Craftsman 917.25022 Operator's Manual

Operator's Manual
I
cRn n#°
II III
LAWN TRACTOR
21.0 HR*42" Mower
Electric Start
Model No.
917.25022
EspaSol, p. 31
_ This product has a low emission engine which operates
differently from previously built engines, Before you start the engine, read and understand this Operator's Manual.
IMPORTANT: For answersto yourquestions
Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
Sears Craftsman Help Line
operating this equipment. 5 am - 5 pm, Mon - Sat
Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine. The
use of any gasoline exceeding 10% ethanol (El0) wil! void the product warranty.
Esta m&quina puede utilizar gasolina con un contenido de haste el 10% de etanol (El0). El
uso de una gasolina qua supere el 10% de etanol (El0) anular6 la garantie del producto,
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman *As rated bytheenginemanufacturer
446645
Warranty .................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
Assembly/Pre-Operation ......................... 7
Operation ................................................. 9
Maintenance .......................................... 15
Maintenance Schedule .......................... t5
Service and Adjustments ....................... 19
Storage .................................................. 25
Troubleshooting ..................................... 26
Sears Service .......................... Back Cover
Craftsman Riding Equipment Warranty
CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts Ofthis ridingequipment are
warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped) FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the
cast iron front axle (ifequipped) ofthis riding equipment iswarranted against any defects in mateda] or
workmanship. With proofof purchase, a defective cast front axle will receive free in-home replacement.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craftsman.com
In alI cases above, if part repair or replacement is impossible, the riding equipment wilt be replaced
free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person. This warrantycovers ONLYdefects in material andworkmanship.Warranty coverage does NOTinclude:
Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
- Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Tire or wheel replacement or repair resultingfrom normal wear, accident, or improper operation or maintenance.
° Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to becontaminated oroxidized
(stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: Inorder to prevent acciden-
tal starting when setting up, transporting, adjustingor making repairs, always discon-
nect spark plug wire and place wire where it cannot contact spark plug.
_kWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_[_WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Tooheavy of a load,while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor,
_WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm, ,_WARNING: Battery posts,terminals and
related accessories contain lead and lead compounds, chemicals known tothe Stateof
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand,and followall instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear ofthe discharge opening at all times.
° Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
° Clear the area ofobjects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
° Be sure the area is clear of bystanders
beforeoperating. Stopmachine ifanyone
enters the area,
Never carry passengers.
Do not mow in reverse unless absolutely necessary, Always Iookdown andbehind before and while backing.
Never direct discharged materialtoward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
Do not operate machine without the en- tire grass catcher, discharge chute, or othersafety devices in placeand working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to cometo a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
° Operate machine only indaylight or good
artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Useextra carewhen loading orunloading
the machine into atrailer or truck.
Always wear eye protectionwhen operat-
ing machine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and othersfrom serious injury.
° Followthe manufacturer's recommenda-
tion forwheelweights orcounterweights.
Keep machine free of grass, leaves or other debris build-up which cantouch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before operating or storing the machine. Allow
machine to cool before storage.
8
II, SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you cannot back upthe slopeor ifyoufeel uneasy
on it, do not mow it.
Mow up and down slopes, not across,
Watch for holes, ruts, bumps, rocks, or other hidden objects, Uneven terrain could overturn the machine. Tall grass
can hide obstacles. Choose a low ground speed sothat you
will not have to stop or shift while on the slope.
Do notmow onwet grass.Tires may lose
traction. Always keep the machine in gear when
goingdown slopes. Donotshiftto neutral
and coast downhill,
Avoid starting, stopping, or turning on a
slope, lfthetireslosetraction, disengage the blades and proceed slowly straight
down the slope,
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers orother attachments; they can affect the stability of the ma- chine, Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or ifthe edge caves in.
!11.CHILDREN
_WARNING: CHILDREN CAN BE INJURED
BY THIS EQUIPMENT. The American Acade-
my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
Tragic accidents can occur ifthe operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
4
- Keep children out of the mowing area and in the watchful care ofa responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carrychildren,even withthe blades shutoff. They mayfaUoffand beseriously
injured or interfere with safe machine operation. Children who have beengiven
rides inthe past may suddenly appear in
the mowing area for another ride and be
run overor backed over by themachine.
