Page 1
Caution:
ReadandFollow
AllSafetyRules
andInstructions
®
5 HORSEPOWER
3 CUTTnNG STAGE
MULCHING AND BAGGING
CHiPPER-SHREDDER
BeforeOperating
ThisEquipment
Assembly
Operation
CustomerResponsibilities
ServiceandAdjustment
RepairParts
SEARS,ROEBUCKANDCO.,HoffmanEstates,iL
Printed in U.S.A.
60195U.S.A.
770-7110H 9192
(R920818)
Page 2
SAFETY RULES
WARNING: TO REDUCE THE POTENTIAL FOR ANY INJURY, COMPLY WITH THE FOLLOWING
SAFETY INSTRUCTIONS. FAILURE TO COMPLY WITH THE INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY.
TRAINING
e Read this owner's manual carefully in its entirety before
attempting to assemble or operate this machine+ Be com+
pletety familiar with the controls and the proper use of this
machine before operating it+Keep this manual in a safe
place for future and regular reference and for ordering
replacement parts.,
® Children must never be allowed to operate this equipmenL
e No one should operate this unit while intoxicated or while
taking medication that impairs the senses or reactions+
o This equipment should never be operated in the vicinity
of children, pets or other persons.
e Never run your machine in an enclosed area as the
exhaust from the engine contains carbon monoxide, which
is an odorless, tasteless and deadly poisonous gas+
o Never place your hands or any part of your body or cloth-
ing inside the feeding chamber, discharge chute, or near
any moving part white the machine or engine is running.
® If it is necessary for any reason to inspect or repair the
feeding chamber or any part Of the machine where a m0V-
ing part can come in contact with your body or clothing,
stop the machine, allow it to cool, disconnect the spark
plug wire from the spark plug and move it away from the
spark plug before attempting such inspection or repair+
PREPARATION
e Wear safety glasses provided with your unit while operat-
ing the chipper-shredder to prevent injury from any mate-
rial which may be ejected out of the openings.
e Wear proper apparel.. Avoid wearing loose fitting clothing
Wear gloves when handling material.
e HANDLE GASOLINE WITH CARE as it is an extremely
flammable fuel,
e Check the fuel before starling the engine.. Do not fill the
fuel tank indoors, while the engine is running, or while the
engine is still hot. Turn the unit off and let the engine cool
before refueling
e Fuel your chipper-shredder in a clean area, Do not
smoke while refueling
e Fuel tank cap must be secure at all times except during
refueling.
e Avoid spilling gasoline or oil Wipe the unit clean of any
spilled fuel or oil
e Store fuel and oil in approved containers, away from heat
or open flame, and out of reach of children,
e This machine shoutd be operated only upon a level surface.,
e Assure that all screws, nuts and bolts and other fasteners
are properly secured.
OPERATION
e When feeding shreddable material into this equipment,
be extremely careful that pieces of metal, rocks, bottles,
cans or other foreign objects are not included Personal
injury or damage to the machine could resulL
e If the cutting mechanism strikes any foreign object or if
your machine should start making an unusual noise or
vibration, immediately stop the engine, disconnect the
spark plug wire from the spark plug and move it away
from the spark plug, Allow the machine to stop and take
the following steps:
Inspect for damage
Replace or repair any damaged pads.
Check for any loose parts and tighten to assure contin-
ued safe operation
® The engine must be kept clean of debris and other accu-
mulations.
e Do not allow an accumulation of processed material to
bu{ld up in the discharge area as this will prevent proper
discharge and can result in kick-back from feed opening+
® Never place your hands or any other part of your body or
clothing inside the feeding chamber, discharge chute or
near any moving part while the engine is running.
e Keep all guards and deflectors in place and in good work-
ing condition to assure Continued Safe operation
e Always stand clear of the discharge area when operating
this machine..
e Keep your face and body back from the feed opening to
avoid accidental bounce back of any material
e Do not over-reach. Keep proper balance and footing at all
times..
e The engine governor settings on your machine must not
be altered, changed, or tampered with. The governor
controls the maximum safe operating speeds and pro-
tects the engine and all moving parts from damage
caused by overspeed,
e Do not transport machine while engine is running..
e Do not operate engine if air cleaner or cover directly over
carburetor air intake is removed, except for adjustment
Removal of such parts could create a fire hazard.
MAINTENANCE AND STORAGE
e When this equipment is stopped for servicing, inspection,
storage or to change an accessory, make sure the spark
plug wire is disconnected from the spark plug and moved
away from the spark plug. The machine should be
allowed to cool down before making such inspection,
adjustments, service, etc Maintain your machine with
care and keep it clean for the best and continued safe
operation.
e Do not use flammable solutions to clean the air filter
e When not in use, your machine should be stored out of
the reach of children Keep where gasoline fumes will not
reach an open flame or spark. For tong periods of stor-
age, refer to the "Storage" section of this manual
LOOK FOR THIS SYMBOL TO POINT OUT
IMPORTANT SAFETY PRECAUTIONS. IT I
MEANS--ATTENTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
Page 3
CONGRATULATIONS on your purchase of a Sears
Craftsman Chipper-Shredder,, It has been designed, engi-
neered and manufactured to give you the best possible
dependability and performance_
Should you experience any problem you cannot easily rem-
edy, please contact your nearest Sears Service Center/
Department in the United States., We have competent, welt-
trained technicians and the proper tools to service or repair
this unit
Please read and retain this manual The instructions will
enable you to assemble and maintain your chipper-shredder
properly Always observe the "SAFETY RULES,"
MODEL
NUMBER
SERIAL
NUMBER
DATE OF
PURCHASE
PRODUCT SPECaFICATIONS
Horsepower: 5°0
Displacement: 12.57 cuo in.
Fuel Capacity: 3 Quarts
(Unleaded)
Spark Plug (Gap _030 in_): Champion
J19LM (or
Equivalent)
Magnetron ® Ignition Air Gap: o0125 in.
MAINTENANCE AGREEMENT
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A LABEL ATTACHED TO THE FRAME OF THE
CHIPPER-SHREDDER
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,,
CUSTOMER RESPONSiBILITiES
e Read and observe the safety rules.
e Follow a regular schedule in maintaining, caring for'
and using your chipper-shreddero
e Follow the instructions under "Customer Respons-
ibilities" and "Storage" sections of this Owner's
Manual..
A Sears Maintenance Agreement is available on this
product. Contact your nearest Sears store for details
WARNING: This unit is equipped with an internal combus-
tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered er grass-covered land
unless the engine's exhaust system is equipped with a
spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effec-
tive working order by the operator
In the State of California the above is required by law
(Section 4442 of the California Public Resources Code)..
Other states may have similar laws Federal laws apply on
federal lands.. A spark attester for the muffler is available
through your nearest Sears Authorized Service Center (See
the REPAIR PARTS section of this manual.)
ONEYEARLIMITED WARRANTY ONCRAFTSMANGASCHIPPER-SHREDDER
For one year from the date of purchase, when this Craftsman Chipper-Shredder is maintained, lubricated and
tuned up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in
material and workmanship..
