Craftsman 917250222, 917250221 Owner’s Manual

Operator's Manual

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AWN TRACTOR

21.0 HP,*42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.25022

• EspaSol, p. 31

This product has a low emission engine which operates i differently from previously built Before start the

engine, read and understand this Operator's Manual.

IMPORTANT: Foranswersto your questions

Read and follow all Safety about thisproduct,Call:

Rules and Instructions before 1-800-659-5917

operating this equipment. 5 am - 5 pm, Mon- Sat

Gasoline containing upto 10% ethanol (EIO) is acceptable for use in this machine. The

use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.

Esta mdquina puede utilizar gasolina con un contenido de hasta el 10% de etano! (El0). El

uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del producto.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears,comicraftsman *As rated bytheenginemanufacturer

engines.

Sears Craftsman Help Line

you

581865949 Rev. 2

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specificat{ons ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ................................................. 9

Maintenance .......................................... 15

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase,all nan-expendable partsofthisridingequipmentare warranted against any defects in material or workmanship, A defective non-expendable part will receive free in-home repair or replacement if repairis impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship.A defectiveframe orfront axlewiI1receive

free in-home repair or replacement if repair is impossible. FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a

charge). A defective battery will receive free in-home replacement• ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED by the original owner afterthe fifthyear from the date of purchase, the cast ironfront axle (if equipped) of this riding equipment iswarranted against any defects in matedaI or workmanship. With proof of purchase, adefective cast front axle will receive free in-homereplacement.

WARRANTY SERVICE

For warranty coverage details to obtainfree repair or replacement, calI 1-800-659-5917 or visit the

web site',www.craftsman.com

In all cases above, if part repair or replacement is impossible,the riding equipment will be replaced

free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

Thiswarrantycovers ONLYdefects inmaterial andworkmanship. Warrantycoverage doesNOTinclude:

• Expendable parts (except battery) that can wear out from normal use withinthe warranty period,

includingbut not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairscaused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of itspurchasedate.

• Normal deterioration and wear of the exterior finishes, or productlabel replacement.

This warranty gives you specific regal rights, and you may also have other rights which vary from

state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179

Maintenance Schedule ...... _................... 15

Service and Adjustments ....................... I9

Storage .................................................. 25

Troubleshooting ..................................... 26

Sears Service .......................... Back Cover

_JLDANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

A_ILWARNING:In order to preventacciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on aslope. Too heavy ofa load,while on a slope, is dangerous, Tires can lose traction with the ground and cause you to lose control of your tractor.

_,WARNING" Engine exhaust, some of itsconstituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known tothe State of

California to cause cancer and birth defects

or other reproductive harm, Wash hands

after handling. I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

- Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times,

• Only allow responsible adults, who are

familiar with the instructions,tooperate the machine,

Clear the areaof objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is c[ear of bystanders

beforeoperating. Step machineifanyone enters the area.

- Never carry passengers.

- Do not mow inreverse unless absolutely necessary. Always lookdown andbehind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

- Do not operate machine without the en- tire grass catcher, discharge chute, or othersafety devices in placeandworking.

• Slow down before turning.

. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to cometo acomplete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute,

• Operate machineon]y indaylight orgood artificial light.

° Do not operate the machine while under

the influence of alcohol or drugs,

• Watch for traffic when operating near or crossing roadways.

° Use extracarewhen loading orunloading

the machine into a trailer or truck.

• Always weareye protectionwhen operat- ing machine. Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju- ries, These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Followthemanufacturer'srecommenda-

tion forwheelweights orcountenNeights.

• Keep machine free of grass, leaves or other debris build-up which cantouch hot exhaust/engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc- cur.Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

I!, SLOPE OPERATION Slopes are a major factor related to lossof

control and tip-over accidents, which can result in severe injury or death, Operation on all slopes requires extra caution, If you cannot back upthesfope or ifyoufeel uneasy

on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

° Choose a low ground speed sothat you

will not have to stop or shift while on the slope.

• Do not mow on wet grass, Tires may lose traction.

Always keep the machine in gear when going down slopes. Do notshiftto neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires losetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers orother attachments; they can affect the stability of the ma- chine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

111,CHILDREN

_WARNtNG: CHILDREN CAN BE INJURED

BY THIS EQUIPMENT. The American Acade- my of Pediatrics recommends that children

be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawnmower.

