Craftsman 917.20403 Operator's Manual

Operator's Manual

FIN°

GAR

24.0 HP,* 54" Electric Start

Automatic

Model No.

917.20403

• EspaSol, p. 41

Transmission

TRACTO

Mower

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine

manufacturer for details.

586138696 Rev. 3

For answers to your questions

about this product, call:

1-888-331-4569

Craftsman Customer Help Line

* La potencia nominal declarada por el fabricante del motor es la

salida media de potencia bruta alas RPM especificadas de un motor de serie tipico para el modelo de motor, medida segQn las normas SAE sobre potencia bruta de motor. Para mas informaci6n, consulte al fabricante del motor.

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ............................................... 13

Maintenance .......................................... 23

Service and Adjustments ....................... 38

Storage .................................................. 35

Troubleshooting ..................................... 36

Sears Service ......................... Back Cover

Maintenance Schedule .......................... 23

CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive

free in-home repair or replacement if repair is unavailable.

BATTERY LiMiTED WARRANTY FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is

warranted against any defects in material or workmanship. A new battery will be supplied free of charge.

You are responsible for the labor cost of battery installation. ADDiTiONAL LIMITED WARRANTIES

In the following additional warranties, you are responsible for the labor cost of part installation after

the second year from the date of purchase.

FOR FIVE YEARS from the date of purchase, the frame of this riding equipment is warranted against any defects in material or workmanship. A new frame will be supplied free of charge.

FOR TEN YEARS from the date of purchase, the front axle of this riding equipment is warranted against any defects in material or workmanship. A new front axle will be supplied free of charge.

FOR AS LONG AS IT IS USED by the original owner after the tenth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or

workmanship. With proof of purchase, a new cast iron front axle will be supplied free of charge. WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-888-331-4569 or visit the web page: www.craftsman, com/warranty

In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial

services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle

assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure

to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the

instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to

state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. CHILDREN

_,WARNING! CHILDREN CAN BE IN-

JURED BYTHIS EQUIPMENT. TheAmeri- can Academy of Pediatrics recommends

that children be a minimum of 12 year of

age before operating a pedestrian controlled lawn mower and a minimum of 16 years of

age before operating a riding lawn mower.

_IbWARNING! CHILDREN CAN BE

SERIOUSLY INJURED OR KILLED BY

THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Never allow children to operate the ma- chine.

• Use extreme caution when approaching blind corners, shrubs, trees, or other objects that may block your view of a

child.

li.

GENERAL OPERATION

Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do notoperate machinewithouttheentire grass catcher, discharge chute, or other

safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, and stop engine before

dismounting. Manually lock ignition swkch.(See "MANUALLY LOCKING

THE SmartSwitch TM IGNMON" in the Operation section of this manual).

• Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extreme caution when loading or

unloading the machine into a trailer or

truck.

• AIways wear eye protection when operat-

ing machine.

• Use ear protectors to avoid damage to

hearing.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju-

ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Followthemanufacturer'srecommenda- tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or

other debris which can cause build-up to occur. Clean any oil or fuel spillage

before operating or storing the machine.

Allow machine to coo! before storage.

Iii. SLOPE OPERATION

,_WARNING! When loading or unloading

this machine, do not exceed the maximum

recommended operation angle of 15 °. Slopes are a major factor related to loss of

control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.

• Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extreme caution while operating machine with grass catchers or other

attachments; they can affect the stabil- ity of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

IV. TOWING

Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

o Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

• Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuelis spilled on clothing, change cloth- ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVICE

• Never operate machine in a closed area.

• Keepall nutsand boltstighttoensurethe equipment is in safe working condition.

• Nevertamperwithsafetydevices. Never interfere with the intended function of a

safety device or reduce the protection provided by a safety device. Checkthere proper operation regularly. NEVER oper-

ate a machine with a safety device that does not function properly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fue!-soaked debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatchercomponentsandthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrapthe blade or wear gloves, and use extreme caution

when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain orreplace safetyand instruction labels, as necessary.

Use ear protectors to avoid damage to hearing.

Always wear eye protection when operating machine.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons/15,14 L and type: Regular Unleaded *

Oil Type: SAE30 (above 32°F/0°0)

API: SG-SL) SAE 5W30 (below 32°F/0°0)

Oil Capacity: W/Filter: 64 Oz./1,89 L

W/out Filter: 60 Oz./1,77 L

Spark Plug: Champion RC12YC

(Gap: .030"/0,76 mm) Charging System: 16Amps @ 3600 RPM Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

&Gasoline containing up to 10% ethanol (El0) is

acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (El0) will

void the product warranty.