If this Craftsman Chipper-Shredder is used for commercial or rental purposes, this warranty applies for only 30
days from the date of purchase.
This warranty does not cover:
e Expendable items which become worn during normal use, such as blades, chipper blades, flails, air cleaners,
spark plugs and catcher bags.
e Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to
maintain the equipment according to the instructions contained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN CHIPPER-SHREDDER TO THE
NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.. THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state.
SEARS, ROEBUCK AND CO., D/817WA, Hoffman Estates, IL 60195
Page 4
i, i,ii
iii i ,UU,lU,i i
TABLE OF CONTENTS
,,u,
INDEX
i ii,u , u,
A
Adjustments:
Carburetor .............................................................................15
Engine Speed ..............................................................................15
Assembly Instructions:
catcher Bag ................:ii................................................... ,:,6
Chute Crank Deflector .......................................................6
Hopper Assembly ....................................................................6
Catcher Bag .....................................................................6, 7
C
Catcher Bag .................................................................................6, 7
Controls .............................................................................................7
Customer Responsibilities ..........................................3, 11-13
E
Engine:
Maintenance ................................................................11, 12
Starting ................................................................................................10
Stopping ...................................................................................8
Storage ............... ....................................................................... 12
F
Fuel ................................................................................................9
L
Lubrication .....................................................................................11
M
Maintenance:
Agreement ...........................................................................3
Schedule ...............................................................................11
Engine ............................................................................11, !2
Chipper-Shredder ................................................................! 1
STORAGE ...................................................................................13
SERVICE AND ADJUSTMENT .....................................13-!5
TROUBLE SHOOTING .....................................................16
REPAIR PARTS--CHIPPER-SHREDDER ........ 17, 18
REPAIR PARTS--ENGINE .......................................19-23
PARTS ORDERING/SERVICE .....................................16
i i,,i lUl
0
Oil ..................................................................................................9
Operating Tips ..............................................................................8
P
Parts Ordering ..tt,_tt,,r,tt,::tt,...,,,tt,t.t.ttttotrt.tt,tt....t...... ::.16
R
Repair/Replacement Parts .........................................17-23
Responsibilities, Customer ...................................3, 11-13
S
Safety Rules ................... ....................................................... 2
Sharpening .........................................................................14, 15
Service Recommendations ...................................................1!
Spark Plug ..............................................................................12
Specifications ................................................................................3
Storage ...................................................................................13
T
Table of Contents .............................................................................4
Trouble Shooting ......................................................................16
U
Unclogging .............................................................................13, 14
Unpacking .........................................................................................5
W
Warranty .................................................................................... 3
Page 5
£
=
ASSEMBLY INSTRUCTIONS
3
Flat ""__
Washer | _ )
5/16 LD.
-NHeXLock
ut 5116-18
Hex Bolt
-_,-----5/16-18 x 8_3/8" Long
i i1,1111,1,1,111,1iii iiiii1,111111[111111111111111111111111111111111
IMPORTANT: This unit is shipped WITHOUT GASO-
LINE or OIL, After assembly, see operation section of
this manuat for proper fuel and engine oil recommen-
dations
NOTE: To determine right and left hand sides of your
chipper-shredder, stand behind and face the hopper
(engine is at the front of the unit),
Your chipper-shredder has been completely assem-
bled at the factory, except for the hopper assembly
(hopper hood and upper leaf ramp section have been
sub-assembled), upper guide assembly, chute deflec-
tor and the catcher bag_The hardware pack and safe-
ty glasses are also included in the carton,,
The hardware pack contains the parts shown in figure
1 (shown full size)
Thread
TOREMOVECHIPPER-SHREDDERFROMCARTOH
Cut the corners of the carton, Remove all packing
inserts,, Roll chipper-shredder out of the carton, Make
certain all parts and literature have been removed
before the carton is discarded.
TOOLSREQUIREDFORASSEMBLY
(1) Phillips Screwdriver
(2) 1/2" or Adjustable Wrenches
(2) 7/16" or Adjustable Wrenches
uss Machine Screws
1/4-20 x 1/2" Long
Hex Lock Nuts
1/4-20 Thread
FIGURE 1,
Page 6
Hex
Nut .
Hand
Knob
FIGURE2.
Frame
FIGURE 3.
Hopper Pivot
ASSEMBLE THIS
TRUSS SCREW
AND NUT FIRST
Release
Bar
FIGURE 4_
FIGURE 5.
Door,
Stop
Washer
Release
8-318" Long
Flat Washer
Hex Lock Nut
Assembly
Housing
_ from inside the hinge on top of the housing assem-
.._\ / ® Place the chute deflector in position on the dis-
Bar
Bolt
Remove Truss
Screw and Nut
Drawstring
HOWTOSET-UPYOURCHIPPER-SHREDDER
MAKE CERTAIN THE SPARK PLUG
Bolt
AWAY FROM THE SPARK PLUG
WIRE IS DISCONNECTED AND MOVED
Chute
-<P-ATTACHING THE CHUTE DEFLECTOR
® Remove the hand knobs and cupped washers from
each side of the discharge opening on the left side
of the chipper_shredder,,
e Remove hex lock nut, two spacers and hex bolt
/ btyo Do not remove one spacer from the hex bolto
charge opening, Insert hex bolt and spacer through
hinge on chute deflector and housing (spacer fits
inside of hinge)., See figure 2,,
e Place second spacer over hex bolt, inside other
part of hinge. Secure with hex lock nuL Tighten
securely,,
® Secure both sides of chute deflector to housing
Upper using hand knobs and cupped washers (cupped side
Guide of washers go against chute defiector)_
Assembly _P-ATTACHING THE UPPER GUIDE ASSEMBLY
Place upper guide assembly in position on frame,
making certain edges of the upper guide assembly
are underneath stop washers, and the release bar is
in the slots. See figure 3., insert hex bolt 8-3/8" long
through upper guide assembly and frame., Secure
with flat washer and hex lock nut.
NOTE: Make certain upper guide assembly can pivot
by pulling up on release bar and lowering upper guide
assembly,, If necessary, loosen hex lock nut a turn or
two. Put the upper guide assembly back into the
raised position,
-,,=-ATTACHING THE HOPPER ASSEMBLY
Leaf
Ramp
Section
get
Your chipper-shredder has been shipped with the
upper leaf ramp section attached to the hopper
assembly, See figure 4. Attach the hopper assembly
to the upper guide assembly as follows_ Be certain to
place heads of all truss machine screws inside of
hopper assembly°
® Remove one truss machine screw and nut from
each side of hopper assembly as shown in figure 4
Push hopper pivot door down inside lower part
of hopper as you place hopper assembly (both
pieces) inside upper guide assembly_ Replace
truss screws and nuts just removed, using the hole
shown in figure 4, one on each side. Tighten finger
tight only,
e Place the six truss machine screws and nuts found
in hardware pack in the remaining holes of hopper
assembly, alternating sides of the unit and tighten-
ing finger tight only,
e After assembling all eight screws, tighten them
securely
_ATTACHING THE CATCHER BAG
Your chipper-shredder is equipped with a catcher bag
to catch the shredded material,
BEFORE ASSEMBLING THE CHIPPER,_
SHREDDER.
