Craftsman 580752070 Owner’s Manual

Operator'sManual
3000 PSi MAX
2.7 GPiVIMAX
_odei No. 580.752070
®
CUSTOMERHELPLINE
PRESSUREWASHER
HOUriS: Non. - Fri. 8 a.m. to 5 p.m. (CT)
Before usingthis product, readthis
manualand follow atI SafetyRutes
and Operating Instructions.
Sears, Roebuck and Ca., Hoffman Estates, [L 68179 U.S.A.
Visit our Craftsman website: www.craftsman.eom
Part No. 203793GS Draft - (03/30/2007)
Antes de utiiizar el producto, Ieaeste
manuaiy siga todas Ias Reglasde
Seguridade Instrucciones de Uso.
ADVER'rENCmA
®Safety ®AssembJy
®Operation
,, Maintenance ,, Parts
,, Espa_oi, p. 34
3
WARRANTY.......................................... 2
SAFETYRULES...................................... 2-5
FEATURESANDCONTROLS.............................. 6
ASSEMBLY........................................ 7-10
OPERATION....................................... 11-15
SPECIFICATIONS..................................... 16
STORAGE........................................... 22
TROUBLESHOOTH'_IG.................................. 23
REPLACEMENTPARTS.............................. 24-31
EMISSIONCONTROLWARRANTY..................... 32-33
ESPA__OL......................................... 34-59
HOWTO ORDERPARTS........................ BACKPAGE
MAINTENANCE.................................... 17-2!
If this pressurewasher faiis dueto a defectin materiai or workmanship within one year from the dateof purchase, return it to
any Searsstore, other Craftsman outlet, or SearsParts & RepairCenterin the UnitedStates or Canadafor free repair (or
replacementif repair proves impossible).
Ali warranty coverageapplies for only 90 days from date of purchaseif this pressure washer is ever usedfor commercial or
rentaipurposes.
This warranty gives you specific legal rights, and you mayalso haveother rights which vary from state to state.
Sears, Roebuck and Ce,, Heffman Estates, JL68179
Sears Canada Jnc,, Terente, 8ntarie, Canada MSB 2B8
Thisis the safety alert symbol, tt is used to alert yea to potential persenaminjary hazards. ObeyaHsafety messages that fellow this symbemtoavoid pessiNe injury or death.
_Read this manual carefully and become familiar
..... with yourpressurewasher. Knew its applications,
Hazard SymhoJsand Nteanings
itslimitations, and any hazardsinvolved.
Thesafety alert symboi (,_) is usedwith a signal word (DAr/GER,CAUTIOr/,WARNING),a pictorial and/or a safety
ToxicFumes HazardousChemical
ElectricalShock
messageto alert you to hazards. BANGERindicatesa hazard which, if not avoided, wi/'/resuIt in deathor serious injury. WARNINGindicates a hazard which, if not avoided, cou/d result in deathor serious injury. CAUTtONindicatesa hazard
SlipperySurface
Fall FluidInjection
which, if not avoided, might result in minor or moderate injury. NOTICEindicatesa situation that could result in equipment damage. Foiiow safety messagesto avoid or reducethe risk of injury or death.
Fire
Moving Parts
FlyingObjects Kickback Hot Surface
Explosion Operator'sManual
© Sears Brands,LLC
Contentsare harmful or fatai if swalIowed.Avoid contact to eyes,skin or clothing. DONOTtake
internaliy. Avoid breathing the mist or vapor. Overexposureto eyes or skin cancause irritation. Keepstabilizer out of the reachof chiidren.
Fueistabiiizer is a hazardouschemical.**
FresbStartTM fue! cap is designed to hold a cartridge whicb contains fuel stabilizer.
If SWALLOWED,call pbysician immediately. DONOTinduce vomiting. If inhaled removeto fresh air. h_case of eye or skin
contacL flusb with water for 15 rninutes.
Store unopened cartridges in a cool, dry_well ventilated area.
Keepopen cartridge in fuel cap, and fuel cap closed on fuel tank when not in use.
h_the caseof an emergency, contact a physician immediately
and call 1-800-424-9300 for material safety irfforrnation.
*Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic petroleum
distillate (64742-47-8),
WARNING
Runningengine gives off carbon monoxide, an
odoriess, coloriess, poison gas.
Breathingcarbon monoxide can cause headache, fatigue, dizziness,vomiting, confusion, seizures, nausea,fainting or death.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting, or poisoning.
OperatepressurewasherONLYoutdoors. o Keepexhaustgasfromenteringaconfinedareathrough
windows,doors,ventilationintakes,or otheropenings.
o DONOTstart or runengineindoorsorin anenclosedarea,
evenif windowsanddoorsareopen.
Usea respiratoror maskwheneverthereis acbancetbat vaporsrnaybeinhaled.
Readall instructionswith masksoyouarecertaintbernaskwill
providethenecessaryprotectionagainstinhalingharmful
vapors.
WARNING
_'_ Fuet and its vapors are extremely flammable and
explosive.
death.
Fire or explosion can cause severe burns or
WHENARRmNG ORBRAINING FUEL o Turn pressure wasber OFFand let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
o Fill or drain fuel tank outdoors.
DONOTover% tank. Allow space for fue! expansion. o If fuel spills, wait until it evaporatesbefore starting engine.
Keepfuel away frorn sparks, openflames, pilot lights, heat,and other ignition sources.
DONOTlight a cigarette or smoke.
WHENSTARTINGEQUmPIVIENT o Ensure spark plug, muffler, fuel cap, and air cleaner are in
place.
o DO NOTcrank enginewith spark plug removed. WHENOPERATINGEQUIP_tENT
DONOTtip engine or equiprnentat angle whicb causesfuel to spill
o DONOTspray'flamrnable liquids. WHENTRANSPORTmNGORREPAIRmNGEQNIPI_IENT
o Transport/repair witb fuel tank EMPTYor with fuel shutoff valve
OFF.
o Disconnect spark plug wire. WHENSTORINGFUELOR EQUIPMENTWiTH FUEL mNTANK
Store away from furnaces, stoves_water heaters_dotbes dryers, or other appliances that have pilot light or other ignition
source becausetbey can ignite fuel vapors.
WARNING
Risk of electrocution. Contact with power source can cause electric
shock or burn.
NEVERspray'near power source.
WARNING
Startercord kickback(rapid retraction) can result in bodily injury. Kickbackwill pulI handand arm
toward enginefaster than youcan Iet go.
Brokenbones, fractures, bruises, or sprains
could result.
NEVERpullstartercordwithoutfirst relievingspraygun pressure.
o Whenstartingengine pullcordslowlyuntilresistanceisfelt
andthenpul!rapidlyto avoidkickback.
o Aftereachstartingatternptwhereenginefailsto run,always
pointspraygunin safedirectionandsqueezesprayguntrigger
to releasehighpressure.Engagespraygutstriggerlock.
o Firmlygraspspraygunwith bothhandswhenusinghigh
pressuresprayto avoidiniurywhenspraygunkicksback.
WARNING
Useof pressure washer can create puddles and
slippery surfaces.
Kickbackfrom spray gun cancause you to fail.
* Operatepressurewasherfrorn astablesurface. o Thecleaningareashouldhaveadequateslopesanddrainageto
reducethepossibilityof afalldueto slipperysurfaces.
o Beextremelycarefulif yournustusethepressurewasherfrom
a ladder,scaffolding,or anyothersimilarlocation.
o Firmlygraspspraygunwith bothhandswhenusinghigh
pressuresprayto avoidinjurywhenspraygutskicksback.
pressure stream of water th_(ttlsJ_'_
equipment produces can cut through skin and its
_ ,underlying tissues, ieading to serious injury and
possible amputation.
_l '_- Spray gun traps h gl water pressure, even when
engine is stopped and water is disconnected, which can cause injury.
DONOTallow CHILDRENto operate pressure washer. NEVERrepair high pressure hose. Replaceit.
NEVERrepair leaking connections with sealantof any kind. Replaceo-ring or seal.
NEVERconnect high pressure hoseto nozzle extension. Keephigh pressure hose connectedto pump and spray gun
while system is pressurized. ALWAYSpoint spray gun in safe direction and squeezespray
gun trigger to releasehigh pressure, every time you stop engine. Engagetrigger lock when not in use.
NEVERaim spray gutsat people, animals, or plants. DO NOTsecure spray gun in open position. DO NOT leavespray gun unattended while rnacbineis running. NEVERusea spray gun wlsich does not havea trigger lock or
trigger guard in place and in working order. Always be certain spray gun, nozzbs and accessories are
correctly attached.
WARNING
Unintentionalsparking can result in fire or
WARNING
Contact with muffler area can result in serious burns.
Exhaustheat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
* DONOTtouchhotpartsandAVOIDhotexlsaustgases. o Allowequipmentto cool beforetouching. o Keepatleast5feet (152crn) of clearanceonall sidesof
pressurewasherincludingoverhead.
o Codeof FederalRegulation(CFR)Title36 Parks,Forests,and
PublicPropertyrequireequipmentpoweredbyaninternal combustionengineto haveasparkarrester rnaintainedin effectiveworkingorder,complyingto USDAForestservice
standard5!00-16 or laterrevision.Inthe Stateof Californiaa sparkarresteris requiredundersection4442of the California
Publicresourcescode.Otherstatesrnayhavesimilarlaws.
