Craftsman 580752560 Owner’s Manual

Operator'sIVianual
2500 PSi iViAX
2.3 GPiViMAX
iViodelNo. 580.752560
®
,, Safety
HOURS: IVlon.- Fri. Ba.m. to 5 p.m. (CT)
,, Assembly ,, Operation
WARNING
Beforeusing this product, readthis
and Operatinginstructions.
This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association (PWMA) standard PWl01 (Testing and Rating Performance of Pressure Washers).
Esta limpiadora a presiOnest_ clasificada conforme a la norrna PWl01 (comprobaciOn y clasificaciOn de rendimiento de limpiadoras a presiOn) de la AsociaciOn defabricantes de bombas a presiOn (Pressure Washer Manufacturers Association, PWMA).
Sears, Roebuckand Co., HoffrnanEstates,IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
Part No. 311108GS Draft - (10/07/2009)
Antes de utilizar el producto, leaeste
manualy siga todas las Reglasde
Seguridad e Instrucciones de Uso.
ADVERTENCIA
,,iVlaintenance ,, Parts
,, Espafiol,p. 28
8
WARRANTY .......................................... 2
REPAIRPROTECTIONAGREEMENT........................ 2
SAFETYRULES...................................... 3-5
FEATURESAND CONTROLS.............................. 6
ASSEMBLY......................................... 7-9
OPERATION....................................... 10-13
SPECIFICATIONS..................................... 14
MAINTENANCE.................................... 15-18
STORAGE........................................... 19
TROUBLESHOOTING.................................. 20
REPLACEMENTPARTS.............................. 21-25
EMISSIONCONTROLWARRANTY..................... 26-27
ESPANOL......................................... 28-51
HOWTO ORDERPARTS........................ BACKPAGE
CRAFTSMANLIMITEDWARRANTY
If this Craftsmanproduct fails due to a defect in material or workmanship within two years from the date of purchase, return it to anySearsstore, Sears Parts & RepairService Center,or other Craftsmanoutlet inthe United Statesfor free repair (or replacementif repair proves impossible).
This warranty appliesfor only 90 days from the dateof purchase if this product is ever usedfor commercial or rental purposes.
Thiswarranty coversOHLYdefects in material andworkmanship.Searswill HOTpayfor: * Expendableitems that can wear out from normal usewithin the warranty period, such as spray guns, hoses, nozzle
extensions, nozzles,filters and spark plugs.
, Repairsnecessarybecauseof accident, or failure to operateor maintainthe product according to all supplied instructions. , Preventivemaintenance,or repairs necessarydue to improper fuel mixture, contaminated or stalefuel.
This warranty givesyou specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Congratulations on making a smart purchase.
Your new Craftsman® product is designed and manufactured for years of dependableoperation. But like all products, it may require repair from time to time. That's when havinga Repair ProtectionAgreement can saveyou money and aggravation.
Here'swhat the RepairProtection Agreement*includes: * Expert service by our 10,000 professional repair
specialists
, Unlimited service and no chargefor parts and labor on
all covered repairs
, Product replacementup to $1500 if your covered
product can't be fixed
, Discountof 10% from regular priceof serviceand related
installed parts not covered by the agreement;also, 10% off regular price of preventivemaintenancecheck
* Fasthelp by phone-we call it Rapid Resolution- phone
support from aSears representative.Think of us as a "talking owner's manual".
Onceyou purchasethe Repair Protection Agreement, a simple phone carlis all it takes for you to schedule service.
You can call anytimeday or night, or schedule a service
appointment online.
The Repair ProtectionAgreementis a risk-free purchase, if you cancelfor any reasonduring the product warranty
period,we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase
your RepairProtectionAgreement today!
Some limitations and exclusions apply. Forprices and additional informationin the U.S.A. caii 1-800-827-6655.
* Coverage in Canada varies on some items. Forfuji
details, caii Sears Canada at 1-800-361-6665.
SearsInstallation Service
ForSears professional installation of home appliances, garagedoor openers, water heaters,and other major home
items, in the U.S.A.or Canadacall 1-800-4-MY-HOME®.
© 2010
Readthis manual carefully and becomefamiliar
with yourpressurewasher. Knowits applications,
itslimitations, and any hazardsinvolved.
important Safety I.formation Safety Symbolsand Meanings
_i, WARNING Theengine exhaustfrom this product contains chemicals known to the Stateof California to
cause cancer,birth defects, or other reproductive harm.
_i, WARNING This product contains lead and lead compounds, known to the State of Californiato cause birth defects or other reproductive harm. Washyour
handsafter handling this product.
ToxicFumes Kickback
ElectricalShock
M
SlipperySurface Fall
Fire
Explosion Operator'sManual
ilb
MovingParts
,A The safety alert symbol indicatesa potential personal
injury hazard.A signalword (DANGER,WARNING,or CAUTION)is usedwith thealert symbol to designatea degree or level of hazardseriousness. A safety symbol may be used to representthe type of hazard.The signal word NOTICEis usedto addresspractices not relatedto personalinjury.
_i, DANGERindicatesa hazardwhich, if not avoided, will
result in deathor serious injury.
_i, WARNINGindicates a hazardwhich, if not avoided, could
result in deathor serious injury.
_i, CAUTIONindicates a hazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddresspractices not related to personal injury.
Flying Objects Hot Surface
ChemicalBurn
FluidInjection
_i, WARNING Runningengine gives off carbon
monoxide, an odorless, colorless, poison gas.
_ Breathingcarbon monoxide headache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death. Some chemicals or detergentsmay be harmful if inhaled
or ingested, causing severenausea,fainting, or poisoning.