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

• Keep children out of the mowing area and inthe watchful care ofa responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even withthe blades

shutoff, Theymayfalloffand beseriously

injured or interfere with safe machine

operation. Children who havebeengiven

rides inthe past may suddenly appear in

the mowing area for another ride and be

runover or backed over by the machine.

• Never allow children to operate the ma-

chine,

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that hasa hitch designed for towing. Do notattach towed equipment except at the hitch point,

• FolIowthe manufacturer's recommenda- tion for weight limitsfor towed equipment

and towing on slopes.

- Never allow children or others in or on

towed equipment.

• On slopes, theweight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly andallow extra distance to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam- age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

- Use only approved gasoline container.

. Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuelthe machine indoors.

• Never storethe machineor fuel container

where there is an open flame, spark, or pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner, Always place containers on the ground away from your vehicle when filling,

• Removegas-poweredequipmentfrom thetruckortrailerandrefuelitonthe

ground.Ifthisisnotpossible,thenrefuel suchequipmentwithaportablecontainer, ratherthanfromagasolinedispenser

nozzle.

• Keepthenozzleincontactwiththerim

ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donot useanozzlelock-opendevice.

• Iffuelisspilledonclothing,changecloth- ingimmediately,

• Neveroverfillfueltank.Replacegascap andtightensecurely,

GENERAL SERVICE

• Never operate machine inaclosed area,

• Keep allnuts and boltstightto besurethe equipment is in safe working condition.

• Nevertamperwith safetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Glean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machinetocoolbefore storing,

• If you strike a foreign object, stop and inspectthe machine. Repair,ifnecessary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Check grasscatcher components andthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades aresharp. Wrap the blade or wear gloves, and use extra caution

when servicing them.

• Checkbrake operation frequently,Adjust

and service as required.

• Maintain or replacesafety and instruction labels, as necessary.

• Be sure the area is clear of bystanders beforeoperating. Stop machineifanyone

enters the area.

• Never carry passengers,

• Do not mowin reverse unless absolutely necessary.Always look down and behind before and while backing,

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been givenrides inthe pastmaysuddenly

appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of aresponsible adult other than the operator.

• Be alert and turn machine off if a ch}td enters the area,

• Before and while backing, look behind and down for small children,

• Mow up anddown slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

. Avoid starting, stopping, or turnir)g on a

slope, lfthe tires lose traction, dis6ngage the blades and proceed slowly straight

down the stope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• When loading or unloadingthis machine, do not exceed the maximum recom-

mended operation angle of 15°.

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.50 Gallonsi9,46 L and type: Regular Unleaded

Oil Type: SAE 30 (above 32°F/0°C) (APh SG-SL) SAE 5W30 (below 32°F/0°C '

Oil Capacity: W/Filter: 56 Oz,i1,65 L

Spark Plug: Champion RC12YC

Charging 3 Amps Batlery System: 5 Amps Headlights

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

W/out Filter: 48 OzJ1.4 L

(Gap: .030"/0,76 mm)

Mir_, CCA; 230

Case size: U1R

CONGRATULATIONS onyour purchase of a new tractor, tt has been designed, engi-

neeredand manufacturedtogiveyouthe best possible dependability and performance,

Shouldyou experience any problemyou can- not easily remedy, please contact aSears or

other qualified service center. We havecom- petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

- Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow instructions under "Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip- ment (PPE) while operating this machine,

including (at aminimum) sturdy footwear, eye protection, and hearing protection.

Do not mow in shorts and/or open toed footwear.

• Always letsomeone knowyou are outside mowing,

_WARNING: This tractor isequipped with

aninternal combustion engine andshould not be used on or near any unimproved forest- covered, brush-covered or grass-covered landunless the engine's exhaust system is equipped with a spark arrester meeting ap- plicable local or state laws (if any). Ifa spark

arrester is used, it should be maintained in effective working order by the operator,

Inthe state of Californiathe above isrequired by law (Section4442 ofthe California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

availablethrough your nearestSearsservice center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase, "four new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, itmay require repairfrom time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expertservice byour 12,000 professional

repair specialists.

• Unlimited service and nochargefor parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered bythe agreement; also, 10%off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair,plusconvenient repair scheduling.

Onceyou purchase theAgreement, asimple phone call isallthat ittakes for you tosched- uleservice. Youcan callanytime dayornight, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories, That's the kind of professionalism you cancount on to help prolongthe life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

Forprices and additional information call

1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Keys

Slope Sheet

(1) QuickConnect

Key(s)

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wil! make assembly

easier. Standard wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife

Pliers When right or left hand is mentioned in this

manual,itmeanswhenyouareintheoperating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTO N UNPACK CARTON

• Remove all accessible loose parts and partscartons from carton,

• Cut along dotted lines on all four panels of carton. Remove end panels and lay

side panels flat.

• Check for any additional loose parts or cartons and remove,

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY

t. Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery forminimum ofone hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• Forbattery and battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

ADJUST SEAT

I, Sit in seat.

2. Liftupadjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

NOTE: You may now roll yourtractor offthe skid. Continue using the instructions that

fellow to remove the tractor from the skid.

WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

Label

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

I. Raise attachment lift lever to its highest

position.

2, Release parking brake by depressing

clutch/brake pedal,

3. Place gearshift lever inneutral position.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor,

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tireson your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac-

ingmotion and mower blade drive belts in

the Service and Adjustments section of this

manual. Verify that the belts are routed

correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating

properly, See "TO CHECK BRAKE" in the Service and Adjustments section of this

manual.

tt_ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

J" All assembly instructions have been

completed.

vf No remaining looseparts in carton. V" Battery is properly prepared and charged.

J" Seat is adjusted comfortably and tight-

ened securely.

vt All tires are properly inflated. (For ship-

ping purposes, thetires were overinflated at the factory).

J Be sure mower deck is properlyleveled

side-to-sideifront-to-rear for best cutting results. _ires must be properly inflated

for leveling).

J" Check mower and drive belts. Be sure

they are routed properlyaround pulleys

and insideall belt keepers.

V" Check wiring. Seethatall connections are

stillsecureandwiresareproperlyclamped,

Whilelearning howto useyourtractor,payex- traattentiontothe following important items:

v_ Engine oil is at proper level. J" Fuel tank is filled with fresh,clean, regular

unleaded gasoline.

J Become familiar with all controls, their

location and function. Operate them before you start the engine.

v" Besure brake system is insafe operating

condition.

J" Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See theOperation and Maintenance sections in this manual),

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.Learn

andunderstandtheirmeaning.

R N H L i_,1 _m-

REVERSE NEU'I3RAL HiGH LOW CHOKE FAST

_ZJ

SLOW

IGNmON SWITCH

6 G

ENGINE OFF REVERSE ENGINE ON ENGINE START

OPERATION

SYSTEM {ROS)

MOWER HEIGHTPARKING BRAKE MOWER LIFT

L1GHTS ON BAI'rERY REVERSE FORWARD CRUISE CONTROL CLUTCH/BRAKE

AI-rACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

Failure to follow instructions could result in serious injury or

death. The safety alert symbol

is used to identify safety inform- atfon about hazards which can

result in death, serious injury and/or property damage.

FUEL

FREE WHEEL

(Autort_ti¢ Mo_|a only)

KEEP AREA CLEAR SLOPI_ HAZARDS

(SEE SAFE'IV RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a haza_t which, it not avoided,

might result in minor or moderate injury.

CAUTION when used without the _ert symbol

indicates a situation that could result in damage to the tractor andlor engine,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury andlor property damage.

FIRE indicates a hazard which, it not avoided. could result in death, serious injury and/or property damage,

PEDAL

KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractorto familiarize yourself withthe locationsof vari-

ous controls and adjustments. Save this manual for future reference.

03078

Our tractors conform to the applicable safety standards of the

American National Standards institute.

(A) ATTACHMENT LIFT LEVER - Used to

raise and lowerthe mower or other attach- ments mounted to your tractor.

(B) CLUTCH/BRAKE PEDAL -Used for decIutching and braking the tractor and

starting the engine. (C) PARKING BRAKE - Locks clutch/brake

pedal intothe brake position. (D)THROTTLF-JCHOKECONTROL- Used

for starting and controlling engine speed.

(E)ATTACHMENTCLUTGH LEVER-Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION -Ailows operation

of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights

on and off.

(J)GEARSHIFT LEVER- Selects the speed

and direction of tractor.

The operation of any tractor can result in foreign objects thrown into the eyes,I which can result in severe eye damage. Always wear safety glasses or eye_

shields while operating your tractor or performing any adjustments or repairs.I

We recommend standard safety glasses or a wide vision safety mask worr_

over spectacles. |

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt bythe operator toleave theseat withoutfirst setting the parkingbrake will shut off the engine.

1. Depress clutch!brake pedal (B) all the way down and hold.

2. Pull parking brake lever ((3)up and hold,

release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Ensure

parking brake will hold tractor secure.

STOPPING MOWER BLADES -

• To stop mower blades, move attachment Clutch lever to disengaged position (¢_).

(t'_11) Attachment (1_) Attachment

Clutch Clutch

"ENGAGED .... DISENGAGED"

GROUND DRIVE -

• Tostop ground drive, depress clutch/brake

pedal all the way down,

° Move gear shiftlever (J)to neutral position. ENGINE -

• Movethrottle control (D) between halfand fulI speed (fast) position,

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "bac_re".

• Turn ignition key (F) to "STOP" position and removekey.Always removekey when

leavingtractor to preventunauthorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certainconditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_bCAUTION: Always stop tractor com- pletely, as described above, and set parking

brake before leaving the operator's position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower

performance,

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever (J).

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral position.

2. Move gearshift lever to desired position,

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift Fever(A) determines the cutting height.

• Put attachment lift leverin desired cutting height slot.

The cutting height range is approximately 1

to 4" (25,4 to t01,6 ram). The heights are

measured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

° The averagelawn should becutto approxi-

mately 2-1/2" (63,5 ram) during the cool

season and to over 3" (76,2 ram) during hot months. For healthier and better look-

inglawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6" (152,4 ram) in height should be mowed

twice.Make the first cut relatively high;the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is atthe desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2+ With mower indesired heightof cut posi-

tion, gauge wheels should beassembled

sothey are slightly offthe ground. Install gauge wheel inappropriate hole, Tighten securely.

3. Repeat for all, installinggauge wheel in same adjustment hole.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1, Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging attach-

ment clutch control

TO STOP MOWER BLADES Disengage attachment clutch control.

_.CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, orthe deflector shield in place,

N.-

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15+ and do not drive across any slope. Use the slope guide provided at the back of this manual,

• Choose the slowest speed before starting

up or down hills,

• Avoidstopping orchanging speed onhills,

• If stopping isabsolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

- Move gearshift leverto lstgear. Ensure

you have allowed room for tractor to roll slightly as you restart movement.

• Torestart movement, stowly release park- ing brake and clutch/brake pedal.

• Make all turns slowly, TO TRANSPORT

- Raise attachment lift Feverto its highest.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position,

• Do not push or tow tractor at more than five (5) mph (8 kin/h).

NOTE: Toprotect hoodfrom damage when transporting yourtractoron atruck oratrailer,

besure hood isclosed andsecured totractor, Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom-

mended by and complywith specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of aload, while on aslope, isdangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel inthe reverse direction

with the attachment clutch engaged will shut off the engine unless ignitionkey is placed in the ROS "ON" position.

_kWARNING: Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turningthe ROS"ON", to allow reverse operation with the attach- ment clutch engaged, should only be done when the operator decides itisnecessary to

reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress clutch/brake pedal aUthe way down and hold.

2, With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and white backing.

4. Move gear shift lever to reverse (R)

" position and slowly release clutchibrake

pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignitionkey clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine inyourtractor has been shipped from the factory already filied with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fil! cap/dipstick and wipe

clean,reinsertthe dipstick and screw cap

tight, wait for afew seconds, remove and

read oil level. If necessary, add oil until

"FULL:'mark on dipstick is reached. Do

not overfill,

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart inthe Maintenance section

ofthis manual),

• Tochange engine oil, seethe Maintenance

section inthis manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oit with gasoline. Purchase

fuel in quantities that can be used within

0 days to ensure fuel freshness.

CAUTION: Wipe offany spiItedoil orfuel, Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera- tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting,

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation andformation ofacidsduring storage, Acidic gas can damagethe fuel system ofan engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use freshfuel nextseason. See Storageinstruc-

tions for additional information. Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

Fuelstabilizer is anacceptable alternative in minimizingthe formation offuel gum deposits during storage. Add stabilizer to gasoline in fuel tank orstorage container, Always follow

the mix ratio found on stabilizer container.

Runengine atleast 10 minutes after adding stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tahk and carburetor if using fuel stabilizer.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Siton seatin operating position, depress clutch/brake pedalandset parking brake.

