Operator's Manual
40v Max* Lithium Chain Saw
Model- 98023
z_CAUTION: Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
Sears Brands Management Corporation,
Hoffrnan Estates, IL 60179 U.S.A.
See the full line of Craftsman ®products
at craftsman.corn
Part No. 90616763 September 2014
• SAFETY
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
• ESPA_!OL PG. 18
*Maximum initial battery pack
voltage (measured without a
workload) is 40 volts. The nominal
voltage is 36.
*El m&ximo voltaje inicial del
paquete de baterias (medido sin
una carga de trabajo) es 40 voltios.
Si se mide con una carga de
trabajo, el voltaje nominal es 36.
CRAFTSMANLiMiTED WARRANTY
FOB FOUR YEARS from the date of sale, this product is warranted against defects
in material or workmanship.
FOB TWO YEARS from the sale date, a supplied battery pack or charger is
warranted against material or workmanship defects.
WITH PROOF OF SALE, a defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement, visit the web page:
www.craftsman.com/warranty
This warranty does not cover the cutting chain, which is an expendable part that
can wear out from normal use within the warranty period.
This warranty is void if this product is ever used while providing commercial
services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, tL 60179
SYMBOL SIGNAL MEANING
/_ SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.
May be used in conjunction with other symbols or pictographs.
Z_ DANGER: Indicates hazardous situation which, if not avoided, willresult in death or serious injury.
/_ WARNING: Indicates hazardous situation which, if not avoided, could result in death or
serious injury.
Z_ CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury or property damage.
General Power Tool Safety Warnings
z_WARNING: Read all safety warnings and all instructions. Failure to
follqw th.e.warnings and instructions may result in electric shock, fire and/or
serious _n]ury.
z_WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
+ Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other
construction activities. Wear protective clothing and wash exposed areas with soap and
water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tooL
SAVE THESE iNSTRUCTiONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do net operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) if operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power toot in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct
power toot will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power toot that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power toot accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
anyotherconditionthatmayaffectthepowertool'soperation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery, avoid contact, if
contact accidentally occurs, flush with water, if liquid contacts eyes, additionaUy seek
medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power toot is maintained.
CHAINSAW SAFETYWARNINGS:
• Keep all parts of the body away from the saw chain when the chain saw is operating. Before
you start the chain saw, make sure the saw chain is not contacting anything. A moment of
inattention while operating chain saws may cause entanglement of your clothing or body with the
saw chain.
• Always hold the chain saw with your right hand on the rear handle and your left hand on
the front handle. Holding the chain saw with a reversed hand configuration increases the risk of
personal injury and should never be done.
• Hold the power tool by insulated gripping surfaces only, because the saw chain may
contact hidden wiring. Saw chains contacting a "live" wire may make exposed metal parts of the
power toot "live" and could give the operator an electric shock.
• Wear safety glasses and hearing protection. Further protective equipment for head, hands,
legs and feet is recommended. Adequate protective clothing will reduce personal injury by flying
debris or accidental contact with the saw chain.
• Do not operate a chain saw in a tree. Operation of a chain saw while up in a tree may result in
personal injury.
• Always keep proper footing and operate the chain saw only when standing on fixed, secure
and level surface. Slippery or unstable surfaces such as ladders may cause a loss of balance or
control of the chain saw.
• When cutting a limb that is under tension be alert for spring back. When the tension in the
wood fibers is released the spring loaded limb may strike the operator and/or throw the chain saw
out of control
• Use extreme caution when cutting brush and saplings. The slender material may catch the
saw chain and be whipped toward you or puff you off balance.
• Carry the chain saw by the front handle with the chain saw switched off and away from your body.
When transporting or storing the chain saw always fit the scabbard. Proper handling of the chain
saw will reduce the likelihood ofaccidental contact withthe moving saw chain.
• Follow instructions for lubricating, chain tensioning and changing accessories. Improperly
tensioned or lubricated chain may either break or increase the chance for kickback.
• Keep handles dry, clean, and free from oil and grease. Greasy, oily handles are slippery
causing loss of control
• Cut wood only. Do not use chain saw for purposes not intended. For example: do not use
chainsawforcuttingplastic, masonry or non-wood building materials. Use of the chain saw
for operations different than intended could result in a hazardous situation.
CAUSESAND OPERATORPREVENTIONOFKICKBACK:
Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood
closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a sudden reverse reaction, kicking the guide bar up and back
towards the operator.
Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards
the operator.
Either of these reactions may cause you to lose control of the saw which could result in serious
personal injury. Do not rely exclusively upon the safety devices built into your saw. As a chain saw
user, you should take several steps to keep your cutting jobs free from accident or injury.
Kickback isthe result of tool misuse and/or incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below:
• Maintain a firm grip, with thumbs and fingers encircling the chain saw handles, with both
hands on the saw and position your body and arm to allow you to resist kickback forces.
Kickback forces can be controlled by the operator, ff proper precautions are taken. Do not let go of
the chain saw.
• Do not overreach and do not cut above chest height. This helps prevent unintended tip contact
and enables better control of the chain saw in unexpected situations.
• Only use replacement bars and chains specified by the manufacturer. Incorrect replacement
bars and chains may cause chain breakage and/or kickback.
• Follow the manufacturer's sharpening and maintenance instructions for the saw chain.
Decreasing the depth gauge height can lead to increased kickback.
THE FOLLOWINGPRECAUTIONSSHOULDBE FOLLOWEDTO MiNiMiZE KICKBACK:
(1.) Grip Saw Firmly. Hold the chain saw firmly with both hands when the motor is running. Use a
firm grip with thumbs and fingers encircling the chain saw handles. Chain saw will pull forward when
cutting on the bottom edge of the bar, and push backward when cutting along the top edge of the bar.
(2.) Do not over reach.
(3.) Keep proper footing and balance at all times.
(4.) Don't let the nose of the guide bar contact a log, branch, ground or other obstruction.
(5.) Don't cut above shoulder height.
(6.) Use devices such as low kickback chain and reduced kickback guide bars that reduce the risks
associated with kickback.
(7.) Only use replacement bars and chains specified by the manufacturer or the equivalent.
(8.) Never let the moving chain contact any object at the tip of the guide bar.
(9.) Keep the working area free from obstructions such as other trees, branches, rocks, fences,
stumps, etc. Eliminate or avoid any obstruction that your saw chain could hit while you are cutting
through a particular log or branch.
(10.) Keep your saw chain sharp and properly tensioned. A loose or dull chain can increase the
chance of kickback. Check tension at regular intervals with the motor stopped and tool unplugged,
never with the motor running.
(11.) Begin and continue cutting only with the chain moving at full speed. Ifthe chain is moving at a
slower speed, there is a greater chance for kickback to occur.
(12.) Cut one log at a time.
(13.) Use extreme caution when re-entering a previous cut. Engage ribbed bumpers into wood and
allow chain to reach full speed before proceeding with cut.
(14.) Do not attempt plunge cuts or borecuts.
(15.) Watch for shifting logs or other forces that could close a cut and pinch or fall into chain.
KICKBACKSAFETYFEATURES
zLWARNING: The following features are included on your saw to help reduce the hazard of
kickback; however such features will not totally eliminate this dangerous reaction. As a chain saw user
donotrelyonlyonsafetydevices.Youmustfollowallsafetyprecautions,instructions,and
maintenanceinthismanualtohelpavoidkickbackandotherforceswhichcanresultinseriousinjury.
• Reduced-KickbackGuideBar,designedwithasmallradiustipwhichreducesthesizeof
thekickbackdangerzoneonbartip.Areduced-kickbackguidebarisonewhichhasbeen
demonstratedtosignificantlyreducethenumberandseriousnessofkickbackswhentestedin
accordancewithsafetyrequirementsforelectricchainsaws.
• Low-KickbackChain,designedwithacontoureddepthgaugeandguardlinkwhichdeflect
kickbackforceandallowwoodtograduallyrideintothecutter.Alow-kickbackchainisachain
whichhasmetkickbackperformancerequirementsofANSIB175.1-2012.
• Donotoperatechainsawwhilein a tree, on a ladder, on a scaffold, or from any unstable
surface.
• Hold tool by insulated gripping surfaces when performing an operation where the cutting
tool may contact hidden wiring. Contact with a "live" wire will make exposed metal parts of the
tool "live" and shock the operator.
• Do not attempt operations beyond your capacity or experience. Read thoroughly and
understand completely all instructions in this manual.
• Before you start chain saw, make sure saw chain is not contacting any object.
• Do not operate a chain saw with one hand! Serious injury to the operator, helpers, or
bystanders may result from one handed operation. A chain saw is intended for two-handed use
only.
• Keep the handles dry, clean, and free of oil or grease.
• Do not allow dirt, debris, or sawdust to build up on the motor or outside air vents.
• Stop the chain saw before setting it down.
• Do not cut vines and/or small under brush.
• Use extreme caution when cutting small size brush and saplings because slender material
may catch the saw chain and be whipped toward you or pull you off balance.
zLWARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.
CHAINSAW NAMESAND TERMS
Bucking - The process of cross cutting a felled tree or log into lengths.
Motor Brake - A device used to stop the saw chain when the trigger is released.
Chain Saw Powerhead - A chain saw without the saw chain and guide bar.
Drive Sprocket or Sprocket - The toothed part that drives the saw chain.
Felling - The process of cutting down a tree.
Felling Back Cut - The final cut in a tree felling operation made on the opposite side of the tree
from the notching cut.
• Front Handle - The support handle located at or toward the front of the chain saw.
• Front Hand Guard - A structural barrier between the front handle of a chain saw and the guide bar,
typically located close to the hand position on the front handle.
• Guide Bar - A solid railed structure that supports and guides the saw chain.
• Guide Bar Scabbard - Enclosure fitted over guide bar to prevent tooth contact when saw is not in use.
• Kickback - The backward or upward motion, or both of the guide bar occurring when the saw chain
near the nose of the top area of the guide bar contacts any object such as a log or branch, or when
the wood closes in and pinches the saw chain in the cut.
• Kickback, Pinch - The rapid pushback of the saw which can occur when the wood closes in and
pinches the moving saw chain in the cut along the top of the guide bar.
• Kickback, Rotational - The rapid upward and backward motion of the saw which can occur when
the moving saw chain near the upper portion of the tip of the guide bar contacts an object, such as
a log or branch.
• Limbing - Removing the branches from a fallen tree
• Low-Kickback Chain - A chain that complies with the kickback
performance requirements of ANSI B175.1-2012 (when tested on
a representative sample of chain saws.)
• NormalCuttingPosition-Thosepositionsassumedin
performingthebuckingandfellingcuts.
• NotchingUndercut-Anotchcutinatreethatdirectsthetree'sfall.
• RearHandle-Thesupporthandlelocatedatortowardtherearofthesaw.
• Reduced Kickback Guide Bar - A guide bar which hasbeen demonstratedto reducekickback significantly.
• Replacement Saw Chain - A chain that complies with kickback performance requirements of ANSI
B175.1-2000 when tested with specific chain saws. Itmay not meet the ANSI performance
requirements when used with other saws.
• Saw Chain - A loop of chain having cutting teeth, that cut the wood,and that is driven by the motor
and is supported by the guide bar.
• Ribbed Bumper - The ribs used when felling or bucking to pivot the saw and maintain position
while sawing.
• Switch - A device that when operated will complete or interrupt an electrical power circuit to the
motor of the chain saw.
• Switch Linkage - The mechanism that transmits motion from a trigger to the switch.
• Switch Lockout - A movable stop that prevents the unintentional operation of the switch until
manually actuated.
iNTENDEDUSE
Your Craftsman _ Chain Saw is ideal for pruning applications and cutting small logs up to 12
inches (305 mm)in diameter. This tool is intended for consumer use only.
SAVE THESE INSTRUCTIONS
SYMBOLS
The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V.................. volts
Hz ................ hertz
min .............. minutes
- - =or DC... direct current
(_) ................ Class I Construction
(grounded)
[] ................ Class II Construction
(double insulated)
m/s .............. meters per second
mm .............. millimeters
................ Use proper respiratory protection
O ................ Use proper hearing protection
A ................... amperes
W .................. watts
"_-,or AC ....... alternating current
no .................. no load speed
0 .................. earthing terminal
z_ ................ safety alert symbol
.../min or rpm...revotutions or
reciprocation per minute
in .................. inches
............. Read instruction manual before use
G ................. Use proper eye protection
PARTS AND FEATURES
1. Trigger switch
2. Lock-off button
3. Front hand guard
4. Guide bar
5. Saw chain
6. Sprocket cover
7. Bar adjust locking knob
8. Chain tensioning knob
9. Guide bar scabbard
10. Rear handle
11. Front handle
12.40V Battery (not shown)
13. Oil cap
14. Oil level indicator
iMPORTANT SAFETY iNSTRUCTiONS FOR BATTERY CHARGERS
SAVE THESE INSTRUCTIONS: THiS MANUAL CONTAINS IMPORTANT SAFETY
INSTRUCTIONS FOR BATTERY CHARGERS,
• Before using charger, read all instructions and cautionary markings on charger, battery pack, and
product using battery pack.
z_WARN_NG: SHOCK HAZARD. Do not allow any liquid to get inside charger.