Min. CCA: 230

Case size: U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or

other qualified service center. We have com- petent, well-trained representatives and the

proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow instructions under "Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip- ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside mowing.

_IbWARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's

when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 professional

repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 25% from regular price of service and service-related parts not covered bythe agreement; also, 25% off

regular price of preventive maintenance check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to sched-

ule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800-827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®.

Mower

(5) 1-3/16 Assemblies

O.D. Washers

(1) Small

Retainer Springs

(5) Large

Retainer Springs

if Equipped

(1) Anti=Sway Bar

(1) Small Retainer

Springs

Lift Link ___

(1) Front \_

Lift Link _

Assembly

(1)3/4 o.o.

Washers

Mower Front Wheel

(1) Shoulder Bolt

(1) Wheel

Quick Connect

Slope Sheet

(1)1-1/4o.o.

Washer

(1) 3/8=16

Locknut

*installed by Dealer

*Brush Guard Kit

Battery

(2) Hex Bolts

(2) Nut Keps

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed. (2) 7/16" wrenches Utility knife

(1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand is mentioned in this

manual, it meanswhenyou areintheoperating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton.

• Cut along dotted lines on all four pan-

els of carton. Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

CONNECT BATTERY

_WARNING: Do not short battery ter-

minals by allowing a wrench or any other object to contact both terminals at the same

time. Before connecting battery, remove

metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to

prevent sparking from accidental grounding. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum ofone hour at 6-10 amps. (See

"BATTERY" in the Maintenance section of

this manual for charging instructions.)

• Determinebatterylocation. Batteryloca- tion will be under the seat or the hood.

Lift seat pan or hood to raised position.

Remove two terminal caps and discard.

First connect RED battery cable to positive (+) terminal with bolt and nut as

shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to

negative (-) terminal with remaining bolt

and nut. Tighten securely.

• Lower seat pan or hood.

NOTE: For battery installation see "REPLACING BATTERY" in the Service and

Adjustments section in this manual.

Terminal Negative Nut Cover (Black) Cable Cap

Label_

Positive (Red)

Cable

Bolt

NOTE: You may now roll your tractor offthe skid. Continue using the instructions that

follow to remove the tractor from the skid. AI_ WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position,

2. Release parking brake by depressing clutch/brake pedal,

3. Place freewheel control in "transmission disengaged position" (See "TO TRANS-

PORT" in the Operation section of this manual).

4, Roll tractor forward off skid. Continue with the instructions that follow.

TO iNSTALL MOWER

1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER

• Depress clutch/brake pedal all the way down and hold.

Pull parking brake lever up and hold, release pressure from clutch/brake pedal, then release parking brake lever.

Pedal should remain in brake position. Ensure parking brake will hold tractor

secure.

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

• Release lever to lock seat in position.

Parkin( Brake Lever

,_CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is

located on left side of fender.

2. ASSEMBLE FRONT GAUGE WHEEL

(W) TO FRONT OF MOWER

Jli

H, Front Mower Bracket

W, Front Gauge Wheel X. Shoulder Bolt

Y. 1-1/40.D. Washer Z, 3/8-16 Locknut

3. TURN STEERING WHEEL LEFT AND POSITION MOWER

• Turn steering wheel to the left as far as it

will go and position mower on right side of tractor with deflector shield (Q) to the right.

Front

iEngine

Back

Deflector Shield

4. SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for pro- per routing in all mower pulley grooves.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is centered under tractor.

(

A. Mower Side Suspension Arms

B. Retainer Spring C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket E. Front Lift Link Assembly R Front Suspension Bracket

H, Front Mower Bracket

I. Left Side Rear Mower Bracket K. Belt Tension Rod

L, Locking Bracket M, Engine Clutch Pulley

Q, Deflector Shield S, Anti-Sway Bar

W, Front Gauge Wheel

A. MowerSideSuspensionArms Q. DeflectorShield

5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)

ANTI-SWAY BAR (S)

_ Towards Towards

Transaxle Mower Deck _"

• Pivot the integrated washer end of anti- sway bar (S) towards mower deck bracket

on right side of mower. Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to insert integrated washer end of bar into

rear mower bracket (D).

