Heavy steel lands!de for straight furrowing (Requires sleeve hitch )

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is 42 inches wide and operated from driver's seat, Reversible steel blade can be angled at 30 degrees

for grading Reverses for pushing snow backwards (Requires sleeve hitch.)

ROLLER for smoother lawn surface. 36-inch wide. 18-inch diameterwater-tight drum holds upto 3901bs, ofweight Rounded

edges prevent harm to tuff Adjustable scraper automatically cleans drum,

SLEEVE CULTIVATOR is 43 inches wide Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable

sweeps Adjusts vertically, horizontally (Requires sleeve hitch )

Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples/uncouples

SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin

arrangemenL Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weighL)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecti-

cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue. Chain-drive transmission. Six 11-inch

diameter one piece heat-treated steel tines Tills 30-inch path (Requires sleeve hitch) Or use 5 hp tow-behind TILLER with 36-

inch swath to prepare seed beds. cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and

does NOT require a sleeve hitch Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling_ _without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility, Hinged metal doors with catch. Keeps operator warm

and dry_ Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include; tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab toF VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications Can be mounted on front of tractor for plowing applications Uses (1) 55 Ib weight,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

CONTENTS OF PACK

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Parts packed separately in carton

Seat

(1) Knob

Battery acid

Steering

Wheel

(3) Retainer Springs (double loop)

(4) Retainer Springs (single loop)

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

Owner's Manual

Parts bag contents not shown full size

(2) Shoulder'

Bolts Wheels _ lock Nuts

_=_(2) Front Link Assemblies

Steering Wheel

Insert

Parts Bag

Washers 3/8

(2) Center-

(2) Keys

......... ;I

Gauge

Steering

Sleeve

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

-L

15° Slope Sheet

Battery Caps

and Instructions

ASSEMBLY

Your new tractor has been assembled at the factorywith the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed

(2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (1) 9/16" wrench (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)_

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flaL

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLmNG TRACTOR OFF SKID

STEERING WHEEL INSERT

HEX BOLT

t_ - LOCI(WASHER

STEERING

STEERING " " STEERING

_DAPTER _ /:,I, /

z / ,

STEERIN / , SLEEVE / " /

A'I-rACH STEERING WHEEL (See Fig. 1)

o Remove hex bolt, lock washer and large flat washer

from steering shafL

Position front wheels of the tractor so they are pointing

straight forward , Slide steering sleeve over steering shafL = Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed

Tighten securely.

• Snap steering wheel insert into center of steering wheel

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 7) = Raise attachment lift lever to itshighest position

Release parking brake by depressing clutch/brake pedal.

Place gearshift lever in neutral (N) position, Roll tractor backwards off skid,

FIG. 1

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Figs. 2A and 2B)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if accidentally in contactwith battery acid.

Do not smoke, Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes,

Your tractor has a battery charging system which is suffi- cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag, o Lift hood to raised position. o Remove battery from tractor to fill with acid and charge.

To remove battery, remove terminal guard and battery bolts securing battery to tractor.

o Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill

ASSEMBLY

• Allow battery to stand and settle for at least thirty minutes.. After standing, check the battery cell acid level If below the vent wells, add more acid until the

correct level is reached_

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

° Charge battery at a rate of 6 amperes for 1 hour_ Use

a 12 volt battery charger° Observe all safety precau- tions required for battery charging.

° Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or iron free water_

o Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry_

° Check battery case for leakage to make sure that no

damage has occurred in handling.

. Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gallon plastic container, Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,

° Follow instructions on how to install battery.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan_ . Place seat on seat pan and assemble shoulder bolt.

° Assemble adjustment knob and flat washer loosely.

Do not tighten.

= Tighten shoulder bolt securely,

= Lower' seat into operating position and sit on seal ° Slide seat until a comfortable positionis reached which

allows you to press clutch/brake pedal all the way , down.

