Craftsman 917.204140 User Manual

Operator Manual

II III/°

700 TU OWE

24 HP* 54" ower

Model No.

917.204140

*as rated by the manufacturer

For answers to your

questions about this product

Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pro, Mon - Sat

Visit our Craftsman website:

www.sears.com/craftsman

Pleasereadthe operator manual carefully andmakesure you

understandthe instructions before using the machine

Gasolinecontaining upto 10% ethanol (EIO) is acceptablefor use in

this machine.The useof any gasoline exceeding10% ethanol (EIO)

will void the product warranty..

P/N 115 648727 Rev C

Sears Brands Management Corporation

Hoffman Estates, IL 60179 USA

CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment

are warranted against any defects in material or workmanship. A defective non-expendable part
wilt receive free in-home repair or replacement if repair is impossible.

BATTERY LIMITED WARRANTY

FOR 90 DAYSfrom the date of purchase, the battery (an expendable part) of this riding equipment

is warranted against any defects in material or workmanship. A new battery wilt be supplied free of
charge. You are responsible for the labor cost of battery installation.

WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement,

call 1-800-659-5917 or

visit the web page:

www.craftsman.com/warranty

Inall cases above, if part repair or replacement is impossible, the riding equipment wilt be replaced

free of charge with the same or an equivalent model.
All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does

NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,
including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation
or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the

frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and
mechanical damage caused by improper storage, failure to use the proper grade and amount
of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding
equipment according to the instructions contained in the operator manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

INTRODUCTION...............................................................5

DrivingandTransportonPublicRoads......................5

Towing.........................................................................5

Operating....................................................................5

GoodService..............................................................5

ManufacturingNumber.........................................5

SYMBOLSANDDECALS..................................................6

SAFETY.............................................................................7

SafetyInstructions......................................................7

PersonalSafetyEquipment........................................7

SlopeOperation..........................................................8

SafeHandlingofGasoline..........................................8

GeneralMaintenance.................................................9

Transport...................................................................10

Towing.......................................................................10

SparkArrestor...........................................................10

CONTROLS.....................................................................11

ControlLocations......................................................11

SteeringControlLevers............................................12

Parkbrake................................................................12

ThrottleControl.........................................................13

ColdWeatherControl.........................................13

IgnitionSwitch..........................................................13

CompleteStartCourtesyButtons.......................13

BladeSwitch.............................................................14

ServiceMinder..........................................................14

Fuse..........................................................................14

SeatAdjustmentLever.............................................14

FuelShutOffValve...................................................14

CuttingHeightLever.................................................15

BypassLinkages......................................................15

Tracking....................................................................15

FuelTank...................................................................16

OPERATION....................................................................17

Training.....................................................................17

Steering....................................................................17

CompleteStartIgnition.............................................17

BeforeStarting..........................................................18

StartingtheEngine...................................................18

IgnitionSystemFaults.........................................20

Running....................................................................20

StoppingtheEngine.................................................21

MowingTips.............................................................21

OperatingOnHills....................................................22

Headlights................................................................22

WeakBattery............................................................22

JumperCableUse..............................................22

BatteryVoltageLight..........................................23

MovingMachineByHand........................................23

MAINTENANCE...............................................................24

MaintenanceSchedule.............................................24

Battery......................................................................26

SafetySystem...........................................................27

ParkBrake................................................................27

TirePressures...........................................................27

CasterWheels..........................................................28

Anti-scalpRollers......................................................28

V-belts.......................................................................28

DeckBeltRemoval.............................................28

AdjustingtheMowerDeck.......................................29

Levelingdeck.....................................................29

CuttingBlades..........................................................30

Bladereplacement.............................................30

Cleaning...................................................................30

Hardware..................................................................30

LUBRICATION.................................................................31

Transmission.............................................................31

WheelandDeckZerks.............................................31

FrontWheelMount..............................................31

FrontWheelBearings.........................................31

DeckSpindles..........................................................31

TROUBLESHOOTING.....................................................32

STORAGE.......................................................................33

WinterStorage..........................................................33

Service......................................................................33

SCHEMATIC....................................................................34

TECHNICALDATA..........................................................35

TorqueSpecifications...............................................36

Accessories..............................................................36

SERVICEJOURNAL........................................................37

CONFORMITY CERTIFICATES

USA requirements

Labels are placed on the engine and/or in the
engine compartment stating that the machine will
fulfill the requirements, This is also applicable to

special requirements for any of the states, (California
emission rules etc,), Do not remove any of these

labels, Certificates can also be supplied with the

machine at delivery or written in the Engine manual,
Take care of them as they are valuable documents,

To implement improvements, specifications and designs
can be altered without prior notification.

Note that no legal demands can be placed based on the
information contained in these instructions.

Use only original parts for repairs. The use of other parts
voids the warranty.

Do not modify or install non-standard equipment to the unit
without consent from the manufacturer. Modifications to the

unit may cause unsafe operations or damage the unit.

When this product is worn out and no longer used, it should
be returned to the reseller or other party for recycling.

I

_, WARNING! Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after

handling.

,_ WARNING! Engine exhaust, some of its
constituents, and certain vehicle components contain or

emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.

,_ WARNING! Failure to follow cautious operating
practices can result in serious injury to the operator or other

persons. The owner must understand these instructions,
and must allow only trained persons who understand these

instructions to operate the mower.

Each person operating the mower must be of sound mind
and body and must not be under the influence of any mind
altering substance.

Congratulations

Thank you for purchasing a Sears ride-on mower, This machine
is built for superior efficiency to rapidly mow primarily large

areas, A control panel easily accessible to the operator and a
hydrostatic transmission regulated by steering controls both
contribute to the machine's performance,

This manual is a valuable document, Read the contents
carefully before using or servicing the machine, The following

of instructions (use, service, maintenance) by all who operate
this machine is important for the safety of the operator and
others, It can also considerably increase the life span of the

machine and increase its resale value,
If you sell your machine, be sure to give the operator manual to

the new owner,
The final chapter of this operator manual provides a Service

Journal, Ensure that service and repair work are documented,
A well-kept service journal reduces service costs for the
maintenance and affects the machine's resale value, Please

contact your dealer for more information, Take the operator
manual along when the machine is taken to your dealer for

service,

General

In this operator manual, left and right, backward and forward
are used in relation to the machine's normal driving direction,

Continuous dedication to improve our products require that
specifications and design are subject to change without

notice,

Driving and Transport on Public Roads

Check applicable road traffic regulations before transporting
on public roads, If the machine is transported, you must
always use approved fastening equipment and ensure that the

machine is well anchored, DO NOT operate this machine on
public roadways,

Towing

If machine is equipped with a tow hitch, use extreme caution
when towing, Never allow children or others in or on the towed

equipment, Make wide turns to avoid jack-knifing, Travel slowly
and allow extra distance to stop,

Do not tow on sloped ground, The weight of the towed
equipment may cause loss of traction and loss of control,

Follow the manufacturer's recommendation for weight limits for
towed equipment, Do not tow near ditches, canals, and other

hazards,

Operating

This machine is constructed only for mowing grass on lawns
and even ground without obstacles such as stones, tree

stumps, etc, The machine can also be used for other tasks

when equipped with special accessories provided by the

manufacturer, Operating instructions for the accessories are
provided with delivery, All other types of uses are incorrect,

The manufacturer's directions concerning operation,

maintenance, and repairs must be carefully followed,
Lawn mowers and all power equipment, can be potentially

dangerous if used improperly, Safety requires good

judgement, careful use in accordance with these instructions
and common sense,

The machine must only be operated, maintained, and repaired

by persons familiar with the machine's special characteristics

and who are also knowledgeable about the safety instructions,

Use only approved repair parts to maintain this machine,

Accident prevention regulations, other general safety

regulations, occupational safety rules, and traffic regulations
must be followed without fail,

Unauthorized modifications to the design of the machine
may absolve the manufacturer from liability for any resulting

personal injury or property damage,

Good Service

Sears products are sold only in specialized retail stores
with complete service, This ensures that you as a customer

receive only the best support and service. Before the product

is delivered, the machine has, for example, been inspected
and adjusted by your retailer, See the certificate in the Service
Journal in this operator manual,

Manufacturing Number

The machine's manufacturing number can be found on the
printed plate affixed to the engine compartment.

Stated on the plate, from the top are:

o The machine's type designation (I,D,),

o The manufacturer's type number (Model),

o The machine's serial number (Serial no,)

Please have the type designation and serial number available

when ordering spare parts.

The engine's manufacturing number is stamped on one of the
valve covers,

The plate states:

o The engine's model,

o The engine's type,

o Code

Please have these available when ordering spare parts.

The wheel motors and hydrostatic pumps have a barcode
decal affixed at the rear,

Thesesymbolsarefoundonthemachineandintheoperator
manual,

Studythemcarefullysothatyouknowwhattheymean,

,_ WARNING!

XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX. XX
XXXXXXXX XXXX XXXXXX.

Used in this publication to notify the reader of a risk of
personal injury or death, particularly if the reader should

neglect to follow instructions given in the manual,

Reverse Neutral Fast

Do not Use protective

stand here glasses

IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx

XXXXXXXXX XXXXXX XXXXXXXXX. XX XXXXXXXX XXXX XXXXXX.

Used in this publication to notify the reader of a risk of material

damage, particularly if the reader should neglect to follow

instructions given in the manual, Used also when there is a
potential for misuse or misassembly,

Slow Cold

Weather

Start

Use protective

gloves

Fuel

Danger, Keep hands

and feet away

Warning! Park Brake

Do not touch parts

Battery acid is corrosive, explosive

Read Operator Manual

f

A

Whole body
exposure to

thrown objects

and flammable

Shut off engine

before performing

maintenance or repair

Severing of fingers

and toes

Keep a safe

distance from

the machine

®

Do not open or

remove safety shields

with engine running

Rotating blades,

keep away from the

discharge deck

Use on slopes no

greater than 10°

Careful backing up,

watch for

other people

Warning!

No passengers

I

Careful going

forward, watch for

other people

Safety instructions

These instructions are for your safety, Read them carefully,
Genera_ Operation

,_ WARNING! THIS CUTTING MACHINE IS CAPABLE

OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS, FAILURE TO OBSERVE THE FOLLOWING

SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.

Read, understand, and

follow all instructions on the

machine and in the manual
before starting,

It is recommended that

someone be aware that
you are mowing and can

provide help in case of
injury or accident,

Do not put hands or feet
near rotating parts or under the machine, Keep clear of the

discharge opening at all times,

®

Only allow responsible adults, who are familiar with the

instructions, to operate the machine,

®

Clear the area of objects such as rocks, toys, wire, etc,,
which could be picked up and thrown by the blades,

®

Be sure the area is clear of bystanders before operating,
Stop machine if anyone
enters the area,

Do not mow in reverse

unless absolutely

necessary, Always look
down and behind before

and while backing,

Never direct discharged

material toward anyone,
Avoid discharging material
against a wall or obstruction, Material may ricochet back

toward the operator, Stop the blades when crossing gravel
surfaces,

Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working

®

Slow down before turning,

®

Never leave a running machine unattended, Always turn
off blades, set park brake, stop engine, and remove keys

before dismounting,

®

Never carry passengers, The machine is only intended for

use by one person,

®

Disengage blades when not mowing, Shut off engine and
wait for all parts to come to a complete stop before cleaning
the machine, removing the grass catcher, or unclogging the
discharge guard,

®

Operate machine only in daylight or good artificial light,

®

Do not operate the machine while under the influence of
alcohol or drugs,

Watch for traffic when
operating near or crossing

roadways,
Use extra care when
loading or unloading the

machine into a trailer or
truck,

®

Always wear eye protection
when operating machine,

®

Wear proper Personal Protective Equipment (PPE) while
operating this machine, including (at a minimum) sturdy
footwear, eye protection, and hearing protection, Do not

mow in shorts and/or footwear with open toes,
Data indicates that operators age 60 years and above are

involved in a large percentage of riding mower-related
injuries, These operators should evaluate their ability
to operate the riding mower safely enough to protect
themselves and others from serious injury,

®

Follow the manufacturer's recommendation for wheel
weights or counterweights,

®

Anyone who operates this machine must first read and
understand this Operation Manual, Local laws may regulate
the age of the user,

Keep machine free of grass, leaves or other debris buildup
which can touch hot exhaust or engine parts and burn, Do
not allow the mower deck to plow leaves or other debris

which can cause buildup to occur, Clean any oil or fuel
spillage before operating or storing the machine,

Allow machine to cool before storage,

Personal Safety Equipment

,, Make sure that first aid equipment is close at hand when

using the machine,

o Never use the machine when barefoot,
o Always wear protective shoes or boots, preferably with steel

toe caps,

o Always wear approved protective glasses or a full visor

when assembling or
driving,

o Always wear gloves when

handling the blades,

o Never wear loose clothing

that can get caught in
moving parts,

o Use ear protectors to avoid

damage to hearing,

_WARNING! When using the machine, approved
personal protective equipment should be used. Personal

protective equipment cannot eliminate the risk of injury
but it will reduce the degree of injury if an accident does

happen. Ask your retailer for help in choosing the right

equipment.

|

Slope Operation

Slopes are a major factor related to loss of control and tip-over
accidents, which can result in severe injury or death. Operation

on all slopes requires extra caution. Ifyou cannot back up the
slope or if you feel uneasy on it, do not mow it.

o Mow up and down slopes

(10 degrees maximum), not

across.

o Watch for holes, ruts,

bumps, rocks, or other
hidden objects. Uneven

terrain could overturn the

machine. Tall grass can
hide obstacles.

o Choose a low ground speed

so that you will not have to stop while on the slope.

o Do not mow on wet grass. Tires may lose traction.
o Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly
straight down the slope.

,_IILWARNING! Do not drive up or down hills with slopes
greater than 10 degrees. And do not drive across any

slopes.

o Keep movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction, which could

cause machine to roll over.

o Use extra care while operating machine with grass catchers

or other attachments; they can affect the stability of the

machine.

o Do not use on steep slopes.
o Do not try to stabilize the machine by putting a foot on the

ground.
Do not mow near drop-offs,

ditches, or embankments.

The machine could sud-

denly roll over if a wheel is

over the edge or the edge
caves in.

_IL WARNING! CHILDREN CAN BE INJURED BY
THIS EQUIPMENT. The American Academy of Pediatrics

recommends that children be a minimum of 16 years of age

before operating a riding lawn mower.

Children
Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children

will remain where you last saw them.

o Keep children out of

the mowing area and in
the watchful care of a

responsible adult other than
the operator.

o Be alert and turn machine

off if a child enters the area.

o Before and while backing,

look behind and down for
small children.

o Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area for

another ride and be run
over or backed over by the

machine.

o Never allow children to

operate the machine.

o Use extra care when

approaching blind corners,
shrubs, trees, or other

objects that may block your
view of a child.

Safe Handling of Gasoline

Toavoid personal injury or property damage, use extreme care

in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

o Extinguish all cigarettes, cigars, pipes, and other sources of

ignition.
o Use only approved gasoline containers.
o Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.
o Never fuel the machine indoors.

o Never store the machine

or fuel container where

there is an open flame,

spark, or pilot light such as

on a water heater or other

appliance.
o Before you begin refueling,

minimize the risk of static

electricity by touching a

metal surface.

o Neverfillcontainersinsideavehicleoronatruckortrailer

bedwithplasticliner,Alwaysplacecontainersonthe

groundawayfromthevehiclewhenfilling,

o Removegas-poweredequipmentfromthetruckortrailer

andrefuelitontheground,Ifthisisnotpossible,refuel
suchequipmentwithaportablecontainer,ratherthanfrom
agasolinedispensernozzle,

o Keepthenozzleincontactwiththerimofthefueltankor

containeropeningatalltimesuntilfuelingiscomplete,Do

notuseanozzlelock-opendevice,
o Iffuelisspilledonclothing,changeclothingimmediately,
o Neveroverfillfueltank,Replacegascapandtighten

securely,
o Donotstarttheenginenearspilledfuel,
o Neverusegasolineasacleaningagent,
o Ifleaksariseinfuelsystem,enginemustnotbestarteduntil

problemhasbeenresolved,

o Checkthefuellevelbeforeeachuseandleavespacefor

thefueltoexpand,astheheatfromtheengineandthesun

mayotherwisecausethefueltoexpandandoverflow,

General Maintenance

_i_, WARNING! The engine and the exhaust system
become very hot during operation.

There is risk for burns if touched.
Allow engine and exhaust system to cool before refueling.

®

Never operate machine in a

closed area,

®

Keep all nuts and bolts tight

to be sure the equipment is

in safe working condition,
Maintain or replace safety

and instruction labels, as

necessary,

®

Never tamper with safety

devices, Check their proper operation regularly,

®

Do not modify safety equipment, Check regularly to be
sure it works properly, The machine must not be driven
with defective or unmounted protective plates, protective
cowlings, safety switches, or other protective devices,

Do not change the settings of governors and avoid

running the engine with overly high engine speeds, If you

run the engine too fast, you risk damaging the machine
components,

Keep machine free of grass, leaves, or other debris

buildup, Clean oil or fuel spillage and remove any fuel-
soaked debris, Allow machine to cool before storing,

®

If you strike a foreign object, stop and inspect the machine,

Repair, if necessary, before restarting,

®

Never make any adjustments or repairs with the engine

running,

®

Check grass catcher components and the discharge guard
frequently and replace with manufacturer's recommended

parts, when necessary,

_lh, WARNING! The engine must not be started when
the driver's floor plate or any protective plate for the mower

deck's drive belt is removed.

