Craftsman 875.199320 User Manual

Page 1
Owner's Manual
Pneumatic 3/8" Drive
RATCHET C
Model No.
875.199320
WARNING:
Before operating tool, read this manual and follow all
Safety Warranty
Features & Operation
Maintenance
EspaSol
Distributed by Sears, Roebuck and Co., Hoffrnan Estates, IL 60179
www=Sears.corn
Page 2
Read Operating Instructions
Please become familiar with all the instructions and warnings before operating any pneumatic tool.
Always Wear Approved Eye Protection Impact resistant eye protection should meet or exceed the standards set forth in ANSI Z87.1, Occupational and Educational Eye and Face Protection. Look for marking
Z87.1 on your eye protection to ensure that it is an approved style. Hearing Protection is Recommended Hearing protection should be used when the noise level
exposure equals or exceeds an 8 hour time-weighted average sound level of 85dBA. Process noise, reflective surfaces, other tools being operated nearby, all add to the noise level in a given work area. Ifyou are unable to determine your noise level exposure, we recommend the use of hearing protection.
Avoid Prolonged Exposure to Vibration Pneumatic tools can vibrate during use. Prolonged exposure to vibration or very repetitive hand and arm movements can cause injury. Discontinue the use of any
tool if you experience tingling, numbness, discomfort or pain in your hands or arms. You should consult your physician before resuming use of tool.
90 PSI Maximum This tool is designed to operate at an air pressure of 90
pounds per square inch gauge pressure (90 PSI) maximum, at the tool. Use of higher air pressure can, and
may cause injury. Also, the use of higher air pressure places the internal components under loads and stresses they were not designed for, causing premature
tool failure. NOTE: THEAIR SUPPLY SHOULD BE CLEAN, DRYAND
PREFERABLY LUBRICATED. FOR BEST RESULTS DRAIN THE MOISTURE FROM YOUR COMPRESSOR DAILY.
Use Only Power Sockets & Accessories
Sockets and accessories used shall be of the power socket type. Always check sockets, retainers and
drives regularly for wear or damage and replace when necessary.
[, WARNINGJ
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemi- cals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
Lead from lead based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically- treated lumber.
Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic par-
ticles.
FULL ONE YEAR WARRANTY ON CRAFTSMAN AIR-DRIVE TOOLS If this Craftsman tool fails to give complete satisfaction
within one year from the date of purchase, RETURN IT
TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will repair or replace it free of charge.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the
date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
Distributed by Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179.
The Craftsman Model 875.199320 3/8" Drive Ratchet Wrench is designed for applications such as automotive
repair, general assembly, transmission teardown and maintenance. Features include a lever throttle for speed
control and low profile head for work in close quarters.
Features
Lever throttle for ease of operation.
1-1/8" Ratchet head height (without socket) for use in close-quarter applications.
Front exhaust directs air away from operator.
Specifications
Drive size............................................................................... 3/8"
Free speed (No Load) .............................................. 180 RPM
Ultimate torque ......................................................... 45 ft. Ibs.
Weight ............................................................................. 2 YzIbs.
Overall length......................................................................... 10"
Average air consumption .......................................... 5.5 SCFM
Recommended hose size ........................................... 3/8" I.D.
Air inlet.......................................................................... 1/4" NPT
Maximum Air Pressure .................................................. 90 PSI
Pre-Operation
Before the tool is connected to the air supply, clear the air
hose of accumulated dust and moisture by running air freely through the air hose for 5-10 seconds. Before
removing a tool for service or changing sockets, make
sure the air line is shut-off at the compressor. This will prevent the tool from operating if the throttle is accidently
engaged.
Installation (See figure 1)
This tool is designed to operate at 90 psi. Lower pres- sure (below 90 psi) will reduce performance of the tool while higher air pressure (over 90 psi) raises the perfor- mance of the tool beyond its rated capacity and could
cause serious damage to tool and user. Always use clean dry air. Excessive moisture and dirt will
greatly reduce the life of any air motor. We recommend the installation of an in-line filter-regulator-lubricator as
close to the tool as possible. A 3/8" air hose is required up to a length of 8 ft. If more
length is required a 1/2" air hose should be used at the compressor. Attach a 3/8" whip hose for the remaining
4 - 8 ft. for flexibility. Be sure all hoses and fittings are the correct size and tightly secured before using air tool.
(2)
Page 3
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., 3t
Branch ne = 2 t mes Sto Filter ivlam me = imes
]--I" Tool inlet/hose size Iii valPe Regulator Tool inlet/hose size
II II _ stop
H Auto Drain _ _ Valve
I_U 'A:lve _ Air Cornpressor '_' " Figure I _ -_
Air Hose Hook Up q\\\\X\\\\\\_\\
WARNING: DISCONNECT TOOL FROM AiR SUPPLY
BEFORE SERVICING OR CHANGING SOCKETS. This
ratchet is equipped with a lever throttle which ailows the operator to vary the speed. Direction control is located on the back of the ratchet head. Initial tightening and loosen-
ing of fasteners should be done manually with ratchet used as a hand tool. Fasteners may then be run on and
off with relative ease.