Never allow children to operate the ma- chine,
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child,
IV. TOWING
Tow only with amachine that has ahitch
designed for towing. Do notattach towed equipment except at the hitch point.
Followthe manufacturer's recommenda-
tion forweight limits for towed equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, theweight ofthe towedequip- ment may cause loss oftraction and loss
of control.
Travel slowly and allowextra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injuryor property dam- age, use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive,
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
. Never fuel the machine indoors.
Neverstorethe machine orfue]container
where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on atruck ortrailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
Removegas-poweredequipmentfrom
thetruckortrailerandrefuelitonthe
ground.Ifthis[snotpossible,thenrefuel
suchequipmentwithaportablecontainer,
ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donot
useanozzlelock-opendevice.
iffuelisspilledonclothing,changecloth- ingimmediately.
Neveroverfillfueltank.Replacegascap andtightensecurely.
GENERAL SERVICE
Never operate machine in a closed area,
Keep all nuts and boltstightto be surethe equipment is in safe working condition.
Never tamperwith safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove anyfuel-soaked de- bris, Allow machineto coot beforestoring.
If you strike a foreign object, stop and inspectthe machine. Repair,ffnecessary,
before restarting.
Never make any adjustments or repairs
with the engine running.
Checkgrass catcher components andthe discharge chute frequently and replace
with manufacturer's recommended parts, when necessary.
- Mowerbladesaresharp, Wraptheblade
or wear gloves, and use extra caution when servicing them.
Check brakeoperationfrequently. Adjust
and service as required.
, Maintain or replacesafety and instruction
labels, as necessary.
o Be sure the area is clear of bystanders
beforeoperating. Stopmachine ifanyone
enters the area,
Never carry passengers.
Do not mow inreverse unless absolutely necessary.Always look downand behind before and while backing,
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere withsafe machine operation. Children who have beengiven rides inthe past maysuddenly appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area and inthe watchful care of aresponsible
adult other than the operator.
Be alert and turn machine off if a child enters the area.
° Before and while backing, look behind
and down for small children.
Mow up and down slopes (15°Max), not
across,
° Choose a low ground speed so that you
will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope, lfthetires Iosetraction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
When loading orunloading this machine, do not exceed the maximum recom-
mended operation angle of 15°,
PRODUCTSPECIFICATIONS
Gasoline Capacity 2.50 Galtons19,46 L
and type: Regular Unleaded Oit Type: SAE 30 (above 32°F/0°C)
_PI: SG-SL) SAE 5W30 (below 32°F/0°C
Oil Capacity: WJ Filter: 56 Oz.!1,65 L
W/out Filter: 48 OzJ1,4 L
Spark Plug: Champion RC12YC
(Gap: .030"/0,75 ram)
Ground Speed Forward: 1st t,0/1,6
(Mph/Kph): 2nd 1,4/2,3
3rd 2,1/3,4 4th 3,1/5,1
5_h 4.0/8,4
6th 5.4/8,2
Reverse: 0 - 2.9/4,7
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp!Hr: 28
Min. CCA: 230 Case size: U1R
Blade Bolt Torque: 45-55 Ft, LbsJ62-75 Nm
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-
neered and manufactured to give you the best possible dependability and performance.
Should you experience anyproblem you can- not easily remedy, please contact a Sears or other qualified service center. We have com-
petent, well-trained representatives and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. o Foliow a regular schedule inmaintaining,
caring for and using your tractor,
Follow instructions under "Maintenance" and "Storage" sections of this manual.
° Wear proper Personal Protective Equip-
ment (PPE)while operating this machine, including (at aminimum) sturdy footwear,
eye protection, and hearing protection.
Do not mow in shorts and/or open toed
footwear.
Always letsomeone know you are outside
mowing.