° Get off seat without moving its adjusted position°

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

CUTAWAY VIEW

FIG. 2A

FIG. 2B

BATTERY BOLTS

CELL ACID LEVEL

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor'were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

BLY

INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park- ing brake,

, Cut and remove tie down securing anti-sway bar

Swing anti-sway bar to left side of mower deck,

• Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT; CHECK BELT FOR PROPER ROUTING iN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE

o Install one front link intop hole of the LH. front mower

bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as shown.

o Install second front linkin R.H. front suspension bracket

and retain with single loop retainer spring as shown

• Slide right side of mower deck back and install link in top hole of R.H. front mower brackeL Retain with single

loop retainer spring as shown.

• Turn height adjustment knob counterclockwise until it

stops. o Lower mower linkage with attachment lift control ° Place the suspension arms on inward pointing deck

pins. If necessary, rock and raise front of mower to

align deck pins with the holes in suspension arms.

Retain with double loop retainer springs,

DOUBLE LOOP

RETAINER SPRING (Inward pointing

deck pins)

DOUBLELOOP RETAINER SPRING

CHASSIS

BRACKET

° Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspension.

• Raise deck to highest position_

• Assemble gauge wheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iockn uts.Tighten securely.

= Ad ust gauge wheels before operating mower asshown

in the Operat on sect on of th s manua.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual Verify that the belts are routed correctly.

FRONT

SUSPENSION FRONT

ARMS LINKS

CLUTCH

PULLEY ,

SUSPENSION BRACKET

LECTRIC

L.H. GAUGE

WHEEL BAR

SHOULDER BOLT

GAUGE

WHEEL

3/8WASHER

3/8-16 CENTER

LOCKNUT

FIG, 4

FRONT

SUSPENSION BRACKET

SINGLE

LOOP RETAINER SPRINGS

BRACKET

ANTI-SWAY BAR

IDLER PULLEY

GUARD

INSTALL BATTERY (See Figs. 5 and 6)

CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

o Lift hood to raised position. ° Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray.

• Lower battery into battery tray with terminals to front of

tractor.

• Position terminal guard overbattery and install battery bolts through guard mounting holes and into threaded fasteners on support plate.

o Tighten battery bolts securely, but do not over tighten. = Open terminal access doors. ° First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely.

° Connect BLACK grounding cable to negative (-)battery

terminal with remaining hex bolt, flat washer, lock washer and hex nut,, Tighten securely.

= Close terminal access doors.

Use terminal access doors for:

o Inspection for secure connections (to tighten hard-

ware).

° Inspection for corrosion. = Testing battery.

o Jumping (if required),, o Periodic charging.

:_::_i:;_:-•"_::;: '': F TERMINAL

. F /... <_>_.__ GUARD

SA ERY

-: BOLTS

. U I _BATTERY

THREADED F] :il_ ;'_ _ TRAY

DRAIN TUBE

FIG. 5

LOCK FLAT WASHER WASHER

RE .UT

DOOR

: "1 _- ------ POSITIVE

...... NEGATIVE

' ..... " (BLACK)

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton_

,/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps). J Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side/

front-to°rear for best cutting results° (Tires must be

properly inflated for leveling). ,/ Checkmoweranddrivebeltso Besuretheyarerouted

properly around pulleys and inside all belt keepsr's. ,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA YEXTRA A TTENTION TO THE FOLLOWING IMPOR- TANT ITEMS:

,/ Engine oil is at proper level ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

CABLE

OPEF AT ON

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference_

AMMETER

CHOKE ---

CONTROL

LIGHT

SWITCH

CLUTCH/BRAKEPEDAL

THROTTLE CONTROL

ATTACHMENT LIFT LEVER

CLUTCH SWITCH

LIFT LEVER

HEIGHT ADJUSTMENT KNOB

PARKING BRAKE LEVER

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH - Used toengage mower blades or other attachments mounted to your tractor,

LIFT LEVER- Used to raise and lower mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

CLUTCH/BRAKE PEDAL - Used for deciutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor,

THROTTLE CONTROL - Used to control engine speed

RANGE SHIFTLEVER

GEARSHIFT LEVER

FIG. 7

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears.

