Craftsman 79689, 770-5875B User Manual

Page 1
OWNERS MANUAL
MODEL NO.
247.796890
_ WARNING
Carefully read and
follow Safety
Rules, Precautions and Operating
Instructions, Failure to do so can result
5 H.P.
CHIPPER-SHREDDER
in serious personal injury.
i i ,,,,,,,,,
Sold by Sears, Roebuck and Co, Chicago ilt 60684 USA
It
Assembly Maintenance
tl
Operation , Repair Parts Always wear eye protection during
operation
Part No. 770-5875B 8/87
Page 2
Eel
Ramp
Muffler
REAR
Cleaner
Control
Tank
lopper
Chip-It
Starter Bag
Model
Plate FRONT
Chute
Deflector
Spark Plug.
and Elbow
Catcher
INDEX
MODEL NUMBER
SERIAL NUMBER
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON THE MODEL PLATE ATTACHED TO THE FRAME SEE ILLUSTRA- TION AT LEFT
YOU SHOULD RECORD BOTH MODEL AND SERIAL NUMBERS AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,
Instructions given with this sym-
i&
bol are for personal safety° Be sure to follow them.
l
Warranty ......
Rules for Safe Operation Assembly Operation
How to Use Your Chipper-Shredder Adjustments
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details°
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN GAS CHIPPER-SHREDDER
For one year from the date of purchase, when this Craftsman Chipper-Shredder is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
tf this Craftsman Chipper-Shredder is used for commercia_ or rental purpose, this warranty applies for only 30 days from the date of purchase
This warranty does not cover:
-- Expendable items which become worn during normal use, such as blades, blade guides, blade adapters, air cleaners, spark plugs and catcher bags;
-- Repairs necessary because of operator abuse or negligence, including bent crankshafts
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN CHIPPER-SHREDDER TO THE NEAREST SERVICE CENTER/DEPARTMENT IN THE UNITED STATES
2
3
_ 4
6
7
9
Maintenance ....... 9
Off-Season Storage ........ 11
Maintenance Check List .... 12
Trouble Shooting Chart 12
Repair Parts ...... 13-19
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state
SEARS, ROEBUCK AND CO, Dept 698t731A, Sears Tower, Chicago, IL 60684
NOTE
This unit is equipped with an internat combustion engine and should no[ be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable tocaf or state laws (if any) If a spark attester is used, it should be maintained in effective work- ing order by the operator
In the State of California the above is required by law (Section 4442 of lhe California Public Resources Code) Other states may have similar laws Federal law apply on federaf lands A spa_k arrester muffler is available at your Sears
Authorized Service Center (see page 19)
Page 3
WARNING Toreducethe potential for any injury, comply with the following safety instruc-
- - _ tions Failure to comply with the instructions may result in personal injury
RULES FOR SAFE OPERATION
TRAINING
1 Read this owner's manual carefully in its entirety
before attempting to assemble or operate this machine Be completely familiar with the controls and the proper use of this machine before operating it, Keep this manual in a safe place for future and regular reference and for ordering replacement parts,
2. Children must never be allowed to operate this equipment_
3., No one should operate this unit while intoxicated or while taking medication that impairs the senses or
reactions
4, This equipment should never be operated in the
vicinity of children, pets or other persons
5. Never run your machine in an enclosed area as the exhaust from the engine contains carbon monox- ide, which is an odorless, tasteless and deadly poisonous gas
6,, Never allow your hands or any part of your body or
clothing inside the feeding chamber, discharge
chute, or near any moving part while the machine or engine is running
7, If it is necessary for any reason to inspect or repair
the feeding chamber or any part of the machine
where a moving part can come in contact with your body or clothing, stop the machine, allow it to cool,
and disconnect the spark plug wire from the spark plug before attempting such inspection or repair
PREPARAT'ION
t, Wear safety glasses provided with your unit
while operating the chipper-shredder to prevent in- jury from any chips which may be ejected out of
the openings
2. Wear proper apparel Avoid wearing loose fitting
clothing, Wear gloves when handling material
3 HANDLE FUEL WITH CARE as gasoline is an
extremely flammable fuel A Check the fuel before starting the engine, Do
not fill the fuel tank indoors, while the engine is running, or while the engine is still hot,, Turn
the unit off and let the engine coot before refueling,
B, Fuel your chipper-shredder in a clean area Do
not smoke while refueling,
C Fuel tank cap must be secure at all times
except during refueling
D Avoid spilling gasoline or oil. Wipe the unit
clean of any spilled fuel or oil,
E Store fuel and ell in approved containers, away
from heat or open flame, and out of reach of
children,
4_ This machine should be operated only upon an
level earthen surface
5, Assure that aft screws, nuts and bolts and other
fasteners are properly secured
OPERATION
1, When feeding shreddable materiat into this equip*
ment, be extemely careful that pieces of metal,
rocks, bottles, cans or other foreign objects are not
included
2 If the cutting mechanism strikes any foreign object
or if your machine should start making an unusual noise or vibration, immediately stop the engine and
disconnect the spark piug wire from the spark plug
Allow the machine to stop and take the following
steps:
A Inspect for damage
B Replace or repair any damaged parts C Check for any loose parts and tighten to assure
continued safe operation
3 The engine must be kept clean of debris and other
accumulations_
4 Do not allow an accumufation of processed material
to build up in the discharge area as this will pre- vent proper discharge and can result in kick-back from feed opening
5 Never allow your hands or any other part of your
body or clothing inside the feeding chamber,
discharge chute or near any moving part while the
engine is running
6 Keep ell guards and deflectors in place and in
good working condition to assure continued safe
operation
7 Always stand clear of the discharge area when
operating this machine
8 Keep your face and body back from the feed
opening to avoid accidental bounce back of any materiel
9 Do not over.reach Keep proper balance and
footing at all times
10 The engine governor settings on your machine
must not be altered, changed, or tampered with,
The governor controls the maximum safe operating
speeds and protects the engine and all moving
parts from damage caused by overspeed,
11 Do not transport machine while engine is running 12 Do not operate engine if air cleaner or cover
directly over carburetor air intake is removed,
except for adjustment Removal of such parts
could create a fire hazard.
MAINTENANCE AND STORAGE
1 When this equipment is stopped for servicing,
inspection, storage or to change an accessory, make sure the spark plug wire is disconnected from the spark plug The machine should be allowed to
cool down before making such inspection, ad_ justments, service, etc Maintain your machine with
care and keep it clean for the best and continued
safe operation,
2 Do not use flammable solutions to clean the air
fitte_
3 When not in use, your machine should be stored out
of the reach of children Keep where gasoline fumes
will not reach an open flame or spark, For long
periods of storage, the gasoline should be drained
and disposed in a safe manner, Always allow the
machine to cool before storing in any enclosure
3
Page 4
NOTE
This unit is shipped WITHOUT GASOLINE or OIL, After assembly, see operation section of this manual for proper fuel and engine oll recommendations
ASSEMBLY INSTRUCTIONS
Tools Required for Assembly:
121 7/16" Open End or Box Wrenches" (1) 1/2" Socket Wrench
* An Adiustable Wrench may be used in place of one
of the wrenches
NOTE
The right and left side of your chipper- shredder is determined from behind the
unit,
o--@@
FIGURE 1,
UNPACKING
Remove the chipper-shredder and loose parts from the
carton,, Make certain all parts and literature have been
removed before the carton is discarded,
Parts in Carton:
Chipper-Shredder
Chute Deflector
Hopper Upper Leaf Ramp Section
Catcher Bag Hardware Pack
Safety Glasses
Contents of Hardware Pack (See Figure 1):
A (8) Hex Bolts 1/4-20 x 1/2" Long B (8) Hex Lock Nuts 1/4-20 Thread C t6) Hex Washer Head Self-Tapping Screws
5/16-18 x 3/4" Long
D (2) Keepers
Hex Bolts (A)
Hex Lock
..,_.Nuts
j-
FIGURE 2.
Chute
Deflector
CHUTE DEFLECTOR INSTALLATION
1, Place the chute deflector in position on the
discharge opening (on the left side of the chipper- shredder) See figure 2
2 Secure chute deflector to discharge opening with
hex bolts (A) and hex lock nuts IB) Heads of the hex bolts are inside the discharge opening Hex nuts
go on the outside
3 Tighten all four nuts and bolts securely
Page 5
No
Self-Tapping
Screws (C)
FIGURE 3.
Lowe r
Leaf
Ramp
Section
Keeper(D)
Lower Leaf
Ramp Section
INSTALLATION OF HOPPER AND UPPER GUItDE EXTENSION
1. The lower leaf ramp section on the chipper-shred-
der is placed in an upright position for shipping purposes Lower this section,
2, Place the hopper in position on the shredder
-- m See figure 3. Start all four hex washer head self- tapping screws/C),'then tighten securely using a
1/2" socket wrench
FIGURE 4.
\ _ Self-Tapping
Screw (C)
Lower Leaf __
Ramp Section _ \
3 Assembte the keepers (D) to the sides of the unit
-------- with two hex washer head self-tapping screws (C), using a t/2" socket wrench, T_ghten securely
4 Place upper leaf ramp section inside the lower fear
ramp section Secure with four hex bolts (A) and hex lock nuts (B). Tighten securely See figure 5
FIGURE 5.
