Craftsman 917.20383, 917.20384, 917.20382 Operator's Manual

Operator's Manual

ICRAFTSMnN°J

LAW TRACTOR

19 HR* 46" Mower Electric Start

Automatic Transmission

Model No.

917.20383

, EspaSol, p. 34

_] his product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this manual.

iMPORTANT:

Read and follow all Safety Rules and instructions before

operating this equipment.

For answers to your questions

about this product, call:

1-888-331-4569

Craftsman Customer Help Line

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE

Standards for engine gross power. Please refer to the engine manufacturer for detaits.

* La potencia nominal declarada per elfabricante del motor es la

salida media de potencia bruta a las RPM especificadas de un motor de serie tipico para el modelo de motor, medida segt_n las normas SAE sobre potencia bruta de moton Para mas informaci6n, consulte al fabricante del motor.

586070227 Rev. 4

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembty/Pre-Operation ......................... 7

Operation ................................................. 9

Maintenance Schedule .......................... 16

Maintenance .......................................... 16

Service and Adjustments ....................... 21

Storage .................................................. 28

Troubleshooting ..................................... 29

Sears Service ......................... Back Cover

CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is unavailable.

BATTERY LIMITED WARRANTY

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship. A new battery will be supplied free of charge. You are responsible for the labor cost of battery installation.

ADDITIONAL LIMITED WARRANTmES

In the following additional warranties, you are responsible for the labor cost of part installation after the second year from the date of purchase.

FOR FIVE YEARS from the date of purchase, the frame of this riding equipment is warranted against any defects in material or workmanship. A new frame will be supplied free of charge.

FOR TEN YEARS from the date of purchase, the front axle of this riding equipment is warranted against any defects in material or workmanship. A new front axle will be supplied free of charge.

FOR AS LONG AS IT IS USED by the original owner after the tenth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or

workmanship. With proof of purchase, a new cast iron front axle will be supplied free of charge. WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-888-331-4569 or visit the web

page: www.craftsman.com/warranty

In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the

instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized

(stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_I_,DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_,WAR NING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known tothe State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling,

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow inreverse unless absolutely

necessary. Always took down and behind before and while backing.

Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before cleaning

the machine, removingthe grass catcher,

or unclogging the discharge chute.

• Operate machine ontyin daytightorgood

artificial light.

Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck. Always wear eye protection when operat-

ing machine. Use ear protectors to avoid damage to

hearing. Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury. Followthe manufacturer's recommenda-

tion for wheel weights or counterweights.

Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other

debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

II.SLOPEOPERATION Slopesareamajorfactorrelatedtolossof

controlandtip-overaccidents,whichcan resultinsevereinjuryordeath.Operation onallslopesrequiresextra caution. If you

cannot back upthe slope or ifyou feet uneasy on it, do not mow it.

* Mow up and down slopes, not across. * Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

* Choose a low ground speed so that you

will not have to stop or shift while on the slope.

* Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shiftto neutral and coast downhill.

* Avoid starting, stopping, or turning on a

slope. Ifthetirestosetraction, disengage the blades and proceed slowly straight

down the slope.

* Keep all movement on the slopes stow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

* Use extra care while operating machine

with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

* Do not try to stabilize the machine by

putting your foot on the ground.

* Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

Ill. CHILDREN _/IWARNING: CHILDREN CANBE INJURED

BYTHIS EQUIPMENT The American Acade- my of Pediatrics recommends that children

be a minimum of 12year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before

operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

* Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

* Be alert and turn machine off if a child

enters the area.

* Before and while backing, look behind

and down for small children.

* Never carry children, even with the btades

shutoff. They may fall offand be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over bythe machine.

* Never allow children to operate the ma-

chine.

* Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

* Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

* Fotlowthemanufacturer'srecommenda-

tion for weight timits for towed equipment

and towing on slopes.

. Never allow children or others in or on

towed equipment.

* On stopes, theweightofthetowed equip-

ment may cause loss of traction and toss of control.

* Travel slowly and allow extra distance to

stop.

V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive. . Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

. Use only approved gasoline container. . Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

. Never fuel the machine indoors. . Neverstorethemachineorfuelcontainer

where there is an open flame, spark, or pilot light such as on a water heater or

other appliances. Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Removegas-poweredequipmentfrom thetruckortrailerandrefuelitonthe

ground.Ifthisisnotpossible,thenrefuel suchequipmentwithaportablecontainer,

ratherthanfromagasolinedispenser nozzle.

Keepthenozzleincontactwiththerim ofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donot useanozzlelock-opendevice.

Iffuelisspilledonclothing,changecloth- ingimmediately.

Neveroverfillfueltank.Replacegascap andtightensecurely.

GENERALSERVICE

• Neveroperatemachineinaclosedarea. Keepallnutsandboltstighttobesurethe

equipmentisinsafeworkingcondition.

Nevertamperwithsafetydevices.Check

theirproperoperationregularly.

Keepmachinefreeofgrass,leaves,or otherdebrisbuild-up.Cleanoilorfuel

spillageandremoveanyfuel-soakedde-

bris.Allowmachinetocootbeforestoring. Ifyoustrikeaforeignobject,stopand

inspectthemachine.Repair,ifnecessary, beforerestarting.

Nevermakeanyadjustmentsorrepairs

withtheenginerunning.

Checkgrasscatchercomponentsandthe dischargechutefrequentlyandreplace

withmanufacturer'srecommendedparts, whennecessary.

Mowerbladesaresharp.Wraptheblade orweargloves,anduseextracaution

whenservicingthem.

• Checkbrakeoperationfrequentty.Adjust andserviceasrequired.

Maintainorreplacesafetyandinstruction labels,asnecessary.

Besuretheareaisclearofbystanders beforeoperating.Stopmachineifanyone entersthearea.

• Nevercarrypassengers. Donotmowinreverseunlessabsolutely

necessary.Alwaystookdownandbehind beforeandwhilebacking.

Nevercarrychildren,evenwiththe bladesshutoff.Theymayfalloffand

beseriouslyinjuredorinterferewithsafe machineoperation.Childrenwhohave

beengivenridesinthepastmaysuddenly appearinthemowingareaforanother

rideandberunoverorbackedoverby themachine.

Keepchildrenoutofthemowingarea andinthewatchfulcareofaresponsible

adultotherthantheoperator.

• Bealertandturnmachineoffifachild entersthearea.

• Beforeandwhilebacking,tookbehind

anddownforsmallchildren.

Mowupanddownslopes(15°Max),not

across.

Choosealowgroundspeedsothatyou

willnothavetostoporshiftwhileonthe slope.

Avoidstarting,stopping,orturningona slope.Ifthetirestosetraction,disengage

thebladesandproceedslowlystraight

downtheslope.

• If machinestopswhilegoinguphill, disengageblades,shiftintoreverseand

backdownslowly. Donotturnonslopesunlessnecessary,

andthen,turnslowlyandgradually

downhill,ifpossible.

• WhenIoadingorunloadingthismachine, donotexceedthemaximumrecom-

mendedoperationangleof15°.

PRODUCTSPECIFiCATiONS

Gasoline Capacity 2.50 Gallons/9,46 L and type: Regular Unleaded *

Oil Type: SAE 30 (above 32°F/0°0)

5W30 (below 32°F/_0)

Oil Capacity: W/Filter: 56 Oz./1,65 L

W/out Filter: 48 Oz./1,4 L

Spark Plug: Champion RC12YC

(Gap: .030"/0,76 mm)

Charging 3 Amps Battery System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

*_Gasoline containing up to 10% ethanol (El0) is

acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (El0) will

void the product warranty.

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or other qualified service center. We have com- petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILiTiES

Read and observe the safety rules.

* Follow a regular schedule in maintaining,

caring for and using your tractor.

* Follow instructions under "Maintenance"

and "Storage" sections of this manual.

* Wear proper Personal Protective Equip-

ment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed

footwear.

* Always tetsomeone knowyou are outside

mowing.

_WARNING: This tractor is equipped with an internal combustion engine and should

not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust

system is equipped with a spark arrester

meeting applicable local or state laws (if

any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

Inthe state of California the above is required by taw (Section 4442 ofthe California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur-

chase. Your new Craftsman@ product is designed and manufactured for years of

dependable operation. But like all products, it may require repair from time to time. That's

when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 professional repair specialists.

Untimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 25% from regular price of service and service-related parts not covered bythe agreement; also, 25% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call isall that ittakes for you to sched-

ule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call

1-800=827-6655, SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME@.

Slope Sheet

Keys

9,'I ......

t (1) Oit Drain Tube

I C< h_ (1)Quick

Key(s) _ Oonnect

Your new tractor has been assembled at the factory with exception of those parts left

unassembted for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife Pliers

When right or left hand is mentioned in this

manual, itmeanswhen youare inthe operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut along dotted lines on all four panels of carton. Remove end panels and lay

side panels flat. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO ADJUST SEAT

Sit in seat. Lift up adjustment lever (A)and slide seat

until a comfortable position is reached which allows you to press clutch/brake

pedal all the way down. Release lever to lock seat in position.

TO CHECK BATTERY

1. Lift seat to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

* For batteryand battery cable installation

see "REPLACING BATTERY" in the "Service and Adjustments" section inthis

manual.

NOTE: You may now roll your tractor off the skid. Continue using the instructions that

follow to remove the tractor from the skid. _i, WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a welt-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKiD (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmission disengaged position" (See "TO TRANS-

PORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow. CHECK TiRE PRESSURE

The tires on your tractor were overinftated at the factory for shipping purposes. Correct tire pressure is important for best cutting

performance.

Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSiTiON OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verifythat the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual.

If CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist:

All assembly instructions have been

completed. No remaining loose parts in carton.

Battery isproperly prepared and charged. Seat is adjusted comfortably and tight-

ened securely.

_/All tires are properly inflated. (For ship-

ping purposes, thetires were overinftated

at the factory).

Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are

stillsecure and wires areproperly clamped.

Before driving tractor, be sure freewheel control is in "transmission engaged" posi-

tion (see "To Transport" in the Operation section of this manual).

While learning howto use your tractor, pay ex- tra attention to the following important items:

Engine oil is at proper level. Fueltank isfilled with fresh, clean, regular

unleaded gasoline. Become familiar with all controls, their location and function. Operate them before you start the engine. Be sure brake system isin safe operating

condition. Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

_/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmis- sion purging instructions (See"TO START

ENGINE"and"PURGETRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

SWITCH

,9@@ ,@

ENGINE ENGINE ENGINE DIFFERENTIAL

OFF START ON LOCK

CLUTCH/ MOWER

BRAKE PEDAL LIFT

PARKING MOWER

BRAKE HEIGHT

j; t

REVERSE REVERSE FORWARD

OPERATION

SYSTEM(ROS)

®oO b¢>

CRUISE CONTROL LIGHTS ON

ATTACHMENT ATTACHMENT DANGER, KEEP

CLUTCH CLUTCH HANDS AND

DISENGAGED ENGAGED FEET AWAY

FREE WHEEL

(Automatic Models only)

FUEL BATTERY EAR

PROTECTION

REQUIRED

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

& &

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR READ THiS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for

dectutching and braking the tractor and

starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER -Used

to engage the mower btades, or other attach-

ments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSiTiON - Allows operation

ofmower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(d) MOTION CONTROL LEVER - Selects

the speed and direction of tractor.

(M) FREEWHEELCONTROL- Disengages

transmission for pushing orslowtytowing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave the seat without first setting the parking brake

will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Putt parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped- al should remain in brake position. Ensure

parking brake will hold tractor secure.

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the

battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engin e'soperating efficiency.

• Full speed (fast) offers the best mower

performance.

STOPPING MOWER BLADES -

• To stop mower blades, move attachment clutch control to disengaged position (f_).

(1'_"1)Attachment (f_) Attachment

Clutch Control Clutch Control

"Engaged .... Disengaged"

GROUND DRIVE -

• Tostop ground drive, depress brake pedal

all the way down.

• Move motion control leverto neutral posi-

tion.

ENGINE -

• Move throttle control (D) to fast position.

NOTE: Failure to move throttle control to fast position before stopping may cause engine

to "backfire".

