Craftsman 900.11684 Instruction Manual

Form No. 479727-01 JULY ‘05 Printed in China
WARNING:
Before using this product, read this manual and follow all its Safety Rules and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
• Safety
• Operation
• Maintenance
• Parts List
• Español Pág. 11
CYCLONETM4 IN 1 SANDER
Instruction Manual
Model 900.11684
479727-01,11684 sander 7/15/05 7:40 AM Page 1
WARNING: Read all instructions.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock
b) Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of electric shock
d) Do not abuse the cord. Never use
the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock. Replace or repair damaged cords. Make sure your extension cord is in good condition. Use only 3-wire extension cords that have 3-prong grounding-type plugs
2
GENERAL SAFETY RULES
FEATURES
On/off switch Large detail sanding base Dust canister Sanding base tip Random orbit sanding base Detail finger attachment
1
2
3
4
4 IN 1 SANDER DIAGRAM
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfaction within one year from date of purchase, RETURN IT TO ANY SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
CRAFTSMAN WARRANTY
5
6
1
2
3
4
5
6
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and 3-pole receptacles that accept the tool’s plug.
e) When operating a power tool
outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
3) PERSONAL SAFETY a) Stay alert, watch what you are
doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tool may result in serious personal injury.
b) Use safety equipment. Always wear
eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure
the switch is in the off-position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or
wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.
g) If devices are provided for the
connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) POWER TOOL USE AND CARE a) Do not force the power tool. Use
the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the
reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories
and tool bits etc., in accordance with these instructions and in the manner intended for the particular
Minimum Gage for Extension Cords (AWG)
120 VAC Tools
Total Cord Length 0-25 26-50 51-100 105-150
Amp Rating AWG AWG AWG AWG More than 0 18 16 16 14
Not More than 6
More than 6 18 16 14 12
Not More than 10
More than 10 16 16 14 12
Not more than 12
More than 12 14 12 Not
Not more than 16 Recommended
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W ............watts
min ..........minutes
..........alternating current
........direct current
no ............no load speed
............Class II Construction
............earthing terminal
............safety alert symbol
…/min......revolutions or reciprocation
................per minute
Motor
Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. Arating of 120 volts AC/DC means that your tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.
Sanding Lead based Paint
Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint:
Personal Safety
• No children or pregnant women should
enter the work area where the paint sanding is being done until all clean up is completed.
• A dust mask or respirator should be worn
by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
NOTE: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper (NIOSH approved) mask.
• NO EATING, DRINKING or SMOKING
should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them.
type of power tool, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
5) SERVICE a) Have your power tool serviced by a
qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
b) If the replacement of the supply cord
is necessary, this has to be done by
the manufacturer or his agent in order to avoid a safety hazard.
WARNING: Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products,
• arsenic and chromium from chemically-
treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from
power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your
mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
CAUTION: Wear appropriate personal hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.
The label on your tool may include the
following symbols.
V..............volts
A..............amperes
Hz............hertz
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Environmental Safety
• Paint should be removed in such a manner as to minimize the amount of dust generated.
• Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.
• Sanding should be done in a manner to reduce tracking of paint dust outside the work area.
Cleaning and Disposal
• All surfaces in the work area should be vacuumed and thoroughly cleaned daily for the duration of the sanding project. Vacuum filter bags should be changed frequently.
• Plastic drop cloths should be gathered up and disposed of along with any dust chips or other removal debris. They should be placed in sealed refuse receptacles and disposed of through regular trash pick-up procedures. During clean up, children and pregnant women should be kept away from the immediate work area.
• All toys, washable furniture and utensils used by children should be washed thoroughly before being used again.
Assembly
Warning: Before assembly, make sure
that the tool is switched off and unplugged.
Random Orbit Sanding Base
With this sanding base, you can use the tool as a random orbit sander.
Fitting and removing the sanding base (fig. B)
• Place the sanding base (3) onto the spindle (10).
• Place the washer (7) onto the spindle.
• Insert the hex screw (8) into the screw hole in the spindle.
• Tighten the hex screw using the Hex key (9) supplied.
• To remove the sanding base, remove the hex screw (8) and washer (7).
Fitting sanding sheets (fig. C)
• Hold the tool with the sanding base (3) facing upwards.
• Place the sanding sheet (11) onto the sanding base (3). The holes in the sheet do not need to line up with the holes in the base.
Large Detail Sanding Base
With this sanding base, you can use the tool as a detail sander, a finish sander or a flush finish sander.
Fitting and removing the sanding base (fig. D & E)
For detail sanding, the pointed end should face forward as in fig. D. For sanding large areas, the pointed end should face to the back as in fig. E.
• Place the sanding base (12) onto the spindle (10). Make sure that the legs of the base locate into the tool.
• Place the washer (7) onto the spindle.
• Insert the hex screw (8) into the screw hole in the spindle.
• Tighten the Hex screw using the Hex key (9) supplied.
• To remove the sanding base, remove the hex screw (8) and washer (7).
B
7 3
8
9
10
C
11
3
D
7
12
8
9
10
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Fitting sanding sheets (fig. F)
• Detach the two diamond-shaped tips (13) from the sanding sheet (14).
• Hold the tool with the sanding base facing upwards.
• Place the sanding sheet (14) onto the sanding base, making sure that the holes in the sheet line up with the holes in the base.
The diamond-shaped tip (13) can be reversed and replaced when worn.
• When the front part of the tip is worn, detach it from the sheet, reverse it and press it onto the sanding base again.
• When the whole tip is worn, remove it from the sanding base and fit a new tip.
Tip of the sanding base (fig. G)
When the sanding base tip (5) or tip holder (16) is worn, it can be reversed or replaced.
• Remove the screw (15).
• Reverse or replace the worn part.
• Fit and tighten the screw.
Finger attachment (fig. H)
The finger attachment is used for fine detail sanding.
• Remove the screw (15).
• Remove the diamond-shaped tip holder (5) from the sanding base.
• Fit the finger attachment (6) onto the sanding base.
• Fit and tighten the screw.
• Fit the finger sanding sheet (17) onto the finger attachment.
Operation
Let the tool work at its own pace. Do not overload.
Warning: Do not cover the ventilation slots
when using the tool. Hold the tool as shown in fig. L & M. Make sure that the sanding base is flat on the workpiece.
Switching on and off (fig. I)
• To switch the tool on, set the on/off switch (1) to position I.
• To switch the tool off, set the on/off switch to position O.
F
13
G
15
14
5
16
H
5
17 15
6
E
7
12
8
9
10
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