2. Place gear shift lever in neutralposition.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position. NOTE: Before starting, read the warm and

cold starting proceduresbelow,

5. Insert key into ignition and turn key

clockwise to start position and release key assoon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does

not start after several attempts, move throttle control to fast position, wait a few minutes andtry again, Ifengine still

does not start, move the throttle control

back to the choke position and retry.

WARM WEATHER STARTING

(50°F (10°C) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive

can now be used. tf the engine does not accept the load, restart the engine

and allow itto warm up forone minute using the choke as described above.

COLD WEATHER STARTING (50°F (10°C) and below)

6. When engine starts, leavethrottle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the

throttle controlto thefast position. Engine warm-up maytake from several seconds to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used

during the engine warm-up period.

MOWING TIPS

• DO NOT use tire chains when the mower

housing is attached to tractor.

• Mower should beproperty leveledforbest mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings aredischarged onto

the area that has already been cut. Have the cut areatothe right ofthetractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start byturning to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow inthe opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow- ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that wil!suit the terrain and give best performanceof the attachment being used.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full vague from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor, At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en- gine run better and last ]onger.

BEFORE EACH USE

t, Check engine oil level,

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

Roe systems for proper operation.

5, Check for loose fasteners.

LUBRICATIONCHART

(_)SteeringPivotBolts

(_ Spind_e----__'_r---_ Spindle

Wheel _! _-_.j-_ vv .

@ Steering" _ _ _-_-_'_\_ SectorGear J_( _ J_t_J _ Engine

(_General Purpose Grease (_Re_'er to Maintenance"ENGINE" Section.

IMPORTANT: Do not oil or grease thepivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that willshorten the lifeofthe self-lubricating

bearings. Ifyou feet they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

TRACTOR Always observe safety rules when perform-

ing any maintenance. BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m) to stop at highest speed in highest gear on

a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI,)

° Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at- tachment clutch is engaged, any attempt

by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• Whenthe engine isrunningwith theignition

switch inthe engine"ON" position andthe attachment clutch engaged, any attempt

by the operator to drive in reverse should shut off the engine.

• When theengine isrunningwiththe ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt bythe operator to drive in reverse should NOT shut off the engine.

Ros "On" Engine "On" Position

Position (Normal Operating)

BLADE CARE Forbestresults mower bladesmustbesharp.

Replace worn, bent or damaged blades.

CAUTION: Useonly a replacementblade

approved bythe manufacturer of yourtractor. Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor andvoidyourwarranty.

BLADE REMOVAL

1. Raise mower to highest positionto allow access to blades,

NOTE: Protect your hands with gloves and! or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise,

3. Install new bladewith stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat treated.

Center Hole

8lade Bolt Mandrel

Star

(Special)_-_'" Assembly

Blad_

BATTERY

Your tractor has a battery charging system which issufficient for normal use. However,

periodic charging of the battery with an au-

tomotive charger will extend its life.

° Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion anddirt onthe batteryand terminals

can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coatterminals with grease or petroleum

jelly,

6. Reinstall battery(See"REPLACING BAT- TERY" in the Service and Adjustments

section of this manual).

TRANSAXLE MAINTENANCE Keep transaxle free from build-up of dirt and

chaff which can restrict cooling.

Do not attempt to clean transaxle while

engine is running or while the transaxle is

hot. To prevent possible damage to seals,

do not use high pressure water or steam to

clean transaxle.

V-BELTS

Check V-belts fordeterioration and wear after 100 hours of operation and replace ff neces- sary. The belts are not adjustable, Replace

belts if they begin to slip from wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Selectthe oil's

SAE viscosity grade according to your expected operating temperature.

F *_0 0 3O 32 48 SO 80 _OO

_EM_ ERt*TLIRER#,NG£At,rrlCi'_,ATEOBEFOREN_3_qOILC_tGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather,

they will result in increased oif consumption when

used above 32°F/0_C, Check your engine oillevel more frequentlyto avoid possible engine damage

from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used

for 50 hoursin one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours ofoperation. Tighten oilfill cap/dipstick securely each time you

check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on [evel surface.

Docking Oil Drain Extension

Positi

• Oil will drain more freely when warm.

• Catch oil ina suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enterthe engine when changing oil.

2. Slide oildrain extension from thedocking position on the engine blower housing and extend outward from engine.

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

6. Refillengine with oilthrough oilfill dipstick

tube. Pour slowly. Do not overfill For approximate capacity see "PRODUCT

SPECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick, Keep oil at "FULl.'.'line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oilfilter every season or

every other oil change if the tractor is used

more than 100 hours in one year,

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service air cfeaner more often underdusty conditions. See engine manual,

CLEAN AIR SCREEN The airscreen is overthe air intake blower

located on top of engine, The air screen must be keptfree of dirt and chaffto prevent

engine damagefrom overheating. Cleanwith a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system, Remove blower housing and clean

the area shown to prevent overheating and

engine damage.

A_ _..-X Out

;_ Cha_

MUFFLER Inspect and replace corroded muffler and

spark arrester (ffequipped)asitcouldcreate afire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginningof

each mowing season or after every 100 hours of operation,whichever occursfirst. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each

season. Iffuef filter becomes clogged, ob- structing fuelflowto carburetor, replacement

is required.

1. With engine coot, remove filter and plug fuel line sections.

2. Place newfuelfilter inposition infuel line with arrow pointing towards carburetor.

3. Ensure there are no fuel line leaks and clamps are properly positioned.

4. Immediatelywipe upanyspilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Clean debris from steering plate. Debris can restrictclutch/brake pedalshaft move-

ment, causing belt slip and loss of drive.

& CAUTION: Avoid all pinch points and

movable parts

• Keep finished surfaces and wheelsfree of all gasoline, oil, etc.

- Protect painted surfaces with automotive type wax.

Clutch/brakepedal

SteeringSystem,Dash,Fender

andMowerNotShown

Except for the washout port (if equipped),

we do not recommend usinga garden hose or pressure washer to clean the outside of your tractor unless the engine and transmis-

sion are covered to keep water out, Water

in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

_amp

DECK WASHOUT PORT

Your tractor'sdeck is equipped with awashout port as part of itsdeck wash system. It should

be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot

for your garden hose to reach,

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bag-

ger Chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Threadthenozzleadapter(packagedwith your tractor's Operator's Manual) ontothe

end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the

mower deck, Release the lock collar to lockthe adapter on the nozzle.

Hose

N°zzle---"'_ i ......._'" _I

IMPORTANT: Tug hose ensuring connection is secure.

5, Turn the water on. 6, While sitting in the operator's position on

the tractor, re-start the engine and place the throttle lever in the Fast ",_" position.

IMPORTANT: Recheckthe areato ensurethe

area is clear. Ensure no children are' in the area while cleaning the deck.

7. Move the tractor's attachment clutch con- tro[ to the "ENGAGED" position. Remain

in the operator's position withthe cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch con- trol to the "DISENGAGED" position. Turn

theignition keytothe STOP positiontoturn the tractor's engine off. Turn the water off.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle washout port.

t0. Move the tractor to adry area, preferably

a concrete or paved area, Place the at- tachment clutch control inthe"ENGAGED"

position to remove excess water and to help dry before putting the tractor away,

,_k,WARNING: A broken or missing washout

fitting could expose you or others to thrown objects from contact with the blade, , Replace broken or missing washout fitting

i mmediately, prior to using mower again.

- Plug any holes in mower with bolts and

Iocknuts.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake,

2. Place gearshift lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Ensure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug,

TO REMOVE MOWER

1. Place attachment clutch in "DISEN- GAGED" position.

2, Lower attachment lift lever to its lowest

position.

3. Roll belt off engine pulley (M) and belt

keepers (G).

4, Remove retainer spring (K), slide collar

(L) off and push housing guide (P) out of bracket.

5. Remove clutch cable spring (Q) from

idler arm (R).

6. Disconnect front link (E) from mower -

remove retainer spring and washer.

7. Go to either side of mower and discon-

nect mower suspension arm (A) from chassis pin (B) and rear lift link (C) from

rear mower bracket (D)- remove retainer

springs and washers.

_1_CAUTION: After rear liftlinks are discon- nected, the attachment lift leverwill bespring

loaded. Have a tight grip on lift lever when

8. Slide mower out from underright side of tractor.

IMPORTANT: If an attachment other than

the mower is to be mounted on the tractor,

remove the front link (E) and rear lift links (C) from tractor and hook the clutch spring

(Q) into the cable guide on front edge of lower dash.

TO INSTALL MOWER

Ensuretractor ison levelsurface and engage parking brake.

1. Lower attachment lift lever to its lowest position.

_, CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position.

NOTE: Ensure mower sidesuspension arms (A)are pointingforward beforesliding mower

under tractor.

2. Slide mower under tractor until it is cen- tered under tractor.

changing position of the lever.

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