TO MOVE FORWARD AND

BAC KWAR D

The direction and speed of movement is controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1 to 4" (25,4 to 101,6 mm). The heights are

measured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

The average lawn should be cutto approxi- mately 2-1/2" (63,5 mm) during the cool

season and to over 3" (76,2 mm) during

hot months. For healthier and better look- ing lawns, mow often and after moderate

growth.

For best cutting performance, grass over

6" (152,4 mm) inheight should be mowed twice. Make the first cut relatively high; the

second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly off the ground. Install gauge wheel inappropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged wilt shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or

cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES Disengage attachment clutch control.

d_I,CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed in the ROS "ON" position.

_WARNING: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Move motion control lever to neutral position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use ofthe ROS isno longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Engine "ON" Position Position (Normal Operating)

TO OPERATE ON HILLS ,_k,WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push clutch/brake pedal quicklyto brake position

and engage parking brake.

• Move motion control lever to neutral posi- tion.

IMPORTANT: The motion control lever does not return to neutral position when the clutch/

brake pedal is depressed.

• Torestart movement, slowly release park-

ing brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Free wheel control is located at the rear

drawbar of tractor.

1.Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged

position.

Do not push or tow tractor at more than two (2) mph (3,2 km/h). Toreengage transmission, reverse above

procedure.

TransmissionEngaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor onatruck or atrailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped

from the factory already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsertthe dipstick and screw cap

tight, wait for afew seconds, remove and

read oil level. If necessary, add oil until "FULL:' mark on dipstick is reached. Do

not overfill.

For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section

of this manual). Tochange engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within

0 days to ensure fuel freshness.

CAUTION" Wipe off any spilled oil or fuet. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage thefuel system ofan engine

while in storage. To avoid engine problems, the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use

engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in minimizingthe formation offuet gum deposits

during storage. Add stabilizer to gasoline in

fuel tank orstorage container. Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the

carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

TO START ENGINE When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the tank to the engine.

1. Ensure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING

(50°F (10°0) and above)

7. When engine starts, move the throttle control to the fast position.

The attachments and ground drive

can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING

(50°F (10°C) and below)

7. When engine starts, leave throttle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the

throttle control tothe fast position. Engine

warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows:

1. Ensure the tractor is on level ground.

2. Place the motion control lever inneutral. Release the parking brake and let the

clutch/brake slowly return to operating position.

3. Allow one minute fortransmission to warm up. This can be done during the engine warm up period.

The attachments can also be used duringthe engine warm-up period after

the transmission has been warmed up.

PURGE TRANSMiSSiON

_CAUTION: Never engage or disengage

freewheel lever while the engine is running. Toensure proper operation and performance,

it is recommended that the transmission be

purged before operating tractor for the first time. This procedure will remove anytrapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement, itshould be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control indisengaged position

(See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to slow position. With motion control lever in neutral position, slowly

disengage clutch/brake pedal.

A_,CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

5. Move motion control leverto neutral posi- tion. Shutoff engine and setparking brake.

6. Engage transmission by placing free- wheel control in engaged position (See "TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/brake pedal.

8. Slowly move motion control leverforward, after the tractor moves approximately five (5) feet (1,5 m), slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet (1,5 m) return the motion control lever to the neutral position. Repeat this procedure with the motion control lever

three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• DO NOT use tire chains when the mower

housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have

the cut area to the right ofthe tractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start byturning to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow inthe

opposite direction making left hand turns until finished.

(

j[ J

• If grass is extremely tall, it should be mowed twice to reduce toad and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and

give best performance of the attachment being used.

MAINTENANCE BEFORE EVERY

EACH 8

SCHEDULE USE HOURS

Check Brake Operation if Check Tire Pressure

T Check Operator Presence & ROS Systems

A Check for Loose Fasteners C Check/Replace Mower Blades

1 Lubrication Chart

0 Check Battery Level R Clean Battery and Terminals

Clean Debris Off Steering Plate Check Transaxle Cooling

Check Mower Levelness Check V-Belts

Check Enqine Oil Level _#_ if

Chanqe Enqine Oil Cmodels with oil filter)

Change Engine Oil (models without oil filter)