_JlLWARNING: This tractor isequipped with aninternal combustion engine and shouldnot
be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaustsystem is equipped with a spark arrester meeting ap- plicable local or state laws (if any). Ifaspark
arrester is used, it should be maintained in effective working order by the operator.
Inthestate of Ca[ffomiathe aboveis required bylaw (Section4442 ofthe California Public
Resources Code). Other states may have similar laws. Federal laws apply onfederal
lands. A spark arrester for the muffler is availablethrough your nearestSears service
center (See REPAIR PARTS manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products,
itmay require repair from time totime. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expertservice byour 12,000 professional repair specialists.
Unlimited serviceand no chargefor parts
and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered bythe agreement; also, 10%off
regular priceof preventive maintenance check.
Fast help by phone - phone support from a Sears representative onproducts
requiring in-home repair,plusconvenient repair scheduling.
Onceyou purchasethe Agreement, asimple
phone calt isall that ittakesfor youto sched- uleservice. Youcan cattanytime dayor night,
or schedule a service appointment online. Sears has over 12,000 professionalrepair
specialists, who have access to over 4.5
million quality parts and accessories. That's the kind ofprofessionalism you cancount on to help prolong the life ofyour new purchase for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For pricesand additional information call
1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, inthe U.S.A, call 1-800-4-MY-HOME@
Keys Slope Sheet
(2) Keys
i,iiiL.J.lluJJJlJH ILLuJu,i.JLiii i/i/iLlLI/i H/i/ i1_/ii ill i i
Your new tractorhas been assernbledat the factory with the exception ofthose parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 1/2" wrench Tire pressuregauge (2) 7/t 6" wrenches Utility knife
Pliers When right or left hand is mentioned in this
manual,itmeanswhenyou areintheoperating position (seatedbehind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four panels
of carton. Remove end panels and lay side panels flat.
o Check for any additional loose parts or
cartons and remove,
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY
1. Lift seat to raised position,
NOTE: Ifthis battery is put intoservice after month and year indicated on label (label is located between terminals) charge battery for minimum of onehour at 6-I0 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions). , For battery and battery cable installation
see "REPLACING BATTERY" in the "Service and Adjustments" section in
this manual.
ADJUST SEAT
1, Sit inseat.
2. Liftupadjustment lever(A)andsiide seat until a comfortable position is reached which allows you to press clutch!brake pedal a]]the way down,
3. Release lever to lock seat in position.
NOTE: You may now roll your tractor off
the skid. Foliow the appropriate instruction
below to remove the tractor from the skid.
Al_WARNING: Before starting, read, under- stand andfollowall instructions inthe Opera-
tionsection ofthis manual. Ensuretractoris in awell-ventilatedarea, Ensurethearea infront
oftractor isclear ofother people and objects.
7
TO ROLL TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Raise attachment liftlever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral position.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
Continue with the instructionsthat follow.
CHECK TIRE PRESSURE Thetires on yourtractor were overinflated at
the factory for shipping purposes. Correct tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See"TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments section of this
manual. Verify that the belts are routed
correctly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor. check to see that the brake is operating properly. See "TO CHECK BRAKE" in the
Service and Adjustments section of this
manual.
t/f LISTA DE REVISION
Antes de operarydedisfrutar desu tractor nuevo, le deseamos que reciba el mejor rendimiento y [a
mayor satisfaccion de este preducto de calidad. Haga el favor de revisar ta lista a continuacion; J Se ban comp]etado todas las instrucciones de
montaje.
vt Noquedan partessueltas enlacaja decart6n. J La bater{a est&preparadaycargada enforma
adecuada.
I/El asiento ha side ajustado en forma c6moda
y apretado en forma segura.
,/Todas Ias tlantas han side infladas en forma
adecuada. (Para fines de envio, Ias Ilantasse
inflaron demasiado en Ia f&bdca.)
v( Asegt3rese que el conjunto segador est_
nivelado en forma adecuada, de lade a lade
y desde adelante hacia atr&s, para obtener los
mejores resultados en el corte. (Las ]lantas tienen que estar infladas en forma adecuada para la nivelaci6n.)