z_OAUT_ON: BURN HAZARD. To reduce the risk of injury, charge only designated Craftsman _'
batteries. Other types of batteries may burst causing personal injury and damage.
z_OAUT_ON: Under certain conditions, with the charger plugged in to the power supply, the
charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not
limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the power supply when there is no battery pack in
the cavity. Unplug charger before attempting to clean.
z_WARNING: THE CHARGER SUPPLIED WITH THIS PRODUCT tS INTENDED TO BE
PLUGGED IN SUCH THAT tT tS CORRECTLY ORIENTATED tN A VERTICAL OR FLOOR
MOUNT POSITION,
• DO NOT attempt to charge the battery pack with any chargers other than the ones in this
manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging designated Craftsman _>
rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to
electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord
could result in risk of fire, electric shock, or electrocution.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety.
The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16gauge has
more capacity than 18gauge. When using more than one extension to make up the total length, be
sure each individual extension contains at least the minimum wire size.
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more American Wire Gauge
Than Than
0 - 6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended
Minimum Gauge for Cord Sets
(0-7,6m) (7,6-15,2m) (15,2-30,4m)(30,4-45,7m)
(0-15,2m) (15,2-30,4m)(30,4-60,9m)(60,9-91,4m)
• Do not place any object on top of charger or place the charger on a soft surface that might
block the ventilation slots and result in excessive internal heat. Place the charger in a
position away from any heat source. The charger is ventilated through slots in the top and the
bottom of the housing.
• Do not mount charger on wall or permanently affix charger to any surface. The charger is
intended to use on a flat, stable surface (i.e., table top, bench top).
• Do not operate charger with damaged cord or plug = have them replaced immediately.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged
in any way. Take it to an authorized eervice center.
• Do not disassemble charger; take it to an authorized service center when service or repair is
required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
8
• Disconnect the charger from the outlet before attempting any cleaning, This will reduce therisk
of electric shock. Removing thebattery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together,
• The charger is designed to operate on standard household electrical power (120 Volts). Do
not attempt to use it on any other voltage.
iMPORTANT SAFETY iNSTRUCTiONS FOR BATTERY PACKS
z_WARNING: For safe operation, read this manual and manuals originally suppfied with toot
before using the charger.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger,
read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out.
The battery pack can explode in a fire. Toxic fumes and materials are created when battery packs
are burned.
• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
• tf battery contents come into contact with the skin, immediately wash area with mild soap
and water, ff battery liquid gets into the eye, rinse water over the open eye for 15 minutes or
until irritation ceases. If medical attention is needed, the battery electrolyte for Li-ion batteries is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms
persist, seek medical attention.
z_WARNING: BURN HAZARD. BATTERY LIQUID MA Y BE FLAMMABLE IF EXPOSED TO
SPARK OR FLAME.
• Charge the battery packs only in Craftsman _' chargers.
• DO NOT splash or immerse in water or other liquids. This may cause premature cell failure.
• Do not store or use the tool and battery pack in locations where the temperature may reach
or exceed 105°F (40°C) (such as outside sheds or metal buildings in summer).
z'_WARNING: Never attempt to open the battery pack for any reason. If battery pack case is
cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not
use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in
any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be
returned to service center for recycling.
z_WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact
exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes,
product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can
possibly cause fires if the battery terminals inadvertently come in contact with conductive
materials such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from
short circuits. So when transporting individual batteries, make sure that the battery terminals are
protected and weft insulated from materials that could contact them and cause a short circuit.
NOTE: M-ION batteries should not be put in checked baggage.
STORAGE RECOMMENDATIONS
1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold.
2. Long-term storage will not harm the battery pack or charger, unless the battery is depleted.
CHARGING PROCEDURE
Craftsman cechargers are designed to charge Craftsman <°'_battery packs.
1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack into the charger.
3.ThegreenLEDwillflashindicatingthatthebatteryisbeingcharged.
4.ThecompletionofchargeisindicatedbythegreenLEDremainingoncontinuously.Thepackis
fullychargedandmaybeusedatthistimeorleftonthecharger.
Recha_e discharged batteries as soon as possible after use or battery life may be greatly diminished.
LEAVING THE BATTERY IN THE CHARGER
The charger and battery pack can be left connected with the green LED glowing indefinitely. The
charger will keep the battery pack fresh and fully charged.
iMPORTANT CHARGING NOTES
1. Longest life and best performance can be obtained if the battery pack is charged when the air
temperature is between 60°F and 80°F (16°. 27°C). DO NOT charge the battery pack in an air
temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent
serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use,
avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an
uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check current at receptacle by plugging in a lamp or other appliance
b. Check to see if receptacle is connected to a light switch which turns power off when you turn
out the lights.
c. Move charger and battery pack to a location where the surrounding air temperature is
approximately 60°F and 80°F (16°. 27°C).
d. If charging problems persist, take the tool, battery pack and charger to your local service center.