• Secure with small washer and small retainer spring as shown.

90° End Integrated Washer End

From right side of mower, first insert

90 ° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway bar will be in same position/location.

6. ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS

• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large

retainer spring (B).

• Repeat on opposite side of tractor.

Mower Side Suspension Arms

Retainer Spring

Right Side Rear Mower Bracket

7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm

and pivot link down to mower.

• Lift rear corner of mower and position slot in link assembly over pin on rear mower

bracket (D) and secure with large washer and large retainer spring.

• Repeat on opposite side of tractor.

C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket

'U. Hole

ATTACH FRONT LINK (E)

• Turn steering wheel to position wheels straight forward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).

• Move to left side of mower and and insert large retainer spring (G) through hole in

front link (E) behind front suspension bracket (F).

• Insert other end of link (E) into hole in front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

9 INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

• Disengage belt tension rod (K) from locking bracket (L).

• Install belt onto engine clutch pulley (M).

M,Engine

Clutch Pulley

IMPORTANT: Check belt for proper routing in all mower pulley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking bracket (L).

_CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage

slowly.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before operating mower as shown in the

Operation section of this manual.

E. Front Lift Link Assembly

R Front Suspension Bracket

G, Large Retainer Spring

H, Front Mower Bracket

J. Small Retainer Spring

M, Engine Clutch Pulley

MOWER DRIVE BELT INSTALLATION Follow procedure described in "TO

REPLACE MOWER BLADE DRIVE BELT" in the "Service and Adjustments" section of

this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance. * Reduce tire pressure to PSi shown on

tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual.

CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: _" All assembly instructions have been

completed. _" No remaining loose parts in carton. _" Battery is properly prepared and charged. _" Seat is adjusted comfortably and tight-

ened securely. _" All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory). _" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

_" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. _/Check wiring. See that all connections are

still secure and wires are properly clamped. _/ Before driving tractor, be sure freewheel

control is in "transmission engaged" posi-

tion (see "To Transport" in the Operation

section of this manual). While learning how to use your tractor, pay ex-

tra attention tothe following important items: _/ Engine oil is at proper level.

_/ Fuel tank is filled with fresh, clean, regular

unleaded gasoline. _/ Become familiar with all controls, their

location and function. Operate them

before you start the engine.

Be sure brake system is in safe operating

condition.

Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

It is important to purge the transmission before operating your tractor for the first

time. Follow proper starting and transmis-

sion purging instructions (See "TO START ENGINE"and"PU RGETRANSMISSION"

in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn

and understand their meaning.

REVERSE NEUTRAL HiGH COLD WEATHER

LOW SLOW

STARTING POSiTiON

÷ @

FAST SMARTSWITCHTM

6 6 @ m @

ENGINE ENGINE ENGINE DiFFERENTiAL CLUTCH/ PARKING

OFF START ON LOCK BRAKE PEDAL BRAKE

REVERSE REVERSE FORWARD CRUISECONTROL LIGHTSON

OPERATION

SYSTEM(ROS)

FUEL

@@@@@

ATTACHMENT DANGER, KEEP

CLUTCH HANDS AND

DISENGAGED FEET AWAY

ATTACHMENT

CLUTCH

ENGAGED

KEEPAREACLEAR SLOPE HAZARDS

(SEESAFETY RULESSECTION)

iGNiTiON

MOWER

HEIGHT

BATTERY EAR

PROTECTION

RECOMMENDED

MOWER

LiFT

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

@ @

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

(CC) PARKING BRAKE SYMBOL - Indi- cates a starting fault when the parking brake

is disengaged. (D) THROTTLE CONTROL- Used to control

engine speed. (E) ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades or other attachments mounted to your tractor.

(EE) BLADE SWITCH SYMBOL-Indicates a fault when the attachment clutch switch

is engaged. (F) SMARTSWITCH IGNITION (SSl) BUT-

TON - Used for starting/stopping engine and communicating status updates.

(G)* REVERSE OPERATION SYSTEM (ROS) - Allows operation of mower deck or

other powered attachment while in reverse. (H)* HEADLIGHT BUTTON - Turns the

headlights on/off. (I)* BATTERY INDICATOR BUTTON - Used

to indicate low battery voltage or a charging system fault.