Page 7
® To attachthe bag,placethe openingof thebag
overthechutedeflectorsoitcompletelycoversthe
chuteopeningDepresstheplungeronthedraw-
................................... ii, i ,lllllll,lll ,IIIIHIIII
string,andputtonthedrawstringuntiltile bagistight
aroundthechuteopening..Releaseplungertolockit
intopositionSeefigure5.
OPERATION
i iii ii ii ,i ii ,i
KNOW YOUR CHIPPER-SHREDDER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHIPPER-SHREDDER.
Compare the illustrations with your chipper-shredder to familiarize yourself with the location of various controls
and adjustments. Save this manual for future reference_
Hopper
Assembly
Release
Bar
Oil Fill
Dipstick Chipper
Choke
Chute
Chute
Deflector
Throttle
Handle
FIGURE 6.
Catcher
Bag
MEETSANSI SAFETYSTANDARDS
Sears chipper-shredders conform to the safety standard B71.6-1982 of the American National Standards Institute..
ii i ii,i1,1i1,111111iiiii
OPERATINGCONTROLS(See figure 6)
RELEASE BAR--Used to release the hopper when
raising or lowering,
CHOKE LEVER--Used to enrich the fuel mixture in
the carburetor when starting a cold engine._
iiiii1! , , i 'IIM "11'1" IIIIIl'l'll'lll
BEFORE USING YOUR CHIPPER-SHREDDER, AGAIN REFER TO THE "SAFETY RULES" AS SHOWN ON
PAGE 2 OF THIS MANUAL° ALWAYS BE CAREFUL.
STARTER HANDLE--Used to manually start the
engine,
THROTTLE CONTROLmControls engine speed and
stops the engine.
The operation of any chipper-shredder can result in foreign objects being thrown into
tile eyes, which can result in severe eye damage° Always wear the safety glasses pro-
vided with the chipper-shredder or eye shields before chipping or shredding, or' while
performing any adjustments or repairs. We recommend Wide Vision Safety Mask for
over spectacles or standard glasses available at Sears Retail or Catalog Stores..
Page 8
TOSTOPEHGIHE
® Move throttle control lever to OFF position. See fig-
ure6°
® Disconnect spark plug wire and move away from
spark plug to prevent accidental starting while
equipment is unattended_
HOWTO USEYOUR CHIPPER-SHREDDER
Do not attempt to shred or chip any materiat other
than vegetation found in a normal yard (Leo, branches,
leaves, twigs, etc_)+
No Larger Than
1/2" Diameter
Recommended)
Or 1" Diameter
(Maximum)
\
Hopper
Assembly
WARNING: THE CHIPPER-SHREDDER
DISCHARGES MATERIALS WITH CON-
SIDERABLE VELOCITY. KEEP AWAY
FROM THE AREA AROUND THE CHUTE
DEFLECTOR. ALWAYS STOP THE
ENGINE AND DISCONNECT THE SPARK
PLUG WIRE WHEN REMOVING OR
ATTACHING THE BAG WHEN CHANGING
CONTAINERS OR WHEN REMOVING THE
SHREDDED MATERIAL. WEAR SAFETY
GLASSES AND GLOVES WHENEVER
USING YOUR CHIPPER-SHREDDER.
The chipper+shredder is designed for three different
methods of operation.
• Leaves and small branches up to 1/2" diameter
(recommended) or 1" diameter (maximum) can be
fed into the hopper assembly when it is in the
raised position+ See figure 7o If it becomes neces-
sary to push material into the chipper-shredder,
use a small diameter stick--NOT YOUR HANDS..
The stick should be small enough that it will be
ground up if gets into the impeller assembly
FIGURE 7.
e Leaves and small twigs can be raked into the hop+
per assembly when the hopper assembly is low-
ered to the ground+ See figure 8. Small branches
up to 1/2" diameter (recommended) or 1" diam-
eter (maximum) can also be fed into the hopper
assembly in this position.. See figure 9_
FIGURE 8.
WARNING: DO NOT PUT MATERIAL
LARGER THAN 1/2" IN DIAMETER (REC-
OMMENDED) or 1" DIAMETER (MAXI-
MUM) INTO THE HOPPER ASSEMBLY.
MATERIAL UP TO A MAXIMUM OF 3" IN
DIAMETER MATERIAL MAY BE FED
INTO THE CHIPPER CHUTE, DO NOT
ATTEMPT TO SHRED OR CHIP ANY
MATERIAL LARGER THAN 3" IN DIAME-
TER. PERSONAL INJURY OR DAMAGE
TO THE MACHINE COULD RESULT.
No Larger Than
1/2" Diameter
(Recommended)
Or 1" Diameter
(Maximum)
FIGURE 9.
Page 9
e To lower the hopper assembly, use one hand to
grasp the handle at the top of the hopper assembly
and lift slightly Pull up on the release bar, and
lower the hopper' assembly to the ground.. Release
the bar. See figure t0.
Hopper
Assembly
Bar
FIGURE 10.
e Bulky material, such as stalks or heavy branches,
up to 3" in diameter, should be fed into the chipper
chute See figure 11
GASAND OIL FILL-UP
OIL
Only use high quality detergent oil rated with API set-
vice classification SG. Select the oil's viscosity grade
according to your expected operating temperature.
Colder -,_ 32°F _ Warmer
5W30 _ SAE 30
NOTE: Although multi-viscosity oils (5W30, 10W30,
etc°) improve starting in cold weather, these multi-
viscosity oils will result in increased oil consumption
when used above 32°Fo Check your oil level more fre-
quently to avoid possible engine damage from run-
ning lowon oil.
® Fill engine with oil as foHows_ Remove oil fill dip°
stick. See figure 12. With chipper-shredder level,
use a funnel to fill engine with oil to FULL mark on
dipstick Capacity is approximately t-1/4 pints. Be
careful not to overfill Tilt chipper-shredder toward
the left (from behind the hopper), then re-leveL
Check oil level Refill to FULL mark on dipstick if
necessary. Replace dipstickand tighten.
_ ARNING: MAKE CERTAIN THE CHIP-
PER CHUTE DOOR IS CLOSED WHEN
NOT IN USE.
3" Maximum
Diameter
Chipper
Chute
FIGURE 11.
IMPORTANT: There is a flail screen located inside
the housing in the discharge area.. If the flail screen
becomes clogged, remove and clean as instructed in
the Service and Adjustments section. For best per-
formance, it is important to keep the shredding blade
and the chipper blades sharp.. If the composition of
the material being discharged changes (becomes
stringy, etc ) or if the rate at which the material is dis-
charged slows down considerably, it is likely that the
shredding blade and/or chipper blades are dull and
need to be sharpened or replaced. Refer to Service
and Adjustments section
I
] i
Oil
Fill---'--'_l I
Dipstick _
Drain
FIGURE 12.