V_ Revise las correas de imputsi6n y de la
segadora. Asegt_rese que recorran el paso adecuado alrededor de fas poleas y dentro
de lodes los fijadores de las correas.
J Revise el alambrado. Fijese que todas ]as
conexiones todavia est6n seguras y que los atambres est6n sujetos en forma adecuada.
A1mismo tiempo que aprende a come usar su tractor, preste atencion extra a los puntos de
importancia que se presentan a continuacion: V( El aceite deI motor tiene que ilegar at nive]
adecuado.
_" Elestanque decombustible tiene queestarlleno
con gasolina sin pfomo regular,nueva y Iimpia.
_" Familiaricese con todos los controles - su
ubicaci6n y su funci6n. Op6relos antes de hacer arrancar el motor.
vf Aseg(Jrese9ue el sistema de frenos est_ en
una condicion de operaci6n segura.
_' Asegurarse de que el Sistema de Presencia
del Operador y el Sistema de Funcionamiento
Atr_.s (ROS) funcionan de mode adecuado
(Vet Ias Secciones de Funcionamiento y Mantenimiento en este manual).
8
Thesesymbolsmayappearonyourtractororinliteraturesupplied with the product, Learn
and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
ENGINE OFF REVERSE ENG|NE ON ENGINE START
OPERATION
SYSTEM (ROe)
U GHT,3 ON FUEL BATI'ERY REVERSE FORWARD
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or death, The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or proper_ damage.
i\!
CHOKE FAST SLOW
PARKING BRAKE MOWER HEIGHT
IGNITION SWITCH
MOWERLIFT
CRUISE CONTROL CLUTCWBRAKE
PEDAL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION}
DANGER indicates a hazard which, if not avoided.
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate Injury.
CAUTION when used without the alert symbol,
indicates a situation that could result In damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result In death, serious Injury
and/or property damage. FIRE indicates a hazard which, if not avoided.
could result In death, serious injury and/or proPerty damage.
9
KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself withthe locations of vari- ous controls and adjustments. Save this manual for future reference.
03078
Our tractors conform to the applicable safety standards of the
American National Standards Institute,
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL -Used for declutching and braking the tractor and starting the engine,
(C) PARKING BRAKE - Locksclutch/brake pedal into the brake position,
(D) THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH LEVER- Used
toengagethe mower blades, or otherattach- ments mounted to your tractor,
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION -Allows operation
ofmower or other powered attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off,
(J) GEARSHIFT LEVER- Selects the speed
and direction of tractor.
10
The operation of anytractor can result inforeign objects thrown into the eyes,t which can result in severe eye damage. Always wear safety glasses or eye{
shields while operating your tractor or performing any adjustments or repairs.I We recommend standard safety glasses or a wide vision safety, mask wornl
over spectacles. /
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, anyattempt bythe operator toleave the seat withoutfirst settingthe parking brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),
then release parking brake lever, Pedal
should remain in brake position. Ensure parking brake will hold tractor secure.
IMPORTANT: Leavingthe ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead. NOTE: Undercertain conditionswhen tractor
isstanding idle with the engine running, hot engine exhaust gases may cause "brown-
ing"of grass. To eliminate this possibility, always stop engine when stopping tractor
on grass areas.
_CAUTION: Always stop tractor com-
pletely,as described above, and set parking brake before leavingthe operator's position.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating effi-
ciency.
Full speed (fast) offers the best mower
performance.
STOPPING
MOWER BLADES -
Tostop mower blades, move attachment clutch lever to disengaged position (t_).
(1"_t) Attachment (1_) Attachment
Clutch Clutch
"ENGAGED .... DISENGAGED"
GROUND DRIVE -
Tostop ground drive, depress clutch!brake pedal all the way down,
Move gearshiftlever (J)to neutralposition,
ENGINE -
Movethrottle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine
to "backfire",
Turn ignition key (F) to "STOP" position
and removekey. Always remove keywhen leavingtractorto preventunauthorized use.
