Craftsman 580761652 Owner’s Manual

Owner's anual

CRAFTSMAN°

3.8 HORSEPOWER 1650 PS! 2 GPM

HIGH PRESSURE WASHER

Model No,

580.761652

CAUTION: Before using this

product, read this manual and

follow all Safety Rules and Operating Instructions.

HOURS: Mon. - Frt, 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates, IL

Par_No. B'_381 Draft I (4t23/97)

1-800-222-3136

60179 U.S.A.

SAFETY RULES ............................ 3

ASSEMBLY .............................. 4-5

OPERATION ............................ 6-t 0

MAINTENANCE ........................ 10-12

SERVICE AND ADJUSTMENTS ............... 13

STORAGE ............................... 14

TROUBLESHOOTING ....................... 15

REPLACEMENT PARTS .................. 16-23

HOW TO ORDER PARTS ............ BACK PAGE

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat-

ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of pur-

chase. If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.

This warranty does not cover:

• Expendable items such as spark plugs and air filters; which become worn during normal use.

• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained inthe owner's

manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES.

This warranty gives you specific legal rights and you may als0 have other rights, which vary from state to

state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN-

,_ NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER,

OPERATION:

read this manual and follow all Safety CAUTION: Before using this product, I

Rules and Operating Instructions,

TRAINING:

• Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concen-

trations, can cause unconsciousness or even death. Operate this equipment only in the open air where ade-

quate ventifation is available.

° Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Compty with nil laws regulating

storage and haedling of gasoiine,

= Locate this pressure washer in areas away from com-

bustible materials, combustible fumes or dust.

• The high pressure equipment is designed to be used with Sears authonzed parts onty. If you use this equipment with

parts that do not comply with minimum specifications, the user assumes all risks and liabilities.

° Some chemicals or detergents may be harmfut if inhaled

or ingested, causing severe nausea, fainting or poisoning. The harmful efements may cause property damage or

severe injury.

• Do not allow CHILDREN to operate the Pressure Washer at any time.

PREPARATION:

• Operate engine only at governed speed. Running the engine at excessive speeds increases the hazard of per* sonat injury. Do not tamper with parts which may increase

or decrease the governed speed.

,' Do not wear loose clothing, jewelry or anything that may

be caught in the starter or other rotating parts.

• Before starting the Pressure Washer in cold weather, check all parts of the equipment and be sure ice has not

formed there.

• Units with broken or missing parts, or without protective

housing or covers shoutd NEVER be operated.

° The muffler and air cleaner must be installed and in good

condition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.

• Check the fuel system for leaks or signs of deterioration such as chafed or spongy hose, loose or missing ctamps or damaged tank or cap. Correct all defects before operat-

ing the Pressure Washer.

• Do not spray flammable liquids. o Never allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the high pressure hose,

• High pressure stream of fluid that this equipment can pro- duce can pierce skin and its underlying tissues, leading to

serious injury and possible amputation.

. Never aim the gun at people, animals or plants.

• High pressure spray can cause paint chips or other parti- cles to become airborne and fly at high speeds.

• Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in use.

• Operate the pressure at no more than the PSi fluid pres-

sure rated for your pressure washer.

• Never move the machine by pulling on the high pressure

hose. Use the handle provided on the top of the unit.

• Always be certain the spray gun, nozzles and accessories

are correctly attached,

o Never use a spray gun which does not have a trigger lock

or trigger guard in place and in working order

• Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read all instructions with the mask so you are certain the mask will provide the necessary

protection against inhaiing harmfut vapors.

• High pressure spray may damage fragile items including glass. Do not point spray gun at glass when in the jet

spray mode.

• Keep the hose connected to machine or the spray gun

while the system is pressurized. Disconnecting the hose whife the unit is pressurized is dangerous.

• Hold the spray gun firmly in your hand before you start the

unit. Faitura to do so could result in an injury from a whip_ ping spray gun. Do not leave the spray gun unattended

whife the machine is running.

• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fali due to slippery

surfaces.

. Keep water spray away from electric wiring or fatat electric

shock may result.

• Do not adjust unloader valve to a pressure in excess of

machine rating.

• Do not secure trigger gun in the pull-back (open) position.

• Do not by-pass any safety device on this machine.

• The muffler and engine heat up during operation and remain hot immediately after shutting it down. Avoid con-

tact with a hot muffler or engine or you could be severely burned.

MAINTENANCE AND STORAGE:

* Operate and store this unit on a stable surface.