GAS
e Remove fuel cap and fill fuel tank with about 3
quarts of clean, fresh, lead-free grade automotive
gasoline° DO NOT use Ethyl or high octane gaso-
line. Be certain container is clean and free from
rust or foreign particles. Never use gasoline that
may be stale from long periods of storage in the
container_ Replace fuel cap_
WARNING; DO NOT FILL CLOSER THAN
1/2 INCH OF TOP OF FUEL TANK TO
PREVENT SPILLS AND TO ALLOW FOR
FUEL EXPANSION. IF GASOLINE IS
ACCIDENTLY SPILLED, MOVE CHIPPER-
SHREDDER AWAY FROM AREA OF
SPILL. AVOID CREATING ANY SOURCE
OF IGNITION UNTIL GASOLINE VAPORS
HAVE DISAPPEARED.
Page 10
Check the fuel level periodically to avoid running out
of gasoline while operating the chipper-shredder. If
the unit runs out of gas as it is shredding or chipping,
it may be necessary to unclog the unit before it can be
restarted.. Refer to "Removing the Flail Screen" in
SERVICE AND ADJUSTMENT section_
WARNING: EXPERIENCE INDICATES THAT ALCO-
HOL BLENDED FUELS (CALLED GASOHOL OR
USING ETHANOL OR METHANOL) CAN ATTRACT
MOISTURE WHICH LEADS TO SEPARATION AND
FORMATION OF ACIDS DURING STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE. TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM
SHOULD BE EMPTIED OR TREATED WITH FUEL
STABILIZER BEFORE STORAGE FOR 30 DAYS
OR LONGER. USE FRESH FUEL NEXT SEASON.
SEE "STORAGE" SECTION FOR ADDITIONAL
INFORMATION.
NEVER USE ENGINE OR CARBURETOR CLEAN-
ER PRODUCTS IN THE FUEL 'TANK OR PERMA-
NENT DAMAGE MAY OCCUR.
Oil
Fill
Dipstick
Spark Plug, Muffler
Wire and Boot
Fuel
Tank
® Attach spark plug wire and rubber boot to spark
plug if necessary. See figure 13.
® Place the throttle control lever in FAST position_
See figure 14..
e Move choke lever to CHOKE position°
• Grasp starter handle (see figure 14) and pull rope
out slowly until engine reaches start of compres-
sion cycle (rope wil! pull slightly harder at this
point). Let the rope rewind slowly°
NOTE: A noise will be heard when finding the start of
the compression cycle. This noise is caused by the
flails and fingers which are part of the shredding mech _
anism falling into place, and should be expected_ In
addition, the flails and fingers will be noisy after the
engine is started, until the impeller reaches full speed.
e Pull rope with a rapid, continuous, full arm stroke°
Keep a firm grip on start handle. Let rope rewind
slowly° Do not let starter handle snap back against
starter.
e Repeat preceding two instructions until engine
fires. When engine starts, move choke lever on
engine halfway between CHOKE and RUN.
NOTE: If engine does not fire after three attempts,
move choke lever halfway between CHOKE and RUN
position and try again° See figure 14.
FIGURE 13.
TO STARTENGINE
WARNING: BE SURE NO ONE OTHER
THAN THE OPERATOR IS STANDINGNEAR THE CHIPPER-SHREDDER WHILE
STARTING OR OPERATING. DO NOT
OPERATE THIS CHIPPER-SHREDDER
UNLESS THE CHUTE DEFLECTOR HAS
BEEN PROPERLY INSTALLED AND IS
SECURED WITH THE HAND KNOBS,
/
FIGURE 14.
® Move throttle control to IDLE position for a few min-
utes warm-up. Move choke lever to RUN position
as engine warms Upo
NOTE: In order to idle smoothly, a new engine may
require 3 to 5 minutes running above slow idle speed.
Idte speed has been adjusted to be correct after this
break-in period°
TO STOPEHGINE
® Move throttle control lever to OFF position See fig-
ure 6,
® Disconnect spark plug wire and move away from
spark ptug to prevent accidental starting while
equipment is unattended..
10
Page 11
IIIINIIIIIlUlIIIlUlU lUllU II IllUU ' II " II II U II II I' " II I' III I' I
CUSTOMER RESPONSIBILHTHES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
,ul i,i,
I--
o Oil Pivot Points ",J
O
rr Clean Shredder .,/ _/
a.
Check Engine Oil q
Change Engine Oil 4 4
1,1,11,1M iiii
Service Air Cleaner
z Clean Engine Cylinder
Spark Plug
Muffler
,,/ CHECK
GENERALRECOMMENDATIONS
AND DISCONNECT THE SPARK PLUG
WARNING: ALWAYS STOP THE ENGINE
WIRE BEFORE PERFORMING ANY
MAINTENANCE OR ADJUSTMENTS,
e Periodically check all fasteners and be sure they
are tight°
® Follow the Maintenance Schedule abover.
CHIPPER-SHREDDER
LUBRICATION
Lubricate the pivot points on the release bar, hopper
assembly, chute deflector arid chipper chute once a
season using a light oil
4
,/
4
,7
4
4
NOTE: Although multi-viscosity oils (SE30, 10W30,
etc,) improve starting in cold weather, these multi- vis-
cosity oils will result in increased oil consumption
when used above 32_F. Check your oil level more fre-
quently to avoid possible engine damage from run-
ning low on oit.
Your four-cycle engine will normally consume some
oil--therefore, check engine oil level regularly approx-
imately every five hours of operation arid before each
usage. Stop engine and wait several minutes before
checking oil level. With engine level, the oif must be to
FULL mark on dipstick (refer to figure 14). Change
engine oil after the first five hours of operation, arid
every twenty-five hours thereafter_
ENGINE
ENGINE OIL
Only use high quality detergent oil rated with API ser-
vice classification SG Select the oil's viscosity grade
according to your expected operating temperature
Colder _ 32°F _" Warmer
5W30 SAE 30
To Drain Oil:
e Drain oil while engine is warm.
a. Remove oil drain plug..Refer to figure 12. Catch
oil in a suitable container.
br.When engine is drained of all oil, replace drain
plug securely.
e Refill with fresh oil.. Refer to GAS AND OIL FILL-
UP section.
e Replace dipstick..
11
Page 12
AIR CLEANER
The air cleaner prevents damaging dirt, dust, etc.
from entering the carburetor and being forced into the
engine and is important to engine life and per-
formanceo
Never run your engine without air cleaner com-
pletely assembled.
To Service Air Cleaner:
Service pre_cleaner after every 25 hours of use, or at
least once a season° Service cartridge every 100
hours of use, or at least once a season_ Service pre-
cleaner and cartridge more often under dusty condi-
tions.
e Loosen screw and remove cover,.
e To service pre-cleaner, wash in liquid detergent
and water° Squeeze dry in a clean cloth. Saturate
in engine oil Squeeze in a clean, absorbent cloth
to remove all excess oilo If pre-cleaner is very dirty,
replace it.
e To service cartridge, clean by tapping gently on a
f!at surface. If very dirty, replace _ Do net 0!l car-
tridgeo
NOTE: Do not use petroleum solvents (eg kerosene)
or pressurized air to clean cartridge_ They will cause
cartridge to deteriorate
• Reinstall cartridge and pre-cleaner_
e Replace cover, and tighten screws securely.