®

Mower blades are sharp, Wrap the blade or wear gloves,
and use extra caution when servicing them,

®

Check brake operation frequently, Adjust and service as
required,

®

Make sure that the equipment is in good condition and
that all nuts and bolts, especially those fastening the blade

attachments, are properly tightened and torqued,

®

Ensure that the fuel filler cap is mounted tightly and no
flammable substances are stored in an open vessel,

®

Never work with the starter circuit if there is spilled fuel,

®

Sparking can occur when
working with the battery
and the heavy cables of

the starter circuit, This can
cause battery explosion,

fire or eye injury. Sparking
will not occur after the

grounding cable (normally
negative, black)is removed

from the battery, Disconnect
the grounding cable from the battery first and reconnect it

last,
Do not make a bridge short circuit across the starter relay

to run the starter,
Be very careful when handling battery acid, Acid on skin

can cause serious corrosive burns, If you spill battery acid
on your skin, rinse immediately with water,

,_ WARNING!
The battery contains lead and lead compounds, chemicals

that are considered to cause cancer, birth defects, and
other reproductive system damage. Wash your hands after

handling the battery.

®

Acid in the eyes can cause blindness, contact a doctor
immediately,

®

Be careful when servicing
the battery, Explosive gases

form in the battery. Never
perform maintenance on the
battery when smoking or
near open flames or sparks,

The battery can explode
and cause serious injury or
damage,

Never use the machine
indoors or in spaces lacking proper ventilation, The exhaust

fumes contain carbon monoxide, an odorless, poisonous,
and lethal gas,

®

Stop to inspect the equipment if you run over or into
anything, If necessary, make repairs before starting,

®

Never make adjustments with the engine running,

o Themachineistestedandapprovedonlywiththe

equipmentoriginallyprovidedorrecommendedbythe

manufacturer,Onlyuseapprovedrepairpartsforthe
machine,

o Thebladesaresharpandcancausecutsandgashes,

Wrapthebladesoruseprotectivegloveswhenhandling
them,

[_ CAUTION! Use protective glasses for

maintenance work.

o Check the park brake's functionality regularly, Adjust and

service as necessary,

o The mulch blades should only be used in familiar areas

when higher quality mowing is desired,

o Reduce the risk of fire by removing grass, leaves, and other

debris that may have accumulated on the machine,

o Allow the machine to cool before putting it in storage,
o Regularly clean deck and underside of deck, avoid

spraying engine and electrical components with water,

Transport

Towing

If machine is equipped with a tow hitch, use extreme caution

when towing, Never allow children or others in or on towed
equipment,,

Make wide turns to avoid jack-knifing, Travel slowly and allow
extra distance to stop, Do not tow on sloped ground, The
weight of the towed equipment may cause loss of traction and

loss of control,

Follow the manufacturer's recommendation for weight limits for
towed equipment, Do not tow near ditches, canals, and other

hazards,

Spark Arrestor

This mower is equipped with an internal combustion engine
and should not be used on or near any unimproved forested,

bush covered or grassy lands unless the engine's system is
equipped with a spark arrestor meeting applicable local or
state laws (if any),

Federal laws apply on federal lands,

If a spark arrestor is used, it should be maintained in effective
working order by the operator,

A spark arrestor for the muffler is available through your
authorized Sears dealer,

_L, WARNING!
Use extreme caution when loading the machine into a truck

or trailer using ramps. There is the possibility of serious
injury or death if the machine falls off the ramps.

IMPORTANT INFORMATION The park brake is not
sufficient to lock the machine in place during transport.

Ensure that the machine is well fastened to the transport
vehicle, Always reverse the machine onto the transport
vehicle to avoid tipping it over.

o The machine is heavy and can cause serious crushing

injuries, Be extra cautious when it is loaded on or unloaded

from a vehicle or trailer,

o Use an approved trailer to transport the machine, Activate

the park brake, turn off the fuel supply, and fasten the

machine with approved fastening devices, such as bands,

chains, or straps, when transporting,
o Do not operate this machine on public roadways,
o Check and abide by local traffic regulations before

transporting the machine on any road,
o Do not tow this machine, it may cause damage to the drive

system,
o Do not tow any trailers, etc, with this mower, They may

jackknife or overturn causing damage to the mower and

possibly serious injury to the operator,

o Load the unit onto truck or trailer by driving up ramps

of suitable strength using a slow speed, Do not lift! The

machine is not intended to be lifted by hand,

o When loading or unloading this machine, do not exceed

the maximum recommended operation angle of 10° ,

,_ WARNING!

Engine exhaust and certain vehicle components contain
or emit chemicals considered to cause cancer, birth
defects, or other reproductive system damage. The engine

exhaust contains carbon monoxide, which is an odorless,
colorless, poisonous gas. Do not use the machine

in enclosed spaces.

ThisoperatormanualdescribestheSearsZeroTurnRider,
TheriderisfittedwithaBriggs&Strattonfour-strokeoverhead
valveengine,

Transmissionfromtheengineismadeviaabelt-driven
hydraulicpumps,Usingtheleftandrightsteeringcontrols,the
flowisregulatedandtherebythedirectionandspeed,

Control Locations

@

o @

©

@ @

8 9 10

1, Steering control levers

2, Park brake
3, Tracking adjustment

4, Fuel shut off valve
5, Bypass Linkages

6, Fuel tank
7, Fuse

o @

11 12 13

8, Seat adjustment lever
9, Service minder

10, Blade switch
11, Craftsman Complete StartTM

12, Throttle
13, Deck lift

|

Steering Control Levers

The machine's speed and direction are continuously variable
using the two steering controls, The steering controls can

be moved forward or backward about a neutral position,
Furthermore, there is a neutral position, which is locked if the
steering controls are moved outward,

When both controls are in the neutral position (N), the machine
stands still,

By moving both controls an equal amount forward or
backward, the machine moves in a straight line forward or

backward respectively,
For example, to turn right while moving forward, move the right

control towards the neutral position, The rotation of the right
wheel is reduced and the machine turns to the right,

1

Forward

2

Neutral

Neutral

4 Lock

Reverse

Park brake

_ WARNING!
The machine can turn very rapidly if one steering control is

moved much further forward than the other.

Zero turn can be achieved by moving one control backward
(behind the neutral position) and carefully moving the other

steering control forward from its neutral position, The rotation
direction when zero turning is determined by which steering
control is moved backward behind the neutral position, Ifthe
left steering control is pulled backward, the machine turns to

the left, Use extra care when using this maneuver,
If the steering controls are in uneven positions when standing

still or do not fit in the slots for moving the controls outward,
they can be adjusted,

The park brake is found on the left of the machine, Push the

release button and pull the lever backward to activate the
brake--push forward to release it,

IMPORTANT INFORMATION The machine must stand
absolutely still when applying the park brake. Always set
the park brake before dismounting. Release the park brake

before moving the mower.

Throttle Control ignition Switch

The ignition switch is placed on the control panel and is used
to start and stop the engine.

See Complete Start Ignition and Starting in the Operation
section for instructions.

The throttle control regulates the engine speed and thereby
the rate of rotation of the blades, assuming the blade switch is

pulled out, see Blade Switch.
To increase or decrease the engine speed, the control is

moved forward or back respectively.
Avoid idling the engine for long periods, as there is a risk

of fouling the spark plugs. USE FULL THROTTLE WHEN
MOWING, for best mower performance and battery charging.

Cold Weather Control
In temperatures below 32°F, move the throttle control forward

past the start detent to the snowflake symbol. Once the engine
has started, slowly move the throttle control back to the full
throttle position.

Compmete Start Courtesy Buttons
A battery voltage light indicates that voltage is below the

normal operating power.
Button 1 can be used to check the battery condition. See

Battery Voltage Light in the Operation section.
Button 2 will turn on/off the headlights. See Headlights in the

Operation section.

Blade Switch Fuse

Toengage the mower deck, pull the knob up; mower blades
are disengaged when the knob is pressed down,

Service IVlinder

The service minder displays the total number of hours the
engine has run and indicates when the engine and mower

need servicing,
After every 50 hours of operation, an oil can icon will appear

and stay on for two hours, before an automatic reset occurs,
To service the engine and mower, see the Service Journal of

this manual,

Note: The service minder operates (clocks hours) only when
the engine is running or when the Complete Start is active
(unlocked).

The 20 amp primary fuse is located on the left hand side of the

machine, It is accessed by tilting the seat forward, The fuse is

a flat pin type used in automobiles,

Seat Adjustment Lever

The seat can be adjusted lengthways, When making
adjustments, the lever under the right side of the seat is pulled

up, after which the seat can be moved backward or forward,

Fuel Shut Off Valve

The fuel shut off valve is located at the left rear of the seat, The
valve is off when the handle tab is turned perpendicular to the

fuel line,

|

Cutting Height Lever Tracking

IMPORTANT INFORMATION Always raise the deck to the

highest position for transport.

IMPORTANT INFORMATION To obtain an even cutting
height, it is important that the air pressure in all tires is 15
psi / 103 kPa / 1 bar.

To set the desired deck cutting height, press the release button
and move the lever forward to the correct cutting height on the
cutting plate, The cutting height range is from 11f/' (38 mm)

to 4" (102 mm) in if/' (13 mm) increments, The heights are
measured from the ground up to the blade tip with the engine

not running,

Bypass Linkages

If the mower is not tracking straight, check the air pressure in
both rear tires, Recommended air pressure is 15 psi (103 kPa /

I

1 bar) for all tires, Tracking must be checked on a flat and level

concrete or blacktop surface,

Rotating the tracking knob allows fine tuning adjustments so
the machine tracks straight with the steering control levers in
the full forward position,

Rotate the knob counter clockwise (as viewed from the
operation position) to increase the speed on the left lever,

Rotate clockwise to decrease speed,

Transaxle bypass linkages must be engaged when pushing or
pulling the mower, The release levers are located on each side

of the rear of the unit below the rear engine plate, See Moving
Machine By Hand in the Operation section,

_IIL WARNING! Bypass linkages are located close to
the muffler. To prevent burns, the engine should be shut off

and allowed to cool before the bypass linkage levers are
handled.

Fuel Tank

_ WARNINGE Gasoline is highly flammable.
Observe caution and fill the tank outdoors (see the safety

instruction).

_1_ WARNINGE The engine and the exhaust system,
become very hot during operation.

Risk for burns if touched.
Allow engine and exhaust system to cool before refueling.

IMPORTANT INFORMATION Experience indicates that
alcohol blended fuels (called gasohol, ethanol or methanol)

can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage

the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel the next season. See Storage for
additional information. Never use engine or carburetor
cleaners in the fuel tank or permanent damage may occur.

_lk WARNINGt Fill to bottom of filler neck. Do not
overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Read the safety instructions before refueling, The machine has
one fuel tank, just behind the console, The tank capacity is 3,5

gallons (13,25 liters),
Regularly check the gas cap gasket for damage and keep the

cap properly tightened,
The engine will run on a minimum of 85-octane unleaded

gasoline (no oil mix), Environmentally adapted alkylate
gasoline can be used, See also Technical Data concerning

ethanol fuel, Methanol fuel is not allowed, Do not use E85
alcohol based fuel, Damage to engine and components may

OCCUr,

When operating in temperatures below 32° R (0° C,), use
fresh, clean winter grade gasoline to insure good cold weather
starting,

ReadtheSafety section and following pages, if you are

unfamiliar with the machine,

Training

Due to unique steering capabilities, zero turn mowers are far
more maneuverable than typical riding mowers,

This section should be reviewed in its entirety prior to
attempting to move the mower under its own power, When

first operating the mower or until becoming comfortable with
controls, use a reduced throttle speed and reduced ground
speed, DO NOT move control levers to the furthest forward or
reverse positions during initial operation,
First time users should become familiar with the mower's

movement on a hard surface, such as concrete or blacktop
PRIOR to attempting to operate on turf, Until the operator
becomes comfortable with the mower controls and zero turning
capability, overly aggressive maneuvers may damage turf,

Steering

To move forward and backward
The direction and speed of the mower's movements are

effected by the movement of the control lever(s) on each side
of mower, The left control lever controls the left wheel, The right
control lever controls the right wheel,

First time users should push the mower (see Manual Transport
in the Operation section) to an open, flat area without other

people, vehicles or obstacles nearby, To move the unit under
its own power, the operator must sit in the seat and start the
engine (see Before Starting in the Operation section), Adjust
the engine speed to idle, disengage the park brake but do not
engage the blades at this time, Rotate control levers inward,

As long as the control levers have not been moved forward or
backwards, the mower will not move,

Slowly move both control levers forward slightly, This will allow
mower to start moving forward in a straight line. Pull the control
levers back to the neutral position and the mower should stop
moving,

Pull back slightly on control levers, allowing the mower to
move backwards. Push the control levers forward to the neutral

position and mower should stop moving,
To turn to the right
While moving in a forward direction, pull the right lever back

towards the neutral position while maintaining the position of
the left lever, this will slow the rotation of the right wheel and

cause the machine to turn in that direction,
To turn to the left

While moving in a forward direction pull the left lever back
towards the neutral position while maintaining the position of
the right lever, this will slow the rotation of the left wheel and

cause the machine to turn in that direction,
To zero turn

While moving in a forward direction, first pull both control
levers back until the mower stops or slows dramatically,

Then by alternating one lever slightly to the forward position
and the other in the reverse position, complete the turn,

Complete Start Ignition

NOTES: The default passcode [321] is preset at the factory. For

safety and security, the passcode should be changed prior to

use.

Resetting ignition system passcode

1, To initialize the ignition system, press the START/STOP

(S/S) button on the ignition switch or sit on the seat, The

blue indicator will blink, showing the system is operational,

2, Using the lower buttons, press and hold the (I) and (3)

buttons at the same time for three seconds, The blue
indicator will then be lit continuously, signalling the system

is ready to accept a new code,

3, Using the lower buttons, enter a desired code of numbers

from one to five digits and then press the S/S button, The

indicator will blink green to signal the passcode has been

accepted,

4, If the S/S button blinks red, the passcode reset has not

been accepted, Wait for the S/S button to return to blinking
blue and retry the programming, starting at Step 1,

Before Starting

1, Read the sections on Safetyand Controls before starting

the machine,

2, Perform the daily maintenance before starting (see

Maintenance Schedule in the Maintenance section),

3, Check that there is sufficient fuel in the fuel tank,
4, Adjust the seat to the desired _osition,

5, Set the deck cutting height by inserting the lift pin into the

desired cut height,

Starting the Engine

1, Sit on the seat,

2, Raise the mower deck by pushing the release button on

the top of the lifting lever, Pull the lifting lever backward to
the locked (transport) position,

3, Activate the park brake by pushing the release button in

and pulling the lever fully upwards,

The following conditions must be fulfilled before the engine
can be started:

,, The blade switch must be pressed downward into the

disengaged position,

,, The park brake must be up into the activated position,
,, Both steering controls must be in the locked (outer) neutral

position,

4, Disengage the mower blades by pressing the blade

switch down,

5,

Move the steering controls outward to the locked (outer)
neutral position,

6,

Move the throttle to the full position,

NOTE: There is a detent at the full throttle position to aid in
setting the control.

Enter the passcode and press the S/S button, The S/S
button will flash one slow green blink if the code is

accepted and will change to a rapid green blink,

If the S/S button has accepted the code but does not stay
lit with a rapid green blink, see ignition System Faults on

the following page,

8, When the S/S button displays a rapid green blink, press

and release the button once more to start the engine,

If the temperature is below 32°F, move the throttle lever
up to the cold weather (snowflake) starting position,

When the engine has started, move the throttle lever back
to full throttle detent and allow the engine to warm up for a
short period before operating the unit, Failure to move the
throttle from the cold weather starting position will result in

poor engine performance, smoke and spark plug fouling,

7, Press and release the S/S button to activate the ignition

switch, Check that the indicator is blinking blue,

IMPORTANT INFORMATION Either of two actions will
wake up the ignition switch--either the operator sitting on

the seat or pressing the S/S button.

IMPORTANT INFORMATION Under normal starting
conditions, use a press and release method for the ignition
start/stop switch. Do not press and hold.

NOTE: For the first start after the unit has sat idle for an

extended period of time, or has been refueled after being run

out of gas, the engine may require an extended start attempt to

reprime the fuel system. Press and hold down the S/S switch

for three seconds and then release. This will prompt the engine

starter to attempt starting the engine for up to ten seconds

(instead of the normal five seconds), allowing time for fuel to be
pulled into the engine.

Ignition System Faults
The Complete Start Ignition is programmed to warn

when any part of the safety system is not being followed
and will not allow the unit to be started until all system

faults are resolved,
The park brake fault light will blink if the park brake has

not been engaged,

The blade switch fault light will blink if the blade control
switch has not been disengaged (down position) or is

disconnected,

Running

1, Release the park brake by pushing the top release button

in and moving the lever downward.

NOTE: The mower is equipped with an operator presence

system. When the engine is running, any attempt by the

operator to leave the seat without first setting the park

brake will shut off the engine.

2, Move the steering controls inwards, out of the neutral

position (N),

3, Push the release button on the cutting height lever and

move lever to the pin, release the button,

4, Engage the mower deck by pulling up the blade switch,

USE FULL THROTTLE WHEN MOWING,

The motion control fault light will blink if the motion
control levers are not in the neutral (outer) position,

_L WARNING! Make sure that no one is near mower
when engaging blade switch.

Make sure the work area is free from objects that could be

thrown by the rotating blades.

_. WARNING! Engine exhaust and certain vehicle
components contain or emit chemicals considered to cause

cancer, birth defects or other reproductive system damage.
The engine exhaust contains carbon monoxide, which is a
odorless, colorless, poisonous gas. Do not use the machine

in enclosed spaces.

1, Move the throttle to the minimum position (tortoise

symbol),

2, Move the steering controls outward,
3, Disengage the mower deck by pressing the blade switch

down,

4, Raise the mower deck by pressing the release button on

the lever and pulling the lever upward to the transport
position,

5, When the machine is standing still, activate the park

brake,
If the engine has been worked hard, allow it to idle at

least 60 seconds to attain a normal operating temperature
before stopping, To prevent fouling the spark plugs, avoid
idling the engine for longer periods,

6, Press and release the S/S button to stop the engine, The

ignition system will return to the a ready-to-start mode with
a blinking green light,

The electrical system will automatically shut down
thirty seconds after the operator leaves the seat. It can
be deactivated immediately by pressing and holding
button 1 and button 3 simultaneously for two seconds.

Unexpected Engine Stoppage
If the engine stops unexpectedly and all of the Complete Start

indicator lights flash simultaneously, it is an indication of a
nonsafety related shutdown (example, running out of gas), The
system will reset after a few moments and return to a prestart

status, The reason for the shutdown must be identified and
corrected prior to attempting a restart (example, refuel the

unit),

Mowing TipsStopping the Engine

_ WARNING! Clear the lawn of stones and other
objects that can be thrown out by the blades.

o Observe and flag rocks and other fixed objects to avoid

collisions,

,, Begin with a high cutting height and reduce it until the

desired mowing result is attained, The average lawn should
be cut to 64 mm during the cool season and over 76 mm
during the hot months, For healthier and better looking
lawns, mow often after moderate growth, For best cutting
performance, grass over 15 cm in height should be mowed

twice, Make the first cut relatively high, the second to the
desired height,

,, The mowing result will be best with a high engine speed

(blades rotate rapidly) and low speed (rider moves slowly),
If the grass is not too long and dense, the driving speed

can be increased without negatively affecting the mowing
result,

,, The finest lawns are obtained by mowing often, The lawn

becomes more even and the grass clippings more evenly
distributed over the mown area, The total time taken is not

increased as a higher operating speed can be used without
poor mowing results,

_ WARNING! Never drive the rider on terrain that
slopes more than 10 degrees. Mow slopes up and down,

never side to side. Avoid sudden directional changes.

,, Avoid mowing wet lawns, The mowing result is poorer

because the wheels sink into the soft lawn, clumps build,
and grass clippings fasten under the cowling,

,, Hose the mower deck underside with water after each use,

When cleaning, the mower deck shall be raised into the
transport position, Make sure the mower is cooled and the
engine is off,

,, Use compressed air to clean top surface of the deck,

Avoid flooding water on top surface, engine and electrical
components,

,, When the mulching kit is used, it is important that the

mowing interval is frequent,

|

Operating On Hills

Read the Safety Instructions Driving on Slopes in the Safety
section,

o The slowest speed possible should be used before starting

up or down hills,
o Avoid stopping or changing speed on hills,
o If stopping is absolutely necessary, pull steering controls

into the neutral position and push to the outside of the unit,

Engage the park brake,
o To restart movement, release the park brake,

o Pull the control levers back to the center of the mower and

press forward to regain forward motion,
o Make all turns slowly,

_IL WARNING! Do not drive up or down hills with slopes
greater than 10 degrees. Do not drive across slopes.

Headlights

Use Button 2 to turn on/off the headlights, When the engine
is in start mode, press the button to turn the headlights on, A

blinking Button 2 light signals that one or both headlights are
not working,

The headlights can also be used when the ignition switch is
not activated or the unit is not running, Press Button 2 and the
headlights will stay lit for one minute,

For a longer headlight mode, press and hold the button for five
seconds, The headlights will flash twice to acknowledge and

will stay on for five minutes,

Weak Battery

If the battery is too weak to start the engine, it should be
recharged, (See Battery in the Maintenance section,)

Ifjumper cables are used for emergency starting, follow this
procedure:

Jumper Cable Use

7, Connect each end of the RED cable to the POSITIVE (+)

terminal on each battery, taking care not to short against
chassis,

8, Connect one end of the BLACK cable to the NEGATIVE (-)

terminal of the fully charged battery,

9, Connect the other end of the BLACK cable to a good

CHASSIS GROUND on the mower with the discharged

battery, away from the fuel tank and battery,

To remove cables_ reverse order

1, Remove BLACK cable first from chassis and then from the

fully charged battery,

2, Remove RED cable last from both batteries,

,_ CAUTION! Lead-acid batteries generate explosive
gases. Keep sparks, flame and smoking materials away

from batteries. Always wear eye protection when around
batteries.

IMPORTANT INFORMATION The mower is equipped
with a 12-volt negative grounded system. The other vehicle

must also be a 12-volt negative grounded system. Do not
use your mower to start other vehicles.

Battery Voltage Light
A battery voltage light can indicate that voltage is below

the normal operating power.
If the battery is low when a start attempt is made, the

battery indicator button will light up. This is an indication
the battery should be charged. It will not prevent
additional start attempts as long as remaining charge
is capable of cranking the engine. The button can also
indicate a charge system failure if it lights up during

operation.
Checking Battery Charge System

When unit is in ready mode (blinking green), press and
hold the battery button for three seconds. The S/S button
indicator will show red (battery charge level is low), multi-
colored (battery charge is marginal) or green (battery
level is good) until the battery button is pressed again or

is allowed to reset after ten seconds.

Moving Machine By Hand

When pushing or pulling the mower, engage the EZT bypass

linkages, The EZT bypass linkages are located on the rear of

the frame, below the rear engine guard,

1, Raise the deck into the highest cutting position,
2, Engage the park brake,
3, Pull the EZT bypass linkages up and out of the keyhole

slots, Release the levers with the head outside the frame
and held in the bypass position,

4, To reengage the EZT's to drive, reverse the above

procedure,

Load the machine into truck or trailer by driving slowly up the
ramps, DO NOT LIFT! The machine is not intended to be lifted
by hand,

_ WARNING! Bypass linkages are located close to
the muffler. To prevent burns, the engine should be shut off

and allowed to cool before the bypass linkage levers are

handled.

_ WARNING! Make no adjustments without:

• the engine stopped,

• the ignition key removed,

• the park brake activated

_, WARNING! Use extreme caution when loading the

machine into a truck or trailer using ramps. There is the
possibility of serious injury or death if the machine falls off
the ramps.

Maintenance Schedule

The following isa list of maintenance procedures that must be
performed on the machine, For those points not described in

this manual, visit an authorized service workshop, An annual
service carried out by a Sears Service Center or authorized

service workshop is recommended to maintain your machine in
the best possible condition and to ensure safe operation,

Read General Maintenance in the Safety section,

MAINTENANCE

Check the park brake
Check the engine's oil level (every refueling)

Check the safety system
Check for fuel and oil leakages
Check/clean the engine's cooling air intake

Check the mower deck
Check for loose hardware (screws, nuts)

Clean under the mower deck

Start the engine and blades, listen for unusual sounds

Check for damage

Thoroughly clean around the engine

Clean around belts, belt pulleys
Check the tire pressures

Check battery connections

Daily

Before After

o
[]

o

[]
o

o
o

At least Maintenance interval

once

each
year

25 50 300

O
O

in hours

100

Sharpen3//Replace mower blades

Clean the engine's cooling air intake 2_
Clean the foam air cleaner prefilter 2_
Clean the paper air cleaner filter cartridge 2>

Check/adjust the park brake
Inspect muffler/spark arrestor

1) Firstchange after 8-10hours. When operating with aheavy load
or at high ambient temperatures, replace every 50 hours.

2) In dusty conditions, cleaning and replacement are required more
often.

3) Performed by authorized service workshop.

• = Described in this manual

• = Not described in this manual

[] = Refer to the engine manufacturer's manual

O
[] []
[] []

[]

|

Daily

MAINTENANCE Before After 25 50 100 300
Check/adjust throttle cable []
Check the condition of belts, belt pulleys • •

Change the engine oil 1) [] []
Replace the engine oil filter [] []
Clean/replace the spark plugs [] []
Replace the fuel filter • •

Replace paper air filter 2_ [] []
Check the caster wheels (every 200 hours) • •

Replace the air cleaner's foam pre-filter 2) []
Check/adjust the mower deck • •
Check the engine valve clearance 3/ • •

Perform the 300-hour service 3_ • •

1) First change after 8-10 hours. When operating with a heavy load
or at high ambient temperatures, replace every 50 hours.

2) In dusty conditions, cleaning and replacement are required more
often.

3) Performed by authorized service workshop.

• = Described in this manual

• = Not described in this manual

[] = Refer to the engine manufacturer's manual

,_ WARNINGt Before performing any service or
adjustment checklist

• Engage the park brake.

• Place the Blade-switch in the disengaged position.

• Turn the ignition switch to OFF position and remove
the key.

• Make sure the blades and all moving parts have
completely stopped.

Atleast

once

each

year

Maintenance interval

in hours

_1_ WARNING!

Escaping hydraulic oil under pressure can have sufficient

force to penetrate the skin, causing serious injury. If injured
by escaping fluid, see a doctor at once. Serious infection

or reaction can develop if proper medical treatment is not
administered immediately.

In

Battery

Your mower isequipped with a maintenance free battery and
does not need servicing. However, periodic charging of the

battery with an automotive type battery charger will extend its
life.

o Keep battery and terminals clean.
o Keep battery bolts tight.
o See chart for charging times.

[_ CAUTION! Always wear eye protection when

around batteries.

Cleaning battery and terminals
Corrosion and dirt on the battery and terminals can cause the

battery to lose power.

1. Open the terminal access doors.

2. Disconnect BLACK battery cable first, then the RED
battery cable and remove the battery from the machine.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush
until shiny.

5. Coat terminals with grease or petroleum jelly.

6. Reinstall battery.

Replacing battery

I. Lift seat and rotate forward.

2. Using two if/, wrenches disconnect BLACK battery cable
then RED battery cable.

3. Position deck to lowest setting.

4. Front underside of frame, remove the nuts that secure the
battery hold-down.

STANDARD

BATTERY

12.6V

12.4V

12.2V

12.0V

11.8V

STATE

OF

CHARGE

100%

75% 20 rain. 35 rain. 48 rain.
50% 45 rain. 75 rain. 95 rain.

25% 65 rain. 115 rain. 145 rain.

0% 85 rain. 150 rain. 195 rain.

*Charging time depends on battery capacity,

condition, age, temperature and efficiency of charger

APPROXIMATE BATTERY CHARGING TIME*

TO FULL CHARGE AT 80°F / 27°0

Maximum Rate at:

50Amps I 30Amps I 20Amps I 10Amps

- FULL CHARGE -

90 rain.

180 rain.

280 rain.
370 rain.

9. Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and hex nut

10. Replace terminal boot cover.

11. Lower seat

,_ WARNING! Do not short battery terminals by
allowing a wrench or any other object to contact both

terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparks

from accidental grounding.

IMPORTANT INFORMATION Do not attempt to open
or remove caps or covers. Adding or checking level of
electrolyte is not necessary.

Always use two wrenches for the terminal screws.

5. Carefully remove the battery from the mower.

6. Install new battery with terminals in the same position as
the old battery.

7. Reinstall battery hold-down and secure with nuts removed
in Step 4.

8. Reconnect RED battery cable to positive (+) battery
terminal with bolt and hex nut.

Safety System

The machine is equipped with a safety system that prevents
starting or driving under the following conditions,

The engine can only be started when:

o The mower deck is disengaged,
o The steering controls are in the outer, locked neutral

position,

o The park brake is on,

Make daily inspections to ensure that the safety system works
by attempting to start the engine when one of the conditions is
not met, Change the conditions and try again,

If the machine starts when one of these conditions is not met,
turn the machine off and repair the safety system before using

the machine again,
Make sure the engine stops when the park brake is not

engaged and the operator leaves the seated position,
Check that the engine stops if the mower blades are engaged

and the driver temporarily moves off the drivers seat,

IMPORTANT INFORMATION To be able to drive, the
driver must sit in the seat and release the park brake
before the steering controls can be moved into the neutral
position, otherwise the engine will stop.

Park Brake

Visually check that no damage is found on the lever, cables,
or switch belonging to the park brake, Perform a standstill test

and check that there is sufficient braking action,
Toadjust the park brake, contact a Sears Service Center or

authorized service workshop,

IMPORTANT INFORMATION The machine must be

I

absolutely standing still when applying the park brake.

,_ WARNING! Faulty adjustment will result in reduced
braking ability and can cause an accident.

Tire Pressures

All tires should be at 15 psi/103 kPa/1 bar,

I

IMPORTANT INFORMATION DO NOT add any type of
tire liner or foam fill material to the tires. Excessive loads

created by foam filled tires will cause premature failures.
Only use O.E.M. specified tires.

|

Caster Wheels

Check every 200 hours, Check that wheels rotate freely, If
wheels do not rotate freely take the unit to your dealer for

service,
Foam filled tires or solid tires will void the warranty,

Removal and installation
Remove nut and caster bolt, Pull the wheel out of the yoke and

take care of the spacers, Install in reverse order, Tighten caster
bolt,

V-belts

Check every 100 hours of operation, Check for severe
cracking and large nicks,

NOTE: The belt will show some small cracks in normal
operation.

The belts are not adjustable, Replace belts if they begin to slip
from wear,

Deck Belt Removal
1, Park on a level surface, Apply park brake,

2, Lower the deck into the lowest cutting position,
3, Remove bolts from belt shields and remove shields,

4, Remove any dirt or grass that may have accumulated

around the cutter housings and entire deck surface,

5, Loosen the nut securing the belt guide, Note the position

of the belt guide for reinstallation,

Anti-scalp Rollers

Anti-scalp rollers are properly adjusted when they are just
slightly off of the ground when the deck is at the desired
cutting height in the operating position, Anti-scalp rollers then
keep the deck in the proper position to help prevent scalping

in most terrain conditions,
Anti-scalp rollers can be set in four positions, The rollers

should be approximately 6,5 mm from ground, Do not adjust
the rollers to support the deck,

IMPORTANT INFORMATION Adjust anti-scalp rollers with
the mower on a flat level surface. To avoid deck damage,

the anti-scalp rollers must not be adjusted to support the
deck.

6, Push inward on the idler arm to release the tension on the

belt,

7, Carefully slip the belt over the top of the cutter housing

pulleys and remove belt from the deck,

Deck Belt Installation

NOTE: For ease in installing the deck belt, refer to the
routing decal on the top of the deck.

1, Wrap the deck belt around the electric clutch pulley that is

located on the engine shaft,
2, Route the belt forward and up onto the deck,
3, Place belt around spring loaded idler pulley,
4, Wrap the belt around the stationary idler pulley and

around the mandrel housings,

5, Push inward on the idler arm and carefully route belt over

stationary idler pulley, Once the belt is properly routed,
slowly release the idler arm to tension belt,

6, Double check belt routing to make sure it matches the

decal affixed to the deck, and the belt does not have any
twist, Correct if needed,

7, Tighten the belt guide and replace belt shields on both

mandrel housings and secure with fasteners,

NOTE: The belt guide should be perpendicular to the belt

when installation is complete.

Adjusting the Mower Deck

Leveling deck

Adjust the deck while the mower is on a level surface,
Make sure the tires are inflated to the correct pressure, See

Technical Data / Transmission, If tires are under or over

inflated, the deck cannot be properly adjusted, Raise the deck
to the highest (transport) position,

The deck should be adjusted slightly higher in the rear,

NOTE: To insure accuracy of leveling procedure, mower deck
drive belt must be installed prior to leveling deck.

1, Wear heavy gloves, Turn each outer blade tip to align side

to side,

4,

Turn either blade to align with the deck front-to-rear, Ifthe
front blade tip does not measure 1/8"to if/, higher in the

rear, follow the front adjustment instructions that follow,

5,

With a 5/s or adjustable wrench, turn the nuts on the front
suspension linkage, Clockwise raises the front of the

mower, counterclockwise will lower the front. Adjust nuts
until rear of mower deck is positioned level to 1/s"higher in

the rear than the side-to_side measurement,

NOTE: This will place the mower deck in a standard
measurement position. Depending on the type of grass
being mowed or environmental conditions, additional
adjustments may be required to achieve the desired cut.

2,

Measure from the floor surface up to the bottom of the
blade tip on the discharge side of the mower deck,

Record this measurement,

3,

Move to the opposite side, check that the measurement
is the same, If adjustment is required-----with a 3/4,,or

adjustable wrench, turn the lift link adjustment nuts on
either side counter clockwise to lower or clockwise to

raise, Adjust until both side_to_side measurements are
equal,

m

Cutting Blades

For the best mowing results, it is important that blades are well
sharpened and not damaged,

Replace blades that have been bent or cracked when hitting
obstacles,

Let the service workshop decide whether a blade with large
nicks can be repaired/ground or must be replaced, Balance
the blades after sharpening, Check the blade mounts,

_, CAUTION! Blades are sharp. Protect
your hands with gloves and/or wrap blades with

a heavy cloth when handling.
The sharpening of blades should be carried

out by a Sears Service Center or authorized
service workshop.

