Craftsman 875199530 Owner’s Manual

Owner's Manual

Pneumatic

Cut-Off Tool

Model No.

875.199530

WARNING:

Before operating tool, read this manual and follow all

Safety Recommendations and Operating Instructions.

Safety

, Warranty

Features & Operation

Maintenance

EspaSol

Distributed by Sears,

www.Sears.com

Roebuck and Co.,

Hoffman

Estates,

IL 60179

Read Operating Instructions Please become familiar with all the instructions and

warnings before operating any pneumatic tool. Always Wear Approved Eye Protection Impact resistant eye protection should meet or exceed the standards set forth in ANSI Z87.1, Occupational and Educational Eye and Face Protection. Look for marking

Z87.1 on your eye protection to ensure that it is an approved style. Hearing Protection is Recommended Hearing protection should be used when the noise level exposure equals or exceeds an 8 hour time-weighted

average sound level of 85dBA. Process noise, reflective surfaces, other tools being operated nearby, all add to the noise level in a given work area. If you are unable to determine your noise level exposure, we recommend the use of hearing protection.

Avoid Prolonged Exposure to Vibration Pneumatic tools can vibrate during use. Prolonged exposure to vibration or very repetitive hand and arm movements can cause injury. Discontinue the use of any tool if you experience tingling, numbness, discomfort or

pain in your hands or arms. You should consult your physician before resuming use of tool.

90 PSI Maximum This tool is designed to operate at an air pressure of 90

pounds per square inch gauge pressure (90 PSI) maximum, at the tool. Use of higher air pressure can, and

may cause injury. Also, the use of higher air pressure places the internal components under loads and stresses they were not designed for, causing premature

toot failure. NOTE: THEAIR SUPPLY SHOULD BE CLEAN, DRYAND

PREFERABLY LUBRICATED. FOR BEST RESULTS DRAIN THE MOISTURE FROM YOUR COMPRESSOR

DAILY.

FULL ONE YEAR WARRANTY ON CRAFTSMAN AIR-DRIVE TOOLS If this Craftsman tool fails to give complete satisfaction

within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED

STATES, and Sears will repair it free of charge. If this Craftsman tool is used for commercial or rental

purposes, this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

Distributed by Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179.

The Craftsman Model 875.199530 Pneumatic Cut-Off Tool is designed to cut through muffler clamps and

hangers with ease. Slices sheet metal, radiator hose

clamps, rusted bumper bolts, even 3/4" thick steel

rods. Ideal for autobody work. Includes two 3" discs. Features

• High impact nylon handle with safety lock-off lever.

• Cuts sheet metal, pipe and hose clamps, hangers and rusted bolts.

• Clear Lexan guard for better visibility.

Specifications

Speed .................................................... 20,000 RPM

Wheel size ................................. 2-7/8" x 1/16" x 3/8"

Arbor size ............................................................ 3/8"

Length..................................................................... 7"

Weight ........................................................ 1-3/4 Ibs.

Air inlet ........................................................ 1/4" NPT

Hose size ...................................................... 3/8" I.D.

Average airconsumption .............................. 6.5 CFM

Maximum air pressure ..................................... 90 PSI

[ JA

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemi-

cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals

are:

• Lead from lead based paint

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically- treated lumber.

Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic par-

ticles.

Pre-Operation

Before the tool is connected to the air supply, clear the air hose of accumulated dust and moisture by running air

freely through the air hose for 5-10 seconds. Before

removing a toot for service, make sure the air line is shut-

off at the compressor. This will prevent the tool from operating if the throttle is accidentty engaged.

Installation (See figure 1)

This toot is designed to operate at 90 psi. Lower pres- sure (below 90 psi) will reduce performance of the toot

while higher air pressure (over 90 psi) raises the perfor-

mance of the toot beyond its rated capacity and could

cause serious damage to tool and user. Always use clean dry air. Excessive moisture and dirt wilt

greatly reduce the life of any air motor. We recommend the installation of an in-line filter-regulator-lubricator as

close to the toot as possible. A 3/8" air hose is required up to a length of 8 ft. If more

length is required a 1/2" air hose should be used at the

compressor. Attach a 3/8" whip hose for the remaining 4 - 8 ft. for flexibility. Be sure all hoses and fittings are the correct size and tightly secured before using air tool.

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More than 1/100 slope

Branchline=2times

Toolinlet/hosesize

Auto Drain

Va Ive

_Auto Drain Valve

Stop Valve

Air HoseHook Up

Do Not Operate Without Guard

Always use cut-off wheels with an RPM rating that meets or exceeds the tool RPM rating. Always examine cut-off wheels for chips, cracks or signs of damage before mounting. Never use cut-off wheels that have been dropped or exposed to: water, solvent or extreme temperatures. It is a good practice to operate the tool in a protected enclosure for one minute after mounting a cut-off wheel.

Filter Regulator

Lubricator

Air Tool

Figure1

Main line = 3 times

Tool inlet/hose size

Lubrication

An in-line filter-regulator-lubricator (fig 1) is recommended as it increases toot life and keeps the toot in sustained

operation. The in-line lubricator should be regularly checked and filled with air toot oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper.

Excessive amounts of oil should be avoided.

WARNING: DISCONNECT TOOL FROM AIR

SUPPLY BEFORE SERVICING OR CHANGING DISCS.

PLEASE NOTE: USE ONLY CUT-OFF WHEELS RATED AT OR ABOVE 20,000 RPM ONLY (SEARS

ACCESSORY 18834). THE CUT-OFF WHEEL MUST HAVE A3/8" CENTER HOLE. NEVER OPERATE

THIS TOOL IF GUARD IS BROKEN OR REMOVED.

In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through

the air inlet. The toot should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the toot. The tool should be stored in a clean and dry environment.

Recommended lubricants: Use air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents and an EP (extreme pressure) additive.

Sears CRAFTSMAN Model 875.199530 Pneumatic 1/2"Cutt - Off Tool

Exploded View and Parts List

17 16

\ 20 \,

22 19

Ref. Part No. Description

2 3 4 5 6

Hose adaptor 106120 Muffler disk 106280

Valve spring 118010 Tip valve 120480

Washer 115170

Lever spring pin 111230 Handle assembly (incls.washer 115170) 260348

A 8 9

10 11 12 13 14

Comfort grip (only) 266030 Valve pin 120490

Lever assembly 120510 Rearbearing 81010183 Rear end plate 113190

Cage 103092

Rotor 116162 Rotor vanes (4) 116260

Q'ty

1 1

1 1 1 1

1 1 1 1 1 1 1 1

Ref. Part No. Description

15 Front end plate 113200 16 Front bearing 8729113

17 Lock nut 108110 18 Wave washer 117255

19 Safety shield 122110 20 Retaining clip 115040

21 Arbor 107250 22 Arbor flange 117040

23 Arbor screw 117065

(a)

Not shown

Cutt-off Wheels 6 pcs./Pack

Pact Part No. US18834

O'ty

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