Keep socket firmly against work surface when running the ratchet to avoid dislodging the socket from the anvil.
Excessive torque leverage above tooI specifications will result in premature gear wear.
Lubrication
An in-line filter-regulator-lubricator (fig 1) is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly
checked and filled with air tool oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the tools exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper.
Excessive amounts of oil should be avoided.
In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication through
the air inlet. The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed through out the tool. The tooI should be stored in a clean and dry
enviroment
Recommended lubricants: Use air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents and an EP (extreme
pressure) additive.
Page 4
Sears CRAFTSMAN Model 875.199320 Pneumatic 38" Drive Ratchet Wrench
Exploded View and Parts List
Ref. Part No. Description
1 9106459 Housing
2 9106460 Air Inlet Bushing 3 9106461 Throttle Lever
4 9106462 Dowel Pin 5 9106463 O-Ring
6 9106464 Valve Stem 7 9106465 Valve Spring
8 9106466 O-Ring 9 9106467 Valve Plug
10 9106468 Muffler Cover 11 9106469 Ball Bearing
12 9106470 Rear End Plate 13 9106471 Rotor Blade
14 9106472 Rotor 15 9106473 Set Pin
16 9106474 Cylinder 17 9106475 Washer 18 9106476 Front End Plate
19 9106477 Bearing
20 9106478 Washer 21 9106479 Gear Ring
22 9106480 Idler Gear
O'ty
1
1
1
1
1 1
1
1
1
1 1 1
4
1
1
1 1
1 1 1
1
3
Ref. Part No. Description
23 9106481 Gear Pin 24 9106482 Gear Cage
25 9106483 Clamp Nut 26 9106484 Bushing
27 9106485 Needle Bearing 28 9106486 Crank Shaft
29 9106487 Ratchet Housing 30 9106488 Drive Bushing
31 9106489 Ratchet Yoke 32 9106490 Locking Pin
33 9106491 Spring 34 9106492 Reverse Switch
35 9106493 Washer 36 9106494 Ratchet Pawl
37 9106495 Anvil Cage 38 9106496 Spring
39 9106497 Steel Ball 40 9106498 Set Pin
41 9106499 Thrust Washer 42 9106500 Retainer Ring
43 9106501 Handle Grip 44 9106502 Ratchet Cover
(4)
Q'ty
3
1 1
1 1
1 1
1 1
2
2
1 1
2
1
2 2 2
1 1
1 1
Page 5
Troubles ooting
Tool runs slowly or will not operate 1. rit or gum in tool
2. No oil in tooI
3. Low air pressure
4. Air hose leaks
5. Pressure drops
Worn rotor blade in motor
7. Worn ball bearing in motor
Moisture blowing out of tool exahust 1. Water in tank 1. Drain tank. (See air compressor manual)• Oil tool
1. Flush the tool with air tool oil or gum solvent•
2. Lubricate the tool according to the lubrication instructions in this manuai
3. a. Adjust the regulator on the tool to the maxi mum setting b. Adjust the compressor regulator to tool
maximum of 90 psi.
4. Tighten and seal hose fittings if leaks are found use teflon tape.
5. a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may
require a hose with an I.D. of 1/2" or larger depending on the total length of the hose b. Do not use a multiple number of hoses connected together with quick connect fittings•
This causes additional pressure drops and
reduces the tool power• Directly connect the hoses together
Replace rotor blade
7. Remove and inspect bearing for rust, dirt and grit. Replace or clean and grease bearing with
bearing grease
and run until no water is evident• Oil tool again and run 1 2 seconds
Impacts slowly or will not impact 1. Lack of lubrication 1. Lubricate the air motor and the impact mechanism•
(See Lubrication section of this manual)
2. Tool regulator set in wrong position
3. In line regulator or compressor regulator
set too low
Impacts rapidly but
will not remove bolts
Does not impact 1. Broken impact mechanism 1. Replace broken impact mechanism components
1. Worn impact mechanism 1. Replace worn impact mechanism components
2. Adjust the regulator on the tool to the maximum setting
3. Adjust regulators in the air system
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Page 6
For the repair or replacement
parts you need delivered directly to your home
Call 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega
a domicilio - 1-800-659-7084
For the location of a
Sears Parts and Repair Center
in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For more information on
purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
The model number of your air tool is located on the serial plate attached to the tool.
When requesting service or ordering parts, always give the following information:
SE/ARS
Product Type
Model Number
Pneumatic Tool
Part Description
Distributed by Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
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