11
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlledbythe gearshift lever (J).
1. Start tractor with clutch/brake pedal depressed and gearshift lever inneutral
position.
2, Move gearshift leverto desired position.
3. Slowly release clutch/brake pedalto start movement,
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears. Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment liftlever (A)
determines the cutting height.
Put attachment lift lever indesired cutting height slot.
The cutting height range is approximately 1" to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights areapproximate and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed,
The average lawn should be cut to ap-
proximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6"in heightshouid bemowedtwice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping
in most terrain conditions. NOTE; Adjust gauge wheels with tractor on
a flat level surface. 1, Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut posi-
tion, gaugewheels should beassembled
so they are slightly offthe ground. Install gauge wheel in appropriate hole. Tighten
securely.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to preventthe engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut withattach- ment lift lever.
2. Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES Disengage attachment clutch control.
_kCAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield (S) in place.
TO OPERATE ON HILLS ,_kWARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across anyslope. Use the slope guide provided at the back of this manual. ° Choose the slowest speed before starting
up or down hills.
Avoidstopping or changingspeed onhills.
If stopping is absolutely necessary, push clutch/brake pedalquicklyto brakeposition
and engage parking brake.
Move gearshift lever to 1st gear. Ensure you have allowed room for tractor to roll slightly as you restart movement.
. Torestart movement, slowly release park-
ing brake and clutch!brake pedal,
Make all turns slowly.
TO TRANSPORT
Raise attachment lift lever to its highest.
When pushing or towing your tractor,en- sure gearshift lever isin neutral position.
Do not push or tow tractor at more than five (5) MPH.
12
NOTE: To protect hood from damage when
transporting yourtractor on atruckor atrailer, ensure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when tow=ng. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut
off the engine unless ignition key is placed in the ROS "ON" position.
_kWARNING: Backing up with the at- tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done when the operator decides it is necessary to
reposition the machine with the attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while
backing.
4. Movegearshiftleverto reverse (R) posi_ tion and slowly release clutch!brake pedal to start movement.
5. When useofthe ROS is nolonger needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" PosJt_on Engine "ON" Position
(Normal Operating)
ee
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine inyourtractor has beenshipped,
from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for afew seconds, remove and read oil level. If necessary, add oil until "FULE' mark on dipstick is reached. Do
not overfill.
For cold weather operation you should
change oil for easier starting (Seethe oi_
viscosity chart inthe Maintenance section
of this manual).
Tochange engine o11,see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with
gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel
freshness.
&CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in tem- peratures below 32°F(00C), usefresh, clean winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while instorage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use
engine or carburetor cleaner products inthe
fuel tank or permanent damage may occur.
13
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel. it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below. 5, Insert key into Ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not run
starter contin uously for mo rethan fifteen
seconds per minute. If the engine does
not start after several a_empts, move throttle control to fast position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING
(50 ° F/10 ° C and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke
as described above,
COLD WEATHER STARTING (50 _ F/10 ° C and below)
7. When engine starts, reave throttle control in choke position until engine warms up
and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine
warm-up may take from several seconds to several minutes (the colder the tem- perature, the longer the warm-up).
The attachments can also be used during
the engine warm-up period,
NOTE: Ifat a high altitude (above 3000 feet) or in cold temperatures (below 32°F/0°C)
the carburetor fuel mixture may need to be adjusted for best engine performance (see
"TO ADJUST CARB URETO R" in the Service and Adjustments section of this manual).
