Craftsman 875.19934 User Manual

Page 1
3/8-in. Ratchet Wrench
Owner's Manual Model No. 875.199340
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit. Make sure any
loose fittings, bolts, etc. are tightened before putting this product into service.
WARNING: Please read and save these safety and operating instructions. Read carefully
before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions
for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 o807
www.CRAFTSMAN.com
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Owner's Manual Model No. 875. f99340 Owner's Manual Model No. 875. f99340
90 PSI Maximum This tool is designed to operate at an air
_, Features & Benefits _, Specifications
_, Product Warranty _, Compressor Requirements
Important Safety Instructions
_, Installation and Operation _, Maintenance
_, Exploded View Drawing & Parts List _, Troubleshooting
The Craftsman Model 875.199340 3/8-in. Drive ratchet wrench is designed for
applications such as automotive repair, general assembly, transmission
teardown and maintenance. Features a unique variable speed throttle that allows
precise control of the speed and power of the tool. Insulated "soft touch" grip for maximum comfort. Extra heavy duty ratchet head designed for the true
professional.
Drive size ........................................... 3/8"
Free speed (No Load) ............. 180 RPM
Max Torque ................................ 70 ft. Ibs.
Weight .......................................... 2.6 Ibs.
Overall length ............................... 10-1/8"
Average air consumption ........... 4.5 CFM
Recommended hose size .......... 3/8" I.D.
Air inlet ....................................... 1/4" NPT
Maximum Air Pressure .................. 90 PSI
ONE YEAR FULL WARRANTY ON CRAFTSMAN PROFESSIONAL TOOL
If this Craftsman tool fails to give complete satisfaction within one year from the date of purchase, RETURN IT TO ANY SEARS
STORE OR PARTS & REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE
REPAIR (or replacement if repair proves impossible).
This warranty does not include expendable parts, such as lamps, batteries, bits or blades.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
Light Use - 17 Gallon
Typical Use - 26 Gallon
Heavy Use - 33 Gallon Professional
Read Operating Instructions
Please become familiar with all the
instructions and warnings before operating any pneumatic tool.
Always Wear Approved Eye Protection
Impact resistant eye protection should
meet or exceed the standards set forth in ANSI Z87.1, Occupational and
Educational Eye and Face Protection. Look for marking Z87.1 on your eye
protection to ensure that it is an approved style.
Hearing Protection is Recommended
Hearing protection should be used when the noise level exposure equals or exceeds an 8 hour time-weighted average sound level of 85dBA. Process noise,
reflective surfaces, other tools being operated nearby, all add to the noise level in a given work area. If you are unable to determine your noise level exposure, we recommend the use of hearing protection.
Avoid Prolonged Exposure to Vibration
Pneumatic tools can vibrate during use.
Prolonged exposure to vibration or very repetitive hand and arm movements can cause injury. Discontinue the use of any
tool if you experience tingling, numbness, discomfort or pain in your hands or arms. You should consult your physician before resuming use of tool.
pressure of 90 pounds per square inch gauge pressure (90 PSI) maximum, at the tool. Use of higher air pressure can, and
may cause injury. Also, the use of higher air pressure places the internal components under loads and stresses they were not designed for, causing premature tool failure.
California Prop 65 Some dust created by power sanding, sawing, grinding, drifting and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint, crystalline silica from bricks and cement and other
masonry products, arsenic and chromium from chemicafty-treated
lumber.
Your risk from those exposures varies, depending on how often you do this
type of work. To reduce your exposure
to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as dust masks
that are specifically designed to filter
out microscopic particles.
ENG-2 ENG-3
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Owner's Manual Model No. 875. f99340 Owner's Manual Model No. 875. f99340
Disconnect the air tool from air supply
before changing tools or attachments, servicing and during non-operation.
Do not wear loose fitting clothing, scarves, or neck ties in work area. Loose clothing may become caught in moving parts and result in serious personal injury.
Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.
Do not depress trigger when connecting the air supply hose.
Never trigger the tool when not applied to a work object.
Attachments must be securely attached. Loose attachments can cause
serious injury.
Protect air lines from damage or puncture.
Never point an air tool at oneself or any other person. Serious injury could occur.
Check air hoses for weak or worn conditions before each use. Make sure all connections are secure.
Use attachments designed for use with air powered tool. Always examine
accessories before mounting for chips, cracks, or signs of damage.
Never use mounted points or other accessories that have been dropped or
exposed to water, solvent or extreme temperature changes, it is a good practice to operate the tool in a protected enclosure for one minute after mounting any accessory.
Always use accessories with an RPM
rating that meets or exceeds the tool RPM rating.
Never carry a tool by the hose or pull the hose to move the tool or a
compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
Some materials such as adhesives and
tar, contain chemicals whose vapors
could cause serious injury with prolonged exposure. Always work in a clean, dry, well ventilated area.
Tools which contain moving elements, or drive other moving tools, such as grinding wheels, sockets, sanding discs, etc., can become entangled in hair, clothing, jewelry and other loose
objects, resulting in severe injury.
Never wear loose fitting apparel which contains loose straps or ties, that could become tangled in moving parts of the
tool. Remove any jewelry, watches, etc.,
which might become caught by the
tool. Keep hands away from moving parts. Tie up or cover long hair.
Tools which cut, shear, drill, staple,
punch, chisel, etc. are capable of causing serious injury. Keep the
working part of the tool away from
hands and body.
After an air tool has been lubricated, oil
will discharge through the exhaust port
during the first few seconds of operation. Thus, the exhaust port must
be covered with a towel before applying air pressure.
Always make sure that tool accessories meet or exceed the tools reccomended
output.
Improperly maintained tools and accessories can cause serious injury.
Release all pressure from the system
before attempting to install, service, relocate or perform any maintenance.
Keep all nuts, bolts and screws tight
and ensure equipment is in safe working condition.
ENG-4 ENG-5
Inhalation hazard: Abrasive tools, such as grinders, sanders and cut-off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system. Always wear
MSHA/NIOSH approved, properly fitting face mask or respirator when using
such tools.
Maintain the tool with care. A properly maintained tool, with sharp cutting edges, reduces the risk of binding and
is easier to control.
There is a risk of bursting if the tool is damaged. Check for misallgnment or binding of moving parts, breakage of parts and any other condition that
affects the tool's operation. If damaged, have the tool serviced before using.
Disconnect tool from air supply before servicing or changing sockets.
When tightening, do not torque down the nuts or bolts with the ratchet as
typically done with a hand wrench. This
can damage the tool by breaking parts in the ratchet mechanism.
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Owner's Manual Model No. 875.199340 Owner's Manual Model No. 875.199340
be a flexible hose in order to isolate
Air Tool Hook Up
Before the tool is connected to the air
supply, clear the air hose of accumulated dust and moisture by running air freely through the air hose for 5-10 seconds.
Air Hoses for your Air Tools
Figure 1 Illustrates a recommended air
hose hook up.
A 3/8 inch ID air hose is required up to a length of 25 feet. A 3/8 inch ID hose longer than 25 feet will cause a pressure drop and may impede performance. If
more length is required, a ½ inch ID air hose is recommended. Be sure all hoses
and fittings are the correct size and correctly secured before using the tool.
ENG-6
Never carry a tool by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged,
weak or worn.
Small (home) shop hard piping:
A piping diagram for a typical home shop
is shown. Some helpful tips are:
Always use hoses and pipes rated for
higher pressure than your system will encounter.
Never use PVC pipes for compressed air piping systems as explosion and serious injury may
result.
The connection from the compressor to the initial take-off hard pipe must
movement of the compressor.
Route the initial take-off line (pipe) as straight up the shop wall and as high as possible. This will help minimize water leaving the compressor and traveling through system.
Slope the main lines down at least 3/4 inch per 10 feet of pipe away from air compressor; this will draw
the condensate with the flow of air and away from the compressor.
Place the first drop as far from the compressor as the size of your shop will allow (50 feet is optimal, although unrealistic for a small shop). The further the drop, the more that condensation can occur, and the
drier the air will be when it reaches the water separator.
In order to reduce the amount of water and contaminants that get into
the water separator, install the take- off line on the top of the main air supply line for each air drop.
A Drain line should be placed at the end of the main line for condensate
drainage.
Drain valves should be placed at the end of branch lines and the drain
line, and drained daily.
The Craftsman 3/8" Drive Ratchet Wrench
is designed to operate on 90 PSIG. Lower pressure (below 90 PSI) will reduce performance of the tool while higher air
pressure (over 90 PSI) raises the
performance of the tool beyond its rated capacity and could cause serious damage to tool and user.
Speed Adjustment The ratchet should never be used to
set the torque. Use a torque wrench to set the torque.
When tightening, do not torque down
the nuts or bolts with the ratchet as
typically done with a hand wrench. This
can damage the tool by breaking parts
in the ratchet mechanism.
ENG-7
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Owner's Manual Model No. 875. f99340 Owner's Manual Model No. 875. f99340
Exploded View Drawing
Lubrication
An in-line filter-regulator-lubricator (fig 1) is recommended as it increases tool life
and keeps the tool in sustained operation. The in-line lubricator should be regularly
checked and filled with air tool oil. Proper adjustment of the in-line lubricator is
performed by placing a sheet of paper next to the tools exhaust ports and holding
the throttle open approximately 30 seconds. The lubricator is properly set
when a light stain of oil collects on the paper.
Excessive amounts of oil should be
avoided. In the event that it becomes necessary to store the tool for an
extended period of time (overnight, weekend, etc.), it should receive a
generous amount of lubrication through the air inlet (Figure 3). The tool should be
run for approximately 30 seconds to ensure oil has been evenly distributed
throughout the tool. The tool should be stored in a clean and dry environment.
Recommended Lubricants
Use air tool oil or any other high grade turbine oil containing moisture absorbent,
rust inhibitors, metal wetting agents and an EP (extreme pressure) additive. See
Figure 3 for location/air inlet.
23
Parts List
ENG-8
Lubricate air motor here.......,._
Figure 3
ENG-9
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Owner's Manual Model No. 875. f99340
Owner's Manual Model No. 875.199340
Tool runs slow or will
not operate.
Moisture
blowing out of tool
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
1. Water in tank
1. Flush the tool with air tool oil, gum
solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool
after cleaning.
2. Lubricate the tool according to the lubrication instructions in this manual.
3a. Adjust the regulator on the tool to the maximum setting (If applicable).
3b. Adjust the compressor regulator to tool maximum while the tool is running free.
4. Tighten and seal hose fittings if leaks are found.
5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2" or larger depending on the
total length of the hose.
5b. Do not use multiple number of hoses connected together with quick connect
fittings. This causes additional pressure drops and reduces the tool power. Directly
connect the hoses together.
1. Drain tank. (See air compressor manual).
Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.
Ratchet mechanism Ratchet mechanism la. Clean mechanism with air tool oil
slips or will not loosen is dirty lb. Replace worn mechanism
Notes:
2. Water in the air lines/ hoses
ENG-10 ENG-11
2a. Install a water separator/filter. NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.
2b. Install an air dryer.
2c. Anytime water enters the tool, the tool should be oiled immediately.
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