Craftsman 917250230, 917250231 Owner’s Manual

Operator's Manual

LAW TRACTO

24.0 HR* 42" Mower Electric Start

6 Speed Transaxle

Model No.

917.25023

• EspaSol, p. 33

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine. The

use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO). El

uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del producto.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

584927349

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance ........................................ 16

Maintenance Schedule ........................ 16

Service and Adjustments ..................... 21

Storage ................................................ 27

Troubleshooting ................................... 28

Sears Service ........................ Back Cover

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive

free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.

WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the

web site: www.craftsman.com In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced

free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_I, WARNING: In orderto prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_I, WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_I, WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and followall instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

_WARNING: CHILDREN CAN BE INJURED BYTHIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Nevercarrychildren, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in aclosed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machineto cool before storing.

• If you strike a foreign object, stop and

inspectthe machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatchercomponentsandthe

discharge chute frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade

or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain orreplace safetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• When loading or unloading this machine, do not exceed the maximum recom-

mended operation angle of 15 °.

PRODUCT SPECIFICATIONS

Gasoline Capacity 3 Gallons/11,35 L and type: Regular Unleaded

Oil Type: SAE 30 (above 32°F/0°0)

API: SG-SL) SAE 5W30 (below 32°F/0°0)

Oil Capacity: W/Filter: 64 Oz./1.96 L

W/out Filter: 60 Oz./1.77 L

Spark Plug: Champion RC12YC

(Gap: .030"/0,76 mm)

Charging 3 Amps Battery System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or other qualified service center. We have com-

petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow instructions under "Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip- ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mowin shortsand/oropentoed footwear.

• Always let someone know you are outside mowing.

_IbWARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's

when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 professional

repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off

regular price of preventive maintenance check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to sched-

ule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800-827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

Slope Sheet

Keys

-- i (1) Quick

_nd¢ Co_eot

Key(s)

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed. (1) 1/2" wrench

(2) 7/16" wrenches Pliers

When right or left hand is mentioned in this

manual, itmeanswhenyou areintheoperating position (seated behind the steering wheel).

Tire pressure gauge

Utility knife

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in this

manual.

Label

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll your tractor off the

skid. Continue using the instructions that follow to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral position.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we

wish to ensure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

V"All assembly instructions have been

completed.

V" No remaining loose parts in carton. V" Battery is properly prepared and

charged.

V" Seat is adjusted comfortably and tight-

ened securely.

¢" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

V" Ensure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

V" Check mower and drive belts. Ensure

they are routed properly around pulleys

and inside all belt keepers.

V" Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

V" Engine oil is at proper level. V" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline. V" Become familiar with all controls, their

location and function. Operate them

before you start the engine. V" Ensure brake system is in safe operat-

ing condition. V" Ensure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L

REVERSE NEUTRAL HIGH LOW

ENGINE OFF REVERSE ENGINE ON ENGINE START

OPERATION

SYSTEM (ROS)

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

FUEL BATTERY

ATTACH M ENT

CLUTCH ENGAGED

REVERSE

DANGER, KEEP HANDS

AND FEET AWAY

& &

FREE WHEEL

(Automatic Models only)

I\1

CHOKE FAST SLOW

PARKING BRAKE MOWER HEIGHT

FORWARD

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CRUISE CONTROL CLUTCH/BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

iGNITION SWITCH

MOWER LiFT

PEDAL

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

,Jl_llllll/JIl_,,

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FiRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL -Used for

declutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACH MENT CLUTCH LEVER - Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse. (H) LIGHT SWITCH - Turns the headlights

on and off.

(J) GEARSHIFT LEVER- Selects the speed

and direction of tractor.

(P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/ brake pedal (B), then release parking

brake lever. Pedal should remain in brake position. Ensure parking brake

will hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch clutch lever to disengaged position

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key

when leaving tractor to prevent unau-

thorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _ICAUTION: Always stop tractor

completely, as described above, and set

parking brake before leaving the opera-

tor's position.

(t_l) Attachment (1"_11)Disengaged

Clutch Position Engage Position

GROUND DRIVE- , To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gear shift lever (J) to neutral posi- tion.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever (J).

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral

position.

2. Move gearshift lever to desired posi-

tion.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi-

tions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appro- priate hole. Tighten securely.

3. Repeat for all, installing gauge wheel in same adjustment hole.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cut- ting height slot.

The cutting height range is approximate-

ly 1" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap- proximate and may vary depending upon

soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool sea-

son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

_L, WARNING" Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Move gearshift leverto reverse (R) posi- tion and slowly release clutch/brake pedal

to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _I_,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. En- sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift lever to its highest.

• When pushing or towing your tractor, ensure gearshift lever is in neutral posi-

tion.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, ensure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.). TOWING CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and indicates when

the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset

occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower,

see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For accurate reading, be sure key remains in the "STOP" position when engine is not

running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped from the factory already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section

of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.

,_ CAUTION: Wipe offany spilled oil or fuel. Do not store, spill or use gasoline near an

open flame. IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in

minimizing the formation offuel gum deposits

during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow

the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTI NG

(50 ° F/10 ° C and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke

as described above. COLD WEATHER STARTING (50 ° F/10 ° C and below)

7. When engine starts, leave throttle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the

throttle control to the fast position. Engine

warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used during

the engine warm-up period.

MOWING TiPS

• DO NOT use tire chains when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right ofthe tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation Check Tire Pressure

RT Check Operator Presence & ROS Systems A Check for Loose Fasteners

C Check/Replace Mower Blades

IT Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling

Check Mower Levelness Check V-Belts

Check Engine Oil Level Change Engine Oil (models with oil filter)

Change Engine Oil (models without oil filter) NE Clean Air Filter G Clean Air Screen

I Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge m R_olace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

v' v'

.__.__

v'12

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodicallyto properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

@ Spindle----q

Zerk _

@Front /

Wheel

Bearing

Zerk

@ Steering / Sector Gear

Wheel

Bearing

Zerk

@ Engine

Teeth .......

Pivots

(_)General Purpose Grease (_Refer to Maintenance "ENGINE" Section.

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Ensure operator presence and reverse operation systems are working properly. If

your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

sharp. Replace worn, bent or damaged

blades. A CAUTION: Use only a replacement blade approved bythe manufacturer of your tractor.

Using a blade not approved by the manu- facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat treated.

Star

Center Hole X

Blade Bolt Mandrel (Special) ------f_ _ Assembly

Blade

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinsethe batterywith plain waterand dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro- leum jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals,

do not use high pressure water or steam to clean transaxle.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL.

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -_0 -2; -,0 ; 1'o _0 _0 4o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°F/0°C. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

oil vise chart1 e

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

2. Slide oil drain extension from the docking position on the engine blower housing and extend outward from engine.

Docking Position

Oil Drain

ExtenS_.cap

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

6. Refill enginewith oilthrough oilfill dipstick

tube. Pour slowly. Do not overfill. For ap-

proximate capacity see "PRODUCT SP- ECIFICATIONS" section of this manual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OiL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using

a dirty air filter. Service air cleaner more often under dusty conditions. See engine

manual.

CLEAN AIR SCREEN

The air screen is over the air intake blower

located on top of engine. The air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove

dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the

grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause

engine damage due to overheating.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debrisfrom steering plate. Debris can restrict clutch/brake pedal shaft move-

ment, causing belt slip and loss of drive.

& CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean

top

Steerinc

Steering System, Dash, Fender

and Mower Not Shown

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginning

of each mowing season or after every 100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN=LINE FUEL FILTER

The fue! filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.

3. Ensure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso- line.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

Except for the washout port (if equipped),

we do not recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and transmis- sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

Clamp

DECK WASHOUT PORT

Your tractor's deck is equipped with a wash-

out port as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water

spigot for your garden hose to reach.

iMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual)

onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the

deck washout port at the left end of the mower deck. Release the lock collar to

lock the adapter on the nozzle.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place

the attachment clutch control in the "ENGAGED" position to remove excess

water and to help dry before putting the tractor away.

_IbWARNING: A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iocknuts.

Nozzle _E ,''''_ H°se

Adapter _..._ Washout Port

IMPORTANT" Tug hose ensuring connec-

tion is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the Fast ",_"

position.

iMPORTANT: Recheck the area to ensure

the area is clear. Ensure no children are in the area while cleaning the deck.

. Move the tractor's attachment clutch

control to the "ENGAGED" position.

Remain in the operator's position

with the cutting deck engaged until the deck is cleaned.

. Move the tractor's attachment clutch

control to the "DISENGAGED" posi- tion. Turn the ignition key to the STOP

position to turn the tractor's engine off. Turn the water off.

+ 44 hidden pages

Craftsman 917250230, 917250231 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual