Craftsman 917.24898 User Manual

Page 1
Owner's Manual
CRAFTSMRN°
GRASS CATC E
42" Mower
Model No.
917.248980
=Safety =Assembly
, Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions be-
fore operating this equip- ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1=800=659=5917
Sears Craftsman Help Line 5 am - 5 pm, Men - Sat
Page 2
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
iMPORTANT: THIS CUTTING MACHINEISCAPABLEOF AMPUTATINGHANDSAND FEETANDTHROWINGOBJECTS. FAILURE TOOBSERVE THEFOLLOWING SAFETY iNSTRUCTIONSCOULD RESULT iNSERIOUS iNJURY OR DEATH.
* Data indicates that operators, age 60 years and above,
WARNING: in order to prevent ac-
cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
I _ _t coast down a bill
_ in n_se control of the
U tractor.
that are recommended by and com-
_) WARNING: Tow only the attachments
ply with specifications of the manu- facturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
I. GENERAL OPERATION
* Read, understand, and follow all instructions on the
machine and in the manual before starting.
* Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all times.
* Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
* Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
* Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
* Never carry passengers. * Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
* Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Ma- terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
* Do notoperate machine without the entire grass catcher,
discharge guard, or other safety devices in place and working.
* Slow down before turning. * Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and remove keys before dismounting.
* Disengage blades when not mowing. Shut off engine
and wait for all parts to come to acomplete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
* Operate machine only in daylight or good artificial
light.
* Do not operate the machine while under the influence
of alcohol or drugs.
* Watch for traffic when operating near or crossing road-
ways.
* Use extra care when loading or unloading the machine
into a trailer or truck.
* Always wear eye protection when operating machine.
are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to protect themselves and others from serious injury.
* Follow the manufacturer's recommendation for wheel
weights or counterweights.
* Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust/engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it,
do not mow it.
* Mow up and down slopes, not across. * Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
* Choose a low ground speed so that you will not have
to stop or shift while on the slope.
* Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.
* Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
* Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction, which could cause the machine to roll over.
* Use extra care while operating machine with grass
catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.
* Do not try to stabilize the machine by putting your foot
on the ground.
* Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Ill. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that children will remain where you last saw them.
* Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
* Be alert and turn machine off if a child enters the
a tea.
* Before and while backing, look behind and down for
small children.
* Never carrychildren, even with the blades shutoff. They
may fall off and be seriously injured or interfere with safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over
by the machine.
* Never allow children to operate the machine. * Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
Page 3
Safe Operation Practices for Ride=On Mowers
SAFETY RULES
IV, TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip- ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container. Never remove gas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling. Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water
heater or other appliances. Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from thetruck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at alltimes until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi- ately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment
is in safe working condition. Never tamper with safety devices. Check their proper
operation regularly. Keep machine free of grass, leaves, or other debris
build-up. Clean oil orfuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine
running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
®@@@@
Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back- ing.
Never carry child ten, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across. Be alert and turn machine off if a child enters the area.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed
slowly straight down the slope. If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
SAFETY RULES ................................................................... 2-3
CARTON CONTENTS .............................................................. 4
ASSEMBLY ........................................................................... 5-8
OPERATION .......................................................................... 10
SAVE THESE INSTRUCTIONS
MAINTENANCE ..................................................................... 11
STORAGE .............................................................................. 11
WARRANTY ........................................................................... 11
REPAIR PARTS ................................................................. 12-13
3
Page 4
KNOWYOUR GRASS CATCHER
READTHIS OWNER'S MANUALAND SAFETY RULES BEFORE ASSEM BLING OR OPERATI NGYOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
UNPACKING INSTRUCTIONS
Remove all parts and packing materials from carton.
Check carton contents against list. Be sure all parts are there.
CARTON CONTENTS:
(3) Containers (1) Upper Chute (1) Lower Chute (1) Support Assembly
(1) Cover Assembly (2) Shoulder Bolts (1) Retainer Spring (2) Adapters
PARTS IDENTIFICATION
COVER
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
(1) 9/16" Wrench
SHOULDER
SUPPORT BOLTS ASSEMBLY
SPRINGX--d_.-- _ -\
FULL BAG
INDICATOR
CHUTE LATCH
GRASS UPPER CHUTE CATCHER
CONTAINERS LOWER CHUTE
LOWER CHUTE
ATTACHING STRAPS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position.
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion control lever in "NEUTRAL" position.
®
Place attachment clutch in "DISENGAGED" position.
®
Turn ignition key "OFF" and remove key.
®
Make sure the blade and all moving parts have completely stopped.
®
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
4
Page 5
BAGGER SUPPORT ASSEMBLY
Determine which type drawbar you have on your tractor. Compare the drawbar illustrations below to the drawbar
located at the rear of your tractor. Follow the support assembly instructionsthat apply to you r
type drawbar.
3. Align support assembly pin with hole in drawbar and hang assembly over the shoulder bolts.
4. Be sure support assemblyis seated properly andsecure with retainer spring supplied.
SHOULDER
BOLTS
_o
O
°i
r O "
DRAWBAR A DRAWBAR B
DRAWBAR A (See Figs. 1A, 1B & 1C)
1.
Remove and discard the upper bolt on both sides of the d rawbar. Using the same holes, installthe shoulder bolts supplied and tighten securely.
REMOVE AND DISCARD UPPER BOLTS AND INSTALL
SHOULDER BOLTS SUPPLIED
@
ASSEMBLY
FiG. lC
DRAWBAR B (See Fig. 1D)
1. Discard adapters provided - not required for drawbar type B.
2. Align support assembly pin with hole in drawbar and hang assembly over the shoulder bolts.
3. Be sure support assemblyis seated properly andsecure with retainer spring supplied.
FiG. 1A
2.
Install adapter to both sides of support assembly as
DRAWBAR
shown.
}
ADAPTER
FiG. 1B
SHOULDER
BOLTS
SUPPORT
ASSEMBLY
RETAINER
SPRING
FiG. 1D
5
Page 6
MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY (See Fig. 2)
NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting cover assembly
to tractor.
1. Position cover assembly on ground behind tractor.
2. Lift and rotate cover toalign cover brackets with support assembly tubes.
3. Slide cover assembly down onto the support tubes.
COVER
ASSEMBLY
SUPPORT
ASSEMBLY
CONTAINER ASSEMBLY (See Fig. 3)
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to meet bottom half.
3. Press halves tightly together while lifting top to lock into place as shown.
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS
SHOWN IN INSET.
4. Repeat for other containers.
CONTAINER BOTTOM HALF
CONTAINER TOP HALF
03024
FiG. 2
PRESS TOGETHER
CONTAINER TOP HALF i WHILE LiFTiNG
CONTAINER BOTTOM
HALF
FiG. 3
TO FORM SEAL TOP HALF
LOCKING
TAB
ASSEMBLY CHECK: Squeeze sides of lower half of con- tainer and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.
6
Page 7
CONTAINER MOUNTING (See Fig. 4)
1. install one container to left side first with warning to outside of unit. install another container to center
position and one in right position.
NOTE: Right container should always overlap left container at center supports.
2. Close cover and lock latch handles over center support tubes.
CONTAINER
WARNING
CENTER SUPPORT
TUBES
CONTAINER CONTAINER HANDLE WARNING
COVER LATCH
HANDLES
LOWER CHUTE =MOWERWITH
MOUNTING TAB (See Fig. 5A)
1. Raise and hold deflector shield in upright position.
2. Place slot inIowerchute overtab on mowerand position lower chute over mower opening as shown.
3. Hook rear latch into flange hole on back of mower.
4. Hook front latch into tab hole on front of mower.
if your tractor is equipped with gauge wheels on the
deck, then it will be necessary to hook the rear latch
into the hole in the R.H. gauge wheel bracket.
CAUTION: Do not remove deflector shield from mower. Raise and hold
shield when attaching lower chute and allow it to rest on chute while in
operation.
