Craftsman 580752710 Owner’s Manual

Owner's Manua_
6.75 HORSEPOWER 2550 PSI
2.0 GPM
®
_{i:lIWARNING
Before using this product, read this
manual and follow aHSafety Rules
Sears, Roebuck and Co., Hoffman Estates, _L 60179 U.S.A.
Visit our Craftsman webs{te: wv_w.craftsmamcom
Part No. 196294GS Draft 3 (l ] O2,2005)
I[_i]ADVERTENCJA
Antes de utiiizar el producto, lea este
manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.
oSafety oAssembmy oOperation
oMaintenance o Parts
o EspaSol
WARRANTY .................................... 2
SAFETY RULES ............................... 2-5
FEATURES AND CONTROLS ...................... 6
ASSEMBLY ................................... 7-9
OPERATION ................................ 10-14
SPECIFICATIONS ............................... 15
MAINTENANCE .............................. 16-20
STORAGE .................................. 21-22
TROUBLESHOOTING ............................ 23
REPLACEMENT PARTS ....................... 24-30
NOTES ....................................... 31
EMISSION CONTROL WARRANTY .............. 32-33
ESPA!_iOL ................................... 34-59
HOW TO ORDER PARTS ................ BACK PAGE
UM_TED WARRANTY ON CRAFTSMAN PRESSURE WASHER
For one year from the date of purchase, when this Craftsman pressure washer is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
if this washer is used for commercial purposes, this warranty applies for only 90 days from the date of
purchase, if this pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.
This warranty does not cover:
Expendable items such as spark plugs or air filters, which become worn during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no water
being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the pressure washer to the nearest Sears service center or dealer in the United States.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, _L 60179
This is the safety alert symbol, it is used to alert you to potential petsonat injury hazards. Obey aH safety messages that follow this symbol to avoid possible injury or death.
_- !-JJlRead this manual carefully and become
familiar with your pressure washer. Know its applications, its limitations, and any hazards
involved.
The safety alert symbol (,&) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, wifl result in death or serious injury. WARNING indicates a hazard which, if not avoided, cou/d result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Toxic Fumes Hazardous Chemical Electrical Shock
Slippery Surface Fal! Fluid Injection
Fire
Exp!osion Hot Surface
@Sears Brands, LLC
Moving Parts Flying Objects
Kickback
WARNtNG
The engine exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Fresh Start TM fuel cap is designed to hold a cartridge
which contains fuel stabilizer.
If SWALLOWED, cal! physician immediately. DO NOT induce vomiting. If inhaled, remove to fresh air. In case
of eye or skin contact, flush with water for 15 minutes. Store unopened cartridges in a cool, dry, well ventilated
are& Keep open cartridge in fuel cap, and fuel cap closed on fuel tank when not in use.
In the case of an emergency, contact a physician immediately and call 1-800_424-9300 for material safety
information_
**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic
petroleum distillate (64742-47-8).
WARNING
WARNING
WHEN ADDING OR DRAINBNG FUEL
Turn pressure washer OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Fil! or drain fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion.
Keep fue! away from sparks, open flames, pilot lights, heat, and other ignition sources.
DO NOT light a cigarette or smoke.
VHEN STARTING EQUIPMENT
Ensure spark plug, muffler, fuel cap and air cleaner are in place.
DO NOT crank engine with spark plug removed. If fuel spills, wait until it evaporates before starting
engine.
VHEN OPERATmNG EQUIPMENT
* Do not tip engine or equipment at angle which causes
fuel to spill.
DO NOT spray flammable liquids,
WHEN TRANSPORTING OR REPAIRBNG EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
Disconnect spark plug wire.
WHEN STORING FUEL OR EQUBPMENT WITH FUEL mN TANK
Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other
ignition source because they can ignite fue! vapors.
Operate pressure washer ONLY outdoors. Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open. Use a respirator or mask whenever there is a chance
that vapors may be inhaled. Read all instructions packed with mask so you are certain
mask will provide necessary protection against inhaling harmful vapors.
WARNING
in safe direction and squeeze sprayALWAYS point gun gun trigger, to release pressure and avoid kickback each time, before starting engine. Engage trigger lock when
not in use. When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback. After each starting attempt, where engine fails to run,
always point gun in a safe direction and squeeze spray gun trigger to release high pressure.
WARNING
Keep spray nozzle between 8 to 24 inches away from cleaning surface.
Operate this unit on a stable surface. Cleaning area should have adequate slopes and drainage
to reduce possibility of falls due to slippery surfaces. Be extremely careful if you must use pressure washer from a
ladder, scaffolding or any other relatively unstable location. Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
WARNING
Keep water spray away from electric wiring or fatal electric shock may result.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to coo! before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later
revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
WARNING
NEVER aim spray gun at people, animals or plants. DO NOT allow CHILDREN to operate pressure washer. NEVER repair high pressure hose. Replace it.
NEVER repair leaking connections with sealant of any kind. Replace ooring or seal.
Keep high pressure hose connected to pump and spray gun while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray
gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.
WARNING 1
° Always wear eye protection when using equipment or when
in vicinity of equipment in use.
DO NOT wear loose clothing, jewelry or anything that may be caught in starter or other rotating parts.
Tie up long hair and remove jewelry.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester. DO NOT check for spark with spark plug removed.
CAUTION
DO NOT tamper with governed speed.
DO NOT operate pressure washer above rated pressure.
CAUTION
DO NOT secure spray gun in open position. DO NOT leave spray gun unattended while machine is
running. NEVER use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
1
Always be certain spray gun, nozzles and accessories
are correctly attached.
CAUTION
DO NOT point spray gun at glass when using MAX (pin point) nozzle.
NEVER aim spray gun at plants.
CAUTION
If you have questions about intended use, ask dealer or contact Sears+
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safety device on this machine. Before starting pressure washer in cold weather, check
all parts of the equipment to be sure ice has not formed
there.
NEVER move machine by pulling on high pressure hose. Use handle provided on unit.
Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer+
This equipment is designed to be used with Sears
authorized parts ONLY+ If equipment is used with parts
that DO NOT comply with minimum specifications, user
assumes al! risks and liabilities.
KNOW YOUR PRESSURE WASHER
_Read the owner's manual and safety rules before operating your pressure washer,
....... Compare the illustrations with your pressure washer to familiarize yourself with the locations of various
controls and adjustments. Save this manual for future reference.
Spray Gun Nozzle Extension with
Recoil Starter
Fuel Tank
Quick Connect
ProjectPro TM Nozzles
High Pressure Hose
Hose Reel
Throttle Lever
Air
Choke Lever
\
\
Pump equipped with
Automatic Cool Down System
Air Filter -- Protects engine by filtering dust and debris out of intake air.
Automatic Cool Down System -- Cycles water through pump when water reaches 125°-155°F. Warm water will
discharge from pump onto ground. This system prevents internal pump damage.
Chemical Reservoirs = Used to provide detergent or other chemicals to the low pressure water stream.
Choke Lever -- Prepares a cold engine for starting. Fuel Tank -- Fill tank with regular unleaded fuel. Always
leave room for fuel expansion. High Pressure Hose -- Connect one end to the water
pump and the other end to the spray gun. High Pressure Outlet -- To connect high pressure hose.
Hose Reel -- Used for storing hose while unit is not in use. Hose must be detached from pump and spray gun before storage.
Oil Fill Cap/Dipstick
Water inlet
High Pressure Outlet
Nozzle Extension with Quick Connect -- Allows you to switch between four different spray nozzles.
Oil Fill Cap/Dipstick -- Check and fill engine with oil here. See page 18 for oil recommendations and filling
instructions. ProjectPro TM Nozzles -- Detergent, Max, General,
and Delicate Nozzle: for various cleaning applications. Pump -- Develops high pressure.
Recoil Starter -- Use for starting the engine manually. Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Throttle Lever--Sets engine in starting mode for recoil starter and stops a running engine.
Water tnlet -- Connect garden hose here.
Yourcleaningsystemrequiressomeassemblyandis readyforuseonlyafterit hasbeenproperlyserviced
withtherecommendedoilandfuel. Ifyouhaveanyproblemswiththeassemblyof
yourpressurewasher,pleasecallthe pressure washerhelplineat 1-800-222-3136.
REMOVE PRESSURE WASHER FROM CARTON
1. Slice two corners at the end of carton from top to bottom so the panel can be folded down flat.
2. Remove hose reel box, fillers, and parts bag shipped with cleaning system.
3. Remove spray gun, nozzle extension, and engine oil from fillers.
4. Roll cleaning system out open end of carton.
5. Check carton for additional loose parts.
CARTON CONTENTS
Check all contents. If any parts are mtssing or damaged, ca[[ the pressure washer helpline at
1-800-222-3136.
Main Unit Handle with Chemical Reservoir Assembly
Accessory tray
Hose Reel Components High Pressure Hose
Spray Gun
Nozzle Extension with Quick Connect Fitting and
Tip Holder
Oil Bottle
Parts Bag (which includes the following):
Owner's Manual
Owner's Registration Card
Bag containing 4 multi-colored ProjectPro TM nozzles
Fresh Start Fuel Cartridge
Handle Fastening Hardware Kit (which includes):
Carriage Bolts (2)
Plastic Knobs (2)
Tree Clips (4)
Become familiar with each piece before assembling the pressure washer. Identify all contents with the illustration on page 6. If any parts are missing or damaged, call the pressure washer helpline at
1-800-222-3136.
ASSEMBLING CLEANtNG SYSTEM
Your Craftsman cleaning system ,,viii need assembly
before operation:
1. Attach handle to main unit.
2. Connect chemical hose to pump.
3. Attach hose reel to handle as shown on page 6 according to instruction sheet included with hose reel.
4. Add oil to engine crankcase.
5. Add fuel to fuel tank.
6. Connect high pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Attach nozzle extension to spray gun.
9. Select/attach quick connect nozzle to nozzle
extension.
Attach Handme
1. Place handle assembly onto handle supports connected to main unit. Make sure holes in handle
align with holes on handle supports.
/ I
Hoes F_ r-__,,_
Align i_ i
Handle '
Handle i i
// Supports/i
NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
2. Insert carriage bolts through holes from outside of
unit and attach plastic knob from inside of unit.
Tighten by hand.
3. Place accessory tray over holes on handle (viewing from front of unit). Push tree clips into holes until they sit flat against accessory tray.
: i
J J
.
Insert multi-colored ProjectPro TM nozzles and
other supplied accessories in spaces provided in accessory tray. See "How to Use Accessory Tray".
Attach Hose Reel
Attach hose reel to handle as shown on page 6 according to instruction sheet included with hose reel.
NOTE: There may be small tube adapters included
with the hose reel kit that is not used on this model. IMPORTANT: You must take the hose off the reel
when operating your pressure washer. The reel is for hose storage purposes only.
Attach Chemicam Hose to Pump
Attach chemical hose to chemical injection fitting on pump.
jf
Add Engine OH
CAUTION! Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
1. Place pressure washer on a level surface.
2. Clean area around oil fill and remove oil dipstick.
3. Using oil funnel (optional), slowly pour entire contents of provided oil bottle (18 oz.) into oil fill opening.
4. Replace oil dipstick and fully tighten.
NOTE: See the section "Oil" on page 18 to review oil
recommendations.
1. Use clean, fresh, regular UNLEADED fuel with a minimum of 77 octane with equipment. DO NOT
use fuel which contains Methanol. DO NOT mix oil
with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank
space for fuel expansion, as shown here.
4. Install fuel cap and wipe up any spilled fuel. CAUTRON! Alcohol-blended fuels (called gasohol,
ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel next
season. See "Storage" on pages 21-22 for additional
information. NEVER use engine or carburetor cleaner products in
the fuel tank as permanent damage may occur.
Fresh Start Fuel Cap
Adding fuel preserver helps keep fuel fresh and
carburetors clean for easier starting, all season long.
This new fuel cap automatically drips concentrated fuel preserver into your fuel tank.
Add Fuel
NOTE: This gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank. Fill or drain fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel expansion. Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
DO NOT light a cigarette or smoke.
immediately.
,6-di-tret-butylpheno{ (128-39-2) and aliphatic
petroleum distillate (64742-47-8)
1. Place cartridge into fuel cap.
2. Pushto"snap"cartridgeintoplace.
3. Removetabtoexposemembrane.
IMPORTANT:DONOTremovethesilverfoilsealon
theoppositeside.
4. Reinstallfuelcaponfueltank.
f_
.
Periodically check the cartridge to ensure there is
still fuel stabilizer inside, if it is empty, remove cartridge and replace.
4. Before connecting garden hose to water inlet, inspect inlet screen. Clean screen if it contains
debris or have it replaced if damaged. DO NOT
run pressure washer if inlet screen is damaged.
5. Run water through garden hose for 30 seconds to flush it of debris. Turn off water.
IMPORTANT: DO NOT siphon standing water for the
water supply. Use ONLY cold water (less than 100°F).
6. Connect garden hose (not to exceed 50 feet in length) to water inlet. Tighten by hand.
CAUTION
Damage to equipment resulting from failure to follow this instruction will void warranty,
.
Turn ON water and squeeze trigger on spray gun to purge pump system of air and impurities.
WARNING
Connect Hose and Water Supply to Pump
IMPORTANT: To avoid pump damage, you must assemble the nozzle extension to the spray gun and
attach all hoses before you start the engine.
1. Uncoil high pressure hose and attach one end of hose to base of spray gun. Tighten by hand.
2. Remove and discard shipping caps from pump inlet and outlet.
3. Attach other end of high pressure hose to high pressure outlet on pump. Tighten by hand.
Inspect inlet screen. DO NOT
if damaged;
clean if dirty.
Always wear eye protection when using this equipment
or in vicinity of where equipment is in use. Before starting the pressure washer, be sure you are
wearing adequate eye protection,
CHECKLIST BEFORE STARTING
Review the unit to ensure you have performed all of
the following:
1. Make sure handle is in place and secure.
2. Check that oil has been added to proper level in engine crankcase.
3. Add proper fuel to fuel tank.
4. Check for proper hose connections (high pressure and water supply) and that there are no kinks,
cuts, or damage to the high pressure hose.
5. Provide proper water supply (not to exceed 100°F).
6. Be sure to read "Safety Rules" and "Operation" sections before using the cleaning system.
HOW TO USE YOUR CLEANING
SYSTEM
if you have any problems operating your pressure
washer, please call the pressure washer helpline at
1=800-222-3136.
Pressure Washer Location
Pressure Washer Clearance
Keep at least 5 fL (152 cm) clearance on all sides of pressure washer including overhead.
Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could
accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is
kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air
currents should be taken into consideration when
_ositioning pressure washer.
WARNING
To Start Your C_eaning System
To start your engine-powered cleaning system for the first time, follow these instructions step-by-step. This
information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than 3.3 gallons per minute and no less than 20 PSI at pressure washer end of garden
1
hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See "Assembling Your
Pressure Washer" for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure washer pump. Turn ON water.
CAUTION
Damage to equipment will result from failure to follow this instruction.
5. Squeeze trigger on gun to purge pump system of air and impurities.
6. Attach nozzle extension to spray gun. Tighten by hand.
Operate pressure washer ONLY outdoors. Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.
Typical Pressure Washer Shown
Exhaust Port
.
Choose ProjectPro TM nozzle you want to use, pull back on collar of nozzle extension, insert nozzle
and release collar. Tug on nozzle to make sure it
is securely in place. See "How to Use ProjectPro TM Nozzle System".
8. Engage trigger lock to spray gun trigger.
Trigger Lock
10
g.
Move throttle lever to "Fast" position, shown here
as a rabbit.
i
,\
. Y
10. Move choke lever to "Choke" position.
NOTE: For a warm engine, be sure the choke lever is in the "Run" position.
11. When starting engine, position yourself as recommended, grasp handle and pull recoil starter lightly until you feel some resistance, then pull briskly.
/
/
f
f
f
14. if engine fires, but does not continue to run, squeeze trigger on spray gun to relieve internal
pump pressure. Move choke lever to "Run" position, and repeat steps 11 through 13.
15. if engine fails to start after six pulls, move choke
lever to "Run" position, and repeat steps 11 through 13.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to coo! before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark
arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later
revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
/
12. Return recoil starter slowly. DO NOT let rope "snap back" against starter.
WARNING
in safe direction and squeeze sprayALWAYS point gun
gun trigger, to release pressure and avoid kickback each time, before starting engine.
When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback. After each starting attempt, where engine fails to run,
always point gun in safe direction and squeeze spray gun trigger to release high pressure.
13. When engine starts, slowly move choke lever to "Run" position, as engine warms. If engine falters,
move choke lever to "Choke" position, then to "Run" position.
NOTE: Always keep the throttle lever in the "Fast" position when operating the pressure washer.
How to Stop Your C_eaning System
1. Let engine idle for two minutes.
2. Move throttle lever on engine to "Stop" position.
DO NOT stop engine by moving choke lever to "Choke"position.
3. ALWAYS point gun in a safe direction and squeeze spray gun trigger to release retained high water pressure.
WARNING
Keep high pressure hose connected to pump and spray gun while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray
gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.
4. Engage trigger lock on spray gun when not in use.
11
How to Use Accessory Tray
The unit is equipped with an accessory tray with places to store your ProjectPro TM nozzles, spray gun
and nozzle extension.
NOTE: The extra hole in the tray is for storing a utility
brush. The extra clip in the tray is for storing a turbo nozzle. The brush and turbo nozzle are NOT included
with your pressure washer. You can buy these items as optional accessories.
1. Place nozzle extension through hole on accessory tray, as shown.
2. Place spray gun through hole on accessory tray on right side of unit.
3. insert multi-colored ProjectPro TM nozzles in spaces provided in accessory tray.
Follow these instructions to change ProjectPro TM
no711es:
1. Engage trigger lock on spray gun.
CAUTION
NEVER exchange ProjectPro TM nozzles without locking
the trigger lock on the trigger.
DO NOT twist ProjectPro TM nozzles while spraying.
.
Pull back collar on quick-connect and pull current ProjectPro TM nozzle off. Store ProjectPro TM
nozzles in holder provided on the accessory tray.
.
Select desired ProjectPro TM nozzle:
For delicate rinse (lower pressure and higher flow), for gentle cleaning of cars/trucks, boats,
RV's, patio furniture, lawn equipment, etc., select yellow delicate ProjectPro TM nozzle.
How to Use ProjectPro TM Nozzle System
The quick-connect on the nozzle extension allows you to switch between four different ProjectPro TM system nozzles. The ProjectPro TM nozzles vary the pressure and spray pattern as shown.
Low
Pressure
Black
Use to apply
detergent
High Pressure
i
Delicate
40 ° Yellow
2350 PSI
2.7 GPM
General
15° Orange
2800 PSI
2.5 GPM
Max
0° Red
2900 PSI
2.3 GPM
For general rinsing (medium pressure and medium flow), ideal for most all purpose cleaning
such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select orange general ProjectPro TM nozzle.
12
For maximum rinsing (higher pressure and lower flow), for stubborn or hard to reach
surface such as second story surfaces, paint removal, oil stains, rust removal or other
stubborn substances (tar, gum, grease, wax, etc.), select red max ProjectPro TM nozzle.
To apply detergent, applies project specific cleaners to help break down stubborn dirt and grime on a variety of surfaces, select black
ProjectPro TM cleaning detergent nozzle.
C_eaning and Applying Chernicam
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could
damage the pump.
CAUTION
Starting the engine without all the hoses connected and
without the water turned ON wil! damage the pump.
Damage to equipment resulting from failure to follow this
instruction will void warranty.
To apply detergent follow these steps:
1. Review ProjectPro TM nozzle use.
2. Prepare chemical solution as required by manufacturer.
3. Pour chemical solution into chemical reservoir labeled A or B.
NOTE: Each chemical reservoir holds two quarts.
4. Fill other chemical reservoir with a different prepared solution, as desired.
5. Make sure black ProjectPro TM cleaning detergent nozzle is installed.
NOTE: Detergent cannot be applied with the high pressure nozzles (Yellow, Orange or Red).
6. Make sure garden hose is connected to water inlet and water supply is turned on. Check that high
pressure hose is connected to spray gun and pump; start engine.
7. Rotate chemical shut-off valve on desired chemical reservoir to "On" position.
4. Pull back on collar, insert selected ProjectPro TM nozzle and release collar. Tug on ProjectPro TM nozzle to make sure it is securely in place.
5. For most effective cleaning, keep ProjectPro TM nozzle from 8 to 24 inches away from cleaning surface. If you get the nozzle too close, you may damage the cleaning surface.
6. DO NOT get closer than 6 inches when cleaning tires.
CAUTION
Only one chemical solution should be used at a time to
avoid possible bodily injury and/or property damage.
.
Apply detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using long, even, overlapping strokes.
g.
Allow detergent to soak in between 3-5 minutes
before washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow
detergent to dry on (prevents streaking).
13
Pressure Washer Rinsing
After detergent is applied, scour the surface and rinse
it clean as foJlows:
1. Apply trigger Jock to spray gun.
2. Make sure both chemical shut-off valves are in "Off" position.
3. Remove Mack ProjectPro TM cleaning detergent nozzle from nozzle extension.
4. Select and instaJJdesired ProjectPro TM nozzJe, as described in "How to Use ProjectPro TM Nozzle System".
5. Keep spray gun a safe distance from spray surface.
WARNING
Keep spray nozzle between 8 to 24 inches away from cleaning surface,
Operate this unit on a stable surface, Be extremely careful if you must use the pressure
washer from a ladder, scaffolding or any other relatively
unstable location, Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
6. Apply a high pressure spray to a small area and then check the surface for damage, if no damage, proceed to step 7.
7. Start at top of area to be rinsed, working down with same overJapping strokes used for cleaning.
How to Use the Hose Ree_
Your cleaning system is equipped with a hose reel designed to store the hose when unit is not in use.
See "Prepare Unit for Storage" for long term storage of more than 30 days.
After each use:
1. Disconnect hose from spray gun and high pressure outlet on pump.
2. Drain water from hose.
3. SJide one end of hose into hoJeon hose reel. Turn hose reeJ with handle to coil hose onto reel
iMPORTANT: DO NOT use your cleaning system with
the hose coiled onto the hose reel The hose reeJ is for storage purposes only.
Automatic Coo_ Down System
(Therma_ Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray
gun, circuJating water in the pump can reach temperatures above 125°F. The system engages to
cool the pump by discharging the warm water onto
the ground.
14
ENGmNE TECHNICAL INFORMATION
This is a single cylinder, Uhead, air cooled engine, it is a low emissions engine.
in the State of California, Model Series 120000
engines are certified by the California Air Resources
Board to meet emissions standards for 125 hours.
Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. The engine is warranted solely according to the product and emmisions warranties stated
elsewhere in this manual.
Power Ratings
The power ratings for an individual engine model are initially developed by starting with SAE (Society of
Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 2002-
05). Given both the wide array of products on which our engines are placed, and the variety of
environmental issues applicable to operating the equipement, it may be that the engine you have
purchased will not develop the rated horsepower when used in a peice of power equipment (actual "on-site"
power). This difference is due to a variety of factors including, but not limited to, the following: differences
in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of
the particular peice of power equipment, the manner in which the engine is operated, engine run-in to reduce
friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted
based on comparisons to other similar engines utilizedin similar applications, and will thereforenot necessarily match the values derived using the
foregoing codes.
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Max Outlet Pressure .................. 2,550 PSI
Max Flow Rate ....................... 2.3 GPM
Chemical Mix ................... Use as directed
Water Supply Temperature .... Not to exceed 100°F
Shipping Weight ........................ 63 Ibs.
Engine Specifications
Rated Horsepower ............... 6.75 at 3600 rpm
Bore ............................ 2.69 in. (68mm)
Stroke .......................... 2.04 in. (52mm)
Displacement ................... 11.57 in. (190 cc)
Spark Plug
Type: ............ Champion RJ19LM or Equivalent
Set Gap To: ................. 0.030inch (0.76mm)
Armature Air Gap: ...... 0.006-0.0! 0 in.(0.15-0.25mm)
Valve clearance with valve springs installedand piston 1/4 in.
(6 mm) past top dead center (checkwhen engine iscold).
Intake ............... 0.005-0.007 in.(0.13-0.18 ram)
Exhaust ............. 0.005-0.007 in.(0.13-0.!8 ram)
Fuel Capacity ......................... 1.6 Quarts
Oil Capacity .................. 20 Ounces (0.6 liter)
Oil Type:
Above 40° F .......................... SAE 30
Below 40° F .............. SAE 5W-30 or 10W-30
NOTE: For practical operation, the horsepower loading should not exceed 85% of rated horsepower. Engine power will decrease 3-1/2% for each
1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C) above 77° F (25 ° C). It should operate satisfactorily at an angle up to 15°.
15
OWNER'S RESPONSIBIUTtES
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
MABNTENANCE SCHEDULE
FILL tN DATES AS YOU
COMPLETE REGULAR SERVICE
MAINTENANCE TASK
PRESSURE WASHER Check/dean water inlet screen
Check high pressure hose Check detergent hose
Check spray gun and assembly for leaks Purge pump of air and contaminants Change pump oil Prepare pump for storage below 32"F
ENGINE Check oil level
Clean debris Change engine oil
Service air cleaner Service spark plug
E,
Service spark arrester Clean cooling system
Clean combustion chamber Prepare for storage
Clean if clogged. Replace if perforated or torn.
2 Change oil after the first (5) operating hours and every 50 hours or yearly thereafter.
Change sooner when operating under dirty or dusty conditions.
Replace more often under dirty or dusty conditions.
Before
Each Use
x _
x x
x x
X
X
If unit is to remain idle for longer than 30 days
GENERAL RECOMMENDATIONS
Regular maintenance will improve the performance and extend the life of the pressure washer. See any
authorized Sears dealer for service. The pressure washer warranty does not cover items
that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain pressure washer as
instructed in this manual including proper storage as detailed in "Storage" on pages 21-22.
Some adjustments will need to be made periodically to properly maintain your pressure washer.
All service and adjustments should be made at least
once each season. Follow the requirements in the "Maintenance Schedule" chart above.
NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
EMISSION CONTROL
Maintenance, replacement or repair of the emission control devices and systems may be performed by any
non-road engine repair establishment or individual.
SERVICE DATES
Every 25 Every 50 Hours or Hours or
Yearly Yeady
x
See Storage on pages 21-22.
X 2
X_
X
BEFORE EACH USE
1. Check engine oil level.
2. Clean debris.
3. Check water inlet screen for damage.
4. Check in-line filter for debris.
5. Check high pressure hose for leaks.
6. Check chemical tanks and filters for damage.
7. Check gun and nozzle extension assembly for
8. Purge pump of air and contaminants.
PRESSURE WASHER MAINTENANCE
C_ean Debris
Daily or before use, clean accumulated debris from cleaning system. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris.
Cleaning system parts should be kept clean to reduce the risk of overheating and ignition of accumulated
debris.
Every 100
Hours or
Yearly
X
X2
leaks.
100-300
Hours
SERVICE DATES
16
CAUTION
DO NOT insert any objects through cooling slots.
° Use a damp cloth to wipe exterior surfaces clean.
Use a soft bristle brush to loosen caked on dirt, oil, etc.
Use a vacuum cleaner to pick up loose dirt and debris.
Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and openings on the pressure washer. These openings must be kept
clean and unobstructed.
Check and C_ean _n_et Screen
Examine garden hose inlet screen. Clean if it is
clogged or replace if it is torn.
Check High Pressure Hose
High pressure hoses can develop leaks from wear, kinking, or abuse. Inspect hose before each use. Check for cuts, leaks, abrasions, bulging of cover, or
damage or movement of couplings. If any of these conditions exist, replace hose immediately.
2. Place in-line filter screen into threaded end of nozzle extension. Direction does not matter. Push screen in
with eraser end of pencil until it rests flat at bottom of opening. Take care to not bend screen.
3. Place o-ring into recess. Push o-ring snugly against in-line filter screen.
4. Assemble nozzle extension to spray gun, as described earlier in manual.
NozzLe Maintenance
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a
nozzle clogged or restricted with foreign materials,
such as dirt, etc. To correct the problem, immediately
clean the nozzle following these instructions:
1. Shut off engine and turn off water supply.
2. Remove nozzle from end of nozzle extension.
3. Remove inqine filter from other end of nozzle extension.
4. Use a small paper clip to free any foreign material clogging or restricting nozzle.
I WARNING 1
NEVER repair high pressure hose, Replace it,
Replacement hose rating MUST exceed maximum pressure rating of unit.
Check Gun and Nozzle Extension
Examine hose connection to spray gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in UP position and test trigger. You should not be able to press trigger. Replace spray gun immediately if it fails any of these tests.
Check _n-Line Fi_ter
Refer to the illustration and service the inqine filter if it becomes clogged, as follows:
In-line Filter
Nozzle Extension
O-ring
Use wire here _-_--_bl
toremove
debris. J
5. Using a garden hose, remove additional debris by back flushing water through nozzle extension.
Back flush between 30 to 60 seconds.
6. Reinstall nozzle and inqine filter into nozzle extension.
7. Reconnect nozzle extension to spray gun.
8. Reconnect water supply, turn on water, and start
engine.
9. Test pressure washer by operating with each
quick connect nozzle.
O-Ring Maintenance
Purchase an O-Ring Repair Kit at your local Sears or by calling 1-800-366-PART or online at w,,_ev.sears.com. It is not included with the pressure washer. This kit includes replacement o-dngs, rubber washer and water inlet filter. Refer to the instruction sheet provided in the kit to service your unit's o-rings.
Detach spray gun and nozzle extension from high pressure hose. Detach nozzle extension from
spray gun and remove o-ring and screen from nozzle extension. Flush screen, spray gun, and
nozzle extension with clean water to clear debris.
WARNING
NEVER repair leaking connections with sealant of any kind. Replace o-ring or sea!,
17
Pump Maintenance
OH
ChangBng Pump OH Change oil every 50 hours or once yearly, whichever
occurs first.
NOTE: You must purchase an approved bottle of
pump oil by calling 1°800°366°PART or online at www.sears.com.
Change pump oi! as follows:
1. Drain engine oil and fuel from pressure washer.
2. Use a 8mm allen wrench to remove black pump oil cap between high pressure outlet and garden
hose inlet.
'-'_ .. -_J .... __,
i " :::z- - ....... s_ ..... _ /f .x
Oil Cap
3. Tilt pressure washer to drain oil into an approved container until it drips slowly from pump.
4. Tilt pressure washer in opposite direction and empty premeasured pump oil bottle into same opening (a small funnel may be helpful).
5. Install black pump oil cap and tighten firmly.
6. Set pressure washer in upright position. Add fuel and engine oil
ENGINE MAINTENANCE
OHRecommendations NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with API service
classification SF, SG, SH, SJ or higher. DO NOT use
special additives.
1. Choose a viscosity according to the following table:
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Synthetic oil meeting ILSAC GFz2, API certification mark and API service symbol with "SJ/CF ENERGY CONSERVING" or higher, is an acceptable
oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.
* The use of multi-viscosity oils (5Wz30, 10W_30, etc.)
in temperatures above 40°F (4°C) will result in higher than normal oil consumption. When using a multi- viscosity oil check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), it will result in hard starting and possible engine
bore damage due to inadequate lubrication.
Checking OHLevel
Oil level should be checked prior to each use or at least every 5 hours of operation. Keep oil level maintained.
1. Make sure pressure washer is on a level surface.
2. Remove oil dipstick and wipe dipstick with clean
cloth. Replace and tighten dipstick. Remove and and check oil level.
3. Verify oil is at "Full" mark on dipstick. Replace and tighten dipstick.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester. DO NOT check for spark with spark plug removed,
Adding Engine OB
1. Make sure pressure washer is on a level surface.
2. Check oil level as described in "Checking Oil Level".
3. If needed, slowly pour oil into oil fill opening to the "Full" mark on dipstick. DO NOT overfill.
4. Replace and tighten dipstick.
18
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