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mowershould be properly leveledforbest mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
, The left hand side of mower should be
used for trimming,
Dnve sothat clippings are discharged onto
the area that has already been cut, Have
the cut areato the right of the tractor. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start bytu rning to the right so that clippings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the opposite direction making left hand turns
until finished.
f
JJ
J
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to ensure better mow-
ing performance and proper discharge of material. Regulate ground speed by
selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
14
MAINTENANCE
SCHEDULE
9EFORE
_a_C:H
USE
Check Brake IOpe.ratten
ohe.ok ,e.P....... ,,"
Check Operatar Presence & NON Systems V"
iA Check fe.rLoe.se Fasteners V' C Ch_cWRe.p[ace Mower B[ade.e
T Lubr=cation Chz, rt
0 Check B_t;e.ry Level R Clean Batten/andTermma_s
Ore.an Debris Off Steering Plate
Cheek Traes,,axle Ce.e.hng
Check Mowe.r Levelness
Cheek V-Be.Its
i
Check Enqlne O=[ Level Chz_C.qe. Eni,}ine. O=| (WLth e.zlh_ter)
Chancle En_l_e Od (wFthout o_ filter)
E Clean Air Filter
G Cle.an ALr ScTee.n
| Inspect Muter/SPark Armorer
U' Replr_ce Oil F=lter !If eClu_ppB_ ) E Cl_an En_me Co_ln 9 Fins
Re.p_aee. Spark Plug Replace Atr Filter Paper C_r_r_d_ie
Rep|a_ce Fur:l Fdter
I_VERY
B
HOURS
EV£RY EVERY EVERY EVERY BEFORE
2_ 50 100 sEASO_ STORAGE
_OURS HQURS HOURS
v',
v'
i| i m If H i|1
v',_ v"
V',, is'
v" . V
Lv',
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must ma=ntain
tractor as instructed in this manual Some adjustments wilt need to be made
pe riodically to properly maintain your tractor. At [east once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure
proper a=r-fuel mixture and help your en- gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3, Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(f_)SteeringPivot Botts
Spindie__l_--_ Spindle
(_Front! _Lc2__ %; \ I _ _ Front
__;: X_ Wheel
Wheet 4;
_- ....._ Bearing
Bearing
_erk
Zerk /(_
(1).Steering" Sector Gear I I Engine
Teeth _ Pivots
OGeneral Purpose Grease @Refer to Maintenance"ENGINE" Section.
IMPORTANT: Do net oilor grease the pivot
points which have special nylon bearings. Viscous lubricants will attract dust and dirt
thatwill shorten the lifeofthe self-lubricating
bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu- bricant sparingly.
15
TRACTOR Alwaysobservesafetyruleswhenperform-
inganymaintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in htghest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow Ieaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Ensure operator presence and reverse
operation systems are workmg properly. If
your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
When the engine Is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
The attachmentclutch should neveroper- ate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
Whenthe engine is running with the ignition switch in the engine "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should
shut offthe engine.
When the engineis running withtheignition switch in the ROS "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be sharp. Replace worn, bent or damaged blades.
_kCAUTION: Use only a replacement blade approved bythe manufacturer ofyourtractor. Using a blade not approved by the manu-
facturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
I. Raise mowerto highest positionto allow
access to blades.
NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth,
2. Remove blade bolt by turning counter- clockwise.
3. Install newblade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on
mandrel assembly,
4. Install and tighten blade bolt securely
(45-55 Ft, Lbs.!62-75 Nm).
IMPORTANT; Special blade bolt is heat
treated,
Star
Center Hole
\
Blade Bolt Mandrel (Special) "_'" Assembly
BA'f-I'ERY
Your tractor has a battery charging system which is sufficient for normal use. However,
periodic charging of the battery with an au-
tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
16
TOCLEANBATTERYANDTERMINALS Corrosionanddirtonthebatteryandterminals
cancausethebatteryto"leak" power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals w{th grease or petro{eum
jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE MAINTENANCE
Keep transaxte free from build-up of dirt and chaff which can restrict cooling.
Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals,
do not use high pressure water or steam to clean transaxle.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear. ENGINE
LUB RICATION
Only use high quality detergent oil rated with AP[ service classification SG-SL. Selectthe
oil's SAE viscosity grade according to your expected operating temperature.
£AE V_SCOSR'Y GRADES
NOTE: Although multi-viscosityoils (5W30,
] 0W30 etc.) improve starting in cold weather,
they will result in increased oil consumption
when used above 32°F/0°C. Check your engine oil level more frequently to avoid pos-
sible engine damage from running low on oil Change the oil after every 50 hours of opera-
tion or at {east once a year if the tractor is not used for 50 hours in one year,
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap[dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classLfication SG-SL.
Be sure tractor is on level surface.
17
Docking Oil Drain Extension
Oil will drain more freely when warm. * Catch oil in a suitable container.
1. Remove oil ill] capldipstick, Be careful not to allow dirt to enter the engine when
changing oil.
2. Stide oil drain extension from the docking position on the engine blower housing
and extend outward from engine,
3, To open, twist cap counter-clockwise
4. After oil is drained completely, replace
cap and twist clockwise until it stops.
5. Re-attach oil drain extension to engine blower housing.
6, Reffil enginewith oil through oilfill dipstick
tube. Pour slowly, Do not overfill, For ap- proximate capacity see "PRODUCT SP-
ECIFICATIONS" section of this manual.
7. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL_ line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a
dirty air filter. Service air cleaner more often under dusty conditions. See engine manual.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damagefrom overheating.
Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling system. Remove blower housing and clean the area shown to prevent overheating and
engine damage.
Air--Clean
/_ Debris
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as itcould create
a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100
hours of operation, whichever occurs first. Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each
season, If fuel filter becomes clogged, ob-
structing fuel flow to carburetor, replacement
is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.
3. Ensure there are no fuel line leaks and
clamps are properly positioned.
4. Immediatelywipe up any spilled gasohne.
amp
CLEANING
Clean engine, battery, seat, finish, etc,
of all foreign matter.
Clean debrisfromsteering plate. Debris
can restrictclutch!brake pedal shaft move- ment, causing belt slip and loss of drive.
/i, CAUTION: Avoid all pinch points and movable parts
_- _. Clutch/brake pedal
4/ ."
f,' Clean _o_+
I/ topside _ ._//-."
Steerlngplate_,.-;" "_ ....
Steering System, Dash,
Fender and Mower Not Shown
/i"" ¢
CAUTION: I
Pinch I
41_ Points I
Keep finished surfaces and wheels free
of all gasohne, oil, etc.
Protect painted surfaces with automotive
type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are
covered to keep water out. Water in engine or transmission will shorten the useful life of
your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
DECK WASHOUT PORT
Your tractor's deck is equipped with a wash-
out port o nits surface as part of its deck wash system. It should be utilized after each use.
1. Drive the tractor to a level, clear spot on your fawn, near enough to a water spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your
house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.
2. Make surethe attachment clutch control is in the "DISENGAGED" position, set the parking brake, and stop the engine.
3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual)
onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push the adapter onto the
deck washout port at the left end of the
mower deck. Release the lock collar to
lock the adapter on the nozzle.
Hose_ /
_._._ WashoutPort 4-1
Nozzlo/_ "i / r_ _1
IMPORTANT: Tug hose ensuring connec-
tion is secure.
5. Turn the water on.
6. While sitting inthe operator's position on the tractor, re-start the engine and place
thethrottle lever in the Fast",_" position.
IMPORTANT: Recheck the area making certain the area is clear. 7, Move the tractor's attachment clutch
control to the "ENGAGED" position.
Remain in the operator's position
with the cutting deck engaged until the
deck is cleaned.
8. Move the tractor's attachment clutch control to the "DISENGAGED" posi-
tion. Turn the ignition key to the STOP
position to turn the tractor's engine off.
Turn the water off.
9. Pull back the lock collar of the nozzle
adapter to disconnect the adapter from
the nozzle washout port.
10. Move the tractor to a dry area, prefer-
ably a concrete or paved area. Place
the attachment clutch control _n the
"ENGAGED" position to remove excess
water and to help dry before putting the
_ll tractor away.
WARNING: A broken or missing washout fitting could expose you or others to thrown objects from contact with the blade.
Replace broken or missing washout fitting
immediately, prior to using mower again. * Plug any holes in mower with bolts and
Iockn uts.
18
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