REAR GAUGE
WHEEL
BRACKET
FiG. 4
EXTENDED EDGE "B"
Must be under deflector shield and along side the hinge bracket
DEFLECTOR
SHIELD
DEFLECTOR SHIELD HINGE BRACKET
TAB
FRONT LATCH
WiTH REAR GAUGE WHEELS
REAR LATCH
FiG. 5A
WITHOUT
REAR LATCH
GAUGE WHEELS
7
Page 8
LOWER CHUTE - MOWER WITHOUT
MOUNTING TAB (See Fig. 5B)
1. Lower mower deck to its lowest cutting position. NOTE: If equipped, remove mulch cover from mower deck
and store in a safe place.
2. With your right hand, raise and hold deflector shield in upright position.
3. With your left hand, hold lower chute as shown and position lower rear edge ofchute between gauge wheel bracket tab and mower housing, then carefully release
deflector shield and hook rear latch to mower deck.
4. Raise deflector shield and align "B" on lower chute extended edge with "B" on mower housing.
5. With your right hand, push firmly on the lower chute until the extended edge slides under the deflector shield and along side the hinge bracket as shown.
6. With chute in proper position, hold the chute securely, so it does not move, while hooking the front latch to
the mower deck.
NOTE: While hooking the latches, the deflector shield may try to push the chute away from the mower deck opening. It is important to hold the chute in position while hooking
the latches to the mower deck.
If your tractor is equipped with gauge wheels on the deck, then it will be necessary to hook the rear latch into the hole in the R.H. gauge wheel bracket.
OPTIONAL GAUGE
WHEEL AND
BRACKET
PLACE LOWER REAR EDGE BETWEEN GAUGE WHEEL
BRACKET TAB AND MOWER HOUSING,THEN
HOOK REAR LATCH
ALIGN CHUTE "B" WiTH MOWER "B"
\
\
PUSHIN
guard from mower. Raise and hold guard CAUTION: Do not remove discharge
when attaching lower chute and allow it to rest on chute while in operation.
REAR GAUGE
WHEEL
BRACKET
EXTENDED EDGE "B" Must be under deflector shield
and along side the hinge bracket
DEFLECTOR SHIELD
DEFLECTOR SHIELD HINGE BRACKET
FRONT LATCH
WiTH REAR
GAUGE WHEELS
REAR LATCH
WITHOUT
REAR LATCH
GAUGE WHEELS
8
Page 9
UPPER CHUTE (See Figs. 6A & 6B)
LEVEL MOWER
1. Lower mower to its lowest cutting position.
2. Assemble upper chute by inserting curved end into hole in back of cover.
NOTE: Handle carefully so as not to damage full bagger indicator.
3. Push in and turn upper chute until it is in line with lower chute.
4. Align the bosses on lower chute with alignment slots on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over latch pin.
COVER CHUTE
UPPER
i
FULL BAGGER
INDICATOR HANDLE
I LOWER
CHUTE
Be sure mower is properly leveled for best mower performance. See your tractors owner's manual for instructions
FiG. 6A
ALIGNMENT
SLOT
LATCH PIN
RUBBER LATCH
Page 10
TIPS FOR iMPROVED BAGGING
OPERATION:
Follow the mower operation instructions in your tractor owner's manual.
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.
Always run throttle at full speed when bagging.
Select a gear low enough to give good mower cutting performance, good quality cut and good bagging performance.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
Ifgrass is extremely tall, it should be mowed twice. The first time relatively high, the second time to desired height.
Use left hand side of mower for trimming.
Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full:
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
b. Raise seat. Unlatch and raise cover. c. Remove one container at a time by grasping
container handles and pulling toward the rear, off of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the filled bag
from the container.
f. install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container. g. Repeat for other containers. h. Reinstall containers making sure right container
overlaps left container at center supports.
j. Close cover and secure latches over center support
tubes.
Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging.