OperatepressurewasherONLYoutdoors.
Keepexhaustgasfromenteringa confinedareathrough
windows,doors,ventilationintakes,or otheropenings.
DONOTstartorrun engineindoorsorin anenclosedarea, evenifwindowsanddoorsareopen.
Usearespiratoror maskwheneverthereisa chancethat vaporsmaybeinhaled.
Readall instructionswith masksoyouarecertainthemaskwill providethenecessaryprotectionagainstinhalingharmful
vapors.
_i, WARNING ChemicalBurn Hazard.
.... Chemicalscould cause bodily injury, property
_: damage or death.
DONOTusecausticliquidwith pressurewasher.
UseONLYpressurewashersafedetergents/soaps.Followall
manufacturersinstructions.
can cause
A. WARNING Starter cord kickback(rapid retraction) can
result in bodily injury. Kickbackwill pull hand and
,_arm toward enginefaster than you can let go.
Broken bones,fractures, bruises, or sprains
could result.
NEVERpullstarter cord without first relieving spray gun pressure.
When starting engine, pull cord slowly until resistance isfelt andthen pull rapidly to avoid kickback.
After each starting attempt, where enginefails to run, always point spray gun in safe direction, press red button and squeeze spray guntrigger to releasehigh pressure.
Firmly grasp spray gun with both hands when using high pressure sprayto avoid injury when spray gun kicks back.
A. WARNING Riskof electrocution.
"_.dh Contactwith power source can causeelectric
shock or burn.
NEVERspraynearpowersource.
A. WARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
DONOTallow CHILDRENto operate pressure washer.
NEVERrepairhigh pressure hose. Replaceit.
NEVERrepairleaking connections with sealant of any kind. Replaceo-ring or seal.
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hose connectedto pump and spraygun while system is pressurized.
ALWAYS point spray gun in safedirection, pressred button andsqueezespray gun trigger to releasehigh pressure, every
time you stop engine.
NEVERaim spray gun at people,animals, or plants.
DO NOTsecure spraygun in open position.
DO NOTleavespray gun unattendedwhile machine is running.
NEVERuseaspray gun which does not have a trigger lock or
trigger guard in placeand in working order.
Always be certain spray gun, nozzlesand accessoriesare correctly attached.
A. WARNING Fuel and its vapors are extremely
flammable and explosive.
Fire or explosion can cause severe burns or death.
WHENADDING OR DRAININGFUEL * Turn pressurewasher OFFand let it cool at least2 minutes
before removing fuel cap. Loosen capslowly to relievepressure in tank.
, Fill or drain fuel tank outdoors. , DONOToverfill tank. Allow spacefor fuel expansion.
, Iffuel spills, wait until it evaporates beforestarting engine. , Keepfuel away from sparks, open flames, pilot lights, heat,and
other ignition sources. , DONOTlight a cigaretteor smoke. WHENSTARTINGEQUIPMENT
* Ensurespark plug, muffler,fuel cap,and air cleanerarein place. * DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPMENT * DONOTtip engine or equipmentat angle which causes fuel to
spill. * DONOTsprayflammable liquids. WHENTRANSPORTING,MOVINGOR REPAIRINGEQUIPMENT , Transport/move/repair with fuel tank EMPTYor with fuel shutoff
valveOFF. , DONOTtip engine or equipment at angle which causes fuel to
spill.
, Disconnectspark plug wire. WHENSTORINGFUELOR EQUIPMENTWITH FUELIN TANK * Store awayfrom furnaces, stoves, water heaters,clothes
dryers, or other appliancesthat have pilot light or other ignition
source becausethey can ignitefuel vapors.
A. WARNING Contact with muffler area can result in
serious burns.
_ f_ Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
DO NOTtouch hot parts and AVOIDhot exhaust gases.
Allow equipment to cool beforetouching.
Keepat least5 feet (152 cm) of clearanceon all sides of
pressure washer including overhead.
It is aviolation of California Public Resource Code,Section
4442, to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark arrester, as defined in Section
4442, maintained in effective working order. Other states or
federaljurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain aspark arrester designed for the exhaust system
installed on this engine.
Replacement parts must bethe sameand installed in the same
position as the original parts.
_i, WARNING Use of pressure washer can create
_' Kickback from spray gun can cause you
Operatepressurewasher from a stable surface.
Thecleaning areashould have adequateslopes and drainageto reducethe possibility of a fall dueto slippery surfaces.
Beextremely careful if you must usethe pressurewasherfrom a ladder,scaffolding, or any other similar location.
Firmly grasp spray gun with both hands when using high pressure sprayto avoid injury when spray gun kicks back.
A, WARNING Unintentional sparking can result in fire or
WHENADJUSTINGOR MAKING REPAIRSTOYOURPRESSURE WASHER
Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
Use approved spark plug tester.
DONOTcheckfor spark with spark plug removed.
puddles and slippery surfaces. to fall.
electric shock.
A, WARNING Starter and other rotating partscan
entanglehands, hair, clothing, or accessories.
. NEVERoperatepressurewasherwithoutprotectivehousingor
covers.
. DONOTwearlooseclothing,jewelryor anythingthat maybe
caughtin thestarteror otherrotatingparts.
* Tieuplonghairandremovejewelry.
A, WARNING Riskof eyeinjury.
Spray cansplash back or propel objects.
Always wear indirect vented (chemical splash) safety goggles markedto comply with ANSI Z87.1 when using or in vicinity of this equipment.
NEVERsubstitute safety glasses or dry-condition goggles for indirect vented safety goggles.
NOTICE High pressure spray may damage fragile items including glass.
DONOTpointspraygunat glasswhenusingred(0°)spraytip. = NEVERaimspraygunatplants.
NOTICE Improper treatment of pressure washer can damage it and shorten its life.
If you have questions about intended use,ask dealer or contact Sears.
NEVERoperate units with broken or missing parts,or without protective housing or covers.
DO NOT by-pass any safety device on this machine.
DONOTtamper with governed speed.
DONOToperate pressure washer above rated pressure.
DONOTmodify pressure washer in any way.
Before starting pressure washer in cold weather, check all parts of the equipment to besure ice has not formed there.
NEVERmove machine by pulling on hoses. Use handle provided on unit.
Checkfuel system for leaks or signs of deterioration, such as chafed or spongy hose,loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
This equipment is designedto be used with Searsauthorized parts ONLY.If equipment is used with parts that DONOTcomply with
minimum specifications, user assumesall risksand liabilities.
KNOWYOURPRESSUREWASHER
Readthe Operator's Manual and safetyrules before operating your pressure washer.
Comparethe illustrations with your pressurewasherto familiarize yourself with the locations of various controls and
adjustments. Savethis manualfor future reference.
A - Spray Gun-- Controlsthe application of water onto
cleaningsurface with trigger device, includes trigger lock.
B- Accessory Tray -- Provides convenientstorage for
accessories, such as gun, spray tips, etc.
C- Spray Tip Extension with QuickConnect -- Allows you
to switch betweenfour different spray tips.
D - Recoil Starter -- Usedfor starting the engine manually. E - FuelTank -- Fill tank with regular unleadedfuel. Always
leaveroom for fuel expansion.
F- Warning/OperatingInstructions Tag -- identifies hazards
and proper procedureto start/stop pressurewasher.
G - Throttle Lever-- Sets engine in starting mode for recoil
starter and stops a running engine.
H - Air Filter-- Protects engine by filtering dust and debris
out of intake air.
J - Water Inlet -- Connectionfor garden hose. I( - Pump-- Developshigh pressure.
L=AutomaticCool DownSystem-- Cycleswater through
pump when water reaches125°-155°F.Warm water wiii dischargefrom pump onto ground. This system prevents internal pump damage.
IVl- DetergentSiphoning Tube/Filter-- Useto siphon pressure
washersafedetergentsinto thelow pressurestream.
N- EngineIdentification -- Provides model, type and code
of engine. Pleasehavethese readilyavailable if calling for
assistance. P - Oil Fill/Dipstick -- Check,add and drain engine oil here. R- HighPressure Hose-- Connectone end of hoseto
water pump and the other end to spray gun. S - Spray Tips-- Detergent,0°, 15° and 40°: for various
high pressure cleaningapplications. items Not Shown:
HighPressure Outlet-- Connectionfor high pressurehose. Identification Label (near rear of base plate) -- Provides
model and serial number of pressurewasher. Pleasehave
these readily availableif calling for assistance.
Your pressure washer requires some assembly and is ready for useonly after it has been properly servicedwith the
recommendedoil andfuel. If you haveany problemswith theassemblyof your
pressurewasher, pleasecall the pressurewasher helpline at 1=800-222-3136.
UNPACKTHEPRESSUREWASHER
1. Removeeverything from carton except pressurewasher.
2. Opencarton completely by cutting eachcorner from top to bottom.
3. Removepressure washer from carton.
Attach Handle and Accessory Tray
1. Placehandle(A) onto handle supports (B) connectedto main unit. Make sure holes in handlealign with holes on handlesupports.
i
-\ J
CARTONCONTENTS
Checkall contents. If anyparts are missing or damaged,call the pressure washer helplineat 1-800-222-3136.
* Main Unit * Handle
* AccessoryTray * High PressureHose * Spray Gun * SprayTip Extensionwith Quick ConnectFitting
* Oil Bottle * Parts Bag(which includes the following):
* Operator's Manual * Owner's Registration Card * Bag containing 4 multi-colored Spray Tips * HandleFasteningHardwareKit (whichincludes):
* Carriage Bolts (2) * Plastic Knobs (2)
* Tree Clips (4)
Becomefamiliar with eachpiece beforeassemblingthe pressure washer, identify all contents with the illustration on page 6. if any parts are missing or damaged, call the pressure washer helpline at 1-800-222-3136.
NOTICE It may be necessaryto move the handlesupports
from side to side in order to align the handleso it will slide
overthe handlesupports.
2. insert carriage bolts (C) through holesfrom inside of unit and attach a plastic knob (D) from outside of unit.
Tighten by hand.
3. Placeaccessory tray (E) over holes (F) on handle (viewing from front of unit). Push the tree clips (G)into
the holes until they sit fiat against the accessory tray.
Y
ASSEMBLINGPRESSUREWASHER
Your Craftsman pressure washer will needassemblybefore operation:
1. Fill out and sendin registration card.
2. Attach handle and accessory tray.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connectpressure hose to spray gun and pump.
6. Connectwater supply to pump.
7. Attach spray tip extensionto spray gun.
8. Select/attach quick connect spray tip to spray tip extension.
4. insert multi-colored Quick Connect spray tips andother supplied accessoriesin spacesprovided in accessory
tray. SeeHow to UseAccessory Tray.
AddEn!tine(Ill
1. Placepressure washer on a flat, levelsurface.
2. Cleanarea around oil fill andremove yellow oil fill cap/dipstick.
3. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening.
NOTICE Improper treatment of pressure washer can damage it and shorten its life.
DO NOTattempt to crank or start the engine beforeit has been
properly servicedwith the recommended oil. This may result in an enginefailure.
.
Cleanareaaround fuel fill cap, removecap.
2.
Slowly add regular unleadedfuel (A) to fuel tank (B). Be careful not to overfill. Allow about 1.5" (4 cm) (O)of tank spacefor fuel expansion.
/f __/_ _/__/f_ _/f-_ Jf _/F ¸__ _/f __._/F_/F_/f_ _/f _
3. Install fuel cap and wait for any spilledfuel to evaporate.
4. Replaceoil fill cap/dipstick and fully tighten.
Add Fuel
Fuel mustmeet theserequirements: * Clean,fresh, unleaded gasoline. * A minimum of 87 octane/87 AKI (91 RON).Forhigh
altitude use, seeHigh Altitude.
* Gasolinewith upto 10% ethanol (gasohol) or up to 15%
MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE Avoid pressure washer damage. Failureto follow Operator's Manualfor fuel recommendations voids warranty.
DONOTuseunapprovedgasolinesuchasE85.
DONOTmixoil in gasoline.
DONOTmodifyengineto runonalternatefuels.
To protect the fuel system from gum formation, mix in a fuel stabilizerwhen adding fuel. SeeStorage.All fuel is not the same. If you experiencestarting or performanceproblems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operateon gasoline. The emission control system for this engine is EM (Engine Modifications).
A. WARNING Fueland its vapors are extremely
flammable and explosive.
Fireor explosion can causesevere burns
or death.
WHEN ADDINGFUEL
Turn pressure washer OFFand let it cool at least2 minutes before removing fuel cap. Loosen capslowly to relieve pressure
in tank.
Fill fuel tank outdoors.
DONOToverfill tank. Allow spacefor fuel expansion.
If fuel spills, wait until it evaporatesbefore starting engine.
Keepfuel away from sparks, open flames, pilot lights, heat,and other ignition sources.
DONOTlight a cigarette or smoke.
(IAIITIOII! Alcohol-blendedfuels (called gasohol, ethanol or
methanol) canattract moisture, which leadsto separation and formation of acids during storage.Acidic gas candamagethe fuel system of an enginewhile in storage.
To avoid engine problems, the fuel system should be treated with a fuel preserveror emptied beforestorage of 30 days or
longer. If adding a fuel preserver,fill the fuel tank with fresh fuel. If only partially filled, air in the tank will promote fuel
deterioration during storage. If fuel preserver is not used,
drain the fuel tank, start the engine and let it run until the fuel
lines and carburetor are empty. Usefresh fuel next season.
SeeStoragefor additional information.
NEVERuse engine or carburetor cleaner products in the fuel tank as permanent damagemay occur.
HighAltitude At altitudes over 5,000 feet (1524 meters), a minimum
85 octane / 85 AKI (89 RON)gasoline is acceptable.To
remainemissions compliant, high altitude adjustment is
required. Operationwithout this adjustment win cause
decreasedperformance, increasedfuel consumption, and
increasedemissions. Seea qualified Searsdealerfor high
altitude adjustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
FreshStart@ Fuel Cap
The FreshStart® fuel cap (D) is designedto hold a
cartridge (E) which contains fuel preserver.Adding fuel
preserver helps keepfuel fresh and carburetors clean for
easierstarting all season long. TheFresh Start® fuel cap, if
equippedwith a cartridge, automatically drips concentrated fuel preserver into your fuel tank so you don't haveto add it yourself.
NOTICE FreshStart® fuel preserver cartridge isavailableas an optional accessory, retail item7133386. It is not included with the pressurewasher. Contact the original equipment manufacturer, retailer,or dealerto obtain a cartridge designedfor the FreshStart® fuel cap installed on this engine.
Readand follow all instructions andwarnings given in the FreshStart® fuel preservercartridge package.
Connect Hose and Water Supply to Pump
NOTICE DONOTrun the pump without the water supply connectedand turned on.
Damagetoequipmentresultingfrom failuretofollowthis instructionwill voidwarranty.
4. Runwater through garden hosefor 30 seconds to flush itof debris. Turn off water.
NOTICE DONOTsiphon standing water for the water supply. Use ONLYcold water (less than 100°F).
5. Connectgarden hose(not to exceed50 feet in length) to water inlet.Tighten by hand.
NOTICE Removeand discard the shipping caps from the pump's high pressure outlet and water inlet before attaching
hoses.
1. Uncoil high pressure hose and attachone end of hoseto baseof spray gun. Tighten by hand.
_, WARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation.
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hose connectedto pump and spraygun
while system is pressurized.
Always becertain spray gun, nozzlesand accessoriesare correctly attached.
2. Attach other end of high pressure hoseto high pressure outlet on pump. Tighten by hand.
NOTICE Using a OneWay Valve (vacuumbreakeror check
valve) at pump inlet can cause pump or inlet connector
damage.
ThereMUSTbeat leasttenfeetof unrestrictedgardenhose betweenthepressurewasherinletandanydevice,suchasa
vacuumbreakeror checkvalve.
Damageto equipment resulting from failure to follow this instruction will void warranty.
A. WARNING Riskof eyeinjury.
Spray cansplash back or propel objects.
Always wear indirect vented (chemical splash) safety goggles markedto comply with ANSI Z87.1 when using or in vicinity of this equipment.
NEVERsubstitute safety glasses or dry-condition goggles for indirect vented safety goggles.
6. Turn ONthe water, press red button (B) on the gun and squeezethe trigger to purge the pump system of air and impurities.
.
Beforeconnecting garden hose to water inlet, inspect inlet screen (A). Cleanscreen if it contains debris or have it replacedif damaged.DO NOTrunpressurewasher if inlet screenisdamaged or missing.
Checklist Before Starting Engine
Reviewthe unit to ensureyou haveperformed all of the
following:
1. Besure to read SafetyRules and Operationsections before using the pressure washer.
2. Makesure handleis in placeand secure.
3. Checkthat oil has beenadded to proper levelin engine crankcase.
4. Add proper fuel to fuel tank.
5. Checkfor proper hoseconnections (high pressureand water supply) and that there are no kinks, cuts, or damageto the high pressure hose.
6. Provide proper water supply (not to exceed100%).
HOWTO USEYOURPRESSUREWASHER
If you haveanyproblems operating your pressure washer, pleasecall the pressure washer helpline at 1-800-222-3136.
PressureWasherLocation
PressureWasherCJearance
A. WARNING Exhaustheat/gases can ignite
combustibles, structures or damagefuel tank causing a fire.
* Keepat least 5 ft. (152 cm) clearanceon all sides of pressure
washer including overhead.
Placepressure washer outdoors in an area that will not accumulate deadlyexhaustgas. DO NOTplacepressure washer where exhaustgas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensureexhaust gas is kept awayfrom any windows, doors, ventilation intakes, or other openings that can allow exhaust gasto collect in aconfined area. Prevailing winds and air currents should be taken into considerationwhen positioning
_ressurewasher.
A. WARNING Running enginegives off carbon
monoxide,an odorless, colorless, poisonous gas.
_ Breathing cancause headache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
OperatepressurewasherONLYoutdoors.
Keepexhaustgasfromenteringa confinedareathrough
windows,doors,ventilationintakes,or otheropenings.
DONOTstartorrunengineindoorsor in anenclosedarea, evenifwindowsanddoorsareopen.
carbon monoxide
To StartYourPressureWasher
To start your engine-powered pressurewasher for the first time, follow these instructions step-by-step. This information
alsoapplies wheneveryou start the engine after you havelet
the pressure washer sit idle for at leasta day.
1. Placepressurewasher outside nearan water source capableof supplying water at a flow rate greaterthan
3.2 gallons per minute and no less than 20 PSi at pressurewasher end of garden hose.
2. Checkthat high pressure hose is tightly connected to spray gun and pump. SeeAssembly for illustrations.
3. Makesure unit is in a levelposition.
4. Connectgarden hoseto water inlet on pressurewasher pump.
NOTICE DONOTrun the pump without the water supply connectedand turned on.
Damageto equipmentresultingfromfailuretofollowthis
instructionwill voidwarranty.
.
Turn ONthe water, press red button on the gun and
squeezethe trigger to purge the pump system of air and impurities.
.
Attach spray tip extension to spray gun. Tighten by
hand.
.
Choosespray tip you want to use and insert it into spray
tip extension. See How to Use Spray Tips.
.
Move throttle lever (8) to "Fast" position, shown as a rabbit.
10
NOTICE Beforestarting the pressure washer, be sureyou are wearing safety goggles asdescribed below.
_i, WARNING Riskof eye injury.
Spraycan splash backor propelobjects.
Always wear indirect vented (chemical splash) safetygoggles markedto comply with ANSI Z87.1 when using or in vicinity of
this equipment.
NEVERsubstitute safety glasses or dry-condition goggles for indirect vented safety goggles.
NOTICE This unit is equipped with a ReadyStart® engine.A ReadyStart® engine means there is no priming or choking required.
10. When starting engine, position yourself as recommendedand grasp starter grip handle and pull slowly until you feel some resistance. Then pull rapidly to start engine.
_i, WARNING The high pressure stream of water that
this equipment produces can cut through skin and its underlying tissues, leading to serious
injury and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
DONOTallow CHILDRENto operatepressure washer.
Keephigh pressure hose connectedto pump and spraygun while system is pressurized.
NEVERaim spray gun at people,animals, or plants.
DO NOTsecure spray gun in open position.
DO NOTleavespray gun unattendedwhile machine is running.
NEVERuse a spray gun which does not have atrigger lock or trigger guard in place and in working order.
Always be certain spray gun, nozzlesand accessoriesare correctly attached.
_i, WARNING Contact with muffler area can result in
serious burns.
_ heat/gases can ignite
fuel tank causing a fire.
DO NOTtouch hot parts and AVOIDhot exhaust gases.
Allow equipment to cool beforetouching.
Keepat least5 feet (152 cm) of clearanceon all sides of pressure washer including overhead.
It isa violation of California PuNic ResourceCode, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unlessthe exhaust system is equippedwith a spark arrester,as defined in Section 4442, maintained in effective working order. Otherstates or federaljurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaustsystem installed onthis engine.
Replacementparts must be the same and installed in the same position asthe original parts.
Exhaust combustibles, structures or damage
_i, WARNING Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and
I1_ arm toward engine faster than you can let go.
Broken bones, fractures, bruises, or sprains
could result.
NEVERpullstarter cord without first relieving spray gun pressure.
When starting engine, pull cord slowly until resistance isfelt andthen pull rapidly to avoid kickback.
After each starting attempt, where enginefails to run, always point spray gun in safe direction, press red button and squeeze spray guntrigger to releasehigh pressure.
Firmly grasp spray gun with both hands when using high pressure sprayto avoid injury when spray gun kicks back.
1. Return recoil starter slowly. DONOT let rope "snap back" against starter.
NOTICE Always keepthe throttle leverin the "Fast" position when operating the pressure washer.
Howto Stop Your Pressure Washer
1. Release spray gun trigger and let engine idle for two minutes.
.
Movethrottle to SLOWposition, then STOPposition.
3.
ALWAYSpoint spray gun in a safe direction, push red
button and squeezespray gun trigger to release retained high water pressure.
_i, WARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation.
Spray gun traps high water pressure,even when engine is stopped and water is disconnected, which can cause
injury.
Keephighpressurehoseconnectedto pumpandspraygun whilesystemispressurized.
ALWAYSpointspraygunin safedirection,pressredbutton andsqueezesprayguntriggerto releasehighpressure,every timeyoustopengine.
11
NOTICE Spraygun traps high water pressure,evenwhen engine is stopped and water is disconnected.
2. Select desired spray tip:
How to Use Accessory Tray
The unit is equipped with an accessorytray with places to store your spray gun, spray tip extension and quick connect spray tips. Thereis also a hook at the front of the accessory tray to hold your high pressure hose.
NOTICE Theextra hole in the tray is for storing a utility brush. The extra clip in the tray is for storing a turbo spray tip. The brush and turbo nozzleare NOTincluded with your pressure washer. You can buy these items as optional
accessories.
1. Placespraytip extensionthrough holeon accessory tray, as shown.
2. Placespraygun through hole on accessorytray on right side of unit.
3. insert multi-colored spray tips in spaces provided in accessorytray.
4. Hanghigh pressure hoseon hook attached to accessory tray on front of tray asshown.
How to Use Spray Tips
The quick-connect on the spray tip extension allows you to switch betweenfour different quick connect spray tips. The spray tips vary the spray pattern as shown below.
Foflowtheseinstructions to changespraytips:
1. Pull back collar on quick-connect andpull current spray
tip off. Storespray tips in holder provided on the accessorytray.
_i, WARNING The high pressure stream of water that
Low Pressure
Black
Use to apply
chemical
High Pressure
m i
40° White
1750 PSi
2.3 GPM
* Fordelicate rinse (lower pressure and higher flow),
for gentle cleaning of cars/trucks, boats, RV's, patio furniture, lawn equipment, etc., select white 40° spray tip.
Forgeneral rinsing (medium pressure and medium
flow), idealfor most all purpose cleaning such as
home siding, brick patios, wood decks, driveways
and sidewalks, garagefloors, etc.,selectyellow
15° spray tip.
Formaximum rinsing (higher pressure and lower flow), for stubborn or hard to reach surface such as second story surfaces, paint removal, oil stains, rust
removal or other stubborn substances (tar, gum, grease, wax, etc.), select red 0° spray tip.
To apply detergent, appliesproject specific cleaners to help breakdown stubborn dirt and grime on a variety of surfaces, select black detergent spray tip.
.
Pullbackon collar, insert newspraytip andreleasecollar.
Tugon spraytip to makesure it is securelyin place.
UsageTips * Formost effective cleaning, keep spray tip from 8 to
24 inches (20 to 61 cm) away from cleaning surface.
* If you getspray tip too close, especiallyusinga high
pressurespray tip, you maydamagesurface beingcleaned.
* DONOTget closer than 6 inches (15 cm) when cleaning
tires.
15° Yellow 0° Red
2200 PSi 2500 PSi
2.2 GPM 2.0 GPM
and its underlying tissues, leadingto serious
this equipment produces cancut through skin
injury and possible amputation.
NEVERexchangespraytipswithoutthetriggerlockedonthe spraygun.
DONOTtwist spraytips whilespraying.
12
CleaningandApplyingDetergent
A WARNING Chemical Burn Hazard.
--- Chemicalscould cause bodily injury, property
_ damage or death.
DONOTusecausticliquidwithpressurewasher.
UseONLYpressurewashersafedetergents/soaps.Followall
manufacturersinstructions.
Toapply detergent, follow thesesteps:
1. Reviewuse of spray tips.
2. Preparedetergent solution as required by job.
3. Placesmall filter end of detergent siphoning tube into detergent container.
NOTICE Contact with the hot muffler can damage detergent siphoning tube.
When inserting the siphon into a detergent solution bottle, route
the tube so as to keepit from inadvertently contacting the hot muffler.
NOTICE Make surethe filter is fully submergedin detergent while applying detergent.
4. Make sure black spray tip is installed.
NOTICE Detergentcannot be applied with the high pressure spray tips (White, Yellow or Red).
5. Make sure garden hose is connectedto water inlet. Checkthat high pressure hoseis connected to spray gun and pump. Turn on water.
NOTICE You must attach all hoses before you start the engine.
Starting the engine without all the hoses connected and without
the water turned ONwill damagethe pump.
Damageto equipment resulting from failure to follow this
instruction will void warranty.
.
Start enginefollowing instructions How to Start Your Pressure Washer.
7.
Apply detergent to a dry surface, starting at lower portion of areato be washedand work upward, using long, even,overlapping strokes.
8. Allow detergent to "soakin" for 3-5 minutes before washing and rinsing. Reapplyas neededto prevent surfacefrom drying. DO NOTallow detergentto dry on (prevents streaking).
iMPORTANT:You must flush the detergent siphoning system after each use by placing the filter into a bucket of clean
water, then run the pressure washer in low pressure for 1-2 minutes.
Pressure Washer Rinsin9
ForRinsing:
1. Removeblack spray tip from nozzleextension.
2. Select and install desired high pressure spray tip following instructions Howto UseSpray Tips.
.
Keepthe spray gun a safe distancefrom the areayou plan to spray.
A WARNING Kickback from spray gun can cause you to
fall.
Operatepressure washer from a stable surface.
Beextremely careful if you must use the pressure washer from a ladder,scaffolding, or any other similar location.
Firmly grasp spray gun with both hands when using high pressure spray to avoid injury whenspray gun kicks back.
4. Apply a high pressure spray to a small areaand then check surfacefor damage. If no damageis found, you can assume it is okay to continue rinsing.
5. Start at top of areato be rinsed, working down with same overlapping strokes asyou usedfor cleaning.
Cleaning Detergent Siphoning Tube
If you usedthe detergent siphoning tube, you must flush it
with cleanwater before stopping the engine.
1. Placedetergent siphoning tube/filter in a bucketfull of cleanwater.
2. Removehigh pressure spray tip from spray tip extension.
3. Select and install black detergent spray tip following instructions How to UseSpray Tips.
4. Flushfor 1-2 minutes.
5. Shut off engine following instructions How to Stop Pressure Washerand turn off water supply.
6. ALWAYSpoint spray gun in a safe direction push red button and squeezespray gun trigger to release retained high water pressure.
NOTICE Spray gun traps highwater pressure, evenwhen engine is stopped and water is disconnected.
A WARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation. Spray gun traps high water pressure,even when engine is stopped and water is disconnected, which can cause injury.
Keephighpressurehoseconnectedto pumpandspraygun whilesystemispressurized.
ALWAYSpointspraygunin safedirection,pressredbutton andsqueezesprayguntriggerto releasehighpressure,every timeyoustopengine.
Automatic Cool Down System {Thermal Relief}
If you runthe engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reachtemperatures above 125°F.The system engagesto cool the pump by discharging
the warm water onto the ground.
13
ENGINETECHNICALiNFORMATiON
This is a single cylinder, L-head,air cooled engine, it is a low emissions engine.
In the State of California, Model 120000 engines are certified by the California Air Resources Boardto meet emissions standardsfor 125 hours. Such certification does not grant
the purchaser, owner or operator of this engine any additional warranties with respectto the performance or operational life of this engine. Theengine is warranted solely
according to the product and emissions warranties stated elsewherein this manual.
PowerRatings
Thegross power rating for individual gas engine models is labeled in accordancewith SAE(Society of Automotive Engineers)code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been
obtained and corrected in accordancewith SAEJ1995 (Revision 2002-05). Torque values are derived at 3060 RPM;
horsepower values are derived at 3600 RPM.Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide arrayof products on which enginesare placed andthe variety of environmental issues applicableto operatingthe equipment,the gas engine wiii not developthe ratedgross power when used in a given pieceof power equipment (actual "on-site"or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Dueto manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher ratedpower for this Seriesengine.
This pressurewasher is rated in accordanceto the Pressure Washer ManufacturersAssociation (PWMA) standard PW101 (Testing and Rating Performanceof PressureWashers).
PRODUCTSPECIFICATIONS
PressureWasherSpecifications
Max Outlet Pressure ....................... 2,500 PSi
Max Flow Rate............................. 2.3 GPM
DetergentMix ........................ Use asdirected
Water Supply Temperature .......... Not to exceed100%
Engine Specifications
Bore ................................. 2.69 in. (68mm)
Stroke ............................... 2.04 in.(52mm)
Displacement ........................ 11.57in.(190cc)
SparkPlug
Type:............... Briggs & Stratton 802592 or 5095
SetGapTo: ...................... 0.030inch (0.76mm)
ArmatureAir Gap:........... 0.006-0.010in.(0.15-0.25mm)
Valveclearancewithvalvesprings installedand piston 1/4 in.
(6 mm) pasttop deadcenter(checkwhenengineiscold).
Intake.................... 0.005-0.007in.(0.13-0.18mm)
Exhaust .................. 0.007-0.009in.(0.18-0.23mm)
FuelCapacity............................... 1.6Quarts
0il Capacity........................ 18 Ounces(0.5liter)
NOTICE Forpractical operation, the engine load should not exceed85% of rated power. Enginepower will decrease 3-1/2% for each1,000 feet (300 meters) above sealeveland 1% for each 10° F(5.6° C) above77° F(25° C). It should operatesatisfactorily at an angle up to 15°.
14
OWNER'SRESPONSiBiLiTiES
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in
adverseconditions noted below.
* Changeengine oil
* Check/clean water inlet screen' * Check high pressure hose
* Checkdetergent siphoning hose * Checkspray gun and assembly for leaks
* Cleandebris * Checkengine oil level
* Serviceengine air cleaner2
* Changeengine oil2 * inspect muffler and spark arrester
* Servicespark plug
Emissions Control
Maintenance, replacement, or repair of the emissions
controldevices and systemsmay be performedbyany non-
roadengine repair establishment or individual. However,
to obtain "no charge" emissions control service, the work
must be performed by a factory authorizeddealer. Seethe
Emissions Warranty.
Before Each Use
1. Checkengine oil level.
2. Cleandebris.
3. Checkwater inlet screenfor damage.
4. Checkhigh pressure hose for leaks.
5. Checkgun and spray tip extension assemblyfor leaks.
6. Purge pump of air and contaminants.
PRESSUREWASHERMAINTENANCE
CleanDebris
Daily or before use, clean accumulateddebris from pressure washer. Keeplinkage, spring and controls clean. Keeparea around and behind muffler free from any combustible debris.
inspect cooling air slots and openings on the pressure washer. Theseopenings must be kept clean and
unobstructed.
Pressurewasher parts should be kept clean to reduce the
risk of overheating and ignition of accumulated debris.
* Usea damp cloth to wipe exterior surfaces clean.
* Cleancooling system2
' Clean if clogged. Replace if perforated or torn. 2Service more often under dirty or dusty conditions.
GeneralRecommendations
Regularmaintenance will improve the performance and extendthe life of the pressurewasher. Seeany Sears or
other qualified service dealerfor service. Thepressure washer warranty does not cover items that
havebeensubjected to operator abuseor negligence.To receivefull valuefrom the warranty, the operator must maintain pressurewasher as instructed in this manual including proper storage as detailed in Storage.
Someadjustments will needto be made periodically to properly maintain your pressurewasher.
All service and adjustments should be madeat least once eachseason. Follow the requirementsin the Maintenance
Schedulechart above. NOTICE Oncea yearyou should cleanor replace the spark
plug and replacethe air filter. A new spark plug and clean air filter assure proper fuel-air mixture and helpyour engine run better and last longer.
Pump Oil
DONOTattempt any oil maintenanceon this pump. The pump is pre-iubricated and sealedfrom the factory, requiring no additional maintenancefor the life of the pump.
NOTICE improper treatment of pressurewasher can
damageit and shorten its life.
DONOTinsertanyobjectsthroughcoolingslots.
* Usea soft bristle brush to loosencaked on dirt, oil, etc. * Usea vacuum cleanerto pick up loosedirt and debris.
Checkand Cleaninlet Screen
Examinegarden hose inlet screen. Cleanif it is clogged or
replaceif it is torn.
Check High Pressure Hose
High pressure hoses can develop leaksfrom wear,kinking, or abuse, inspect hose before eachuse. Check for cuts,
leaks,abrasions, bulging of cover, or damage or movement of couplings. If anyof these conditions exist, replacehose
immediately.
_lLWARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation.
NEVERrepairhighpressurehose.Replaceit.
ReplacementhoseratingMUSTexceedmaximumpressure ratingof unit.
15
Check Spray Gunand Spray Tip Extension
Examinehoseconnectionto spraygun and makesure it is secure.Testtrigger bypressingit and makingsureit springs
backintoplacewhenyou releaseit. Donotdepressredbutton andtesttrigger.Youshould not beableto presstrigger. Replace spraygun immediatelyif it fails anyof thesetests.
Spray Tip Maintenance
A pulsing sensationfelt while squeezingthe spray gun trigger may be causedby excessivepump pressure. Theprincipal causeof excessivepump pressure is a spray tip clogged or restricted with foreign materials, such asdirt, etc. To correct the problem, immediately cleanthe spray tip following these
instructions:
1. Shut off engine and turn off water supply.
2. ALWAYSpoint spray gun in a safe direction, press red button and and squeezespray gun trigger to release retainedhigh water pressure.
_i, WARNING The high pressure stream of water that
and its underlying tissues, leadingto serious
this equipment produces cancut through skin
injury and possible amputation. Spraygun traps high water pressure,even when engine is stopped and water is disconnected, which can cause injury.
* Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
* ALWAYSpointspraygunin safedirection,pressredbutton
andsqueezesprayguntriggerto releasehighpressure,every
timeyoustopengine.
3. Removespray tip from endof spray tip extension.
4. Use a small paper clip to free any foreign material clogging or restricting spray tip (A).
5. Removespray tip extension from spray gun.
6. Usinga garden hose, remove additionaldebris by back flushingwater through spray tip extension. Backflush
between 30 to 60 seconds.
7. Reinstall spray tip into spray tip extension.
8. Reconnectspray tip extensionto spray gun.
9. Make sure garden hose is connectedto water inlet. Checkthat high pressure hoseis connected to spray gun and pump. Turn on water.
10. Start enginefollowing instructions How to Start Your
Pressure Washer.
11. Test pressurewasher by operating with each quick connect spray tip.
O-Bino Maintenance
Purchasean O-Ring RepairKit,item 7175116,atyour local
Searsor by calling1-888-4-1VlY-NOME(469-4663)or onlineat www.sears.com,it is not includedwiththe pressurewasher. This kit includesreplacemento-rings anda waterinlet filter.
Refertothe instructionsheetprovidedin thekit to serviceyour
unit'so-rings.
_i, WARNING The high pressure stream of water that
and its underlying tissues, leading to serious
this equipment produces can cut through skin
injury and possible amputation.
* NEVERrepairleakingconnectionswithsealantof anykind.
Replaceo-ringor seal.
ENGINEMAINTENANCE
_i, WARNING Unintentional sparking can result in fire or
_ electric shock.
WHENADJUSTINGOR MAKING REPAIRSTOYOUR PRESSURE WASHER
* Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK * Useapproved spark plug tester.
. DONOTcheckfor spark with spark plug removed.
Oil
8il Recommendations We recommendthe use of Briggs & Stratton Warranty
Certifiedoils for best performance. Other high-quality
detergent oils are acceptable if classified for serviceSF,SG,
SH,SJ or higher. DO NOTusespecial additives.
Outdoortemperatures determine the proper oil viscosity for the engine.Usethe chart to select the best viscosity for the
outdoor temperature range expected.
oF
\ 40 ;_30
104___506886 _o__
32 .o 14
-4
-22
* Below40°F(4°C)theuseof SAE30will resultin hardstarting.
** Above80°F(27°C)the useof 10W30maycauseincreasedoil
consumption.Checkoil levelmorefrequently.
O OTICE Syntheticoil meetingILSACGF-2,API
certification mark and API service symbol with "SJ/CF ENERGYCONSERVING"or higher, is an
acceptableoil at all temperatures. Useof synthetic oil
does not alter required oil changeintervals.
°_20
_m m 0
--_C °
°C
10
-20
-30
16
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