4. The battery pack should be recharged when itfails to produce sufficient power on jobs which were
easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging
procedure. You may also charge a partially used pack whenever you desire with no adverse affect
on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil,
or any buildup of metallic particles should be kept away from charger cavities. Always unplug the
charger from the power supply when there is no battery pack in the cavity. Unplug charger before
attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
z WARNING: SHOCK HAZARD. Do not allow any liquid to get inside charger. NEVER ATTEMPT
TO OPEN THE BATTERY PACK FOR ANY REASON. IF THE PLASTIC HOUSING OF THE BATTERY
PACK BREAKS OR CRACKS, RETURN TO A SERVICE CENTER FOR RECYCLING.
INSTALLING / REMOVING BATTERY PACK
zhWARNING: MAKE CERTAIN THE LOCK-OFF BUTTON IS
ENGAGED TO PREVENT SWITCH ACTUATION BEFORE REMOVING OR
INSTALLING BATTERY.
TO INSTALL BATTERY PACK:
Insert battery pack into tool until fully seated and an audible click is heard
(figure A). Make sure battery pack isfully seated andfully latched into
position.
TO REMOVE BATTERY PACK: Depress the battery release button in the
back of the battery pack and pull battery pack out of tool.
STATE OF CHARGE iNDICATOR
The battery is equipped with a state of charge indicator. This can be used to display the current level of
charge in the battery during use and during charging. It does not indicate tool functionality and is subject
tovariation based on product components, temperature and end-user application.
lO
CHECKING STATE OF CHARGE DURING USE (FIGURE B):
• Press the state of charge indicator button (Bt).
• The four LEDs (B2) will illuminate indicating the percent of charge in
the battery. See chart in figure B.
• If LED light does not illuminate, charge battery.
ASSEMBLY
iNSTALLiNG THE GUIDE BAR AND SAW CHAIN
z_CAUTION: Sharp chain. Always wear protective gloves when
handling the chain. The chain is sharp and can cut you when it is not running.
z_WARNING: Sharp moving chain. To prevent accidental operation, ensure that battery is
removed from the tool before performing the following operations. Failure to do this could result in
serious personal injury.
The chain (5) has to be attached to the bar (4), and both must be
attached to the body of the tool.
• Place the saw on a firm surface.
• Rotate the bar adjust locking knob (7) counterclockwise as shown
in Figure C to remove sprocket cover (6).
• Wearing protective gloves, grasp the saw chain (5) and wrap it
around the guide bar (4), ensuring the teeth are facing the correct
direction (see figure G)
• Ensurethe chain isproperly set in the slot around the entire guide bar.
• Place the saw chain around the sprocket (t 7) while lining up the
slot on the guide bar with the bolt (18) in the base of the tool as
shown in Figure D.
• The tensioning knob must be rotated counterclockwise to its stop.
The niche on the sprocket cover and the arrow on the tensioning
knob must align before the cover is replaced. Once in place, hold
the bar still, replace sprocket cover (6). Make sure tool-free tension
assembly bolt hole on the cover lines up with the bolt (18) in the
main housing as shown in Figure E. Rotate the bar adjust locking
knob (7) clockwise until snug, then loosen knob one full turn so
the saw chain can be properly tensioned.
Note: tf the cover does not fit correctly, check that the tab for the
tool free tensioner on the bar aligns with the slot on the inside of the
sprocket cover.
• While holding the bar adjust locking knob (7), rotate the chain
tensioning knob (8) clockwise to increase tension as shown in
Figure F. Make sure the saw chain (5) is snug around the guide
bar (4).
ADJUSTING CHAIN TENSION
_CAUTION: Sharp chain, Always wear protective gloves
when handling the chain. The chain is sharp and can cut you when it
is not running.
zLWARNING: Sharp moving chain. To preventaccidental
operation, ensure that battery isremoved from the tool before
performingthe following operations. Failure todo this could resultin
seriouspersonal injury.
• With the saw on a firm surface, check the saw chain (5) tension.
The tension is correct when the chain snaps back after being pulled 1/8 inch (3mm) away from
the guide bar (4) with light force from the middle finger and thumb as shown in figure G. There
11