(J) CRUISE CONTROL LEVER =Used to set forward movement of tractor at desired speed

without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

(M) FREEWHEEL CONTROL- Disengages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE MINDER/HOUR METER -

Indicates when service is required for the

engine and mower.

* NOTE: G, H, and I are also used as the

numerical input buttons for entering the passcode.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Ensure parking brake will hold tractor secure.

• Press SSl button (F) once to stop engine.

• Never use the cold weather starting position to stop the engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass

areas.

_I, CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position. MANUALLY LOCKING THE SMARTSWITCH

IGNITION

With the engine completely stopped and the

SmartSwitch Ignition (SSI) button (F) blink- ing green, the SSI button can be manually

locked by pressing buttons "1" and "3" at the

same time for approximately two seconds.

NOTE: The tractor is already locked ifasleep

or if SSl button is blinking blue.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch control to disengaged position (r_).

(1_) Attachment (1"_) Attachment

GROUND DRIVE-

• To stop ground drive, depress brake pedal

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed. ENGINE -

• Move throttle control (D) to slow position.

NOTE: Failure to move throttle control to stow position and allowing engine to idle before

stopping may cause engine to "backfire".

Clutch Control Clutch Control

"Engaged .... Disengaged"

all the way down.

SMARTSWITCH SAFETY SYSTEM

Your tractor is equipped with an operator

presence sensing switch. Ifthe parking brake has not been engaged before the operator

leaves the seat, the engine will shut off. To

continue mowing, the tractor will need to be

restarted. See "TO START ENGINE" in this

section of the manual.

TO STOP MOWING

• While seated in operating position, depress brake pedal and set parking brake.

After setting the parking brake, any attempt

by the operator to leave the seat will stop the mower blades. The engine will continue to run for approximately five minutes before

shutting off. This allows an operator to mo-

mentarily leave the seat to remove obstacles without having to restart the tractor.

TO CONTINUE MOWING

* Return to seat. , Place attachment clutch switch first in

"DISENGAGED" position and then in "ENGAGED" position.

NOTE: Any attempt to place attachment clutch switch in the "ENGAGED" position without the operator first being in the seat

will immediately shut off engine. TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower performance.

• With forward drive pedal depressed to desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal, tap on forward drive pedal or

push the cruise control lever down.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward(K) or reverse(L) drive pedal to begin movement. Ground speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL (J)

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause

the cruise control to disengage. Do not use the cruise control on slopes, rough terrain

or while trimming or turning.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1 to 4" (25,4 to 101,6 mm). The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approxi- mately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during

hot months. For healthier and better look- ing lawns, mow often and after moderate

growth.

• For best cutting performance, grass over 6" (152,4 mm) in height should be mowed

twice. Make the first cut relatively high; the

second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

3/4"

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. While engine is running, any attempt by the operator to leave the seat without first setting the park- ing brake will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES Disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to mow in the reverse direction

without first pressing the ROS button (G) will stop mower blades. Ensure the transmission

is in the neutral position, movethe attachment

clutch control to the disengaged position, and then back into the engaged position before continuing with ROS operation.

AI_WARNING: Backing up with the attach-

ment clutch engaged while mowing is strong- ly discouraged. Allowing reverse operation

with the attachment clutch engaged should only be done when the operator decides it

is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. With engine running, depress brake pedal all the way down.

2. Press ROS button (G) and ensure the ROS button is lit.

3. Look down and behind before and while backing.

4. Release brake pedal and depress reverse drive pedal to start movement.

5. When use ofthe ROS is no longer needed, press the ROS button to return to normal

operation. The ROS button should no longer be lit.

TO OPERATE ON HILLS

HEADLIGHTS

_,WARNING: Do not drive up or down hills

with slopes greater than 15 ° and do not drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping orchanging speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly release park- ing brake and brake pedal.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control.

2. Pull freewheel control out and into the slot

and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) mph (3,2 km/h).

• To reengagetransmission, reverse above procedure.

Transmission Engaged

Headlights can be used without your

passcode and with the engine off. WITH ENGINE OFF:

• Press headlight button (H) once to turn headlights on for one minute.

• Press and hold headlight button (H) until headlights blink twice to turn headlights

on for five minutes.

NOTE: If the engine is running and shuts off for any reason, the headlights will also

shut off.

BATTERY INDICATOR BUTTON

The battery indicator button (I) is located on the SMARTSWITCH Ignition module and is used to displaythe status of the battery. The

indicator will only work after the passcode has been entered and is blinking green.

• Press and hold battery indicator button (I)

for three (3) seconds.

• The SmartSwitch Ignition Button (F) will light up and indicate the battery status as

follows:

RED RED AND GREEN

GREEN

Charge necessary Charge recommended

Charge not necessary

• Press the battery indicator button (I) once

to stop viewing the battery status.

NOTE: When the battery is too low and after the first unsuccessful start attempt, the battery indicator button will blink for two

(2) seconds and then stay lit until battery

is charged or until approximately five (5)

minutes since last attempted start.

Transmission Disengaged

NOTE: To protect hood from damage when transporting you r tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped from the factory already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do

not overfill.

* For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section

of this manual).

* To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

* Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within

0 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

iMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage Instruc- tions for additional information. Never use

engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits

during storage. Add stabilizer to gasoline in

fuel tank or storage container. Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fue! valve.

2. In normal operation, valve should be set to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve

handle to reserve.

4. Drive tractor to be refueled.

5.After refueling, return valve to primary

position.

Reserve Fuel Valve _

Primary

RESETTING IGNITION SYSTEM

PASSCODE

The SMARTSWITCH Ignition is preset at the factory with the default code "321 ". To reset

or change the passcode, the operator does

not have to be seated on the tractor.

1. Pressthe SmartSwitch Ignition (SSl) but- ton (F) once (or sit on the seat). Ensure the indicator is blinking blue.

2. Press and hold the (1) and (3) buttons simultaneously for approximately three (3) seconds until the SSl button changes

to solid blue.

3. Using the numbered buttons, enter the desired passcode. The passcode may be anywhere from one to five digits in

length.

4. After the desired passcode has been entered, press the SSl button (F) once.

NOTE: When the indicatorflashes green, the

passcode has been accepted. If the indica- tor blinks red, the passcode has not been accepted. Wait until the indicator returns to blinking blue and repeat this procedure

starting from step two.

TO START ENGINE

NOTE: The default passcode "321 "is preset

at the factory and should be changed prior to first use. (See "RESETTING IGNITION

SYSTEM PASSCODE" in this section of the manual.) SMARTSWITCH WARNING LIGHTS

The SmartSwitch Ignition is programmed with warning lights to indicate when any part of the safety system is not being followed.

The engine will not start until all the following

ignition system faults are resolved:

• The park brake symbol (CC) will be lit if

the parking brake has not been engaged

during a start attempt.

• The blade switch symbol (EE) will blink

if the attachment clutch control is not in

the "DISENGAGED" position during a

start attempt.

PRE-START

• Ensure freewheel control is in the trans- mission engaged position.

• Ensure transmission is in the neutral position.

• Move attachment clutch control to the

"DISENGAGED" position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

SMARTSWITCHIGNITION UNLOCK

1. PresstheSmartSwitch Ignition (SSl) but-

ton (F) once (or sit on the seat). Ensure the indicator is blinking blue.

2. Enter passcode and press the SSl but-

ton. If passcode is not accepted, the

SSI button will blink red. Wait until the SSl button returns to blinking blue before

attempting to re-enter passcode. Once accepted, the SSl button will flash green.

3. Ensure that the SmartSwitch Safety System warning lights are not showing

any faults present. If any warning lights do indicate faults present, resolve those faults before continuing with STARTING.

STARTING

The Briggs & Stratton Endurance engine equipped with your tractor features a Ready-

Start automatic choke system to provide simplified starting in normal conditions.

Please read the following starting instruc-

tion carefully. NOTE: For the first time starting after your

tractor has sat for an extended period oftime, or after running out of gas, the engine may require an extended start attempt to reprime

the fuel system. For an extended start, press and hold SSl button for three seconds before

releasing. This will prompt the engine to at- tempt starting for up to ten seconds (instead

of the normal five seconds), allowing time for fuel to be pulled into the engine.

NORMAL STARTING (32°F/0°C and above)

1. Move throttle control to fast position

2. Perform procedures outlined in "Smart- Switch IGNITION UNLOCK" as previ- ously described.

3. While the SSl button (F) is flashing green, press and release the SSI button once more to start the engine.

• Once engine starts, the attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it

to warm up for one minute.

• Leave throttle control in fast position

(_t_) while mowing.

COLD WEATHER STARTING (32°F/0°C and below)

1. Move throttle control beyond fast posi- tion (_) into the cold weather starting

position (I_)).

2. Perform procedures outlined in "Smart- Switch IGNITION UNLOCK" as previ- ously described.

3. While the SSI button is flashing green, press the SSl button once more to start

the engine.

• Once engine starts, movethethrottle control back to the fast position

(,_) to warm-up. Thetime required

for warm-up will vary from a few seconds to a minute depending upon

conditions and temperature.

• Leave throttle control in fast position

(,,_) while mowing.

NOTE: Failure to move throttle from cold

weather starting position (_)) will result in

poor engine performance and spark plug

fouling.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

• Ensurethetractorisonlevelground.

• Release the parking brake and let the brake slowly return to operating

position.

• Allowone minutefortransmissionto warm up. This can be done during

the engine warm up period.

The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

PURGE TRANSMISSION

,_CAUTION: Never engage or disengage

freewheel lever while the engine is running. To ensure proper operation and performance,

it is recommended that the transmission be purged before operating tractor for the first

time. This procedure will remove any trapped

air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to slow position. Disengage park- ing brake.

_L, CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward position and hold forfive (5) seconds and

release pedal. Depress reverse drive pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engagetransmissionbyplacingfreewheel control in engaged position (See "TO

TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle

control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately

five (5) feet (1,5 m) then backwards for five (5) feet (1,5 m). Repeat this driving

procedure three times.

Your transmission is now purged and now

ready for normal operation.

SERVICE MINDER/HOUR METER

Service minder shows the total number of hours the engine has run and indicates when

the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours. To service engine and mower, see the Maintenance section

of this manual.

NOTE: The service minder runs when either

the engine is running or the SmartSwitch is active (unlocked).

MOWING TiPS

• DO NOT use tire chains when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE SCHEDULE

Check Brake Operation Check Tire Pressure

T Check Operator Presence and ROS Systems

R Check for Loose Fasteners

A Check/Replace Mower Blades

C Lubrication Chart

T Check Battery Level

O Clean Battery and Terminals

R clean Debris off Steering Plate

Check Transaxle Cooling Check Mower Levelness

Check V-Belts

Check Engine Oil Level Change Engine Oil (models with oil filter) Change Engine Oil (models without oil filter)

E Clean Air Filter

GN clean Air Screen

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Se_ice more often when operating in dirty or dusty conditions.

BEFORE

EACH

USE

EVERY EVERY EVERY EVERY

8 25 50 100

HOURS HOURS HOURS HOURS

v' J

v' v'

v' v' v'

_2 v"

v' _"

3 - Replace blades more often when mowing in sandy soil. 5 - See Cleaning in Maintenance Section. 4 - Not required if equipped with maintenance-free battery.

EVERY BEFORE

SEASON STORAGE

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_Steering Pivot Bolts

(_ Sr Spindle Zerk Zerk

(_ Front

Wheel Wheel

Bearing Bearing Zerk Zerk

(_ Steerin(

Sector

Gear

Engine

Teeth

(_General Purpose Grease (_Referto Maintenance ENGINE" Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when perform-

ing any maintenance. BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m)

to stop at highest speed in highest gear on

a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

AND REVERSE OPERATION SYSTEM

(ROS)

Ensure operator presence and reverse operation systems are working properly. If

your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the parking brake is engaged, and the attach- ment clutch control is in the disengaged

position.

CHECK OPERATOR PRESENCE SYSTEM

• While the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• With the engine running, the parking brake engaged, and the attachment clutch

engaged, any attempt by the operator to

leave the seat should shut off the attach- ment clutch.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• With the engine running, the SmartSwitch Ignition (SSI) button (F) solid green, and

the attachment clutch engaged any at- tempt by the operator to shift in reverse

will disengage the attachment clutch.

With the engine running, the SmartSwitch

Ignition (SSI) button (F) solid green, and

the Reverse Operation System (ROS)

button (G) lit, any attempt by the operator

to shift in reverse should NOT disengage the attachment clutch.

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades. A_ CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

iMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat treated.

Star

Center Hole

Blade Bolt Mandrel (Special) -.._j_ Assembly

Blade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life.

+ 56 hidden pages

Craftsman 917.20403 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual