Craftsman 020606-00, 580754890 Owner’s Manual

Operator's Manual
T °
3000 PSi MAX* @ 2.4 GPM 2600 PSi @ 2.7 GPM MAX*
PRESSURE WASHER
Model No. 580.754890
,, Safety ,,Assembly ,, Operation
WARNING
Before using this product, read this
and Operating Instructions,
* Thuspressure washer usrated unaccordance to the Pressure Washer Manufacturers Assocuatuon
(PWMA) standard PW101-2010 (Teshng and Rahng Performance of Pressure Washers)
* Esta hmpuadora a presu6n estA clasuficada conforme a la norma PW101-2010 (comprobacu6n y clasuficacu6n de rendumlento de hmpuadoras
a presu6n) de la Asocuacu6n de fabncantes de bombas a presu6n (Pressure Washer Manufacturers Assocuahon, PWMA)
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
Part No 80012100 Rev- (09/03/2014)
Antes de utiiizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso,
ADVERTENCIA
o Maintenance o Parts
- Espa5ol, p. 36
WARRANTY ....................................... 2
REPAIR PROTECTION AGREEMENT ................. 2
SAFETY RULES .................................. 3-5
FEATURES AND CONTROLS ........................ 6
ASSEMBLY ..................................... 7-11
OPERATION ................................... 12-15
SPECIFICATIONS ................................. 16
MAINTENANCE ................................ 17-21
STORAGE ........................................ 22
TROUBLESHOOTING .............................. 23
REPLACEMENT PARTS ......................... 24-31
EMISSION CONTROL WARRANTY ............... 32-33
ESPAI'4OL ..................................... 34-59
HOW TO ORDER PARTS .................. BACK PAGE
CRAFTSMAN TWO YEAR FULL WARRANTY
FOR TWO YEARS from the date of purchase, this product is warranted against any defects in material or
workmanship. Defective product will receive free repair or replacement if repair is unavailable.
For warranty coverage details to obtain free repair or replacement, visit the web site: www.craftsman.com/warranty.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
Expendable items that can wear out from normal use within the warranty period, such as spray guns, hoses, nozzle extensions, nozzles, spray tips, filters or spark plugs.
Product damage resulting from user attempts at product modification or repair or caused by product accessories.
Repairs necessary because of accident or failure to operate or maintain the product according to all supplied instructions.
Preventive maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel.
This warranty is void if this product is ever used while providing commercial services or if rented to another person. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
Congratulations on making a smart purchase.
Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair specialists
Unlimited service and no charge for parts and labor on all covered repairs
Product replacement up to $1500 if your covered product can't be fixed
Discount of 25% from regular price of service and related installed parts not covered by the agreement; also, 25% off regular price of preventive
maintenance check Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us as a "talking owner's manual".
Once you purchase the Repair Protection Agreement, a simple phone call is ail it takes for you to schedule service.You can call anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free
purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection
Agreement today!
Some limitations and exclusions apply. For prices and additional information in the U.S.A. call
1=800=827=6655. * Coverage in Canada varies on some items. For
full details, call Sears Canada at 1=800=361=6665.
Sears installation Service For Sears professional installation of home appliances,
garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call
1=800=4=lVlY-HOME®,
© 2014
Read this manual carefully and become
familiar with your pressure washer. Know its
applications, its limitations, and any hazards
involved.
important Safety information
Safety Symbols and Meanings
Z_ WARNING The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING This product contains lead and lead
compounds, known to the State of California to cause birth defects or other reproductive harm.
Wash your hands after handling this product.
Operator's Manual
Toxic Fumes
ElectricalShock
zA
Slippery Surface
Fire
Explosion Kickback Projectile
Moving Parts Flying Chemical Hot Surface
Objects Burn
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
_.' CAUTION indicates a hazard which, if not avoided,
could result in minor or moderate injury. NOTICE address practices not related to personal
injury.
Fall FluidInjection
WARNING POISONOUS GAS HAZARD.
a poisonous gas that could kill you in
Engine exhaust contains carbon monoxide,
' minutes.You CANNOT smell it, see it, or
taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. Some chemicals or detergents could be harmful if inhaled or ingested, resulting in death, serious injury, nausea, fainting or poisoning.
Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon
monoxide gas from accumulating and potentially being drawn towards occupied spaces.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer's instructions. Smoke alarms cannot detect carbon monoxide gas.
DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially- enc!osed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.
If you start to feel sick, dizzy, or weak while using this
3roduct, shut it off and get to fresh air RIGHT AWAY. See a
doctor. You may have carbon monoxide poisoning,
Use a respirator or mask whenever there is a chance that vapors may be inhaled when using chemicals.
Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors when using chemicals.
WARNING Chemical Burn Hazard.
_ hemicais could cause burns resulting in
L i
death or serious injury.
DONOT use causticliquid with pressurewasher.
UseONLYpressure washersafe detergents/soaps.
Followall manufacturersinstructions.
WARNING Starter cord kickback (rapid
WARNING Fuel and its vapors are extremely
_ etraction) will pull hand and arm toward
bruises, or sprains resulting in serious injury.
NEVER pull starter cord without first relieving spray gun
When starting engine, pull cord slowly until resistance is
After each starting attempt, where engine fails to run,
Firmly grasp spray gun with both hands when using high
engine faster than you can let go which could cause broken bones, fractures,
pressure.
felt and then pull rapidly to avoid kickback.
always point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure.
pressure spray to avoid injury when spray gun kicks back.
_.' WARNING Risk of electrocution,
electric shock or burn resulting in death or
_ ontact with power source could cause
serious injury.
NEVER spray nearpowersource.
z_ WARNING The high pressure stream of water
through skin and its underlying tissues,
that this equipment produces could cut
resulting in serious injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which could result in serious injury.
If cut by fluid, call physician immediately. DO NOT treat as a simple cut.
DO NOT allow CHILDREN to operate pressure washer.
NEVER repair high pressure hose. Replace it.
NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
NEVER connect high pressure hose to nozzle extension.
Keep high pressure hose connected to pump and spray gun while system is pressurized.
ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
NEVER aim spray gun at people, animals, or plants.
DO NOT secure spray gun in open position.
DO NOT leave spray gun unattended while machine is running.
NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
Always be certain spray gun, nozzles and accessories are correctly attached.
__ flammable and explosive which could. cause burns, fire or explosion
' resulting in death or serious injury.
WHEN ADDING OR DRAINING FUEL = Turn pressure washer engine OFF and let it cool at least
2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
= Fill or drain fuel tank outdoors. = DO NOT overfill tank. Allow space for fuel expansion.
= If fuel spills, wait until it evaporates before starting engine.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
= Check fuel lines, tank, cap and fittings frequently for
cracks or leaks. Replace if necessary.
= DO NOT light a cigarette or smoke. WHEN STARTING EQUIPMENT
= Ensuresparkplug, muffler,fuel cap, and aircleanerare inplace
DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.
= DO NOT tip engine or equipment at angle which causes
fuel to spill.
= DO NOT spray flammable liquids. WHEN TRANSPORTING, MOVING OR REPAIRING
EQUIPMENT = Transport/move/repair with fuel tank EMPTY or with fuel
shutoff valve OFF (0).
DO NOT tip engine or equipment at angle which causes fuel to spill.
Disconnect spark plug wire.
WHEN STORING FUEL OR EUIPMENT WroTHFUEL mNTANK = Store away from furnaces, stoves, water heaters, clothes
dryers, or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WARNING Exhaust heat/gases could ignite
_ _ combustibles, structuresordamagefuel tank causing a fire, resulting in
death or serious injury.
Contact with muffler area could cause burns resulting in serious injury.
DO NOT touch hot parts and AVOID hot exhaust gases. Allow equipment to cool before touching,
Keep at least 5 ft. (1.5 m) of clearance on all sides of pressure washer including overhead.
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-
covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have
similar laws. Contact the original equipment manufacturer, retailer,
or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
Replacement parts must be the same and installed in the same position as the original parts.
_.'WARNINGUseofpressurewashercould
WARNING Risk of eye or bodily injury.
_ create puddles and slipperysurfaces causing you to fall resulting
in death or serious injury. Kickback from spray gun could cause you to fall resulting in death or serious injury.
Operate pressure washer from a stable surface.
The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery
surfaces.
Be extremely careful ifyou must use the pressure washer from a ladder, scaffolding, or any other similar location.
Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
z_ WARNING Unintentional sparking could cause
/X fire or electric shock resulting indeath or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
PRESSURE WASHER
Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts
,/_ Spray could splash back or propel
Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
Always wear protective clothing such as a long-sleeved shirt, long pants and close-toed shoes.
NEVER operate pressure washer when barefoot or wearing sandals or shorts.
CAUTION Excessively high operating speeds
could result in minor injury.
Excessively low speeds impose a heavy load.
DO NOT tamper with governor spring, links or other parts to increase engine speed. Pressure washer supplies correct rated pressure and flow when running at governed speed.
DO NOT modify pressure washer in any way.
objects resulting in serious injury.
NOTICE High pressure spray could damage fragile items including glass.
DO NOTpointspraygunatglasswhenusingred(0°)spraytip.
NEVER aim spray gun at plants.
could entangle hands, hair, clothing, or
accessories resulting in serious injury.
NEVER operate pressure washer without protective housing or covers.
DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
Tie up long hair and remove jewelry.
NOTICE Improper treatment of pressure washer could damage it and shorten its life.
If you have questions about intended use, ask dealer or contact qualified service center.
NEVER operate units with broken or missing parts, or without protective housing or covers.
DO NOT by-pass any safety device on this machine.
DO NOT tamper with governed speed.
DO NOT operate pressure washer above rated pressure.
DO NOT modify pressure washer in any way.
Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
NEVER move machine by pulling on hoses. Use handle provided on unit.
This equipment is designed to be used with Sears authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user
assumes all risks and liabilities.
KNOW YOUR PRESSURE WASHER
Read the Operator's Manual and safety ruRes before operating your pressure washer. Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference,
A =Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes trigger lock,
B =Accessory Tray -- Provides convenient storage for
accessories, such as gun, nozzle extension, etc.
C = Spray Tips -- Detergent, 0°, 15° and 40°: for various
high pressure cleaning applications.
D = Fold Down Handle -- Handle and accessory tray fold
flat atop cold engine for space-saving storage. E =Recoil Starter -- Used for starting the engine manually. F =Oil Fill/Dipstick -- Check, add and drain engine oil here. G =Water Inlet -- Connection for garden hose. H = High Pressure Outlet -- Connection for high pressure
hose. d =Air Filter i Protects engine by filtering dust and debris
out of intake air.
K - Bottle Bracket -- Cleaning solution bottle fits in wire
form bracket here. Concentrate bottle not included.
M - Engine Switch -- Sets engine in starting mode for recoil
starter and stops a running engine.
J)
N = Project Pro® PerfectMix TM Siphon -- Mixes
concentrate with pressure washer spray.
P =Warning/Operating Instructions Tag -- Identifies
hazards and proper procedure to start/stop pressure
washer.
Q =Fuel Tank -- Fill tank with regular unleaded fuel. Always
leave room for fuel expansion.
R =High Pressure Hose -- Connect one end to water pump
and the other end to spray gun.
S =Nozzle Extension with Quick Connect -- Allows you to
switch between four different spray tips.
Items Not Shown: Pump -- Develops high pressure.
Automatic Cool Down System -- Cycles water through
pump when water reaches 125°-155°E Warm water will discharge from pump onto ground. This system prevents
internal pump damage. Identification Label i Provides model and serial number of
pressure washer. Please have these readily available if calling
for assistance.
Your pressure washer requires some assembly and is ready for use only after it has been properly serviced
with the recommended oil and fuel. If you have any problems with the assembly of
your pressure washer, please call the pressure washer helpline at 1=800=222=3136.
UNPACK THE PRESSURE WASHER
1. Remove everything from carton except pressure washer,
2. Open carton completely by cutting each corner from top to bottom,
3. Remove pressure washer from carton.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged, call the pressure washer helpline at
1=800=222=3136. , Main Unit
Handle
Accessory Tray with Hose Wrap
High Pressure Hose
Spray Gun
Nozzle Extension with Quick Connect Fitting
Oil Pouch
®
Bottle Bracket Wireform
®
PerfectMix Siphoning Unit/Hose
®
Parts Bag (which includes the following):
Operator's Manual Owner's Registration Card
Bag containing 4 Multi-Colored Quick Connect
Spray Tips
Handle Fastening Hardware Kit (which includes):
Handle Bolts (2)
Carriage Bolt
Plastic Knobs for Handle (2) Plastic Knob
Tree Clips (4)
Become familiar with each piece before assembling the pressure washer. Identify all contents with the illustration on page 6. If any parts are missing or damaged, call the pressure washer helpline at
1=800=222=3136.
ASSEMBLING PRESSURE WASHER
Your Craftsman pressure washer will need assembly
before operation:
1. Fill out and send in registration card.
2. Attach handle and accessory tray.
3. Connect detergent siphon hose to pump.
4. Add oii to engine crankcase.
5. Add fuel to fuel tank.
6. Connect pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Attach nozzle extension to spray gun.
9. Select/attach quick connect spray tip to nozzle extension.
Attach Handle and Accessory Tray
1. Place handle (A) onto handle supports connected
to main unit, Make sure holes in handle align with
holes on handle supports,
2. Insert handle carriage bolts (B) through holes from inside of unit and attach a plastic knob (C) from outside of unit. Tighten by hand.
NOTICE By loosening both knobs to the middle
section of the attachment bolt, the upper handle can fold forward to store flat atop the cold engine. DO NOT fold the handle down while the engine is hot.
3. Insert rubber straps (D) through slots (E) in back of accessory tray and pull tight from front.
.
Place accessory tray (A) over holes (B) on handle (viewing from front of unit), Push the tree clips (C) into the holes until they sit flat against the accessory tray,
5, Insert spray tips and other supplied accessories in
spaces provided in accessory tray, See How to Use
Accessory Tray,
6, Place bottle bracket (D) facing outside over hole in
handle support, Secure bottle bracket with carriage bolt (E) and plastic knob (F), Tighten by hand,
Project Pro@ Perfect Mix TM Siphon
1, Attach the tube end of the blue PerfectMix Siphon
(G) to the barbed tube fitting (H) on the pump,
Y
2, Place Perfect Mix bottle (J) (not included) in
wireform bracket on handle,
3, Remove cap from bottle and insert Perfect Mix
Siphon (G), Screw siphon unit to top of bottle,
NOTICE Use clip (K) on cap to snap siphon to wire form bracket when siphon is not in a concentrate bottle,
Add Engine Oil
1. Place pressure washer on a flat, level surface.
2. Clean area around oil fill and remove yellow oii fiil cap/dipstick.
3. Hold neck of supplied oil pouch and remove cap.
4. Slowly pour contents of oii pouch into oil fill opening. Checking oil level frequently, fiil to FULL mark (top hole) on dipstick.
I ' ]
_'_'
NOTICE Pause to permit oil to settle. Wipe dipstick clean each time oil level is checked. DO NOT overfill.
NOTICE Improper treatment of pressure washer could damage it and shorten its life.
DO NOT attempt to crank or startthe engine before ithas
been properly serviced with the recommendedoil.This could result inanengine failure.
5. Replace oii fiil cap/dipstick and fully tighten.
Add Fuel
Fuel must meet these requirements:
Clean, fresh, unleaded gasoline.
A minimum of 87 octane/87 AKI (91 RON). For high altitude use, see High Altitude.
Gasoline with up to 10% ethanol (gasohol) is acceptable.
._.'WARNING Fuel and its vapors are extremely
_ flammable and explosive which could
WHEN ADDING FUEL
Turn pressure washer engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to
relieve pressure in tank.
Fill fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel expansion.
If fuel spills, wait until it evaporates before starting engine.
Keep fuel away from sparks, open flames, pilot lights,
heat, and other ignition sources.
Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
DO NOT light a cigarette or smoke.
cause burns, fire or explosion resulting in death or serious injury.
NOTICE Use of unapproved fuels could damage
generator and voids warranty.
DO NOTuse unapprovedgasoline such as E15and E85.
DO NOT mixoil in gasolineor modify engine to run on
alternatefuels.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. Ali fuel is
not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for
this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
2. Slowly add regular unleaded fuel (A) to fuel tank (B). Be careful not to overfill. To allow for fuel
expansion, do not fiil above the bottom of the fuel
tank neck.
N NNNNNNNNNN
N NNNNNNNNNN N
3. Install fuel cap and wait for any spilled fuel to evaporate.
CAUTION! Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be treated with a fuel preserver or emptied before storage
of 30 days or longer. If adding a fuel preserver, fill the fuel tank with fresh fuel. If only partially filled, air in the tank will promote fuel deterioration during storage. If fuel preserver is not used, drain the fuel tank, start the engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage for additional information.
NEVER use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.
High Altitude
At altitudes over 5,000 ft. (1524 m), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To
remain emissions compliant, high altitude adjustment is
required. Operation without this adjustment will cause
decreased performance, increased fuel consumption,
and increased emissions. See a qualified Sears dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 ft. (762 m) with the
high altitude kit is not recommended.
Lubricate O=Rings
Lubrication of o-rings is extremely important for installation and operation. The use of a lubricant (petroleum or synthetic grease) during assembly helps seat o-rings properly and provides an improved seal. It also helps protect the o-ring from damage by abrasion, pinching or cutting and extends the life of the o-ring.
NOTICE ALWAYS apply a small amount of lubricant on o-rings prior to assembling the garden hose to the pump (A), high pressure hose (B), spray gun (C), and nozzle extension (D).
Lubricate all connections shown below, following these instructions:
1. Inspect and clean connecting surfaces prior to lubrication and assembly.
2. Use lubricants sparingly during assembly; a light film is all that is required.
3. Use a small brush or cotton swab to apply grease directly to o-rings where they are not accessible (QC fitting, M22 fitting).
10
Connect Hose and Water Supply to Pump 4. Run water through garden hose for 30 seconds to
flush it of debris. Turn off water.
NOTICE DO NOT run the pump without the water supply connected and turned on.
Damage to equipment resultingfrom failure to followthis instruction willvoid warranty.
NOTICE Remove and discard the shipping caps from the pump's high pressure outlet and water inlet before attaching hoses.
1. Uncoil high pressure hose and attach one end of hose to base of spray gun. Tighten by hand.
NOTICE DO NOT siphon standing water for the water
supply. Use ONLY cold water (less than 100°F).
NOTICE Using a One Way Valve (vacuum breaker or
check valve) at pump inlet could cause pump or inlet connector damage.
There MUST be at least10ft.(3 m)of unrestrictedgarden hosebetween the pressurewasher inlet and any device,
such asa vacuumbreaker or check valve.
Damageto equipment resultingfrom failure to followthis instructionwill void warranty.
5. Connect garden hose (not to exceed 50 ft. in
length) to water inlet. Tighten by hand.
z_ WARNING Risk of eye injury.
WARNING The high pressure stream of water
through skin and its underlying tissues,
that this equipment produces could cut
resulting in serious injury and possible
amputation.
NEVER connect high pressure hose to nozzle extension.
Keep high pressurehose connected to pump and spray
gun while systemis pressurized.
Always be certain spray gun, nozzlesand accessories are correctly attached.
2. Attach other end of high pressure hose to high pressure outlet on pump. Tighten by hand.
3. Before connecting garden hose to water inlet, inspect inlet screen (A). Clean screen if it contains debris or have it replaced if damaged. DO NOT run pressure washer if inlet screen is damaged or missing,
_ pray could splash back or propel objects
* Always wear indirect vented (chemical splash) safety
* NEVER substitute safety glasses or dry-condition goggles
resulting in serious injury.
goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
for indirect vented safety goggles.
6. Turn ON the water, press red button (B) on the gun and squeeze the trigger to purge the pump system of air and impurities.
Checklist Before Starting Engine
Review the unit to ensure you have performed all of the
following:
1. Be sure to read Safety Rules and Operation
sections before using the pressure washer.
2. Make sure handle is in place and secure.
3. Check that oil has been added to proper level in
engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for proper hose connections (high pressure
and water supply) and that there are no kinks, cuts, or damage to the high pressure hose.
6. Provide proper water supply (not to exceed 100°F).
11
HOW TO USE YOUR PRESSURE
WASHER
if you have any problems operating your pressure
washer, please call the pressure washer helpline at 1=800=222=3136,
Pressure Washer Location
Carbon Monoxide Poisoning
A_ WARNING POISONOUS GAS HAZARD, Engine
poisonous gas that could kill you in minutes,
_ xhaust contains carbon monoxide, a
You CANNOT smell it, see it, or taste it, Even if you do not smell exhaust fumes, you could stiil be exposed to carbon monoxide gas,
Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer's instructions. Smoke alarms cannot detect carbon monoxide gas.
DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially- enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.
If you start to feel sick, dizzy, or weak while using this
3roduct, shut it off and get to fresh air RIGHT AWAY. See a
doctor. You may have carbon monoxide poisoning.
To Start Your Pressure Washer
To start your engine-powered pressure washer for the first time, follow these instructions step-by-step. This
information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
1. Place pressure washer outside near an water source capable of supplying water at a flow rate greater
than 3.7 gallons per minute and no less than 20 PSI
at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See Assembly for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure
washer pump.
NOTICE DO NOT run the pump without the water
supply connected and turned on,
Damageto equipment resultingfrom failure to followthis instructionwill void warranty.
,
Turn ON the water, press red button on the gun and
squeeze the trigger to purge the pump system of air and impurities.
Attach nozzle extension to spray gun. Tighten by hand.
Exhaust Port
Pointed away from
occupied spaces
Risk of Fire Clearances
z_ WARNING Exhaust heat/gases could ignite
/_ combustibles, structures or damage fuel tank
causing a fire, resulting in death or serious injury.
Keep at least 5 ft. (1.5m) clearance on all sidesof pressurewasher includingoverhead.
,
Pull back on collar of nozzle extension, insert spray
tip and release collar. Tug on spray tip to make sure
it is securely in place. See How to Use Spray Tips.
,
Push engine rocker switch (A) to ON (I) position.
12
NOTICE Before starting the pressure washer, be sure
,ou are wearing safety goggles as described below.
/_ WARNING Risk of eye injury,
Spray could splash back or propel objects
, resulting in serious injury,
Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
NOTICE This unit is equipped with a ReadyStart® engine. A ReadyStart engine means there is no priming or choking required.
9. When starting engine, position yourself as recommended and grasp starter grip handle and pull slowly until you feel some resistance. Then pull rapidly to start engine.
WARNING The high pressure stream of water that
this equipment produces could cut through
skin and its underlying tissues, resulting in
serious injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which could result in serious injury.
DO NOT allow CHILDREN to operate pressure washer.
Keep high pressure hose connected to pump and spray gun while system is pressurized.
NEVER aim spray gun at people, animals, or plants.
DO NOT secure spray gun in open position.
DO NOT leave spray gun unattended while machine is running•
NEVER use a spray gun which does not have a trigger lock or trigger guard in place and inworking order.
Always be certain spray gun, nozzles and accessories are correctly attached.
WARNING Exhaust heat/gases could ignite
',, _'
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p
, ,iI
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_. WARNING Starter cord kickback (rapid
retraction) will pull hand and arm toward
, engine faster than you can let go which
could cause broken bones, fractures,
bruises, or sprains resulting in serious injury.
NEVER pull starter cord without first relieving spray gun pressure.
When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
After each starting attempt, where engine fails to run, always point spray gun in safe direction, press red button
and squeeze spray gun trigger to release high pressure.
Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
0. Return recoii starter slowly. DO NOT let rope "snap back" against starter.
11. Point spray gun in a safe direction, push the red button to release the trigger lock, and pull the trigger.
_ _ combustibles, structuresordamage
fuei tank causing a fire, resulting in death or serious injury.
Contact with muffler area could cause burns resulting in serious injury.
DO NOT touch hot parts and AVOID hot exhaust gases. Allow equipment to cool before touching. Keep at least 5 ft. (1.5 m) of clearance on all sides of
pressure washer including overhead. It is a violation of California Public Resource Code,
Section 4442, to use or operate the engine on any forest- covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have
similar laws. Contact the original equipment manufacturer, retailer, or
dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
Replacement parts must be the same and installed in the same position as the original parts.
How to Stop Your Pressure Washer
1. Release spray gun trigger and let engine idle for two minutes.
.
Push engine rocker switch to OFF (0) position.
3.
ALWAYS point spray gun in a safe direction,
push red button and squeeze spray gun trigger to release retained high water pressure,
WARNING The high pressure stream of water that
skin and its underlying tissues, resulting in
this equipment produces could cut through
' serious injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which could result in serious injury.
Keep high pressure hoseconnected to pump andspray gun while systemis pressurized.
ALWAYSpoint spray gun in safe direction, press red button and squeeze spray gun triggerto release high pressure,everytime youstop engine.
13
How to Use Accessory Tray
The unit is equipped with an accessory tray with places to store your spray gun, nozzle extension, high pressure hose and spray tips.
1. Place spray gun in wide groove on accessory tray as shown. Pull rubber strap tight around spray gun and place hole in strap over tab on accessory tray.
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,
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.
Select desired spray tip:
High Pressure
Low Pressure
Black
Use to apply
detergent
2. Place nozzle extension in narrow groove on accessory tray. Pull rubber strap tight around nozzle extension and place hole in strap over tab on accessory tray.
3. Insert multi-colored spray tips in holes provided on front of accessory tray.
4. Place one end of high pressure hose in groove at top of accessory tray and wrap high pressure hose
around hooks as shown.
How to Use Spray Tips
The quick-connect on the nozzle extension allows you to switch between four different quick connect spray tips. Spray tips can be changed while pressure washer is running once spray gun trigger is locked. The spray tips vary the spray pattern as shown.
Follow these instructions to change spray tips:
1. Pull back collar on quick-connect and pull current spray tip off. Store spray tips in holder provided on the accessory tray.
_.' WARNING The high pressure stream of water
that this equipment produces could cut through skin and its underlying tissues,
resulting in serious injury and possible
amputation.
NEVER change spray patternswithout thetrigger locked on the spraygun.
DO NOTtwist spraytips while spraying.
40 ° White 15° Yellow 0° Red
2600 PSi 2600 PSi 3000 PSi
2.7 GPM 2.5 GPM 2.4 GPM For delicate rinse, for gentle cleaning of
cars trucks, boats, RV's, patio furniture, lawn equipment, etc., select white 40° spray tip.
For general rinsing, ideal for most all purpose cleaning such as home siding, brick patios,
wood decks, driveways and sidewalks, garage floors, etc., select yellow 15° spray tip.
For maximum rinsing, for stubborn or hard to reach surface such as second story surfaces, paint removal, oil stains, rust removal or other stubborn substances (tar, gum, grease, wax, etc.), select red 0° spray tip.
To apply detergent, applies project specific
cleaners to help break down stubborn dirt and grime on a variety of surfaces, select black detergent spray tip.
.
Pull back on collar, insert new spray tip and release collar. Tug on spray tip to make sure it is securely in place.
Usage Tips
For most effective cleaning, keep spray tip from 8 to 24 inches (20 to 61 cm) away from cleaning
surface. If you get spray tip too close, especially using a
high pressure spray tip, you may damage surface being cleaned.
Do Not get closer than 6 inches (15 cm) when cleaning tires.
14
Cleaning and Applying Detergent
Pressure Washer Rinsing
WARNING Chemical Burn Hazard.
,_, Chemicals could cause burns resulting in
death or serious injury.
DO NOT usecaustic liquidwith pressurewasher.
Use ONLY pressurewasher safe detergents/soaps.
Follow all manufacturersinstructions.
To apply detergent, follow these steps: To apply undiluted detergent using the blue PerfectMix
siphon, follow these steps:
1, Review use of spray tips,,
2, Attach PerfectMix siphon hose to pump and
PerfectMix concentrate bottle,
NOTICE Use standard detergent siphon hose & filter kit, available at Sears retail item 75180, to apply standard detergents. Detergent siphon hose & filter kit is available as an optional accessory. It is not included with the pressure washer.
NOTICE Contact with the hot muffler could damage detergent siphoning tube.
When inserting the siphon into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting
the hot muffler.
3. Make sure black detergent spray tip is installed.
NOTICE Detergent cannot be applied with the high pressure spray tips (White, Yellow or Red).
4. Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray gun and pump. Turn on water.
For Rinsing:
1. Remove black detergent spray tip from nozzle extension.
2. Select and install desired high pressure spray tip following instructions How to Use Spray Tips.
3. Keep the spray gun a safe distance from the area you plan to spray.
A_WARNING Kickback from spray gun could
_ ause you to fall resulting in death or serious
Operate pressure washer from a stable surface.
Be extremely careful if you must use the pressure washer
Firmly grasp spray gun with both hands when using high
injury.
from a ladder, scaffolding, or any other similar location.
pressure spray to avoid injury when spray gun kicks back.
4. Apply a high pressure spray to a small area, then check the surface for damage. If no damage is
found, it is okay to continue cleaning.
5. Start at the top of the area to be rinsed, working down with same overlapping strokes as you used
for washing and applying detergent.
Automatic Cool Down System (Thermal
Relief)
ifyou run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°R The system engages to cool the pump by discharging the warm water onto the
ground,
NOTICE You must attach all hoses before you start the engine.
Starting the engine without all the hoses connected and without the water turned ON could damage the pump.
Damage to equipment resulting from failure to follow this instruction will void warranty.
,
Start engine following instructions How to Start
Your Pressure Washer.
6.
Apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes.
,
Allow detergent to "soak in" for 3-5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).
15
ENGINE TECHNICAL iNFORMATiON PRODUCT SPECIFICATIONS
This is a single cylinder, overhead valve (OHV), air
cooled engine. In the State of California, Model 120000 engines are certified by the California Air Resources
Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner
or operator of this engine any additional warranties with respect to the performance or operational life of this
engine. The engine is warranted solely according to the product and emissions warranties stated elsewhere in
this manual.
Power Ratings
The gross power rating for individual gasoline engine
models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with "rpm" called out on the label and 3060 RPM for all others; horsepower
values are derived at 3600 RPM. The gross power
curves can be viewed at www.BRIGGSandSTRATTON. COM. Net power values are taken with exhaust and
air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating
conditions and engine-to-engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross
power when used in a given piece of power equipment. This difference is due to a variety of factors including,
but not limited to, the variety of engine components (air
cleaner, exhaust, charging, cooling, carburetor, fuel
pump, etc.), application limitations, ambient operating
conditions (temperature, humidity, altitude), and
engine-to engine variability. Due to manufacturing and
capacity limitations, Briggs & Stratton may substitute an
engine of higher rated power for this engine.
Pressure Washer Specifications
Max Outlet Pressure .................... 3000 PSi*
Max Flow Rate ......................... 2.7 GPM
Detergent Mix .................... Use as directed
Water Supply Temperature ...... Not to exceed 100°F
Engine Specifications
Bore ......................... 2.688 in. (68.28 mm)
Stroke ........................ 2.040 in. (51.82 mm)
Displacement ..................... 11.58 in. (190 cc)
Spark Plug
Type: .................. Briggs & Stratton 692051
Set Gap To: ................ 0.020 inch (0.051 mm)
Armature Air Gap: ...... 0.010-0.014 in.(0.25-0.36mm)
Valve clearance with valve springs installed and piston
1/4 in. (6 mm) past top dead center (check when engine
is cold).
Intake ................ 0.004-0.008 in.(0.10-0.20 mm)
Exhaust............... 0.004-0.008 in.(0.10-0.20 mm)
Fuel Capacity ........................... 1.6 Quarts
Oil Capacity ................... 20 Ounces (0.6 liter)
NOTICE For practical operation, the engine load should not exceed 851/oof rated power. Engine power will decrease 3-1/2% for each 1,000 ft. (300 m) above sea level and 11/ofor each 10° F (5.6 ° C) above 77° F (25 ° C). It should operate satisfactorily at an angle up
to 15°,
* This pressure washer is rated in accordance to
the Pressure Washer Manufacturers Association
(PWMA) standard PW101-2010 (Testing and Rating Performance of Pressure Washers).
16
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
First 5 Hours
, Change engine oil
Every 8 Hours or Daily
= Check/clean water inlet screen 1
Check high pressure hose Check detergent siphoning hose Check spray gun and assembly for leaks
Clean debris Check engine oil level
Every 50 Hours or Yearly
= Clean engine air cleaner 2
Change engine oil2 Inspect muffler and spark arrester
Every 200 Hours or Yearly
o
Replace engine air cleaner 2
Yearly
Replace spark plug Clean cooling system 2
1 Clean if clogged Replace if perforated or torn 2 Service more often under dirty or dusty conditions
General Recommendations
Regular maintenance will improve the performance and extend the life of the pressure washer. See any Sears or other qualified service dealer for service.
The pressure washer warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain pressure washer as instructed in this manual including proper storage as detailed in
Storage.
Some adjustments will need to be made periodically to properly maintain your pressure washer.
All service and adjustments should be made at least once each season. A new spark plug and clean air filter
assure proper fuel-air mixture and help your engine run better and last longer. Follow the requirements in the
Maintenance Schedule chart above.
Pump Oil
DO NOT attempt any oil maintenance on this pump.
The pump is pre-lubricated and sealed from the factory,
requiring no additional maintenance for the life of the pump.
Emissions Control
Maintenance, replacement, or repair of the
emissions control devices and systems may be performed by any non=road engine repair
establishment or individual. However, to obtain "no charge" emissions control service, the work must be performed by a factory authorized dealer. See the
Emissions Warranty.
Before Each Use
1. Check engine oil level.
2. Clean debris.
3. Check water inlet screen for damage.
4. Check high pressure hose for leaks.
5. Check gun and nozzle extension assembly for leaks.
6. Purge pump of air and contaminants.
PRESSURE WASHER MAINTENANCE
Clean Debris
Daily or before use, clean accumulated debris from pressure washer. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris. Inspect cooling air slots and openings on the pressure washer. These openings must be kept clean and unobstructed.
Pressure washer parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.
Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of pressure washer
could damage it and shorten its life.
DO NOT insert any objectsthrough cooling slots.
Use a soft bristle brush to loosen caked on dirt, oil, etc.
Use a vacuum cleaner to pick up loose dirt and debris.
Check and Clean Inlet Screen
Examine garden hose inlet screen. Clean if it is clogged or replace if it is torn.
17
Check High Pressure Hose
High pressure hoses can develop leaks from wear, kinking, or abuse, inspect hose before each use. Check for cuts, leaks, abrasions, bulging of cover, or damage or movement of couplings, if any of these conditions exist, replace hose immediately.
_.' WARNING The high pressure stream of water
through skin and its underlying tissues,
that this equipment produces could cut
resulting in serious injury and possible
amputation.
NEVER repair highpressurehose.Replace it.
Replacement hose ratingMUSTequal or exceed
maximum pressure ratingof unit.
Check Detergent Siphoning Tube
Examine the filter on detergent tube (if equipped) and clean if clogged. The tube should fit tightly on the barbed fitting. Examine the tube for leaks or tears. Replace the filter or tube if either is damaged.
Detergent Siphoning Check Ball
Occasionally check ball in detergent siphoning system may become stuck from storage, dried soap, or minerals in water. The check ball can be freed by performing the following:
NOTICE Before performing this procedure, be sure
,ou are wearing safety goggles as described below.
,
Remove detergent siphoning hose from barbed
fitting on pump.
4.
Using a firm, blunt object 7/64" in diameter or smaller, by at least 1" long, such as an Alien wrench, slowly insert the object into the barbed fitting until you meet resistance. This resistance is
the check ball.
5. Slowly push down until you feel the bail move slightly, push no more than 1/8:'. Slight pressure may be required to free the bail.
6. Repeat steps 4 and 5 if necessary.
7. Reinstall detergent siphoning hose onto barb fitting.
8. Treat with PumpSaver as described in Protecting the Pump during storage to prevent reoccurrence.
Check Spray Gun
Examine hose connection to spray gun and make sure
it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Do not depress red button and test trigger. You should not be able to press trigger. Replace spray gun immediately if it
fails any of these tests.
Z_ WARNING Risk of eye injury,
_ pray could splash back or propel objectsresulting in serious injury,
Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using
or in vicinity of this equipment.
NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
,
Shut OFF engine and turn off water supply.
2.
ALWAYS point spray gun in a safe direction, press red button and squeeze spray gun trigger to release retained high water pressure.
WARNING The high pressure stream of water
through skin and its underlying tissues,
that this equipment produces could cut
resulting in serious injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which could result in serious injury.
Keep high pressurehose connected to pump and spray gun while systemis pressurized.
ALWAYSpoint spray guninsafe direction, press red button and squeeze spray gun triggerto releasehigh pressure,every time youstop engine.
18
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