Blade replacement

1, Remove blade bolt by turning counterclockwise,

2, Install new or resharpened blade with stamped GRASS

SIDE facing towards ground/grass (down) or THIS SIDE

UP facing deck and cutter housing,
3, Seat the blade's opening firmly onto the cutter housing,
4, Tighten blade bolt securely,
5, Torque blade bolt to 45-60 ft/Ibs (60-81 Nm),

Cleaning

Regular cleaning, especially under the mower deck, will
increase the machine's life-span, Make it a habit to clean the

machine directly after use (after it is cooled), before the debris

sticks,

Do not spray water on the top of the mower deck, Use
compressed air to clean the top side of mower deck, Regularly
clean the underside of the deck with normal water pressure,

Do not use a high pressure washer or steam cleaner, Avoid
spraying engine and electrical components with water,

For models fitted with a cleanout port, attach the quick connect
(from the accessory packet) to any garden hose, After mowing,
snap the hose to the cleanout port and turn on water supply,

Z

Z

IMPORTANT INFORMATION Special blade bolt is heat
treated. Replace with an original replacement bolt if
required. Do not use lower grade hardware than specified.

Restart the mower and engage the blades to use the spinning
action to wash away debris, Make sure the hose is away from

the mower blades,

Do not rinse hot surfaces with cold water, Let unit cool before
washing,

_----_ CAUTION! Use protective glasses when cleaning

and washing.

IMPORTANT INFORMATION Make sure no children are in
the area when using the cleanout port.

Hardware

Check daily, Inspect the entire machine for loose or missing

hardware,

Wheel and Deck Zerks

Use only good quality bearing grease,

Grease from well-known brand names (petrochemical
companies, etc,) usually maintains a good quality,

Front Wheel Mount
Lubricate 3-4 strokes with a grease gun on each set of wheel

bearings,
Front Wheel Bearings

Lubricate 3-4 strokes with a grease gun on each set of wheel
bearings,

12/12 Every year

1/52 Every Week

1/365 Every day

Genera_
Remove the ignition key to prevent unintentional movements

during lubrication,
When lubricating with an oil can, it must be filled with engine

oil,
When lubricating with grease, unless otherwise stated, use a

high grade molybdenum disulphide grease,
For daily use, the machine should be lubricated twice weekly,
Wipe away excess grease after lubrication,
It is important to avoid getting lubricant on the belts or the

drive surfaces on the belt pulleys, Should this happen, attempt
to clean them with spirits, If the belt continues to slip after
cleaning, it must be replaced, Gasoline or other petroleum
products must not be used to clean belts,

Lubricate with
grease gun

Filter change

Oil change

Level check _,

Deck Spindles

Lower the cutting deck completely,
Lubricate with a grease gun through the access openings in

the belt shields, 2-3 strokes per spindle,

If a grease gun without rubber hose is used, the foot plate
must be removed to access the center spindle,

IMPORTANT INFORMATION Use minimal lubrication
and remove excess lubricant so that is does not come into

contact with belts or belt pulley drive surfaces.

Transmission

The transmission is maintenance free with no need for level
checks or oil changes, If a leak occurs, replace the unit

or contact a Sears Service Center or authorized service
workshop,

|

Problem / Cause

Engine will not start

Blade switch is engaged
Steering controls are not locked in the neutral position

Park brake is not activated
Battery is dead

Contamination in the carburetor or fuel line
Fuel supply is closed or the shutoff valve for the fuel tank

is in the wrong position
Clogged fuel filter or fuel line

Ignition system faulty

Starter does not turn the engine over

Battery is dead
Poor contact of the battery terminal cable connections

Blown fuse
Fault in the starter safety circuit, See Safety System in

the Maintenance Section

Engine runs rough

Faulty carburetor
Choke control is pulled out with a warm engine
Clogged fuel filter or jet

Throttle lever in the Cold Weather starting position

Clogged ventilation valve on the fuel cap
Fuel tank nearly empty

Fouled spark plugs
Rich fuel mixture or fuel-air mixture,

Wrong fuel type
Water in fuel

Clogged air filter

Engine seems weak

Clogged air filter
Fouled spark plugs
Carburetor incorrectly adjusted

Air trapped in hydraulic system

Machine vibrates

Blades are loose
Blades are incorrectly balanced

Engine is loose

Engine overheats

Clogged air intake or cooling fins
Engine overloaded
Poor ventilation around engine
Defective engine speed regulator

Too little or no oil in the engine

Contamination in the carburetor or fuel line,
Fouled spark plugs

Battery not charging

Poor contact of the battery terminal cable connections

Charging lead is disconnected

Machine moves slowly, unevenly, or not at all

Park brake on
Bypass valve on pump open

Drive belt for the transmission slack or has come off

Air trapped in hydraulic system

Mower deck not engaging

Drive belt for the mower deck has come loose

Contact for the electromagnetic coupling has loosened

Blade switch is faulty or has come loose from cable

contact

Blown fuse

Transaxle leaks oil

Damaged seals, housing, or gaskets

Air trapped in hydraulic system

Uneven mowing results

Different air pressure in tires on the left and right sides,
Bent blades

Suspending for the mower deck is uneven

Blades are dull
Driving speed too high

Grass is too long
Grass collected under the mower deck

Winter Storage

The machine should be readied for storage at the end of the
mowing season or if it will not be in use for more than 30 days,

Fuel allowed to stand for long periods of time (30 days or
more) can leave sticky residues that can plug the carburetor
and disrupt engine function,

Fuel stabilizers are an acceptable option as regards to the
sticky residues that can occur during storage,

Add stabilizer to the fuel in the tank or in the storage container,
Always use the mixing ratios specified by the manufacturer

of the stabilizer. Run the engine for at least 10 minutes after
adding the stabilizer so that it reaches the carburetor, Do not
empty the fuel tank and the carburetor if you have added

stabilizer,

,_ WARNING! Never store an engine with fuel in the
tank indoors or in poorly ventilated spaces where fuel vapor

can come in contact with open flames, sparks, or a pilot
light such as in a boiler, hot water tank, clothes dryer, etc.

Handle the fuel with care. It is very flammable and can
cause serious personal injury and property damage. Drain

the fuel into an approved container outdoors and store far
away from open flame or sources of ignition. Never use

gasoline for cleaning. Use a degreaser and warm water
instead.

To ready the machine for storage:

1, Thoroughly clean the machine, especially under the

mower deck, Touch up damage to the paint and spray

a thin layer of oil on the underside of the mower deck to
avoid corrosion,

2, Inspect the machine for worn or damaged parts and

tighten any nuts or screws that may have become loose,

3, Change the engine oil; dispose of properly,
4, Empty the fuel tanks or add a fuel stabilizer, Start the

engine and allow it to run until the carburetor is drained of
fuel or the stabilizer has reached the carburetor,

5, Remove the spark plug and pour about a tablespoon of

engine oil into the cylinder, Turn over the engine so that
the oil is evenly distributed and then refit the spark plug,

6, Lubricate all grease zerks, joints, and axles,

7, Remove the battery, Clean, charge, and store the battery

in a cool place, but protect it from direct cold,

8, Store the machine in a clean, dry place and cover it for

extra protection,

Service

When ordering spare parts, please specify the purchase year,

model, type, and serial number,

Always use genuine Sears spare parts,
An annual check-up at a Sears Service Center or authorized

service workshop is a good way to ensure that your machine

performs its best the following season,

COMPLETE SWITCH IGNITION

-DO NOT OPEN

-SENSITIVE ELECTRONIC COMPONENTS INSIDE

-PERMANENT DAMAGE CAN RESULT IF PROPER DIAGNOSTIC PROCEDURES ARE NOT FOLLOWED,

-CONTACT DEALER OR AUTHORIZED SERVICE CENTER FOR REPAIR,

(COLOR - PIN NUMBER)

6_

J

'p___

INO_ I

--Pc : o-+-

! I

I E

I NC I

RIGHT CNTRL

(NOT PARKED)

INO_ I

I I

I _ I i<
I NC I Iff_

LEFT CNTRL i

(NOT PARKED) _ BLACK

;o,o ', ........

NoO,O ',

INC_ II

i I

(HANDLE DOWN)

/ _--_--_,

I I 21

I 8 51
I I
} tl

4 I

PTO SWITCH

(DISENGAGED)

I

I

18

t

P

I

I _ RED

ENGINE

I
I
I

I
I

I
I
I

I
I
I
I
I

I
I
I
I

i

I SOLENOID

i (IF EQUIPPED)

I I
I

I I
I ELECTRIC CLUTCH I

20A

, I I I

'?

BATTERY

RED

,G.,T,o.]UN,T

I ^ FUEL I
I _'_NE i

I I

©

WHITE-IO

RED

I

BLACK

HOUR

BLACK _!_

METER

BLKIWHT -- I 0

6-

z
o

ro T,

DIAGNOSTIC

BLACK

SOLENOID

m

4o-i_,,

I c BLACK

4

?

i EG0 ATO y

STATOR

I
I

I
I
I
I

I
I
I

L:

I
I

I
I
I
I

t

I

I

}

N2-4- ,:

0,0 ,

--_-0 0 ,

I NO I

SEAT SWITCH

(NOT OCCUPIED)

®

NON-REMOVABLE

CONNECTIONS

O-

REMOVABLE

CONNECTIONS

PTO SWITCH

(MATING SIDE)

BLACK I O_ I HEADLIGHT CONNECTOR

PURPLE Ioll (ACCESSORY CONNECTOR)

NC

NO_ NO

BRAKE SWITCH

(MATING SIDE)

|

NOTE:IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING,

THEY SHOULD BEREINSTALLED
TOPROPERLY SECURE WIRING

Engine Frame

Manufacturer Briggs & Stratton Cutting Width 54" / 137 cm

Type Endurance Cutting Height 1,5" - 4"/3,8 - 10,2 cm

Power 24 hp 1) Uncut Circle 0
Lubrication Pressure with oil filter Number of Blades 3

Fuel Min 87 octane unleaded (Max Blade Length 15" / 38 cm

ethanol 10%, Max MTBE 15%)
Fuel tank capacity 3,5 gallons / 13,25 liters Gauge Wheels 4 Adjustable
Cooling Air cooled Sprung Seat Standard

Air filter Standard Hinged Arm Rests Optional
Alternator 12V Service Minder Digital
Starter Electric Blade Engagement Electromagnetic clutch
Transmission Deck Construction Stamped
Transmission Hydrostatic transaxles Productivity 2,8 acres/h / 11,331 m2/h
Steering control Dual levers, foam gripped Dimensions
Speed forward 0-6,5 mph /0-10,5 km/h Weight 640 Ibs/2590 kg
Speed reverse 0-3,5 mph /0-5,6 km/h Base Machine Length 75"/191 cm

Brakes Mechanical park brake Base Machine Height 40"/102 cm
Front caster tires 11 x 6 - 5 Base Machine Width 43,75"/112 cm
Rear tires, turf pneumatic 18 x 9,5-8 Overall Width, Chute Up 57"/145 cm

Tire pressure 15 PSi/103 kPa/1 bar Overall Width, Chute Down 67,5"/171 cm

1) The power rating as declared by the
engine manufacturer is the average gross
power output at the specified RPM of a

typical production engine for the engine
model measured using SAE Standards for
engine gross power. Refer to the engine

manufacturer engine specifications.

Engine crankshaft bolt
Deck pulley bolts
Lug nuts

Blade bolt

Accessories
Collection system

Thetorque values shown should be used as a general guideline when specific torque valuesare not given.

Grade

Torque Specifications

75 ft/Ib (100 Nm)
75 ft/Ib (100 Nm)

75 ft/Ib (100 Nm)

60 ft/Ib (81 Nm)

Standard 1A"fasteners
Standard 5/16"fasteners
Standard s/s"fasteners
Standard 7/16"fasteners
Standard 1//' fasteners

HEX HEAD CAP SCREWS

U.S. Standard Hardware

SAE Grade 5 SAE Grade 8 Flangelock Screw

9 ft/Ib (12 Nm)

18 ft/Ib (25 Nm)
33 ft/Ib (44 Nm)
52 ft/Ib (70 Nm)
80 ft/Ib (110 Nm)

w/Flangelock Nut

1A 9

.c_

.c_
.c_

@

@

@

s/16 18

3/s 31

7/16 50

1/_ 75

9/16 110

s/s 150

._N dO
GO co

c 0

(_

sA 250
7/s 378

1_/s 782

** Grade 5 - Minimum commercial

quality (lower quality not recommended

12

24
42
68

102
149

203
339

512

13
28
46
75

115
165
225

370

591

1060 1410

18
38
62

102

156
224
305

502
801

1912

24
4O

Metric Standard Hardware

Grade 8,8 Grade 10,9

Grade 12,9Grade

M4 1,5 2 2,2 3 2,7 3,7

@

o
co

O
o

M5 3 4 4,5 6 5,2 7
M6 5,2 7 7,5 10 8,2 11

M7 8,2 11 12 16 15 20

b M8 13,5 18 18,8 25 21,8 30

@

.c_ MI0 24 33 35,2 48 43,5 59

® M12 43,5 59 62,2 84 75 102

.c_ M14 70,5 96 100 136 119 161

.c_

_ M16 108 146 147 199 176 239

@

E M18 142 193 202 274 242 328

cU

_ M20 195 264 275 373 330 447

N

M22 276 374 390 529 471 639

,-- M24 353 478 498 675 596 808

co M27 530 719 735 996 904 1226

33
54

Action Date,mtrreading,stamp,sign

Delivery Service

Charge the battery

Adjust the tire pressure of all wheels to 15 PSi (1 bar)

Mount the steering controls in the normal position
Connect the contact box to the cable for the seat's safety switch

Check that the right amount of oil is in the engine

Adjust the position of the steering controls

Fill with fuel and open the fuel shut off valve
Start the engine

Check that there is drive to both wheels

Check the mower deck adjustment
Check:

D
D
D

D
D

D
D
D

D
D

The safety switch for the park brake
The safety switch for the mower deck

The safety switch in the seat
The safety switch in the steering controls

Park brake functionality

Driving forward

Driving backward
Engaging the blades

Check the idle speed

Check the engine high idle speed
Inform the customer about:

Need and advantages of following the service schedule

Need and advantages of leaving machine for service every 300 hours

Effects of service and maintaining a service journal on machine's resale value
Application areas for mulching

Fill in the sales papers, etc,

D
D
D

D
D

D
D
D

D
D

D
D
D

D

Delivery service has

been carried out

No remaining notes

Certified:

Action

After the First 10 Hours

Change engine oil

25-Hour Service

Check the fuel pump's air filter

Date, mtr reading, stamp, sign

D

Date, mtr reading, stamp, sign

D

Sharpen/Replace mower blades if required

Check the tire pressures

Check battery with cables

Lubricate according to lubrication chart

Check/clean the engine's cooling air intake

Clean the air cleaner's foam pre-filter

50-Hour Service

Perform the 25-hour service

Clean/replace the air cleaner's paper filter cartridge
(shorter intervals for dusty operating conditions)

Change engine oil

Lubricate according to lubrication chart

D
D
D
D
D
D

Date, mtr reading, stamp, sign

D
D
D

D

Check/adjust the park brake

D

Action Date, mtr reading, stamp, sign

100-Hour Service

Perform the 25-hour service

D

Perform the 50-hour service

Change the engine oil filter

Clean/replace the spark plugs

Replace the fuel filter

Check V-belts

Check tighten caster wheel axle bolts (every 200 hours)

Change the air filter's paper cartridge

Change hydraulic pump oil and filter, (200 hours)

Action Date, mtr reading, stamp, sign

D
D

D
D
D
D
D
D

300-Hour Service

Perform the 25-hour service

Perform the 50-hour service

Perform the 100-hour service

Check/adjust the mower deck

Clean the combustion chamber and grind the valve seats

Check the engine valve clearance

Replace the air cleaner's foam pre_filter

D
D
D
D
D
D
D

Action Date,mtrreading,stamp,sign

At Least Once Each Year

Clean the engine's cooling air intake (25 hours)

D

Replace the air cleaner's foam pre-filter (300 hours)

Replace the air filter's paper cartridge

Change the engine oil (50 hours)

Replace the engine oil filter (100 hours)

Check/adjust the cutting height

Check/adjust the park brake (50 hours)

Clean/Change the spark plugs (100 hours)

Change the fuel filter (100 hours)

Check the engine valve clearance

D
D

D
D
D
D
D
D
D

Action Date, mtr reading, stamp, sign

|

Action Date, mtr reading, stamp, sign

NEED MORE HELP?

Find this and aR your other product manuals online,
Get answers from our team of home experts,
Get a personalized maintenance plan for your home,
Find information and too_s to he_p with home projects.

_a@age _ here

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Craftsman professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.Craftsman.com www.Oraftsman.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Craftsman Parts and Repair Center

1o800-488-1222 Anytime, day or night(U.S.A. only)

www.Craftsman.corn

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a

product serviced by Craftsman:

1-800-827-6655 (U.S.A.) 1-800-361-6655 (Canada)

Para pedir servicio de reparacion

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

Au Canada pour service en frangais:

1-800-LE-FOYER "c

(1-800-533-6937)

www.Craftsman.ca

2014-01-31

_ Craftsman Brands, LLC JJ

® Registered Trademark / _ Trademark / sM Service Mark of Craftsman Brands, LLC
® Marca Registrada / TMMarca de Fabrica / sM Marca de Servicio de Craftsman Brands, LLC
Mc Marque de commerce / MDMarque depos6e de Craftsman Brands, LLC

Printed in the U.S.A.