Craftsman 875.199340 User Manual

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fclRHirSMflWI Owner's Manual
Model No. 875.199340
PlOFESSiOHIIL
3/8“in. Ratchet Wrench
Unpacking
When unpacking this product, carefuiiy inspect for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc. are tightened before putting this product into service.
WARNING: Please read and save these safety and operating Instructions. Read carefully
before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions
for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
www.CRAFTSMAN.com
0807
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Owner’s Manual Model No. 875.199340 Owner’s Manual Model No. 875.199340
Table of Contents
* Features & Benefits * Specifications
* Product Warranty * Compressor Requirements * Important Safety Instructions * Installation and Operation * Maintenance * Exploded View Drawing & Parts List * Troubleshooting
Features & Benefits
The Craftsman Model 875.199340 3/8-in. Drive ratchet wrench is designed for applications such as automotive repair, general assembly, transmission teardown and maintenance. Features a unique variable speed throttle that allows precise control of the speed and power of the tool. Insulated “soft touch” grip for maximum comfort. Extra heavy duty ratchet head designed for the true professional.
Specification
Drive size
Free speed (No Load)............ 180 RPM
Max Torque.................................70 ft. lbs.
Weight....................................................2.6 lbs.
Overall length.................................10-1/8”
Average air consumption Recommended hose size Air inlet Maximum Air Pressure
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3/8"
4.5 CFM 3/8" I.D.
1/4" NPT
90 PSI
Warranty
ONE YEAR FULL WARRANTY ON CRAFTSMAN PROFESSIONAL TOOL
If this Craftsman tool fails to give complete satisfaction within one year from the date of purchase, RETURN IT TO ANY SEARS STORE OR PARTS & REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPAIR (or replacement if repair proves impossible).
This warranty does not include expendable parts, such as lamps, batteries, bits or blades.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
Min. Compressor Requirements
Light Use -17 Gallon
Typical Use - 26 Gallon
Heavy Use - 33 Gallon Professional
Important Safety Instructions
Read Operating Instructions
Please become familiar with all the instructions and warnings before operating any pneumatic tool.
Always Wear Approved Eye Protection
Impact resistant eye protection should meet or exceed the standards set forth in
ANSI Z87.1, Occupational and
Educational Eye and Face Protection.
Look for marking Z87.1 on your eye protection to ensure that it is an approved style.
Hearing Protection is Recommended
Hearing protection should be used when the noise level exposure equals or exceeds an 8 hour time-weighted average sound level of 85dBA. Process noise, reflective surfaces, other tools being operated nearby, all add to the noise level in a given work area. If you are unable to determine your noise level exposure, we recommend the use of hearing protection.
Avoid Prolonged Exposure to Vibration
Pneumatic tools can vibrate during use.
Prolonged exposure to vibration or very repetitive hand and arm movements can cause injury. Discontinue the use of any tool if you experience tingling, numbness, discomfort or pain in your hands or arms. You should consult your physician before resuming use of tool.
90 PSI Maximum
This tool is designed to operate at an air pressure of 90 pounds per square inch gauge pressure (90 PSI) maximum, at the tool. Use of higher air pressure can, and may cause injury. Also, the use of higher air pressure places the internal components under loads and stresses they were not designed for, causing premature tool failure.
A WARNING
California Prop 65 Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint, crystalline silica from bricks and cement and other masonry products, arsenic and chromium from chemically-treated lumber.
Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles.
ENG-2
ENG-3
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Owner’s Manual Model No. 875.199340 Owner’s Manual Model No. 875.199340
Disconnect the air tooi from air suppiy
before changing tools or attachments, servicing and during non-operation. Do not wear ioose fitting ciothing, scarves, or neck ties in work area. Loose clothing may become caught in moving parts and result in serious personal injury.
Do not wear jeweiry when operating any tooi. Jewelry may become caught in
moving parts and result in serious personal injury. Do not depress trigger when connecting the air supply hose. Never trigger the tooi when not applied to a work object.
Attachments must be securely attached. Loose attachments can cause
serious injury.
Protect air lines from damage or puncture. Never point an air tool at oneself or any
other person. Serious injury could occur.
Check air hoses for weak or worn conditions before each use. Make sure ail
connections are secure.

Acaution

Release all pressure from the system before attempting to install, service, relocate or perform any maintenance.
Keep all nuts, bolts and screws tight
and ensure equipment is in safe working condition.

Awarning

Use attachments designed for use with air powered tooi. Aiways examine accessories before mounting for chips, cracks, or signs of damage.
Never use mounted points or other accessories that have been dropped or exposed to water, solvent or extreme temperature changes. It is a good practice to operate the tool in a protected enclosure for one minute after mounting any accessory.
ik WARNING
Aiways use accessories with an RPM rating that meets or exceeds the tooi RPM rating.

Awarning

Never carry a tooi by the hose or puii
the hose to move the tooi or a compressor. Keep hoses away from heat, oii and sharp edges. Repiace any hose that is damaged, weak or worn.

Awarning

inhaiation hazard: Abrasive toois, such as grinders, senders and cut-off toois generate dust and abrasive meteríais
which can be harmfui to human iungs and respiratory system. Aiways wear MSHA/NiOSH approved, properiy fitting face mask or respirator when using such toois.
Some materiais such as adhesives and
tar, contain chemicais whose vapors
couid cause serious injury with proionged exposure. Aiways work in a dean, dry, weii ventiiated area.