Your bagger is equipped with a full bagger indicator. Movement of the wheel increases as the bags fill. The wheel will be spinning fastest just before the bags fill completely. When the wheel stops, it indicates that the bags are full and the chutes have become clogged.
NOTE: To help prevent clogging of chutes, check/empty bags when the wheel is spinning fast. Experience will teach you the best time to empty the bags.
Care should be taken not to damage the parts and that the wheel spins freely at the beginning of each use.
If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. Usually this is indicated by the stopped movement of the full bagger indicator.
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings.
- Replace containers, close cover, and latch.
b,
Unlatch chutes and check for clogging.
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Checktoinsurefull baggerindicatorhasnotbecome
clogged.
- The air passage hole must be clear of debris. Gently insert a small twig orwire into passageway
to clear.
CAUTION
= Do not operate mower with grass catcher
partially installed.
= Disengage blades and stop engine before
leaving tractor seat to empty containers, unclogging chutes, etc.
Close cover before starting.
Disengage mower when crossing driveways
or gravel surfaces and other areas where thrown objects could be a hazard.
= Do not attempt to vacuum up cans or other
potentially hazardous projectiles.
10
Page 11
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main- tenance.
Before each use check for loose fasteners. Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must bekept sharp. Replace bent or damaged blades.
See BLADE CARE instructions in your tractor owner's manual.
MAINTENANCE, SERVICE OR ADJUST=
CAUTION: BEFORE PERFORMING ANY
MENTS:
Depress clutch brake pedal fully and set parking brake.
Place gearshift/motion control lever in
"NEUTRAL" position.
Place clutch control in "DISENGAGED" position.
Turn ignition key to "OFF" position.
Make sure blades and all moving parts have completely stopped.
Disconnect spark plug wire(s) from spark plug(s) and place wire where it
cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time, clean itthoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION: Do not leave grass in bagger containers. Empty containers after each
use and before storing. Failure to do so may result in spontaneous combustion
which could develop into a fire.
_k CAUTION: Grass catcher components
are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
One Year Full Warranty on Craftsman Grass Catcher
When assembled, used and maintained according to the owner's manual instructions, ifthis grass catcher fails due to a defect inmaterial or workmanship within one year from the date of purchase, RETURN IT TO ANY
SEARS STORE OR SEARS PARTS & REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPAIR (or replacement if repair proves impossible).
This warranty does not include the bagging blades, which are expendable parts.
This warranty is void if this grass catcher is used for commercial or rental purpose.
This warranty applies only while this product isused in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL. 60179
11
Page 12
PO
GRASS CATCHER- - MODEL NUMBER 917.248980
5
7
8
10
12
20 15
15
26
35
31
31
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Page 13
GRASS CATCHER- - MODEL NUMBER 917.248980
KEY PART
NO. NO. 1 401047
2 69180 3 192709
4 193010 5 126840
6 18021008
co 7 130933
8 87175 9 19061216
10 7206J 11 60867 12 10071000
13 109808X 14 2029J
15 160793 18 162803
DESCRiPTiON KEY PART
NO. NO.
Adapter 20 71161010 Nut, Crownlock #10-24 26 4939M Screen, Cover 28 198364
Cover Assembly (Includes 34, 37) 29 176997 Chute, Upper 30 165898
Screw, Special #10-14xl/2 31 174083 Full Bag Indicator 32 176990
Screw, #10-24 x 1-1/8 33 192786 Washer 3/16x3/4x16 Ga. 34 192550
Spacer, Split 35 183286 Nut, Acorn #10-24 36 129586
Washer, lock 37 192603 Latch, Chute 38 130895
Nut, Weld - - 404326 Latch Assembly, Hook
Chute, Lower
DESCRiPTiON
Screw #10-24 x 5/8 Spring, Retainer
Support Assembly Shoulder Bolt, Tapping
Spring, Retainer
Plug, Tubing End Bagger, Frame Pin, Hinge
Gasket, Cover Container, Top
Container, Bottom
Ring, Cover Gasket Latch Handle, Cover
Owner's Manual
Page 14
14
Page 15
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