Ramp Section
Page 6
ATTACHING THE CATCHER BAG
Your unit is equipped with a nylon bag which attaches to the discharge opening. If desired, place the end of the bag over the chute deflector. Depress plunger, pull on the drawstring, and reIease plunger to lock it in position. See figure 6
FIGURE 6.
oPERATION
GAS AND OIL FILL tJP
NOTE
ENGINE lS SHIPPED WITHOUT OIL. FILL CRANKCASE WITH OIL BEFORE STAR- TtNG BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR
FUEL
Recommended SAE Viscosity Grades
LIII TI !o! o T9 ErrI, ,,,!!r!t!r
-20 ° 0o 32 ° 60 ° 80 ° 100 °
TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE, ALL OILS MUST A,PI SERVICE CLASSIFICA-
TION SD, SE OR SE
1, Fill engine with oil,
a Remove engine oil fillplug. See figure 7.
b. With chipper-shredder level, fill engine with oil
to point of overflowing. Capacity is 1-1/4 pints
c Tilt chipper-shredder forward on its wheels,
then re-level.
d Check oil level, Refill to point of over-flowing
if necessary. Replace oil fill plug.
j o_ \'tll))i
Plug
....................... :.............................. ii lUHl=
2 Fill fuel tank. See figure 8. Use fresh, clean,
unleaded automotive gasoline. Capacity is 3 quarts_
Throttle
Control Lever luffler
Fuel
Tank
park Plug,
and
FIGURE 8,
t w...,.ot
Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel
expansion If gasoline is accidently spill- ed, move chipper-shredder away from area of spill Avoid creating any source of ignition until gasoline vapors have disappeared,
NOTE
FIGURE 7.
t
Oil Drain Plug
DO NOT USE GASOHOL OR METHANOL. These type fuels react with
water content in the fuel and tend to form strong acids which can corrode metal
parts and harm rubber plastics_ USE CLEAN OIL AND FUEL. STORE IN
APPROVED, CLEANI COVERED CON+ TAINERS, USE CLEAN FILL FUNNELS.
6
Page 7
TO START ENGINE
1, Attach spark ptug wire and boot to spark plug
2. Place the throttle control lever in START position See figure 8
3. Grasp starter handfe (see figure 9) and pull rope out slowly until engine reaches start of compres- sion cycle (rope will pull slightly harder at this
point). Let the rope rewind slowly NOTE: A noise will be heard when finding the
start of the compression cycle This notice is caused by the flails and fingers which are part
of the shredding mechanism falling into ptace, and should be expected,
4 Pull rope with a rapid, continuous, full arm stroke
Keep a firm grip on start handle Let rope rewind
slowly. Do not let starter handle snap back against starter,
5, Repeat preceding instructions 3 and 4 until engine
fires,
6, After engine starts, move throttle control lever on
engine to slow position for a few minutes warm up, Then move throttle control lever to RUN position for shredding-chipping operations
""-" ......... _ Air
- i .Screen
i wARN, GI
The chipper-shredder discharges material with considerable velocity Keep away from the area around the discharge chute Always stop the engine and d_sconnect
the spark plug wire when removing or
attaching the bag when changing containers or when removing the
shredded material
if if becomes necessary to push materials into the chipper-shredder, use a small diameter stick, NOT YOUR HANDS The stick sl_ould be small enough that it will be ground up if it gets into the impeller assembly.
Do not deposit material larger then 12" diameter in the hoppe_ or upper guide extension Any material heavier then 1/2"
should be fed _nto the chip-it guide
Leaves and smaller branches can be fed into the hopper with the leaf ramp raised as shown in figures
10 and 11
FIGURE 9.
TO STOP ENGINE
1 Move throttle control lever to STOP position See
figure 8
2, Disconnect spark plug wire from spark p_ug and
ground against the engine to prevent accidental
starting while equipment is unattended
HOW TO USE YOUR CHIPPER-SHREDDER
Your shredder is designed for safe, efficient operation. KEEP HANDS AND FEETAWAY FROM ALL OPENINGS
WARNING
Wear the safety glasses provided with your unit while operating the chipper-
shredder to prevent injury from any chips which may be ejected out of the openings, Make certain chip-it guide is
closed when not in use,
Wear gloves when handling material Feed material into the chipper-shredder at a steady rate It is possible to feed too fast° Experiment with feeding rates
to determine what rate provides the best results without stalling the engine or plugging the discharge
chute. The discharge chute will direct the shredded material
into a pile, a container or the bag provided with your shredder
Hopper
Chip-it
Guide
FIGURE 10.
No larger than
112 inch diameter
)or
Chip-it
Leaf
Ramp
FIGURE 11
Page 8
Lower the leaf ramp by holding the handle and pulling up on the release bar See figure 12 Leaves and small
twigs can be raked into the chipper-shredder with the leaf ramp in this position See figure 13
Leaf Ramp
Handle
\
FIGURE 12.
No larger than
1t2 inch diameter
Elastic
>Lock
Nuts
FIGURE 14.
Bulky material, such as stalks or heavy branches (anything over tt2" diameter),
should be fed into the chip-it guide.. See figure 15. Do not force or jam material in-
to the chip-it guide Make certain leaf ramp is raised as shown in figure 15 when
using the chip-it guide
Leaf Ramp ,_(
FIGURE 13o
Small branches can also be fed into the leaf ramp See
figure 14
Make certain chip-it guide door is closed
when not in use
Keep Leaf Ramp Raised
When Using Chip-It Guide
FIGURE 15,
Page 9
ADJUSTMENTS
CARBURETOR ADJUSTMENT
Test the engine by operating the chipper-shredder. If engine tends to stall or die out, it dsually indicates that the mixture is slightly lean and it may
be necessary to open ,f',) the needle valve slightly to provide a richer mixture This richer
mixture may cause a slight unevenness in idling.
If any adjustments are made to the engine while the engine if running {eg. car- buretor), keep clear of all moving parts
Be careful of heated surfaces and muffler
Minor carburetor adjustment may be required to com- pensate for differences in fuel, temperature, altitude or
toad
NOTE
A DIRTY AIR CLEANER WILL CAUSE ENGINE TO RUN ROUGH BE CERTAIN
AIR CLEANER IS CLEAN AND ATTACH- ED TO THE CARBURETOR BEFORE
ADJUSTING CARBURETOR DO NOT MAKE UNNECESSARY ADJUSTMENTS
FACTORY SETTINGS ARE SATISFAC- TORY FOR MOST APPLICATIONS AND CONDITIONS.
Never attempt to change maximum engine speed It is pre-set at the factory and should be changed only by a qualified service technician who has the necessary equipment,
The carburetor may need re-adjusting if engine lacks power or does not idle properly if adjustments are
needed, proceed as follows.
To Adjust Carburetor:
1. Close needle valve (See figure 16) clockwise (("_ } finger tight only Forcing may cause damage_
Then open 1-!/2 turns counterclockwise (r'x)
2. Start engine and allow to warm for five minutes.
3
With throttle in RUN position, close needle valve clockwise (;-_,) until engine starts to lose speed
(lean mixture). Then slowly open needle valve counterclockwise (f'_) until engine JUST BEGINS to run unevenly This mixture should be rich enough for best performance under load.
Place throttle control in IDLE position: a_ If engine idtes, no further adjustment is
necessary.
b tf engine idles too fast, turn idle speed
adiusting screw counterclockwise _(-",) until
slower speed is obtained
c If engine dies, turn idle speed adjusting screw
1f4 turn clockwise ((-'_) Place throttle
control in FAST position and restart engine
d Move throttle control to IDLE position If
engine does not idle, repeat step c
Idle Speed
Adjusting Screw
L
Needle Valve
FIGURE 16.
Throttle
Stop
i
Throttle
MAINTENANCE
Disconnect spark plug wire and ground it against the engine before performing
any repairs or maintenance.
ENGINE LUBRICATION
Your four cycie engine will normally consume some oil; therefore check engine oil level regularly - approximately, every five hours of operation and before each usage Stop engine and wait several minutes before checking oil level. With engine level, the oil must be even with the oil fill (refer to figure 7) Change engine oil after the
first two hours of operation, and every twenty, five hours thereafter
I_ Drain oil while engine is warm
a. Remove oil drain plug Refer to figure 7 b. Tip the chipper-shredder forward, and catch oil
in a suitable container
c. When engine is drained of all oil, replace drain
plug securely.
2 Refif] with fresh oi! Above 32 °, use oil labeled
SAE 3OW or !0W30 Below 32 °, use oil labeled 5W20 Capacity is 1-1i4 pints Refer to "Gas and
Oil FilFUp" on page 6
3. Replace oil fill plug
Page 10
AIR CLEANER
The air cleaner prevents damaging dirt, dust, etc, from entering the carburetor and being forced into the engine
and is important to engine life and performance
Never run your engine without air cleaner completely assembled-
To Service Air Cleaner:
Clean and re-oil foam pro-cleaner at three month intervals or every 25 hours, whichever occurs first: See figure I7 Service more often under dusty
conditions
1, Remove knob and coven
2, Remove foam pre-cleaner by sliding it off the
paper cartridge. ao Wash foam pre-cleaner in liquid detergent
and water_
b Wrap foam pre-cleaner in cloth and squeeze
dry.
c Saturate foam pre-cleaner in clean engine
oil, Sqeeze to remove excess oil
3. Install faom pre-cleaner over paper cartridge°
Reassemble cover and screw down tight,
Replace and clean cartridge included with dual element air cleaner yearly or every 100 hours, Service more often if necessary.
Clean cartridge by tapping gently on a flat surface If very dirty, replace cartridge or clean as fotlows:
a Wash in a tow or non-sudsing detergent and
warm water solution CAUTION: Do not use petroleum solvents such as kerosene, to clean
cartridge
b. Rinse thoroughly with flowing water from
inside out until water is clear.
c AHow cartridge to stand and air dry thoroughly
before using DO NOT OIL CARTRIDGE, DO NOT USE PRESSURIZED AIR TO CLEAN OR
DRY CARTRIDGE
4_
Install cartridge and pre-cleaner then the cover, Screw knob down securely,
(_Tj-._----_ Knob
MUFFLER
Do not operate the chipper-shredder without a muffler or tamper with the exhaust system Damaged mufflers or spark attesters could create a fire hazard inspect periodicalty, and replace if necessary, If your engine is
equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection Replace if damaged
CLEAN ENGINE
Clean engine perlodicailyl Remove dirt and debris with
a cloth or brush Cleaning with a forceful spray of water
is not recommended as water could contaminate the
fuel system,
Yearly or every 50 hours, whichever occurs first, remove
the blower housing and clean the areas shown in figure
18 to avoid overspeeding, overheating and engine
damage Clean more often if necessary,
Periodically clean muffler area to remove all grass, dirt and combustible debris,
Clean Out Chaff and
Dirt
FIGURE 18
SPARK PLUG The spark plug should be cleaned and the gap reset
to 030" at least once a season or every 50 hours of operation Spark plug replacement is recommended at the start of each season, Refer to engine parts list for correct spark plug type
NOTE: Do not blast clean spark plug Spark plug should be cleaned by scraping or wire brushing and washing
with a commercial solvent
FIGURE !7_
" ._' Cover
j
.i,(_"¢<1&_£._¢___,._--Cart ridge
,030 Feeler Guage
Spark Plug
FIGURE !9,
10
Page 11
LUBRICATION
Wheels - The wheels require no lubrication,
Flails and Fingers - If the unit is disassembled for any reason, lubricate the flails and fingers with a light oil
(engine oil may be usedt CUTTING BLADE
The cutting blade may be removed for grinding or
replacement as follows 1 Lower the upper guide extension
2, Block up the housing See figure 20.
3. Remove the four elastic lock nuts from the back of the housing using a 1/2" wrench Refer to figure
14. Separate the shredder into two halves
4, Remove the back-up ptater See figure 20
NOTE
When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each
cutting edge receives an equal amount of grinding to prevent an unbalanced blade An unbalanced blade wil!
cause excessive vibration when rotating at high speeds and may cause damage to the unit
The blade can be tested by balancing it on a round shaft screwdriver or nail Remove metal from the heavy side
until it balanced evenly See figure 21
Nai, / \
When reassembling, make certain the opening on the back up plate is toward
the bottom of the unit The back up plate may be reversed to provide a new cutting
edge
, , WeEd B ,
x.,
Blade
Blade
/
Back-Up /
Plate_. ,__ .....
FIGURE 20,
5. Hold the blade retainer on the impeller assembly with an adjustable wrench to keep the blade from
turning as shown in figure 20
6, Remove the blade by removing the center bolt, lock
washer and fiat washer
NOTE
Use caution when removing the blade to avoid contacting the weld bolts protruding from the housing.
WARNING
The blade is reversible and can be assembled to the crankshaft with either
side showing
°,o0eC7
FIGURE 21
When reassembling the blade, tighten to between 375 and 450 inch pounds, or lacking torque wrench, tighten securet¥
FLAILS AND FINGERS The flails and fingers may be _eversed when they
become dull It is suggested that this procedure be
performed by your nearest Sears Service Department
OFF-SEASON STORAGE
tf the chipper-shredder is to be inoperative for a period longer than 30 days, the following precautions are
recommended.
I Working outdoors, drain all [uel from the fue! tank.
Run the engine until it stops from lack of fuel
DO NOT DRAIN FUEL WHILE SMOKING, OR IF NEAR AN OPEN FIRE
2, Drain alI the oil from the crankcase (this should be
done after the engine has been operated and is still warm) and refill crankcase with fresh oi!
3 Protect the inside of the engine for storage as
follows Remove spark plug, pour approximately !/2 ounce
(approximately one tablespoonl of engine oil into cylinder and crank slowly to distribute oil Replace spark plug
4 Clean the engine and the entire chipper-shredder
thoroughly
NOTE
When storing any type of power equipment in an unventilated or metal storage shed. care should be taken to rustproof the equipment. Using a tight oil or silicone, coat the equipment, especially all moving parts
Store in a clean, d_y area
1!
Page 12
MAINTENANCE CHECK LIST
SERVICE RECORD
FILL tN DATES AS YOU COMPLETE REGULAR SERVICE
Check Engine Oil Level
Change Engine Oil
Clean Engine
Service Air Cleaner
, ,..... ,,,
Clean Engine Cylinder Fins
Clean or Repface Spark Plug
SYMPTON
9 V"
TROUBLE SHOOTING CHART
POSSIBLE CAUSE(S)
SERVICE DATES
SOLUTION
1
Engine fails to start
Hard starting or loss of
power
Engine overheats
Material not shredding Blade andlor flails not sharp Sharpen or reverse blade and flails (13.11)
Engine bogs down or t No fuel in fuel tank 1, Fill tank if empty (13.6),
stalls 2. Feeding material into the 2. Do not force material into the opening
NOTE: For repairs beyond the minor adjustments listed above, please contact your Sears Authorized Service Center
Check fuel tank for gas,
2
Spark plug lead wire
disconnected
3
Faulty spark ptug
Spark plug wire loose,
2,
Dirty air cleaner
1 Carburetor not adjusted
properly
2 Air flow restricted.
3 Engine oil level tow 3,
machine too quickly, Feed gradually (p. 7)
] Fill tank if empty ip. 6)
2 Connect lead wire (p, 6)
3 Ciean, adjust gap or replace (p, 10)
1. Connect and tighten spark plug wire (p 6)
2 Clean air cleaner as described in
maintenance section (p !0),
Adjust carburetor, See adjustment
section (p, 91
2.
Remove blower housing and clean
as described in the maintenance section (p_ 10)
Fill crankcase with the proper oil (p. 6),
12
Page 13
Repair Parts 5 H.P. Chipper-Shredder--Model 247.796890
1 2
3 4 5
9
42 13 14 /7
38
34
5?
18
/
\
53 52
24
\
25 20
43
13
Page 14
Repair Parts
5,H°P. Chipper-Shredder--Model 247_796890
Key
Non Part Noo Description
1
11476
2
710-0465
3
711-0580
4
711-0579
5
11455
6
736-0921
7
726-0111
8
712-0922 714-0507
9
10 16568
11 712-0107
12 710-0289 13 714-Ol14
14 13430 15 710-0157
t6 736-0119
t7 14573
18 5 HR 19 11464
20 712-0123
2t 736-0119 22 738-0521
23 736-0170 24 726-0221 25 711-0494 26 734-1173 27 736-0100 28 710-0624 29 712-0429 30 710-0237
Door Chip It
Hex Bolt I12o20 x 4 50" Lg,* Clevis Pin
Flail Spacer W32" Lg Cutting Finger
L-Wash 1/2" I,D.* Patnut 3/16" Dia, Hex Jam Nut 1!2-20 Thd* Cotter Pin 3/32" Dia x 3/4"
Lg*
Chute Deflector L.-Nut t/4-20 Thd
Hex Bolt 114-20 x 50" Lg.* Sq Key ti4" x 2( Lg, Impeller Assembly
Hex Bolt 5116-24 3/4" Lg," L-Wash_ 5t16"' ID,' Hopper to Engine Mtg, Plate
Engine - B & S 13 :12-1731-01
Engine Mounting ate Hex Nut 5/16-24 "hd*
L,-Wash 5t16" I.D
Shaft Special L-Wash 5'16" ID
Push Cap Spacer
Wheel Ass'y-Com!
Fl,-Wash 50" t,D, Hex Bolt 5/16-24
Elastic Lock Nut 5t16-18 Thd
Hex Bolt 5116-24 62" Lg,*
1 50" Lg,*
.'evI
No_ I
31 I
32 1 33 I
34 I 35 1 36 I
37 I 38 1
39 I 4O I
41 I 42 t 43 I
44 I 45 I 46 t
47 1 48 l
49 I
50 I
52 {
53 1
55 f
56 [
57 I
Part No. Description
7t4-0144
736-0192
11459
711-0564
711-0578
736-0247
736-O2t7 710-O'151
14575--629
732-0546
Cotter Pin 1/8" Dia x 100"
Lg" (Specia0
Ft-Wash ,531" ID x 937
OD x .09
Ftai] Flail Spacer 23132" Lg
Clevis Pin 50" Dia, x 30" Lg F1,-Wash, 406" ID, x 125"
O-D, Hdn,
L,-Wash 3/8" ID HD, Hex Bolt 318-24 x 20" Lg HT
Flail Housing Ass'y.-Comp Torsion Spring 062 Dia x 106
Lg.
11477 11478
747-O53t 712-0109
]3431 11460--629 16524--629
736-0264
11481--629
710-0601
11454 16522
11480 710-0542 735-0639 764-0199 723-0400
Chip-It Guide Ass°v. Hinge Pin
Release Bar Wing Nut Elastic 1/4-20 Thd
Blade Upper Leaf Ramp Section
Lower Leaf Ramp Section FL-Washo 5t16" LD
Hopper Assembly Hex Wash,. Hd, Self-Tap Scr
5/16-18 x 75" Lg Back-Up Plate Inlet Guide Assembly Stop Washer Hex Bolt 5/16-t8 x 8,38" Lg Spark Plug Elbow
Bag (Not Shown) Safety Glasses (Not Shown)
*Common Hardware - May be purchased locally.
NOTE: Specifications subject to change without notice or obligation,
!4
Page 15
Repair Parts
26
( )
P
30
5 H.P, ChipperShredder--Model 247.796890
Engine--Model 130212 Type 1731-01
383
35
36
541
208 201
615
@6'
230
16
741
46
219
@
220
529
_IICSPE¢IALIOOLS REQUIRED
TO INSTALL
SEEREPAIRINSTRUCTION
15 MANUAL
[358 GASKET SET I
298
_'25
0
299
!5
Page 16
Repair Parts
5' H.R Chipper-Shredder--Mode! 247.796890
Engine--Model 130212 Type 1731-01
*BEouInEs
SPECIAL TOOLS
Zo_ LNS_T.ALL
SEE REPAIR INSTRUCTION
MANUAL.
3O4
363
24
57 655
74
73
f
200
305
346
37
16
Page 17
Repair Parts
634_e_e,,_ 152 609 u_ _ _(_ 542
\ 612 ]4u __ J '
5 H,P. Chipper-ShredderiModel 247,796890
Engine--Model 130212 Type 1731-01
03 205
lfi_b1394 433
124
621
190
191
526 209
2O6
409 473
223
642
_166
445
446
17
163
Page 18
Repair
KEY
NO
1
2
3 5 7
8
9
10 tl
12
13 14 T5
16 18
19
20
21
22 23
24 25
PISTON
26
27
28
29
30
Parts
5' H.P_ Chipper-Shredder-- Model 247,796890
Engine-Model 130212 Type 1731-01
PAR3"
NO. DESCRIPTION
395990 Cylinder Assembly 297565 Bushing-- Cylinder
Note: Requires special tools for
installation
299819 Seal-- Oil
211542 Head-Cylinder
* 270383 Gasket-Cylinder Head
294178 Breather-Valve Chamber
"27549 Gasket-Valve Cover
93394 Screw--Breather Mtg Sam 66578 Grommet-Breather Tube
"27OO80 Gasket--Crankcase-015 thick
Standard) "270125 Gasket-Crankcase- 005" thick "270126 Gasket-Crankcase- 009"' thick
93368 Screw-Cylinder Head
(2-3/32" long)
93369 Screw--Cylinder Head
(2-15/32" long)
91249 Plug-Pipe, 1/4" Std
Square Head
To Replace Crankshaft Gear Pin, Order Part No,, 230978
398098 Crankshaft
298517 Cover Assy.,-- €.;rankcasc
297603 Bushing--Crankcase Cover
Note:Requires special tools for
}nsta!lation
298504 Oil Seal and Spacer
66768 Plug--Oil Filler
93032 Screw- Crankcase Cover
Mounting Sere 297229 Flywheel-Magneto 222698 Key--Flywheel 298904 Piston Assy-- Standard 298905 Piston Assy,-,010" O,S 298906 Piston Ass_z,- O20" OS 298907 Piston Ass,/,- 030" O D
RING SETS:
Note:For Chrome Piston Ring Set - Standard Size -=
Order Part No. 299742,
298982 Ring Set-Standard Piston 298983 Ring Set-010" OS Piston 298984 Ring Set-,020" O.S Piston 298985 Ring Set-030" OS. Piston
26026 Lock-- Piston Pin
298909 Pin Assy-Piston- Standard 298908 Pin Assy.-Piston-005" 0S,
299430 Rod Assy- Connecting
Note: For Connecting Rod with
,020" undersize Crankpin Bore--
Order No. 390459,
221980 Dipper--Connecting Rod
'KNE'_ PARTNO
32 92296
261044
26478
40 93312 45 260642 46 212733 52 "27355
299431 295871
66884
230228
1
.394897
68 63770
70 298436 71 394506
73 221923 74 93490
75
220865
9O
397940
95
96 97
108
1114|
/!161 [ 17! !118/
1124 |
I 1
f147/
1148I
h49 1
154 1
163 | t66 |
t8o/
Ig;l
t
93499
211203 299212 397134
66594 65978
230590
23433 93357
22831
230591
22235 26336
260575
93527
271139 231332 397137 394818
93440
211119
93105
DESCRIPTION
Lock- Screw Head Screw-- Connecting Rod
Valve-Exhaust
Valve- Intake Spring- Intake VaNe
Spring- Exhaust Valve Guard - Flywheel
Retainer-Valve Spring
Tappet --Valve
Gear-Cam Gasket-Carburetor Mounting (2)
Housing- Rewind Starter Pulley- Rewind Starter
(Includes 63" long rope) Spring- Rewind Starter Rope--Rewind Starter-- 63" Ionc
Pin-Starter Grip
Grip-Starter Rope
Screw-Standard Steel Housing Mtg. Sem Clutch Assy-Rewind Starter Housing- Starter Clutch
Bali - Clutch Ratchet- Rewind Starter
Washer-Clutch Retainer Screen- Starter Pulley
Screw- Sem Washer- Spring
Carb Assy Screw--Throttle Valve to Shaft
Sere Throttle- Carburetor
Shaft and Lever- Throttle Valve Group- Choke
Gasket-Needle Valve Nut Packing-- Needle Valve
Nut- Needle Valve Valve -- Needle Screw-Hex Head
Plug --Welch Seat- Needle Valve
Washer--Needle Valve (2) Spring-Needle Valve Spring--Throttle Adjustment
Screw-Machine, Rd., Hd_-- 5-40 x 5f8" Gasket-Air Cleaner Mounting Stud-Air Cleaner
Tank AssembJy-FueJ Cap-Fuel Tank
Screw-- Fuel Tank Mounting Sem (2)
Note: 94094 Screw-Fuel Tank Mounting fl)
18
Page 19
Repair Parts
5 H°P. Chipper-Shredder--Model 247.796890
Engine--Model 130212 Type 1731-01
KEY
NO.
191
200
201
202 203
204 205 206
208
209 l
216
217
2191
220 223 224
227_ 230i 256 298 299 304 305 306 307
308 333 335
337
346 356 358
363 373
383 392 394 409 432 433 434
PART
NO.
"271592
221480
261558
260678
393919
222962
93838
280012 230946 260695 397709
261951
391737
221551
221517
93491
393920 22245O 397709
261409
393368
299410
93158
221511
93042
221512
397358
93414
298809
93705
398808
397145
19069
93987
89838 260455 270026
299837
221377
93265
210959
DESCRIPTION
Gasket- Fuel Tank Mounting Guide-Air
Link- Governor
Link -Throttle ......
Crank- Belt Bushing--Governor Lever [Flat)
Screw- Shoulder Nut-Control Rod Rod- Control
Spring- Governor Link-Choke (Includes Bell Crank)
Spring-Choke
Gear- Governor Washer-Thrust
Lever-Governor Control Rivet-Governor Control Lever
Mounting Lever Assy - Governor
Washer- Governor Lever Crank--Bell (Includes Choke Link) Locknut-- Muffler Muffler- Exhaust
Housing- Blower Screw-Blower Housing Mounting
Shield - Cylinder Screw-Cylinder Shield Mounting
Sem Cover- Cylinder Head
Armature Assembly Screw--Armature Mtg Sere Plug-Spark 1-112" High-
37-42 MM Screw- Sere Wire- Ground Gasket Set
Flywheel Puller (Optional
Accessory
Nut-Hex
Wrench- Spark Plug
Spring-Fuel Pump Diaphragm Diaphragm
Lever-Trol- Speed Control Cap- Spring Pin-Diaphragm Cover
Cover-- Diaphragm
KEY NO,
435 445
446 467
473
526
527
528 529 541 542 552
562 592 608 609
6tt 612
614 615
616
621
634 634A
642 655 676
681 725
741 851 852
869 870
871
987 988
PART
NO
93141
396424
271466
222844
212706
93612
933a3
221514
231386
67838 22398 94025
231079
92613
231082
390463 260294
391813 296811
93306 93307
231077
297472
271853 270382 223306
222598 395700
299060 223334
261696 221798
396397
211787
211172
231348
398970
735-0639
DESCRIPTION
Screw-Diaphragm Cover Cartridge--Air Cleaner Foam Pre-Cleaner Element
(not shown)
e,Jse -Air Cleaner Knob Air Cleaner
Screw Sere S_.,ew Tank Brackel Mounting
Sere
Clamp Breathe_ Tube Tube Breather
Grommet Bt'eathu, r Tube Washer Screw
Bushing G(_vmnor Crank (l,'4-I D)
Bolt Governor Lever
Nut Hex 10 24 Starter Assy Rewind
Spring [hrotlle Link Fuel Pipe and Clip Assembly Pipe- Fuel
Cotler, Hair Pm Retainer E.Ring
Crank Governor (1/4" Dia) Switch - Stop
Washer-Throttte Shaft (Foaml
Washer Choke Shaft Cover Air Cleaner
Anchor Spring Deflector Exhaust [Direct
Outtet) Needle Valve Kit
Shield- Heat Gear Timing
Cable Terminal -- Ignition
Cleaner Group- Air Seat - Intake Valve (Standard)
Seat -Exhaust Valve (Standan) Note: For Options see Repair Manual
Guide Exhaust Vatve Note: 63709 Guide - Intake Valve
See Repair Instruction Manua Seal Tilrottle Shaft
Spark Plug Elbow
"Included in Gasket Set
Part No. 39714&
SPARK ARRESTING MUFFLER ASSEMBLY
(Optional Equipment}
Consists of the following: 392154 Screen (1 required) 223372 Deflector (1 required) 93705 Screw (4 required)
t9
392390
Page 20
,£'_._/_/,e,@
@_/_/,_,@/ CRRFT.SM A
OWNERS
MANUAL
MODEL NO.
247.796890
5 H.P.
CHIPPER-SHREDDER
The model number will be found on the model plate, attached to the
frame Always mention the model number when requesting service
or repair parts for your chipper-shredder
All parts listed herein may be ordered from any Sears Service Center and most Sears stores
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-
ING INFORMATION:
THE PART NUMBER
THE PART DESCRIPTION
THE MODEL NUMBER 247 796890
THE NAME OF MERCHANDISE--CHIPPER-SHREDDER
HOW TO ORDER REPAIR PARTS
i u illu,
PRINTED IN U S A
If the parts you need are not stocked locally, your order will be elec-
tronically transmitted to a Sears Repair Parts Distribution Center for
handling
Sears, Roebuck and Co, Chicago, tlt 60684 U S A
PART NO 770-5875B (248.650-099) 8187
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