IGNITION SWITCH - Used to start and stop the engine AMMETER - Indicates battery charging (+) or discharging

(-)

LIGHT SWITCH - Turns the headlights on and off,

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position,

CHOKE CONTROL - Used when starting a cold engine, HEIGHTADJUSTMENT KNOB- Used to adjustthe mower

height.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result !

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Undercertainconditionswhentractorisstanding

idle with the engine running, hot engine exhaust gases may

TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped withanoperator presence sensing

switch_ When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine, o Depress clutch/brake pedal intofull "BRAKE" position

and hold.

Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure_

IGNITION CLUTCH SWITCH

KEY PULL OUT TO

CHOKE

CONTROL

THROTTLE

CONTROL LEVER

"BRAKE"

POSITION

CLUTCH/ POSITION GEARSHIFT BRAKE HEIGHT LEVER PEDAL ADJUSTMENT

"DRIVE" KNOB POSITION

STOPPING (See Fig. 8) MOWER BLADES - . Move attachment clutch switch to "DISENGAGED"

position

GROUND DRIVE - o Depress clutch/brake pedal intofull "BRAKE" position_

. Move gearshift lever to neutral (N) position.

ENGINE -

Move throttle control to slow (,_) position_

NOTE: Failure to move throttle control to slow (,_=_) position and allowing engine to idle before stopping may

cause engine to "backfire" o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine_

PUSH IN TO "ENGAGE" "DISENGAGE"

"DISENGAGED"

FIG. 8

ATTACHMENT

RANGE

SHIFT LEVER

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle,

• Operating engine at less than full throttle reduces the battery charging rate°

o Full throttle offers the best mower performance, TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine Do not use to start a warm engine.

= To engage choke control, pull knob out Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever_

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position_

° Move gearshift and range shift levers to desired posi-

tion.

o Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction. ° Turn knob clockwise ((-_) to raise cutting height.

° Turn knob counterclockwise (_-_) to lower cutting

heighL

The cutting height range is approximately 1-1/4" to 4-1/4"o The heights are measured from the ground to the blade tip with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months_ For healthier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut

relatively high; the second to desired height,

OPERATUON

TO ADJUST GAUGE WHEELS (See Fig. 9)

• Adjust mower to desired cutting height.

• Lower mower with lift control Remove rear retainer spring and clevis pin which secure each gauge wheel

o Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pins. Gauge wheels should be slightly oft the ground,

, Replace retainer springs into clevis pins

RETAINER

(_ SPRING '_

WHEEL

BRACKET

FIG. 9

TO OPERATE MOWER (See Figs. 7 and 8) Your tractor is equipped with an operater presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut

• Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch

control. TO STOP MOWER BLADES - disengage attachment

clutch control

I _ CAUTION: Do not operate the mower I

_,_ without either the entire grass catcher,

_ on mowers so equipped, or the dis-

charge guard in place.

TO OPERATE ON HILLS

l _ CAUTION: Do not drive up or down

o Choose the slowest speed before starting up or down

hills. ° Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake

Move gearshift lever to 1st gear and range shift lever to

low (L) position. Be sure you have allowed room for

tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and

clutch/brake pedal,

• Make all turns slowly_

hills with slopes greater than 15° and

do not drive across any slope.

TO TRANSPORT

Raise attachment lift to highest position with attach- ment lift control

= When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractoron atruck or atrailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc).

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 11)

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

Check engine oil with tractor on level ground. Remove oilfill cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached_ Do not overfill

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)

To change engine oil, see the Customer Responsibili- ties section in this manual

FIG. 10

OIL CAP/DIPSTICK

RUNNER

DISCHARGE GUARD

FIG, 11

OPERATION

ADD GASOLINE

o Fill fuel tank. Use fresh, clean, regular unleaded

gasoline, (Use of leaded gasoline willincrease carbon

and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERATURES

STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season, See Storage Instruc-

tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occun

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting engine for the first time or' if engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine o Depress clutch/brake pedal and set parking brake.

= Place gearshift lever in neutral (N) position.

Move attachment clutch to "DISENGAGED" position. Pull choke control out to choke (l\l) position for cold

engine start. For warm engine start do not use choke control

o Move throttle control to midway between fast (,_) and

slow (,_,) positions°

o Insert keyinto ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If engine does not start after several attempts, move throttle control to fast (=_)

position, wait a few minutes and try again, ° When engine starts, slowly push choke control in_ ° Move throttle control to fast (,€_) position.

Allow engine to warm up for a few minutes before

engaging drive or' attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted forbest engine performance. See

'q'O ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING T PS

o Tire chains cannot be used when the mowerhousing is

attached to tractor.

Mower should be properly leveled for best rnow!rlg performance. See 'TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this rnanual.

Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside

the runner (See Fig. 10)..

The left hand side of mower should be used for trim-

ruing.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig 12).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard frorn dried clip- pings_ Make first cut relatively high; the second to the

desired height.

Do not mow grass when it is weL Wet grass will plug mower and leave undesirable clumps.. Allow grass to

dry before mowing. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 12

CUSTOMER RESPONSIBiLiTiES

AS YOU COMPLETE

REOUL RBERV,CE

Check Brake Operation Check Tire Pressure

T Check for Loose Fasteners

a Sharpen/ReplaceMower Blades C LubricationChart

T Check BatteryLevel/Recharge

0 Clean BatteryandTerminals

a CheckTransaxle Cooling

Adjust Blade Belt(s)Tension Adjust Motion DriveBelt(s)Tension

Check EngineOil Level Change EngineOil

Clean AirFilter

E N Clean Air Screen

G InspectMuffledSparkArrester

I ReplaceOil Filter(if equipped)

N CleanEngine Cooling Fins

Replace Spark Plug ReplaceAir Filter PaperCartridge Replace Fuel Filter

1 - Change more often when operaling under a heavy load or tn high ambient lemperatures

2 - Service more often when operating in dirty or dusty conditions 3 - If equipped wilh oil lilter, change oiI every 50 hours

4 - Replace blades more olten when mowlng in sandy soil

YSERVICE DATES

5 - If equipped wilh adjustabfe system 6 - Not required if equtpped with maintenance-free battery 7 • Tighten Iront axle pivot bog to 35 ft -_bs maximum

Do not overlighlen

GENERAL RECOiVliVIEN DATUONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean (_ or replace air filter, and check blades and belts for SECTORGEAR

wear. A new spark plug and clean air filter assure TEETH proper air-fuel mixture and help your engine run better

and last Ionger.

BEFORE EACH USE

Check engine oil level

• Check brake operation ° Check tire pressure.

o Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF- LUBRICATING BEARINGS. IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

® _ FRONT WHEEL (_)

REARING ZERK BEARING ZERK

(_) CHECK/ADD--.

TRANSAXLE

FLUID

(_SAE 30 MOTOR OIL API - SF/SG

_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

LUBRBCATUON CHART

®TIE ROD BALL JOINTS

SPINDLE ZERK (_

ENGINE (_

CUSTOM LITnE$

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must beadjusted_ (See "TO ADJUST BRAKE" in the Service and Adjust _

ments section of this manual)

TIRES

= Maintain proper' air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),

o Keep tires free of gasoline, oil, or insectcontrolchemi-

cals which can harm rubber_

= Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage_

BLADE CARE For' best results mower blades must be kept sharp, Re-

place bent or damaged blades,

BLADE REMOVAL (See Fig. 13)

o Raise mower to highest position to allow access to

blades.

o Remove hex bolt, Iockwasher and flat washer securing

blade. Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer' in

exact order as shown

o Tighten bolt securely (30-35 FL Lbs. torque)..

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced°

BLADE

FLAT WASHER',

MANDREL

TRAILING

EDGE UP

o The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower,

= To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer.. (When using acone balancer, follow the instructions supplied with bal- ancer).

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or'pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward, sharpen the heavy end until the blade is balanced_

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not..

CENTER HOLE

5/8" BOLT BLADE

FIG. 14

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable..

Replace belts if they begin to slip from wear_ TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling_

CHECK TRANSAXLE OIL LEVEL

(See Fig. 15)

° Block up rear'axle securely..

• Remove left rear wheel by removing hub bolts. ° Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG Replace filler plug..

° Reassemble wheel to hub. = For approximate capacity see "PRODUCT SPECIFI-

CATIONS on page 3 of this manual

HEX BOLT (GRADE 8)*_

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG, 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine.

TRANSAXLE

/ FILLER PLUG

FIG. 15

CUSTOMER RESPONSUB LUTUES

BATTERY (See Fig. 16)

Your tractor has a battery charging system which is suffi- cient for normal use However, periodic charging of the battery with an automotive charger will extend its life.

• Acid solution level in each battery cell should be even with bottoms of vent wells Add only distilled or iron free water if necessary. Do not overfill

. Keep battery and terminals clean. o Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open,

• Recharge at 6 amperes for 1 hour_

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power, = Remove terminal guard.

= Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of

baking soda to one gallon ofwater. Be careful not to get

the soda solution into the cells,

= Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright, Coat terminals with grease or petroleum jelly.

• Reinstal! battery (See "INSTALL BATTERY" in the Assembly section of this manual).

CUT AWAY VIEW

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level TO CHANGE ENGINE OIL (See Figs. 17 & 18)

Determine temperature range expected before oil change,, All oil must meet API service classification SF or SG,

• Be sure tractor is on level surface. Oil will drain more freely when warm,

Catch oi! in a suitable container,

° Remove oilfill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

• Remove drain plug

° After oil has drained completely, replace oil drain plug

and tighten securely_

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do notoverfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual,

° Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading, Keep oil at "FULL" line on dipstick.

[ fjVE.TOAP

L.-----J L---.--,J L,--.....J VENT

WELL

BATTERY

CELL ACID LEVEL

FIG, 16

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF orSG. Select the oirs SAE viscosity grade

according to your expected operating temperature,

SAE VISCOSITY GRADES

÷20" 0_ 30° 32 _ 40" 60"

-3'0o -2_" -loo o° loo soo =0o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 17

OIL DRAIN PLUG

OILFILL

CAP/DIPSTICK

FIG. 18

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 19) Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating_ Clean with awire brush or compressed air to remove dirt and stubborn dried gum

fibers..

ENGINE COOLING FINS (See Fig. 19)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating_ Engine blower housing must be removed. Remove side panels and hood

(See "TO REMOVE HOOD AND GRILL.ASSEMBLY" inthe Service and Adjustments section of this rnanual).

COOLING FINS (BOTH SIDES)

AIR SCREEN

FIG. 20

MUFFLER

Inspectand replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

FIG. 19

AIR FILTER (See Fig. 20) Your engine wilt not run properly using a dirty air filter.

Ctean the foam pre-cleaner element afterevery 25 hours of operation or every season_ Service paper cartridge every

100 hours or every season, whichever occurs firsL

Service air cleaner more often under dusty conditions, o Remove wing nut and cover,,

o Remove seal and cartridge plate_

TO SERVICE PRE-CLEANER = Slide foam pre-cleaner off cartridge,

° Wash it in liquid detergent and water. o Squeeze it dry in a clean cloth,

o Saturate it in engine oil, Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE = Gently tap the flat side of the paper cartridge to dis-

lodge dirt,. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

Reassemble air cleaner, cartridge plate, and seal

° Install the air cleaner cover and wing nut, Tighten wing

nut 1/2 turnto 1 full turn after nut contacts cover. Do not overtighten.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year,

IN-LINE FUEL FILTER (See Fig. 21)

The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required,

o With engine cool, remove filter and plug fuel line

sections.

° Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properly positioned.

o Immediately wipe up any spilled gasoline.

FIG. 21

CLEANING

° Clean engine, battery, seat, finish, etc. of all foreign

matter.

° Keep finished surfaces and wheels free of all gasoline,

oil, etc. o Protect painted surfaces with automotive type wax, We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life_

+ 42 hidden pages