Awarning

if
Toois which contain moving eiements, or drive other moving toois, such as grinding wheeis, sockets, sanding discs, etc., can become entangied in hair, ciothing, Jeweiry and other ioose objects, resuiting in severe injury.
Never wear ioose fitting apparei which contains ioose straps or ties, that couid become tangied in moving parts of the
tooi. Remove any Jeweiry, watches, etc.,
which might become caught by the
tooi. Keep hands away from moving parts. Tie up or cover iong hair.

Awarning

improperiy maintained toois and accessories can cause serious injury. Maintain the tooi with care. A properiy maintained tooi, with sharp cutting edges, reduces the risk of binding and is easier to controi.
There is a risk of bursting if the tooi is damaged. Check for misaiignment or binding of moving parts, breakage of parts and any other condition that affects the tooi’s operation, if damaged, have the tooi serviced before using.

Awarning

Toois which cut, shear, driii, stapie, punch, chisei, etc. are capabie of causing serious injury. Keep the working part of the tooi away from hands and body.
Awarning
After an air tooi has been iubricated, oii win discharge through the exhaust port during the first few seconds of operation. Thus, the exhaust port must be covered with a towei before appiying air pressure.
Awarning
Aiways make sure that tooi accessories meet or exceed the toois reccomended output.
Awarning
Disconnect tooi from air suppiy before servicing or changing sockets.

AWARNING

When tightening,do not torque down the nuts or boits with the ratchet as typicaiiy done with a hand wrench. This can damage the tooi by breaking parts in the ratchet mechanism.
ENG-4
ENG-5
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Owner’s Manual Model No. 875.199340 Owner’s Manual Model No. 875.199340
Before the tool is connected to the air supply, clear the air hose of accumulated dust and moisture by running air freely through the air hose for 5-10 seconds.
Air Hoses for your Air Toois
Figure 1 Illustrates a recommended air
hose hook up.
A 3/8 inch ID air hose is required up to a length of 25 feet. A 3/8 inch ID hose longer than 25 feet will cause a pressure drop and may impede performance. If more length is required, a /2 inch ID air hose is recommended. Be sure ail hoses and fittings are the correct size and correctly secured before using the tool.
ENG-6
Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
Smaii (home) shop hard piping:
A piping diagram for a typical home shop is shown. Some helpful tips are:
Always use hoses and pipes rated for
higher pressure than your system will encounter.
Never use PVC pipes for
compressed air piping systems as explosion and serious injury may result.
The connection from the compressor
to the initial take-off hard pipe must
be a flexible hose in order to isolate movement of the compressor.
Route the initial take-off line (pipe) as straight up the shop wail and as high as possible. This will help minimize water leaving the compressor and traveling through system.
Slope the main lines down at least 3/4 inch per 10 feet of pipe away from air compressor; this will draw the condensate with the flow of air and away from the compressor.
Place the first drop as far from the compressor as the size of your shop will allow (50 feet is optimal, although unrealistic for a small shop). The further the drop, the more that condensation can occur, and the drier the air will be when it reaches the water separator.
In order to reduce the amount of water and contaminants that get into the water separator, install the take off line on the top of the main air supply line for each air drop.
A Drain line should be placed at the end of the main line for condensate drainage.
Drain valves should be placed at the end of branch lines and the drain line, and drained daily.
Operation
The Craftsman 3/8" Drive Ratchet Wrench is designed to operate on 90 PSIG. Lower pressure (below 90 PSI) will reduce performance of the tool while higher air pressure (over 90 PSI) raises the performance of the tool beyond its rated capacity and could cause serious damage to tool and user.
Speed Adjustment
The ratchet should never be used to set the torque. Use a torque wrench to set the torque.
ik¥¥ARNIiyG
When tightening,do not torque down the nuts or boits with the ratchet as typicaiiy done with a hand wrench. This can damage the tooi by breaking parts in the ratchet mechanism.
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ENG-7
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Owner’s Manual Model No. 875.199340 Owner’s Manual Model No. 875.199340
Maintenance
Lubrication
An in-line filter-regulator-lubricator (fig 1) is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper.
Excessive amounts of oil should be avoided. In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through the air inlet (Figure 3). The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry environment.
Recommended Lubricants
Use air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents and an EP (extreme pressure) additive. See
Figure 3 for location/air inlet.
ENG-I
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Owner’s Manual Model No. 875.199340 Owner’s Manual Model No. 875.199340
Troubleshooting Troubleshooting
Tool runs slow or will not operate.
Moisture blowing out of tool
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
1. Water in tank oil tool and run until no water is evident. Oil
1. Flush the tool with air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning.
2. Lubricate the tool according to the lubrication instructions in this manual.
3a. Adjust the regulator on the tool to the maximum setting (If applicable).
3b. Adjust the compressor regulator to tool maximum while the tool is running free.
4. Tighten and seal hose fittings if leaks are found.
5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2” or larger depending on the total length of the hose.
5b. Do not use multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.
1. Drain tank. (See air compressor manual). tool again and run 1-2 seconds.
Ratchet mechanism Ratchet mechanism la. Clean mechanism with air tool oil
slips or will not loosen is dirty 1b. Replace worn mechanism
Notes:
ENG-10
2. Water in the air lines/ 2a. Install a water separator/filter. hoses NOTE: Separators only work properly when
the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.
2b. Install an air dryer. 2c. Anytime water enters the tool, the tool
should be oiled immediately.
ENG-11
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