OPERATOR'S MANUAL
®
HEAVY DUTY TOOL CHESTS
* Product you purchased may vary from picture shown
CALL 1o800o294o9007 EXT. 2 FOR SERVICE PARTS. Refer to
Service Parts Drawing for futt listing of Service Parts.
LOCATING MODEL # INFORMATION
Model numbers and other information required for service parts is
located on a label on the interior right side of the top most drawer.
The maximum weight for each drawer should be no more than
75 tbs.
The maximum product weight, including contents, should be no
more than 650 Ibs. for each model combination with 4.5 x 1.5
inch casters. The maximum product weight, including contents,
should be no more than 1,000 tbs. for each model combination
with 5 x 2 inch casters.
.... . :_12%
For casters, use high quality bearing grease, (yearly).
Lubricate the slides with grease or equivatent,(twice yearly.)
Lubricate tock with graphite, (yearly).
Periodically the drawer fronts, drawer trim, and other surfaces
should be cleaned with a mitd detergent and water.
Auto wax witt preserve the unit's luster finish. Apply the wax
as to a car. The wax witt atso hetp protect the unit against
scratches.
Grease and oit can be removed with most standard
cleaning fluids. For safety, use a nonflammable cleaning fluid.
- If drawer liners are supplied, it is recommended they are used
to protect the finish inside the drawers and to make the drawers
easier to clean. The drawer liners may be cleaned
with soap and water.
DANGER is used to indicate a hazardous situation which,
if not avoided, wit__Jresult in serious injury or death.
WARNING A indicates a hazardous situation which,
if not avoided, could result in serious injury or death.
CAUTION is used to indicate a hazardous situation which, if not
avoided, _ result in minor injury, moderate injury, or property
damage.
CAUTION: Read and follow all Safety Rules and Operating
Instructions before first use of this product.
DANGER
- DO NOT stand on this product. You may fatt or cause product
to tip.
DO NOT open more than one drawer. The product may be-
come unstable and tip.
DO NOT step in the drawers. You may fatt or cause product to
tip.
DO NOT mount this product on a truck bed or any other mov-
ing object.
DO NOT move the product prior to closing and locking att the
drawers and chest tid. The drawers could come open and
make the product unstable and tip.
DO NOT place any objects on top of chest tid. Remove att
objects from chest tid before opening.
WARNING A
- WEAR SAFETY GLASSES when removing or repositioning
the stides.
- DO NOT pull the unit, push it when moving
- USE THE BRAKES when not moving this product. This wiii
prevent the product from roiling.
- DO NOT alter this product in any manner. For example, do not
wetd external iockbars or attach electrical equipment.
- Keep the product on ievet surfaces. The product may become
unstable and tip if stored or moved on an uneven surface.
- BE CAREFUL when closing the cover. Remove hands before
the cover closes completely.
CAUTION
- This product is not designed to be directly lifted with a fork lift,
or to be towed with any mechanical devices.
- The maximum weight for each drawer should never be
exceeded.
- Only transport this product empty. Properly secure when
transporting.
- DO NOT exceed maximum product weight, including contents.
See Capacities for more information.
Distributed by Sears Brands Management Corporation, Hoffman Estates, IL 60179 F1958
TOOLSREQUIRED:
3!8dn Wrench
7/16dn Wrench
Cross4ip Screwdriver
HARDWARE iNCLUDED:
26-INCH CABINET HARDWARE
E__ #14 - 10 x 5!8dn Hex Screws(Qty: 16)
#14 - 10 x 3/4 Cross4ip Screw
(Qty: 4)
HARDWARE INCLUDED:
404NCH CABINET HARDWARE
#14 - 10 x 3!4dn Screws
(Qty: 16)
CASTER INSTALLATION (26-iNCH CABINET)
@
items Needed:
#14 - 10 x 5/8dn Hex Screws (Qty: 16)
3!8dn Wrench
Process:
NOTE: Use adequate personne_ for this operation.
NOTE: Failure to instal_ easter angles may result in
premature cabinet failure.
Place the unit on its top. Use packaging matedat to
protect the paint finish.
Position caster angles on the cabinet. Flanges should be
toward the inside and pointed up.
Attach casters and caster angles using (4) #14 - 10 x 5/8
Hex Screws for each caster. Mount both swivel casters
on the same side of the cabinet as the side handle.
Wrench tighten all screws. Do not overtighten.
Return the unit to its upright position.
Caster angles
(flanges inside)
1/4 - 20 x 5/8 Screw (Qty: 16)
1!4dn Nut (Qty: 16)
NOTE: Not att assembly instructions wiii relate to your model
SIDE HANDLE ATTACHMENT
Items Needed:
#14 - 10 x 3/4 Cross4ip Screw (Qty: 4)
Crossqip Screwdriver
Process:
- Attach the side handle using (4) #14 - 10 x 3/4 Crossqip
screws.
- Hand tighten. Do not overtighten.
CASTER INSTALLATION (40-INCH CABINET)
@
Items Needed:
1/4 - 20 x 5/8 Screw (Qty: 16)
1!4dn Nut (Qty: 16)
7/16dn Wrench
Process:
NOTE: Use adequate personnel for this operation.
Remove the bottom drawer by following the drawer
removal instructions.
Lay the cabinet down on its back. Use packaging
material to protect the paint finish.
Mount both swivel casters on the same side of the cart
as the side handle.
Attach each caster using (4) 1/4-20 x 5/8 screws and
(4) 1/4" nuts per caster.
Wrench tighten atl screws.
Return the cart to its upright position.
/
-20 x 5!8dn Screw
REMOVING DRAWERS
Q
Empty the drawer.
Fully extend the drawer.
' I1 _ _± It
Release
REMOVING AND INSTALLING SLIDES
To remove the slide from the unit, first remove the
drawer.
After removing the drawer check to see if the unit has
rivets located on the front of the slide. To drill out rivets,
use a 5/32=in drill bit. The rivets wilt need to be replaced
with 5/324n rivets.
To reinstall the slide in the appropriate position in the
unit, align front and back lances with mounting holes in
the side of the unit. Pull towards the front of the unit and
downwards until rivet holes in slide line up with holes in
the unit. The rivets wilt need to be replaced with 5/324n
rivets.
For smooth operation, make sure the drawers are
matched with their original slides.
Lever Style = Lift or lower (depending on the slide) the
release lever on both sides, (this allows the slides to ride
over the stops). Pull out to remove.
'<_ " INSTALLING DRAWERS
©
Ball bearing slide - Putt slides and slide carrier out to fully
extended position (see illustration.) Hold the slide on the
cabinet while aligning it with the slide on drawer. Slightly
insert one side and repeat for the other side. Slowly push
drawer to its fully closed position to engage slide. Open
drawer and rectose to ensure proper operation.
slide carrier
Drill out rivet
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slide
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