. High pressure hose can develop leaks from wear, kinking,

abuse, etc. Water spraying from a leak is capable of inject- ing material into skin.Inspect hose each time before using it. Check all hoses for cuts, ieaks, abrasions or bulging of

cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair high pressure hose. Replace it with another hose

that meets minimum pressure rating of your pressure washer.

iA LOOK O T"'SS OBOLTOPO'"TOOT,OPOOTANTSAFETyP°EOAOT,ONSl

IT MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."

CARTON CONTENTS

The following parts are shipped loose with your pressure washer:

• Main Unit -- pressure washer with wheels, guide han- dle and turbo nozzle.

• High Pressure Hose

• Manual Bag (which includes the items listed below)

• Nozzle Cleaner Kit

• Accessories Adaptor

• Parts Box (which includes items listed below)

• Spray Gun

• Wand Extension

• Hi/Lo Adjustable Nozzle.

• Wire Form

• Motor Oil

Become familiar with each piece before assembling the pressure washer. Check all contents against the illustra- tion on Page 6, If any parts are missing or damaged, call the Pressure Washer Helptine at 1-800-222-3136.

TO REMOVE PRESSURE WASHER FROM CARTON

• Remove loose parts and parts box included with pres- sure washer. The high pressure hose is packed in the bottom of the carton on the guide handle end.

Remove the hose.

• Slice two corners at guide handle end of carton from top to bottom so the panel can be folded down flat, then remove all packing material.

• Raise guide handle, secure in place and roll the pres- sure washer out the open end of the carton.

Loosen knobs to raise handle

HOW TO SET UP YOUR PRESSURE WASHER

For the most part, your Craftsman High Pressure Washer has been assembled at the factory. You must, however, attach the wire form, assemble the spray gun, and attach

the high pressure hose to the pump and spray gun,

• Insert the wire support with the longer arm positioned

on the left. From this view the hook should resemble a

_J_

• Cut Uewrap on chemical injec_ontube. Remove chemi- cal injection filter, thread chemical injection tube through

the wire form and reinsert filter into tube.

Tighten knobs when handle is

straight,

° Check carton for additional loose parts.

Cutthetiewrapsonthehighpressurehoseand connecthighpressurehosetogun.Tightenby

hand.

= Placeassembledspraygunonholder.

- Removeplasticcapandconnecthighpressure hosetopump.Tightenbyhand.

Screw nozzle to nozzle extension.

Connect nozzle extension to spray gun.

CHECKLIST

Before you operate your new high pressure washer, to be sure you receive the best performance and sat- isfaction from this quality product, please review the

following checklist:

• Al! assembly instructions have been completed.

• The high pressure hose connections to the spray

gun and to the pump are tight and secure.

While learning how to use your high pressure washer, pay extra attention to the following important

items:

Engine oil is at proper levet

Be sure gas tank is filled properly with clean, fresh, unleaded gasoline.

Become familiar with all controls - their location and function. Operate those controls before start-

ing the engine.

CAUTION: Any attempt to crank or

,ik

start the engine before it has been properly serviced with the recommend-

ed oil may result in an engine failure.

See Page 8 for instructions on adding

oil and proper oil specifications,

KNOW YOUR HIGH PRESSURE WASHER

Read this owner's manual and safety rules before operating your high pressure washer. Compare the iltustra-

tions with your high pressurewasher to familiarize yourself with the locationsof various controls and adjustments. Save this manual for future reference.

Spray Gun Assembly

Detergent Pick-Up

tubeand Filter _

Oil Fill Cap ........

Muffler

Guide Handle

Engine Throttle

Control Lever

High Pressure Hose

Air Cleaner

Primer Bulb

High Pressure

Outlet

Pump - Develops high water pressure. Engine Throttle Control Lever - Sets engine in starting

mode for recoil starter; STOPS running engine. Recoil Starter - Used for starting the engine manually.

Primer Bulb -- Supplies fuel to carburetor before start- ing a cold engine.

Air Cleaner - Dry type filter element limits the amount of dirt and dust that gets in the engine.

Gas Cap

Turbo Nozzle

Spray Gun Assembly - Controls the applicationof water onto cleaning surface with trigger device, includes safety

latch. Detergent Pick-up Tube and Filter - Mixes water and

detergent in outlet water flow. High Pressure Outlet - Connection for high pressure

hose.

Water inlet - Connection for garden hose.

HOW TO USE YOUR PRESSURE WASHER

IF YOU HAVE ANY PROBLEMS operating your pres-

sure washer, please call the pressure washer helpline at 1-800-222-3136.

HOW TO USETHE ADJUSTABLE NO_LE

On the end ofyour spray gun is a nozzle that you can slide forward and backward and that you can also twist from side to side. With the adjustable noz- zle you can adjust the spray pattern to be either high pressure or low pressure. You can also adjust the

spray so it is concentrated in a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward when you wish to adjust

WARNING NEVER adjust spraypattern when spraying. NEVER put hands in front

of spray nozzle to adjust spray pattern.

You could be injured.

the spray to low pressure mode. Slide the nozzle backward to achieve high pressure.

= if you get spray nozzle too close, especially using

high pressure mode, you may damage the clean- ing surface.

HOW TO USE THE TURBO NOZZLE

The rotating turbo nozzte increases the area of the high pressure stream.

IMPORTANT: You cannot apply detergent with this

nozzle. To attach the turbo nozzle:

• Remove the adjustable nozzle from the gun.

= Attach the turbo nozzle.

Turbo Nozzle Adjustable Nozzle

Nozzle _,nHigh Pressure Mode

Twisting the nozzte adjusts the spray pattern from a narrow pattern to a fan pattern.

Slide Nozzle Forward for low pressure

mode and detergent application

TIGHTEN LOOSEN

APPLYING DETERGENT AND CLEANING WITH ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for

pressure washers. Household detergents could dam- age the pump.

IMPORTANT: You must attach all hoses before you start the engine. Starting the engine without all the

hoses connected and without the water turned ON will damage the pump.

To apply detergent follow these steps: , Prepare the detergent solution as required by the

job.

• Hang the detergent solution on the "J" hook on the wire form on the guide handle.

- Place small filter on the clear, chemical injection tube into the detergent container.

Twist nozzle counter-

clockwise for fan spray pattern

For most effective cleaning, keep spray nozzle b_tween 8 to 24 inchesaway from cleaning sur-

face.

Twist nozzle clock- wise for narrow

spray pattern

• STidethe adjustable nozzle forward to low pres- sure mode. Detergent cannot be applied with noz-

zle in high pressure position.

Note:Thefirststepinvolvesapplying an appropriate

detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splash- ing, overspraying and waste. Leave the solution on sur-

face for 3 to 5 minutes to allow solution to work. Note: The second step involves cleaning the surface ,]ou

have prepared with the pressure washer and then rinsing it clean.

_¢ Review the use of the adjustable nozzle on Page 7.

* Connect garden hose to water inlet (see "TO START

PRESSURE WASHER"), check that high pressure hose is connected to spray gun and pump (see

ASSEMBLY), and start engine.

. For cleaning, start at lower portion of area to be

washed and work upward, using long, even overlap- ping strokes.

• Allow the detergent to soak in between 3-5 minutes before washing and rinsing.

RINSING WITH THE PRESSURE WASHER

Hook

up the water supply and start your pressure

WARNING Be extremely careful if you must use the pressure washer from ladder, scaf-

folding or any other relatively unstable loca- tion. Pressure in a running washer builds in the wand as you climb. When you press the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing apparatus.

washer (see TO START THE PRESSURE WASHER).

Slide adjustable nozzle rearward to high pressure position and wait for detergent to clear. Detergent will

not flow when in the high pressure mode.

° When detergent has cleared you may want to expand

the spray pattern for a more gentle rinsing action. Start at top of area to be rinsed, working down with same action as for cleaning.

You can also stop detergent from flowing by simply removing siphon from bottle,

HOW TO STOP YOUR PRESSURE WASHER

First, move the engine Throttle Control Lever to STOP position.

Stopping the Pressure Washer

BEFORE STARTING THE PRESSURE WASHER

To operatethe engine youwillneed to do the following: ENGINE OIL

A 20 oz. bottle of SAE 30 weight oil is includedin the parts carton. Fil! engine crankcase with recommended oil until oil level is at FULL point on dipstick. Do not overfill above that mark. About 20 ounces is required.

POUR SLOWLY .....

Note: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SF and SG rated SAE 30 weight.

Use no special additives. Select the oil's viscosity grade according to your expect-

ed operating temperature.

colder _ 32°F _ warmer

5W30 SAE 30

Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32"F. Check your engine oil levelmore frequently to avoid possible damage from running low on oil. Oil sump capacity is 20 ounces.

• Place pressure washer on a level surface

• Clean area around oil fill and remove oil dipstick.

Simply shutting OFF the engine wilt not release pres- sure in the system. Squeeze trigger on the spray gun to relieve pressure in the hose.

Note: A small amount of water will squirt out when you release the pressure.

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