Scre__ Screw
__-_',--Cover
_. :--.._--..-_ =J Pre-Cleaner
_j "g
WARNING: PERIODICALLY CLEAN MUF-
FLER AREA TO REMOVE ALL GRASS,
DIRT AND COMBUSTIBLE DEBRIS.
CLEANING
e The chipper-shredder may be cleaned by running
water from a hose through the hopper assembly
and chipper chute with the engine running. Allow
the chipper-shredder to dry thoroughly.
e Wash the bag periodically with water. Al!ow to dry
thoroughly in the shade,. Do not use heat,.
FIGURE 16.
SPARK PLUG
The spark plug should be cleaned and the gap reset
to B30" at least once a season or every 50 hours of
operation° See figure 17.. Spark plug replacement is
recommended at the start of each season, Refer to
engine parts list for correct spark plug type_
NOTE: Do not sandblast spark plug. Spark plug
should be cleaned by scraping or wire brushing and
washing with a commercial solvent,
.030" Feeler Gauge
\
FIGURE 15.
CLEAN ENGINE
Clean engine periodically_ Remove dirt and debris
with a cloth or brush. Cleaning with a forceful spray of
water is not recommended as water could contami-
nate the fuel system
Yearly or every 25 hours, whichever occurs first,
remove the blower housing and clean the areas
shown in figure 16 to avoid overspeeding, overheating
and engine damage.. Clean more often if necessary.
Spark Plug
FIGURE 17.
MUFFLER
Do not operate the chipper-shredder without a muffler
or tamper with the exhaust system. Damaged mufflers
or spark arresters could create a fire hazard_ Inspect
periodically, and replace if necessary,. If your engine
is equipped with a spark arrester screen assembly,
remove every 50 hours for cleaning and inspection..
Replace if damaged_
12
Page 13
STORAGE
u =, in u l
Prepare your chipper-shredder for' storage at the end
of the season or if the unit will not be used for 30 days
or more,,
WITH FUEL IN THE FUEL TANK INSIDE
WARNING: NEVER STORE MACHINE
OF BUILDING WHERE FUMES MAY
REACH AN OPEN FLAME OR SPARK, OR
WHERE IGNITION SOURCES ARE
PRESENT SUCH AS HOT WATER AND
SPACE HEATERS, FURNACES, CLOTHES
DRYERS, STOVES, ELECTRIC MOTORS,
ETC.
NOTE: A yearly check-up by your local Sears Service
Center is a good way to make certain your chipper-
shredder will provide maximum performance for the
next season,
CHIPPER-SHREDDER
e Clean the chipper-shredder thoroughly,
e Wipe unit with an oiled rag to prevent rust (use a
light oil or siticone),.
ENGINE
IMPORTANT: IT IS IMPORTANT TO PREVENT
GUM DEPOSITS FROM FORMING IN ESSENTIAL
FUEL SYSTEM PARTS SUCH AS CARBURETOR,
FUEL FILTER, FUEL HOSE, OR TANK DURING
STORAGE,. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL
OR USING ETHANOL OR METHANOL) CAN
ATTRACT MOISTURE WHICH LEADS TO SEPARA-
TION AND FORMATION OF ACIDS DURING STOR-
AGE ACIDIC GAS CAN DAMAGE THE FUEL SYS-
TEM OF AN ENGINE WHILE IN STORAGE
e Drain the fuel tank,
® Start the engine and let it run until the fuel lines and
carburetor are empty
e Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur,
e Use fresh fuel next season
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during
storage, Add stabilizer to gasoline in fuel tank or stor-
age container, Always follow the mix ratio found on
stabilizer container,, Run engine at least 10 minutes
after adding stabilizer to allow the stabilizer to reach
the carburetor Do not drain the gas tank and carbure-
tor'if using fuel stabilizer,,
e Drain all the oil from the crankcase (this should be
done after the engine has been operated and is still
warm) and refitl the crankcase with fresh oil
e If you have drained the fuel tank, protect the inside
of the engine as follow& Remove spark plug, pour
approximately 1/2 ounce (approximately one table-
spoon) of engine oil into cylinder and crank slowly
to distribute oil_Replace spark plug,
OTHER
e Do not store gasoline from one season to another,
e Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems,,
e Store unit in a clean, dry area, Do not store next to
corrosive materials, such as fertilizer.
NOTE: If storing in an unventilated or metal storage
shed, be certain to rustproof the equipment by coating
with a light oil or silicone,
SERVnCE & ADJUSTMENT
i ...... i,,=,,H
WARNING: ALWAYS STOP ENGINE AND
DISCONNECT SPARK PLUG WIRE AND
MOVE IT AWAY FROM SPARK PLUG
BEFORE PERFORMING ANY ADJUST-
MENTS OR REPAIRS.
REMOVINGTHEFLAIL SCREEN
If the discharge area becomes clogged, remove the
flaiI screen and clean area as follow&
e Stop the engine, make certain the chipper-shredder
has come to a complete stop and disconnect spark
plug wire from the spark plug before unclogging the
chute,
e Loosen the two hand knobs on each side of the
chute deflector. Lift the chute deflector up, and tie it
out of the way.
® Remove two hairpin clips from the clevis pins which
extend through the housing, Remove the clevis
pins. Lift the flail screen from inside the housing_
See figure 18,
e Clean the screen by scraping or washing with
water, Reinstall the screen,,
NOTE: Be certain to reassemble the flail screen with
the curved side down as shown in figure 18
13
Page 14
Chute
Hairpin \
Clips,
Clevis
Pins
Replace or sharpen blades. If sharpening, make cer-
tain to remove an equal amount from each blade
Reassemble in reverse order.
Make certain blades are reassembled with the sharp
edge facing the direction shown in figure 19 (sharp
edge is assembled toward the slotted opening in the
impeller assembly).
_-_Hex
Nuts.
Washers 4
Chipper
Chute
Hand Knobs
FIGURE 18.
Screen
SHARPENINGOR REPLACINGTHE BLADES
CHIPPER BLADES
® Disconnect spark plug wire and move it away from
spark plug.
e Remove the flail screen as instructed in previous
section.,
e Remove the chipper chute by removing three hex
nuts and washers. A I/2" wrench is required. See
figure 18.
NOTE: When reassembling, the cupped washer goes
on the bottom of the chipper chute with the cupped
side against the chute.
® Rotate the impeller assembly by hand until you
locate one of the chipper blades in the chipper
chute opening. Remove the blade, using a 3/16"
allen wrench on the outside of the blade and 1/2"
wrench on the impeller assembly (inside the hous-
ing). See figure 19_
e Remove the other blade in the same manner,
SHREDDING BLADE
The shredding blade may be removed for sharpening
or replacement as follows.
e Disconnect spark plug wire and move it away from
spark plug.
e Lower the hopper assembly° Block up the housing.
See figure 204
e Remove the six hex lock nuts and lock washers
from the housing weld bolts using a 1/2" wrench°
Separate the chipper-shredder into two halves_
® Remove the back-up plate.
NOTE: When reassembling, make certain the open-
ing on the back-up p!ate is toward the bottom of the
uniL The back-up plate may be reversed to provide a
new cutting edge.
Allen
Pii
Sharp
FIGURE 19.
Torque
Wrench
FIGURE 20.
e Loosen the two hand knobs and cupped washers
which secure the chute deflector, and raise the
chute deflector.
e insert a t/2" or 3/4" diameter pipe through the flail
screen into the impeller to keep it from turning, or
remove the flail screen and insert a piece of wood
(2 x 4) into the chute opening,
e Remove the two outside screws on the blade,
@
using a 3/16" allen wrench and a 1/2" wrench.
e Remove the blade by removing the center bolt, lock
washer and flat washer..
14
Page 15
NOTE:Usecautionwhenremovingthebladetoavoid
contactingtheweldboltsonthehousing.
® Whensharpeningthe blade,followthe original
angleofgrindasaguide.It isextremelyimportant
thateachcuttingedgereceivesanequalamountof
grindingtopreventanunbalancedblade.Anunbal-
ancedbladewillcauseexcessivevibrationwhen
rotatingathighspeedsandmaycausedamageto
theunit
e The blade can be tested for balance by balancing it
on a round shaft screwdriver or nail. Remove metal
from the heavy side until it is balanced evenly See
figure 21.
Nail /
...............
t.......................oTo' o
FIGURE 21.
e When reassembling the blade, tighten to between
550 and 650 inch pounds, or lacking torque
wrench, tighten securely
FLAILS
The flails, located inside the housing, may be
reversed when they become dull. It is suggested that
this procedure be performed by your nearest Sears
Service Department.
CARBURETORADJUSTMENT
The carburetor may need re-adjusting if engine lacks
power or does not idle properly If adjustments are
needed, proceed as follows.
e Close needle valve (see figure 22) clockwise
((-_) finger tight only. Forcing may cause damage
Then open 1-1/2 turns counterclockwise (v'_).
® Start engine and allow to warm for five minutes.
e With throttle in FAST position, close needle valve
clockwise ((-'_) until engine starts to lose speed
(lean mixture)_ Then slowly open needle valve
counterclockwise (_'_) until engine JUST BEGINS
to run unevenly.. This mixture should be rich
enough for best performance under Ioado
e Place throttle control in IDLE position.
If engine idles, no further adjustment is necessary..
If engine idles too fast, turn idle speed adjusting
screw counterclockwise (v--_) until slower speed is
obtained°
If engine dies, turn idle speed adjusting screw 1/4
turn clockwise (_). Place throttle control in FAST
position and restart engine.
Move throttle control to tDLE position_ If engine
does not idle, repeat third step.
e Test the engine by using the chipper-shredder_ If
engine tends to stall or die out, it usually indicates
that the mixture is slightly lean and it may be nec-
essary to open (_'_) the needle valve slightly to
provide a richer mixture, This richer mixture may
cause a slight unevenness in idling°
Throttle
Idle Speed
Adjusting Screw
Stop
MADE TO THE ENGINE WHILE THE
_ WARNING: IF ANY ADJUSTMENTS ARE
Minor carburetor adjustment may be required to com-
pensate for differences in fuel, temperature, altitude
or load..
NOTE: A DIRTY AIR CLEANER WILL CAUSE
ENGINE TO RUN ROUGH. BE CERTAIN AIR
CLEANER IS CLEAN AND ATTACHED TO THE
CARBURETOR BEFORE ADJUSTING CARBURE-
TORn DO NOT MAKE UNNECESSARY ADJUST-
MENTS FACTORY SETTINGS ARE SATISFACTO-
RY FOR MOST APPLICATIONS AND CONDITIONS,
Never attempt to change maximum engine speed It is
pre-set at the factory and should be changed only by
a qualified service technician who has the necessary
equipment
ENGINE IS RUNNING (E.G. CARBURE-
TOR), KEEP CLEAR OF ALL MOVING
PARTS. BE CAREFUL OF HEATED SUR-
FACES AND MUFFLER°
Throttle
Needle Valve
FIGURE 22.
ENGINESPEED
Your engine speed has been factory seL Do not
attempt to increase engine speed or it may result in
personal injury_ If you believe the engine is running
too fast or too slow, take your chipper-shredder to the
nearest SEARS Service Center for repair and adjust-
ment
15
Page 16
TROUBLE SHOOTING
PROBLEM
Engine faitsto start
Loss of power;
operation erratic
Engine overheats
Too much vibration
Unit does not
discharge
Rate of discharge
slows considerably or
composition of
discharged material
changes
CORRECTIVE ACTION
e Fuel tank empty, or stale fuel,
® Spark plug wire disconnected.
• Faulty spark plug.
e Spark plug wire loose.
• Unit running on CHOKE.
® Blocked fuel line or stale fuel
e Water or dirt in fuel system
e Carburetor out of adjustment
® Dirty air cleaner,
e Carburetor not adjusted e Contact your SEARS Service Center_
properly.
e Engine oi_level Iow. e Fill crankcase with proper oil,
• Loose parts or damaged e Stop engine immediately and disconnect
impeller spark piug wire Tighten all bolts and nuts_
o
Discharge ChUteClOgged
• Foreign object lodged in impefler,
• Shredding blade and/or chipper
blades dull.
• Fill tank with clean, fresh fuel
e Connect wire to spark plug.
e Clean, adjust gap or replace.
• Connect and tighten spark plug wire
e Move choke lever to OFF position.
• Clean fuel fine; fill tank with clean
fresh gasoline,
• Disconnect fuel line at carburetor to drain fuel
tank, Refill with fresh fuel
e Adjust carburetor or contact your SEARS
Service Center°
e Service air cleaner. See Customer Responsibilities
section of this manual.
Make ail necessary repairs If vibration continues,
have unit serviced by a SEARS Service Center.
e Stop engine immediately and disconnect
spark plug wire Clean flail screen and inside
of blower housing See Service/Adjustments
section of this manual
e Stop engine immediately and disconnect
spark plug wire. Remove lodged object.
e Sharpen or replace shredding and chipper
blades.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest SEARS Service Center,
IM_III,,,,,I,,I,,,I H,I......................... i,, i1' i' i
HOW TO ORDER REPLACEMENT PARTS
r_lr,,i,,,,,H,,llll,I' :::::::::::::::::::::::::::::::::: I I I II .... I I ' '
Each chipper-shredder has its own model number *ENGINE MODEL NO. - 135212-0272-01
Each engine has its own model number 135212-0140-01
The model number for your chipper-shredder will be *PART NUMBER
found on a label attached to the frame° *PART DESCRIPTION
The model number for the engine wil! be found on the Your Sears merchandise has added value when you
blower housing of the engine, consider that Sears has service units nationwide
All parts listed herein may be ordered through Sears, staffed with Sears trained technicians, .professional
Roebuck and Co, Service Centers and most Retail technicians specifically trained on Sears products,
Stores. having the parts, tools and the equipment to insure
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE that we meet our pledge to you. ,"we service what we
THE FOLLOWING INFORMATION: sell"
*PRODUCT - "5 H.P. Chipper-Shredder"
*MODEL NUMBER - 247.797854
247,797855
16
Page 17
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854
Repair Parts 247.797855
19
57
!3
3
tt
44
/
17
Page 18
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854
Repair Parts 247.797855
KEY PART
NOo NOo
1
742-057I
2
710-0818
710-1254
714-0t14
4
736-0217
5
736-0247
6 t1459B
7 71t-0564
8 711-0833A
9 71t-0834
10 715-0249
11 736-0192
12 681-0002
681_0030
13 781-0490
14 7!0_1054
15 7t2-0411
16 736-0119
17 710-0825
18 736-0142
19 750-0793
20 711-0835
22 712-0291
23 714-3010
24 781-0457
25 714-0149B
26 781-0480
27 712-3010
28 736-0242
29 720-0170
30 747-0744A
31 732-0542
32 781-0489
33 781-0475
34 736-0170
35 712-3010
36 781-0510A
DESCRIPTION KEY
Blade 37
Hex Patch Bolt 3/8-24 x 2" Lg_ 38
(Gro 8) (247.797854) 39
Hex Patch Bolt 3/8-24 x
2,25" Lg, (247.797855) 40
Sq. Key 1/4 x 2°0" Lg° 41
(247°797854) 42
L-Wash, 3/8" I.D HoD. 43
FI-Wash. ,,406" LD, x 1,25" 44
O.D, Hdno
Flail
Flail Spacer
Clevis Pin °496" Dia. 45
Flail Spacer w/. 160" Diao Hole 46
Spring Roll Pin I.12" Lg. 47
FI-Washo o531" I.D. x .94" OoD, 48
impeller Ass'y,, (247,797854)l-
Impeller Ass'y, (247.797855)t 49
Chipper Blade 50
Flat Hd. Scr. 5/16-24 x .75,, Lg. 51
Hex Top L-Nut 5/16_24 (Gr, 5) 52
L-Wash. 5/16" I Do* 53
Hex Bolt 1/4-20 x 3.,75" Lg.* 54
FI-Washo o281" LD, x .50" O°Do 55
Chute Hinge Spacer 1.66" Lg 56
Clevis Pin ,5" Dia. x 4,,62" Lg,
Hex Ctr. L-Nut t/4-20 Thdo 57
Cotter Pin 58
Shredder Screen 59
Internal Cotter Pin 3/8" Dia. 60
Chute Deflector Ass'yo 61
Hex Nut 5/16-18 Thd (Gr. 5) 62
Bell-Wash,, ,345" I,,D,x 88" 63
Hand Knob 75
Chipper Door Rod 76
Torsion Spdng 1o14"Lg_ 77
Chipper Door 78
Chipper Chute Ass'y 79
Spec. L-Wash. 5/16" l.D_
Hex Nut 5/16-18 Thd. (Gr, 5)
Shredder Frame
NO.
PART
NO,
710-0157
736_0119
710_3008
681-0004
781-0474A
710-0442
735-0639
135212-0272-01
135212-0140-01
747-053tA
742-0546
712-0429
710-060!
11480
736-0264
710-0542
781-0487B
16522B
781-0494
16524B
710-0286
712-0107
11461B
726-0214
737-0195
750-0786
738-08t4
734-1600
732-0629
747-0747
781-0492
781-0493
726-0106
764-0199A
723-0400
770_71!0H
DESCRIPTION
Hex Bolt 5/16_24 x ,75" Lg,,
L-Wash, 5/16" I.D,*
Hex Bolt 5/16-18 x °75" Lgo
(Gr_ 5)
Hex Bolt 5/16-18 x 1,5" Lg,,*
Flail Housing Ass'y.--LH
Flail Housing Ass'y,--RoH_
Spark Plug Boot
Engine--B&S 135212-0272-01
(247,797854)
Engine--B&S t35212o0140-01
(247,797855)
Release Bar
Torsion Spring !.06" Lg.
Elastic Lock Nut 5/16-18 Thdo
Hex Wash, Hd. Self-Tap Scr,
5/16-18 x ,75" Lg,1
Stop Washer
FI-Washo 5/16" I.D,
Hex Bolt 5/16_18 x 8.38" Lg
Back-Up Plate
Inlet Guide Ass'y,
Pivot Hopper Hood
Upper Guide Ass'yo
Truss Mach Scro 1/4-20 x ,5"
Lg
Hex L-Nut 1/4-20 Thd,
Upper Leaf Ramp Section
Push Cap 5/8" Diao Rod
Drain Elbow
Spacer ,64" I,D x .38" Lg
Shredder Axle
Wheel Ass'y,, Comp,
Torsion Spring
Hopper Door Rod
Hopper--Pivot Door
Hopper Lockout Brkt.
Cap Speed Nut 1/4" Rod
Bag (Not Shown)
Safety Glasses (Not Shown)
Owner's Manual
l-Incl. Ref. 1,6, 7, 8, 9, 10, 11, 12, 13, 14
*Common Hardware--May Be Purchased Locally,
NOTE: Specifications subject to change without
notice or obligation,
18
Page 19
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01
Repair Parts 135212-0140-01
REFo
NOo
55
56
57
58
59
60
65
69
69A
373
456
459
461
515
608
1016
PART
NO, DESCRIPTION
494846
493824
262594
280406
396892
393152
94686
280973
224322
92987
224321
492833
262626
262625
495766
224278
Housing-Rewind Starter
Pulley-Rewind Starter
Spring-Rewind Starter
Rope-Rewind Starter
Cut to Required Length
Insert-Starter Handle
Handle-Rewind Starter
Screw-Housing Mtg.
Washer
Washer
Nut-Hex,
Retainer
PawI-Starter
Pin-Spring
Spring
Starter Assy -Rewind
Spacer
373
55
58
REFo PART
NOo NOr DESCRIPTION
1
22
3
23
24
37
73
2OO
304
305
307
332
333
334
356
363
455
851
*Included
395990
97565
°299819
297229
222698
222443
224632
223886
495759
94619
94680
92284
397358
93414
398808
19069
224250
221798
in Gasket Set--Part No, 495603
Cylinder Assembly
Bushing-Cylinder
Seal-Oil
Flywheel-Magneto
Key-Flywheel
Guard-Flywheel
Screen-Rotating
Guide-Air
Housing-Blower
Screw-Blower Housing Mounting
Screw-Sem
Nut-Flywheel
Armature Group
Screw-Armature Mtg,,
Wire-Ground
Flywheel Puller
Cup-Starter
Cable Term.-lgnition
363
356
,,o,
REQUIRES SPECIAL TOOLS _"]_
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL,
19
Page 20
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01
135212-0140-01
Repair Parts
634 97 _202
REF, PART
NOo
52 *'27t936
90 495426
95 93499
96 223793
97 490048
108 491177
118 231533
t24 94616
127 220352
127A 223789
149 26336
152 260575
154 93527
202 262270
203 280720
205 231520
392 262328
394 °272538
432 221377
433 93265
434 214021
435 93141
611 391813
634 271853
679 270382
680 221839
987 398970
NO, DESCRIPTION
Gasket-Carburetor Mounting (2)
Carburetor Assembly
Screw*Throttle Valve to Shaft
Throttle-Carburetor
Shaft and Lever-Throttle
Valve & Shaft Group-Choke
Valve-Needle
Screw-Hex. Head
Plug-Welch
Plug-Welch
Spring-Needle Valve
Spring-Throttle Adjustment
Screw-Machine, Rd. Hd_
Link-Throttle
Bell Crank
Screw-Shoulder
Spring-Fuel Pump Diaphragm
Diaphragm
Cap-Spring
Pin-Diaphragm Cover
Cover-Diaphragm
Screw-Diaphragm Cover
Fuel Pipe and Clip Assembly
Washer-Throttle Shaft (Foam)
Washer-Foam
Washer-Brass
SeaFThrottle Shaft
1
C
i i J lU,U
394
433
REF,
NOo
180
181
190
!90A
191
204
209
223
224
526
916
* Included
Included
PART
NOo
495405
494559
94712
94677
*°272489
222962
262282
223455
93491
94659
280321
in Gasket Set--Part No..495603
in Carburetor Overhaul Kit--Part No. 495606°
Tank Assembly-Fuel
Cap-Fuel Tank
Screw-Fuel Tank
Screw-Fuel Tank Mounting
(1-3/4" Long)
Gasket-Fuel Tank to Carb. Mtg.
Bushing-Governor Lever (Flat)
Spring*Governor
Lever-Gov. Control
Rivet-Gov. Control Lever Mounting
Screw-Tank Bracket Mounting Sere
Rack-Gear Control
DESCRIPTION
20
190A
209
190
i
191
181
224
204
223
526
916
Page 21
BRIGGS AND STRATTON 5 H.P.ENGINE MODEL NOS. 135212-0272-01
Repai r Parts 135212-0140-01
REFo PART
NO, NO,, DESCRIPTI
12 *270080
*270125
*270126
18
493916
19
495660
20
*298504
21
22
25
26
27
28
29
30 221890
32 94745
45 260642
46 212733
219 494845
220 221551
227 490374
230 222450
562 92613
592 231082
614 93306
615 93307
616 231077
66768
94682
298904
298905
298906
298907
298982
298983
298984
298985
26026
298909
298908
299430
Gasket-Crankcase (.015" Thick,
Std.)
Gasket-Crankcase ! ,005" Thick)
Gasket-Crankcase i.009" Thick)
Cover Assy.-Crkcse
Bushing-Crankcase
Seal-Oil
Plug-Oil Filler
Screw-Cover Mtg
Piston Assyo (Std)
Piston Assembly (.0 O.S,)
Piston Assembly (,0 O,S,)
Piston Assembly (.0 O,,S_)
PISTON RING SET_
Note; For Chrome Ring Set
(Standard Size) Order No 299742,
Ring Set-Piston Std.
Ring Set-Piston (,0t0" O,S_)
Ring Set-Piston (.020" O,,S)
Ring Set-Piston (.030" QS,)
Lock-Piston Pin
Pin ASSyr,-Piston (Standard)
Pin Assy_-Piston (,0_ OoS.)
Rod Assy.-Connecti tg
Note: For Corm Rod With 020"
Under size Crankpir Bore
Order No. 390459
Dipper-Conn, Rod
Screw-Corm, Rod
Tappet-Valve
Gear-Cam
Gear-Governor
Washer-Thrust
Lever Assy.-Govern
Washer-Gov. Lever
Bolt-Governor Leve=
Nut-Hex
Pin-Cotter
Retainer-E-Ring
Crank-Governor
220 219
12
1
22
-kREQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
346
298
969
26
27
615
614
@ 230
616
967
REE PART'
NO, NO.
163 ;271935
298 261409
299 393368
346 93705
535 491435
536 494279
676 393758
725 223867
966 492797
967 491588
968 495357
969 490073
971 94018
* Included in Gasket Set--Part No 495603.
[
Gasket-Air Cleaner Mounting
Locknut-Muffler
Muffler-Exhaust
Screw-Sem
Element-Air Cleaner
Cleaner-Air
Deflector-Exhaust
Shield-Heat
Base-Air Cleaner
Filter-Air Cleaner
Cover-Air Cleaner
Screw-Air Cleaner
Screw-Hex. Hd.
DESCRIPTION
971
SPARK ARRESTING MUFFLER ASSEMBLY 392390
Optional Equipment)
Consists of the following:
392154 Screen (1 required)
223372 Deflector (1 required)
93705 Screw (4 required)
21
Page 22
BRIGGS AND STRATrON 5 H.P. ENGINE MODEL NOS. 135212-0272-01
135212-0140-01
Repair Parts
REF. PART
NO. NO, DESCRIPTION
1
395990
5
214040
7
*272157
8
495774
9
*27549
10
11
13
14
15
16
33
34
35
36
40
306
307
308
337
383
527
528
529
552 231079
635 66538
741 261696
869 211787
870! 211172
871 262001
94621
66578
94221
94679
94387
495649
495845
211119
261044
260552
26478
93312
• Spring
221511 Shield-Cylinder
94680
224738
802592
89838
223786
231550
67838
Cylinder Assembly
Head-Cylinder
Gasket-Cylinder Head
Breather Assy.
Gasket-Valve Cover
Screw-Breather Mtg.
Grommet-Breather
Screw-Cylinder Head (2-3/32" Long)
Screw*Cylinder Head
(2-15/32" Long)
Plug-Pipe
Crankshaft (135212_0272-01)
Crankshaft (135212-0140-01 )
Note: To Replace Crankshaft Gear
Pin Order Part No, 230978.
Valve-Exhaust
Valve-Intake
Spring-Intake Valve
Spring-Exhaust Valve
Retainer-Intake Valve and Exhaust
Screw-Cylinder Shield
Cover-Cylinder Head
Plug-Spark
Wrench-Spark Plug
Clamp-Breather Tube
Tube-Breather
Grommet-Breather Tube
Bushing-Gov,. Crank
Elbow-Spark Plug
Gear-Timing
Seat-lnL Valve (Std,)
Seat-Ex. Valve (Std_)
Guide-Exhaust Valve
Note: 63709 Guide-Intake Valve
5
307
36 35
40
*REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
201
208
308
15
383
528
10
REFo PART
NOo NON DESCRIPTION
153
490589
201
208
216
222
256
284
4t4
1012
* Included in Gasket Set--Part Noo495603. 22
441
467
523
524
525
542
621
779
842
847
995
262280
262279
262359
490649
223813
94620
220982
224240
280715
494416
*271485
280578
93572
396847
262570
*270920
494417
223887
490507
Screw and Collar
Link-Governor
Red-Speed Control
Unk-Choke
Panel-Contro!
Crank-Bell
Screw-Hex, Head
Washer
Bracket-Oil Fill
Knob-Control
Dipstick and Cap Assy,
Seal-Oi! Filler Tube
Tube-Oil Filler
Screw
Switch-Stop
Link-Speed Control
Seal-Oil Filler Tube
Tube and Dipstick Assyo
Lever-Bracket Assy,
Retainer-Link
542
523 842
C>
o 524
441
153
256
3
414
621
467
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