NE Clean Air Filter G Clean Air Screen

J Inspect Muffler/Spark Arrester N Replace Oil Filter !If equipped) E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

EVERY EVERY EVERY EVERY BEFORE

25 50 r00 SEASON STORAGE

HOURS HOURS HOURS

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GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain Zerk tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor. Wheel

Bearing

At least once a season, check to see if Zerk you should make any of the adjustments

described in the Service and Adjustments _ Steerin¢ section of this manual. Sector

Gear

* At least once a year you should replace Teeth

the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_Steering Pivot Bolts

Zerk

Front

Wheel

Bearing

Zerk

Engine

(_General Purpose Grease @Refer to Maintenance "ENGINE" Section.

_MPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. Ifyou feet they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

TRACTOR Alwaysobservesafetyruleswhenperform-

inganymaintenance. BRAKEOPERATION

Iftractorrequiresmorethan5feet(1,5m)

tostopathighestspeedinhighestgearon alevel,dryconcreteorpavedsurface,then

brakemustbeserviced.(See"TOCHECK BRAKE"intheServiceandAdjustments

sectionofthismanual).

TIRES

• Maintain proper air pressure in all tires

(See the side of tires for proper PSI.) Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine isrunning, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the at- tachment clutch isengaged, any attempt

by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper- ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch inthe engine "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut off the engine.

Ros "On" Engine "On" Position Position (Normal Operating)

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

_, CAUTION: Use only a replacement blade

approved bythe manufacturer of your tractor. Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. install new blade with stamped "GRASS SIDE" facing the ground.

iMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm).

iMPORTANT: Special blade bolt is heat treated.

Star

Center Hole

Blade Bolt Mandrel (Special) _.. Assembly

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TOCLEANBATTERYANDTERMINALS Corrosionanddirtonthebatteryandterminals

cancausethebatteryto"leak"power.

1. Removeterminalguard.

2. DisconnectBLACKbatterycablefirst thenREDbatterycableandremove

batteryfromtractor.

3. Rinsethebatterywithplainwaterand

dry.

4. Cleanterminalsandbatterycableends

withwirebrushuntilbright.

5. Coatterminalswithgreaseorpetroleum jelly.

6. Reinstallbattery(See"REPLACING

BATTERY"intheServiceandAdjust- mentssectionofthismanual).

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do

not attempt to clean fan or transmission while engine is running or while the transmission

is hot. To prevent possible damage to seals, do not use high pressure water or steam to

clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. Toprevent damageto

seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxte was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your near-

est authorized service center/department. V=BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace

belts if they begin to slip from wear. ENGINE

LUBRiCATiON

Only use high quality detergent oil rated with

API service classification SG-SL. Selectthe

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES ]

F -20 0 30 32 40 60 80 100

c -30 -20 qo 0 10 20 3o 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your

engine oil level more frequently to avoid possible engine damage from running low

on oil. Change the oil after every 50 hours of

operation or at least once a year ifthe tractor is not used for 50 hours in one year.

Checkthe crankcase oil level before starting the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. Atl oil must meet API

service classification SG-SL.

• Ensure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. LOWER DASH COVER REMOVAL

1. Raise hood.

2. Remove fastener from lower dash cover. CAUTION: Remove lower dash cover care-

fully to ensure cover tabs are not broken.

3. Slide lower dash cover up to release

cover tabs from tapered slots in lower dash and remove.

Lower Dash

Tabs

4. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

5. Remove yellow cap from end of drain

valve and install the drain tube onto the fitting.

Oil Drain Valve

Closed /) "_"_!_ Drain

and _-_ . -""

Locked __

Position"_ ,,, y Tube

Yellow Cap_

6. Unlock drain valve by pushing inward and turning counterclockwise.

7. To open, pull out on the drain valve.

8. After oil has drained completely, close and lock the drain valve by pushing inward

and turning clockwise until the pin is in the locked position as shown.

9. Removethe drain tube and replacethe cap onto tothe bottom fitting of the drain valve.

10. Refill engine with oilthrough oil fill dipstick tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECIFICATIONS"section ofthis manual.

11.Use gauge on oilfill cap/dipstick for check- ing level. Ensure dipstick cap istightened

securely for accurate reading. Keep oil at "FULL' line on dipstick. Tighten cap onto

the tube securely when finished.

ENGINE OiL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used more than 100 hours in one year.

NOTE: Ifneeded, remove lower dash covers using steps from "Lower dash cover removal"

section of this manual.

CLEAN AIR SCREEN

The air screen is over the air intake blower

located on top of engine. The air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with

a wire brush or compressed air to remove

dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

NOTE: Ifneeded, remove lower dash covers using steps from "Left Lower Dash Cover

Removal" section of this manual.

1. Remove cover.

2. Carefully remove air filter cartridge and pre-cleaner from base.

3. Clean base carefully to prevent debris from falling into carburetor.

Knobs Ca_ridge

NOTE: If very dirty or damaged, replace

cartridge.

4. Place new pre-cteaner and cartridge firmly in base.

5. Replace cover.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system. Remove blower housing and clean area shown to prevent overheating and

engine damage.

Air Screen..._....

Clean out chaff and debris

IN-LINE FUEL FILTER The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob- structing fuel flow to carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediatetywipe up anyspilled gasoline.

Clamp

Fuel Filt_

MUFFLER inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) atthe beginning ofeach mowing season or after every 100 hours of operation, whichever occurs first. Sparkptug type and gapsetting areshown in "PROD UCT

SPECIFICATIONS" section of this manual.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft move- ment, causing belt slip and loss of drive.

_, CAUTION: Avoid all pinch points and

movable parts

Steering System, Dash, Fender

and Mower Not Shown

Keep finished surfaces and wheels free of all gasoline, oil, etc. Protect painted surfaces with automotive

type wax.

Except for the washout port (if equipped),

we do not recommend using a garden hose

or pressure washer to clean the outside of

your tractor unless the engine and transmis- sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

DECK WASHOUT PORT Your tractor's deck is equipped with a washout

port as part of its deck wash system, tt should be utilized after each use.

1. Drive the tractor to a level, clear spot on

your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bag- ger chute or mulch cover if attached.

2. Make sure the attachment clutch control

is in the "DISENGAGED" position, set the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged with

your tractor's Operator's Manual) ontothe end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the deck washout port at the left end of the

mower deck. Release the lock collar to lock the adapter on the nozzle.

iMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and place

the throttle lever in the Fast "'_!_" position.

iMPORTANT: Recheck the area to ensure the area is clear. Ensure no children are in the

area while cleaning the deck.

7. Move the tractor's attachment clutch con- trol to the "ENGAGED" position. Remain

in the operator's position with the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch con- trol to the "DISENGAGED" position. Turn

the ignition keyto the STOP position to turn the tractor's engine off. Turn the water off.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or paved area. Place the at-

tachment clutch control in the "ENGAGED" position to remove excess water and to

help dry before putting the tractor away.

_,WARNING: A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

Replace broken or missing washout fitting

immediately, prior to using mower again.

Plug any holes in mower with bolts and

Ioeknuts.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR

ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN- GAGED" position.

2. Lower attachment lift lever to its lowest position.

3. Roll belt off engine pulley (M) and belt keepers (G).

4. Remove retainer spring (K), slide collar (L) off and push housing guide (P) out

of bracket.

5. Remove clutch cable spring (Q) from idler arm (R).

6. Disconnect front link (E) from mower - remove retainer spring and washer.

7. Go to either side of mower and discon- nect mower suspension arm (A) from

chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer

springs and washers.

Al_CAUTION: After rear lift links are discon- nected, the attachment lift lever will be spring

loaded. Have a tight grip on lift lever when changing position of the lever.

8. Slide mower out from under right side of tractor.

IMPORTANT: If an attachment other than the mower is to be mounted on the tractor, re-

move the front link (E)and rear lift liks (C) from

tractor and hook the clutch spring (Q) into the cable guide on front edge of lower dash.

TO INSTALL MOWER

Besure tractor ison level surface and engage parking brake.

1. Lower attachment lift lever to its lowest position.

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

2. Slide mower under tractor until it is cen- tered under tractor.

03042tex

+ 47 hidden pages

Craftsman 917.20383, 917.20384, 917.20382 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual