Craftsman 580762012 Owner’s Manual

_E/,_\_ Owner's

Manual

CRRFTSHRN°

5.0 HORSEPOWER

2000 PSi 2.2 GPM

HIGH PRESSURE WASHER

Model No.

580.762012

CAUTmON: Before using this
product, read this manual and

follow all Safety Rules and

Operating Instructions.

HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates,

Part Nor B34!8 Draft 0 (07/31/98)

IL 60179

U.S.A.

SAFETY RULES ............... ............. 3

ASSEMBLY .............................. 4-5

OPERATION ............................ 6-10

MAINTENANCE ........................ 11-t4

STORAGE ............................... t 5

TROUBLESHOOTING ....................... 16

REPLACEMENT PARTS .................. 18-33

HOW TO ORDER PARTS . . . ................. 34

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat-

ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material
and workmanship.

If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the

date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30
days after date of purchase.

This warranty does not cover:

• Expendable items such as spark plugs and air filters, which become worn during normal use.
. Repairs necessary because of operator abuse or negligence, including damage resulting from no water being

supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's

manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES,

This warranty gives you specific legal rights and you may also have other rights, which vary from state to
state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

CAUTION: ALWAYS DISCONNECT SPARK PLUG WiRE AND PLACE WIRE WHERE IT CAN- ]
NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,
TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

{_ AUTtON: Before using this product,

read this manual and follow all Safety

Rules and Operating Instructions.

• Engine exhaust gases contain DEADLY carbon monoxide
gas. This dangerous gas, if breathed in sufficient concen-
trations, can cause unconsciousness or even death.

Operate this equipment only inthe open air where ade-

quate ventiIatien is availabfe.

o Gasotine is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames, sparks

or heat in the vicinity while handling gasoline. Avoid

spilling gasoline on a hot engine. Ailow unit to cool for 2
minutes before refueling. Comply with all laws regulating
storage and handling of gasoline.

• The muffler and engine will heat up during operation and

remain hot immediately after shutting it down. Avoid any

contact with a hot muffler or engine or you coutd be

severely burned, o

• The high pressure equipment is designed to be usedwith

Sears authorized parts only. Ifyou use this equipment with
parts that do not comply with minimum specifications, the

user assumes all risks and liabilities. *

• Operate engine only at governed speed. Running engine
at excessive speeds increases the hazard of personal °

injury. Do not tamper with parts which may increase or
decrease the governed speed, o

o Before starting the Pressure Washer in cold weather,

check attparts of the equipment and be sure ice has not °
formed there. °

• The muffier and air cieaner must be installed and in good
condition before operating the Pressure Washer. These
components act as spark arrestors if the enginebackfires.

- Check fuel system for leaks or signs of deterioration such
as chafed or spongy hose, loose or missing clamps or

damaged tank or cap. Correct all defects before operating o
the PressureWasher.

. Units with broken or missing parts, or without protective

housing or covers should NEVER be operated.

• Do not adjust unloader valve to a pressure in excess of

machine rating.

• Operate the pressure at no more than the PSI fluid

pressure rated for your pressure washer,

o High pressure spray can cause paint chips or other

particles to become airborne and fly at high speeds.

• High pressure spray may damage fragile items including

glass. Do net point spray gun at glasswhen in the jet
spray mode.

o Never move the machine by pulling on the high pressure

hose. Use the handleprovided on the top of the unit.

, Keep the hose connected to machine or the spray gun

while the system is pressurized. Disconnecting the hose
while the unit is pressurized is dangerous.

• Nways be certain the spray gun, nozzles and accessories
are correctly attached,

o Hold the spray gunfirmly in your hand before you start the

unit. Failure to do so could result in an injury from a whip-
ping spray gun. Do not leave the spray gun unattended

while the machine is running.

o Never use a spray gun which does not have a trigger lock

or trigger guard in place and in working order.

, Do not secure trigger gun in the pull-back (open) position.

o Keep water spray away from electric wiring Orfatal electric

shock may result.

o The cleaning area should have adequate slopes and

drainage to reduce the possibility of a fall due to slippery
surfaces.

e

Locate this pressure washer in areas away from any
combustible materials, combustible fumes or dust.

Q

Do not spray flammable liquids.
Some chemicals or detergents may be harmful if inhaled

or ingested, causing severe nausea, fainting or poisoning.
These harmful elements may also cause property damage

or severe injury,

Use a respirator or mask whenever there is a chance that

vapors may be inhaled, Read all instructions with the mask
so you are certain the mask will provide the necessary pro-

tection against inhaling harmful vapors.
Alwayswear eye protectionwhen you usethis equipmentor

when youare inthevicinitywherethe equipment isin use.

Do not wear loose clothing, jewelry or anything that may

be caught in the starter or other rotating parts.

Do not allow CHILDREN to operate the Pressure Washer

at any time.

Never aim the gun at people, animals or plants.

This equipment produces high pressure streams of fluid
which can pierce the skin and its underlying tissues,
leading to serious injury and possible amputation.

Neverallow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid
stream created by a leak in the high pressure hose.

Do not by-pass any safety device on this machine.

MAINTENANCE AND STORAGE:

• Operate and store this unit on a stable surface.

• High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of inject-

ing material into skin. inspect hose each time before using

it. Check all hoses for cuts, leaks, abrasions or bulging of

cover, or damage or movement of couplings. If any of
these conditions exist, replacehose immediately, Never

repair high pressure hose. Replace it with another hose

that meets minimum pressure rating of your pressure
washer,

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."

3

CARTON CONTENTS

The following parts are shipped loose with your pressure
washer. Before assembling, become familiar with each

piece.

Check all carton contents against the listing below:

Main Unit:

° Pressure Washer (w/wheels).

• High Pressure Hose

Parts Box:

oAdjustable Nozzle
° Turbo Nozzle

• Spray Gun
° Nozzle Extension

° Wire Form
° Motor Oil

Manual Bag:

• Owner's Manual

• Nozzle Cleaning Kit
° "O"-Ring Kit

If any parts are missing or damaged, call the Pressure
Washer Helpline at t-800-222-3136.

HOW TO REMOVE THE HIGH PRESSURE
WASHER FROM CARTON

HOW TO SET UP YOUR PRESSURE WASHER

Forthe most part, your Craftsman High Pressure Washer
has been assembledat the factory. You must,however,
attachthe wireform, assemblethe spray gun and attach
the highpressurehoseto the pumpand spray gun.

• While facing the rear of the pressure washer, insert
the wire support with the longer arm positioned on the

left. From this view the hook should resemble a "J".

• Cut tie wrapon chemical injection tube. Remove the

chemical injectionfilter, thread chemical injection tube

through the wire form.

° Remove parts boxes includedwith pressurewasher.

The high pressure hose is packed in the bottom of the
carton. Remove the hose.

Slice two corners at handle end of carton, from top to
bottom, so the panel can be folded down flat.

Raise handle, secure in place with the locking caps
(refer to illustration below) and roll the pressure

washer out the open end of the carton.

Locking Caps

Check carton for additional loose parts.

• Reinsert the chemical injectionfilter intotube.

4

i

HOW TO SET UP YOUR PRESSURE WASHER
(continued)

• Cut the tie wrapson the high pressurehose and
connect to spray gun. Tighten by hand.

o Remove plastic cap and connect high pressure

hose to pump. Tighten by hand.

i

Hic

Hose here

Attach nozzle extension to spray gun.

g Place assembled spray gun on holder.

, Place turbo nozzle in grommet hole in base.

PRE-OPERATIONAL CHECKUST

Before you operate your new high pressure washer
please review the following items:

, All assembly instructions have been completed.
, The high pressure hose connections to the spray

gun and to the pump are tight and secure.

, Engine oil is at proper level
Important: Any attempt to crank or start the engine

before it has been serviced with the recommended oil
may result inan engine failure. See page 8 for basic

instructions on adding oil and proper oil specifications
for your high pressure washer.

"*-==_..,,=.

Attach adjustable nozzle to the nozzle extension.

o Be sure gas tank is filled properly with clean, fresh,

unleaded gasoline.

, Become familiar with all controls - their location

and function. Operate those controls before
starting the engine.

Important: The water supply to your high pressure
washer must be connected and turned on prior to
starting your engine.

5

KNOW YOUR HnGH PRESSURE WASHER

Read this owner's manual and safety rules before operating your high pressure washer. Compare the

illustrations with your high pressure washer to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.

Spray Gun

Chemical Injection

High Pressure

Outlet

Air Cleaner

Choke Rod

Tube and Filter

Pressure Hose

ignition

Switch Lever Water Inlet

Nozzle Exte=

(wand)

Adjustable Nozzle /

Starter Grip

_Turbo Nozzle

Adjustable Nozzle -- Attaches to nozzle extension and
adjusts to low or high pressure. Twisting nozzle adjusts

the narrow spray patternto a fan spray pattern,

Note: You can only siphon detergent inthe low pressure
mode.

Adjustable Pressure Regulator -- Adjusts water
pressure,

Air Cleaner -- Dry type filter element limits the amount
of dirt and dust that gets intothe engine.

Chemical Injection Tube and Filter -- Mixes water and
detergent in outlet water flow.

Choke Rod -- Adjusts for cold or warm engine start-up.
Gas Cap -- Fill gas tank with unleaded gasoline here,

High Pressure Hose -- Attach one end to the pump.

Attach the other end to the spray gun.

Adjustable '

Regulator

_Pump

Oil FillCap

High Pressure Outlet -- Connection for high pressure

hose.

Ignition Switch Lever -- Sets engine in starting mode

for recoil starter and STOPS running engine.

Nozzle Extension (wand) -- Attach one end to the

spray gun. Attach the other end to either the adjustable

nozzle or turbo nozzle.

Oil Fill Cap -- Fill engine with SAE 10W-30 oit here.
Pump -- Devetops high water pressure.
Spray Gun -- Controls the application of water onto

cieaning surface with trigger device. Includes safety latch,

Starter Grip -- Use to start the engine,
Turbo Nozzle -- Attaches to nozzle extension. Creates a

high pressure stream that rotates in a circular pattern,

Water Inlet -- Connection for garden hose.

HOW TO USE YOUR PRESSURE WASHER

-IF YOU HAVE ANY PROBLEMS operating your

pressure washer, please call the pressure washer
helpline at 1-800-222-3136.

_, DANGER! NEVER adjust spray pattern

HOW TO USE THE ADJUSTABLE NOZZLE

One of the nozzles you can attach to the nozzle
extension (wand) isthe adjustable nozzle. You can
slide the adjustable nozzle forward and backward to

adjust the spray pattern to be either high or low pres-
sure. You can also twist the adjustable nozzle from o
side to side to adjust the spray so it is concentrated in
a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward to adjust the spray to low

when spraying. NEVER put hands in front
of spray nozzle to adjust spray pattern.
You could be injured,

pressure mode. Slide the nozzle backward to
achieve high pressure. •

, If you get the spray nozzle too close, especially

using high pressure mode, you may damage the

cleaning surface.

APPLYING DETERGENT AND CLEANING WITH
ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for

pressure washers. Household detergents could

damage the pump.
IMPORTANT: You must attach all hoses before you

start the engine. Starting the engine without all the

hoses connected and without the water turned ON will

damage the pump.
To apply detergent follow these steps:

Prepare the detergent solution as required by the
job. (For the enclosed bottles of detergent, add the
8 ounces of chemical to a 1 gallon plastic bottle
with handle (not included). Fill the rest of the bottle
with water.)

Hang the detergent solution on the "J" hook on the
wire form on the guide handle.

Place small filter on the chemical injection tube
intothe detergent container.

Slide nozzle backward

for high pressure
mode.

Slide nozzle forward

for low pressure

mode.

Twisting the nozzle adjusts the spray patternfrom

a narrow pattern to a fan pattern.

Twist nozzle counter-
clockwise for fan

spray pattern.

Twist nozzle
clockwise for narrow

spray pattern,

For most effective cleaning, keep the spray nozzle

between 8 to 24 inches away from the cleaning
surface.

• Slide adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle
in high pressure position.

Note: The first step involves applying an appropriate
detergent/solvent solution to penetrate and loosen

grime. The detergent is applied at low pressure to
avoid splashing, overspraying and waste. Leave the
solution on the surface for 3to 5 minutes. Reapply, if

necessary, to prevent chemical from drying.

Review the use of the adjustable nozzle.
Connect garden hose to water inlet (see "HOW TO

START YOUR PRESSURE WASHER"), check

that high pressure hose is connected to spray gun

and pump (see ASSEMBLY), and start engine.

• For cleaning, start at lower portion of area to be

washed and work upward, using long, even,

overlapping strokes.

, Allow the detergent to soak in between 3 to 5

minutes before washing and rinsing. Reapply, if
necessary, to prevent surface from drying.

Note: The second step involves cleaning the surface
you have prepared with the pressure washer and then
rinsing it clean.

?

BEFORE STARTING THE PRESSURE WASHER

WARNING: Improperlymaintainingthis engine
or failing to correcta problembeforeoperation

couldcausea malfunctioninwhichyoucouldbe

seriously injured.
Always perform a we-operation inspection

before eachoperationand correctany problem.

Note: It is importantbefore you operate the pressure
washer to check the condition of the engine. Check for
signs of any gas or oil leaks. Check that all of the shields
and covers are in place, and all nuts, bolts and screws
are tightened.

ADD ENGINE OtL

Oil is a major factor affecting performance and service
life. Use 4-stroke automotive detergent oil, rated with

API SERVICE classification SF or SG. SAE 10W-30
weight is recommended for general use.

SAE VISCOSITY GRADES

V

,'20 t 0 = 20 I 40 i 60 i 80,100°F

"30 "20 "t0 0 10 20 30 40°C

AMBIENT TEMPERATURE

Before operating the engine you will need to do the
following:

o Place pressure washer on a Ievel surface.
= Place ignition switch lever in STOP or OFF position.

• Clean area aroundoil fill and remove oil dipstick.
° Wipe dipstickclean.

o Pour oil from the enclosed bottle into the oilfill

opening untiloil reaches the point of overflowing.

DO NOT OVERFILL.
install oil dipstick, hand tightensecurely.

NEVER fill the fuel tank when the engine is

DANGER! NEVER fill the fuel tank indoors.
running or hot. DO NOT light a cigarette or

smoke when filling the fuel tank.

DANGER! Do not overfill the fuel tank.

Always leave room for fuel expansion.
Wipe any fuel spillage from the engine and

equipment before starting.

ADD GASOLINE

Use fresh, clean, UNLEADED regular gasoline with a
pump octane rating of 86 or higher.

Note: Do not use gasoline containing methanol (wood
alcohol). Gasoline containing up to 10% ethanol or grain
alcohol ("Gasohol"), or up to 15% MTBE (Methyl Tertiary
Butyl Ether) may be used but requires special care when
engine is unused for extended periods.

See "Storage" instructions on Page 15.

• Clean area around fuel fill cap, remove cap.
° Slowly add "UNLEADED"regular gasoline to fuel tank.

Other viscosities (shown in the chart ABOVE) may be

used when the average temperature in your area is with-
in the recommended range. Use no special additives.

NOTE: Check oil level often during engine break in.

OIL RLLER CAP[DIPSTICK

,\

LOWER UMIT

Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: Never mix oil with gasoline,

,RINSING WiTH THE PRESSURE WASHER

HOW TO START YOUR PRESSURE WASHER

WARNING Be extremely careful if you
must use the pressure washer from ladder,
scaffolding or any other relatively unstable

location. Pressure in a running washer builds
in the wand as you climb. When you press

the trigger, the recoil from the initial spray
could force you to fall, or if you are too close
to the cleaning surface, high pressure could
force you off a climbing apparatus.

Hook up the water supply and start your pressure
washer (see HOW TO START YOUR PRESSURE

WASHER).
Slide adjustable nozzle back to high pressure position

and wait for detergent to clear. Detergent will not flow
when in the high pressure mode.

• When detergent has cleared you may want to expand
the spray pattern for a more gentle rinsing action.

Start at top of area to be rinsed, working down with
same action as for cleaning.

You can also stop detergent from flowing by simply
removing the siphon from bottle.

HOW TO ADJUST PRESSURE USING THE
PRESSURE CONTROL KNOB

Located on the pump isa pressure control knob. You can
increase and decrease the pressure of the spray by turn-

ing the knob clockwise or counterclockwise respectively.
The knob is set at maximum pressure at the factory.

HOW TO USE THE TURBO NOZZLE.

The turbo nozzle rotates the high pressure stream in a
rapid circular pattern. This increases the cleaning effec-
tiveness of the high pressure spray. Attach the turbo

nozzle on the end of the nozzle extension.

You have assembled your high pressure washer and

have prepared the engine for starting. You are now ready
to clean your car, boat or whatever you plan to clean.

Place pressure washer in an area close enough to an
outside water source that flows at a rate of at least 2.5

gallons per minute. Connect a garden hose to the
water spout.

Check that high pressure hose is tightly connected to
spray gun and pump. See ASSEMBLY section.

Pull back on the locking collar to remove the female

quick-connect from pump.

Assembled
Quick-Connect

Putt back on locking
collar to separate

Disassembled Disassembled

male end female end

Note: You will also need to pull back on the locking
collar to attach the female quick-connect.

Check inlet screen, if screen is dirty, clean before
attaching to garden hose. If screen is damaged, Do

not connect to garden hose. Replace with the inlet
screen provided in the O-ring kit or call 1-800-366-

PART to order a replacement (p/n B2384).
Attach the female quick-connect to garden hose and

then attach the garden hose to the water inlet.
Make sure the quick-connect is locked together.

®

Turn on the water.

Note: Do not run pump without the water supply

connected and turned on. You must follow this
caution or the pump will be damaged.

Position the Choke Rod.

The high pressure spray is most effective when the tip of
the wand is held between 8 to 24 inches from the surface

being cleaned.
Important: The turbo nozzle produces an extremely

high pressure spray which is capable of removing paint
and cutting holes through cleaning surfaces if held too
close. Always make sure the surface you clean will not
be damaged by the high pressure spray.

• Cold engine

• Restarted warm engine

• Just refueled engine

CHOKE ROD

(Choke-CLOSED)
(Choke-OPEN)

(Choke-CLOSED).

• Move Ignition Switch Lever to the ON position. = Return the starter grip handle slowly.

IGNITION SWITCH LEVER

TO STOP YOUR PRESSURE WASHER
, Move the ignitionSwitch Leverto the OFF position.

° Wait for the engine to idle down.

• Simply shutting off the engine will not release
pressure in the system. Squeeze triggeron the

spray gun to relieve pressure in the hose.

Note: A small amount of water will squirt out from the

spray gun when you release the pressure.

Position the nozzle in the low pressure mode (nozzle

stid forward) and squeeze the trigger on the spray
gun to relieve the air pressure caused by turning ON
the water. Water witl flow out of the gun in a thin
stream. Continue to hold trigger until you have a

steady stream of water and no air remains in the
system. This will make it easier to pull start the

SIPHONING

We recommend thatyou DO NOT siphon standing water

for your water supply. Contaminated, brackish or dirty

water can damage the pump. Connect only to household

water supply.

engine. Release the trigger.

o

Engage the safety latch on the spray gun.

°

Grasp the starter grip handle and pull slowly until you
feel some resistance. Then pull rapidly to start the

engine.

Starter Grip

TIPS
, Never use the garden hose inlet to siphon detergent

or wax.

° if you have the spray nozzle too far away, cleaning

will not be as effective.

10

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE TASK

"'PRESSURE WASHER

Check/clean water inletscreen
on quick-connect.

Check high pressure hose,

Check.detergent hose.

Check spray gun and assembly for leaks,

Purge PUmPof air and contaminants.

ENGINE,

iCheck oillevel.

Change engine oil,

Service air cleaner,

Clean/replace spark plug.

iPrepare for storage,

I" Clean if clogged. Replace if perforated or torn,
* Change oil after first 2 hours then 25 thereafter, Change sooner when under dirty or dusty conditions.
** Clean more often under dirty or dusty conditions.

HOURLY OPERATING INTERVAL

Before Each Hours or

Use Yearly

Every 25

Hou_s or

I Every 100

Yearly

Xl-
x

x

x
×

x

X*

x

Prepareunitfor storageifitiSto

remain idle for longer than 30 days,

SERVICE DATES

,............. ""' l '

i

GENERAL RECOMMENDATIONS Engine Specifications

The warranty of the high pressure washer does not cover

items that have been subjected to operator abuse or neg-

ligence. To receive full value from the warranty, operator

must maintain high pressure washer as instructed in this

manual.
Some adjustments wilf need to be made periodically to

properly maintain your high pressure washer,

All adjustments in the Service and Adjustments section of
this manual should be made at least once each season,

o Once a year you should clean or replace the spark

plug and clean or replace the air filter and check the
gun and wand assembly for wear, A new spark plug

and clean air filter assure proper fuel-air mixture and

help your engine run better and last longer,

ENGINE MODEL HONDA
RATED HORSEPOWER 5.0

DISPLACEMENT 160cc
SPARK PLUG: Type: NGK: BPR6ES

Set Gap to: 0,028-0,031 in.

.... (0,70-0o80mm)

GASOLINE CAPACITY 1,8 U.S, quart

OIL SAE !0W_30 weig,ht .......

SOLID STATE IGNITION 0,0125 inch
AIR GAP

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PRESSURE
FLOW RATE

DETERGENT MIX

2000 psi

2.2 GPM
Use undiluted deterqent

WATER SUPPLY
TEMPERATURE

Not to Exceed 140°F

In the State of California a spark arrestor is required by
law (Section 4442 of the California Public Resources
Code), Other states may have similar laws. Federal laws

apply on federal tands.

Note: tf you equip the engine of your pressure washer with a

spark arrestor muffler, the spark arrestor must be maintained in
effective working order by the owner/operator.

You can order a spark arrestor through your Sears Service
Center.

or equivalent

]]