'_¢ electrb shock.
WHENADJNSTmNGORMAKINGREPAIRSTOYOURPRESSURE WASHER
o Disconnectthe sparkplugwirefrornthesparkplugandplace
thewire whereit cannotcontactsparkplug.
WHENTESTmNGFORENGINESPARK o Useapprovedsparkplugtester.
DONOTcheckfor sparkwithsparkplugremoved.
WARNING
Starter and other rotating parts can entangie sands, hair, clothing, or accessories.
NEVERoperate pressure washer without protective housing or covers.
o DO NOTwear loose dothing_ iewelry or anything that may be
caught in the starter or other rotating parts.
o Tie up long hai! and rernove jewelry.
WARNING
jRisk of eye injury.
..L..__JSpray can splash back or propel objects.
Alwayswear safetygoggles when using this equipment or in
vicinity of where equipment is in use.
Beforestarting the pressure washer, be sure you are wearing adequatesafety goggles.
NEVERsubstitute safety'glasses for safety'goggles.
i NOTICE
High pressure spray may damage fragiie items including glass.
DO NOTpoint spray gun at glasswhen using MAX (0°) nozzle. NEVERaim spray gun at plants.
Improper treatment of pressure washer can damage it and shorten its iife.
Ifyou have questions about intended use, ask dealer or contact
Sears. NEVERoperate units with broken or missing pa!ts, or without
protective housing or covers. DO NOT by-pass any safety device on this rnachine. DONOTtamper with governed speed. DONOToperate pressure washer above rated pressure. DONOT modify pressure washer in any'way. Before starting pressure washer in cold weather,check all parts
of the equiprnentto besure ice has not formed there. NEVERmove machine by pulling on hoses. Use handle
provided on unit. Checkfuel system for leaksor signs of deterioration, such as
chafed or spongy hose,!oose or missing clamps_or damaged tank or cap. Correct all defects beforeoperating pressure
washer. This equipment is designed to be used with Searsauthorized
parts ONLY.If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
KNOWYOURPRESSUREWASHER
,r' F I_Read the Operator's Manual and safety rubs before operatingyour pressurewasher.
....Compare the illustrationswithyour pressurewasher to familiarizeyourselfwiththe locationsofvariouscontrolsand
adjustments. Save this manuaI for future reference,
Recoil Starter
Air Filter
Throttle Lever & Choke Level
FuelTank
Spray Gun Nozzle Extension with
CleaningTank
Quick Connect
ProjectPro@Nozzles
HydroFoamTM Launcher
High PressureHose
Oil FillCap/Dipstick
HigI1PressureOutlet &
Water Inlet
Air FHter-- Protectsengine byfiltering dust anddebris out of intakeair.
Autematb CeeJDawn System -- Cycles waterthrough pump when water reaches 125°-155°F. Warm water will discharge from purnp onto ground. This system prevents internal pump damage.
Cbaeieg Tack - Usedto provide HydroFoamTM wash or other detergentto the low pressurewater stream.
Choke Lever -- Preparesa cold engine for starting. FaemTack -- Fill tank with regular unleadedfuel. Alwaysleave room
for fuel expansion. High Pressare Hese -- Connectone end to the water pump and the
other end to the spray gun. High Pressare Outbt -- To connect high pressure hose.
HydreFeamTM kauecher -- Use to apply HydroFoamTM wash or other detergents designed specifically for pressure washers.
Pumpequipped with Automatic
Cool Down System
Nezzb Exteesieewith Qabk Ceeeect-- Allows you to switch between three different spray nozzlesand HydroFoarnTM Launcher.
OiJFiJJCap!Dipstick -- Checkand fill engine with oil here. See page 19 for oil recommendations and filling instructions.
PrejectPre® Nezzles -- Max General,and Delicate Nozzles:for various cleaningapplications.
Pump -- Developshigh pressure. ReceiJStarter -- Usefor starting the engine manually.
Spray Qua -- Controls the application of water onto cleaning surface with trigger device. Includes safety latch.
Thrattle Lever--Sets engine in starting mode for recoil starter and stops a running engine.
Water leJet-- Connect garden hosehere.
Your cleaningsystem requiressome assembIy and is ready for use only after it has been properiy servicedwith the
recommendedoil and fuel.
Jfyou haveany prohmemswith the assembly of your pressurewasher, please call the pressurewasher hempline
at 1o800o222o3136.
UNPACKTHEPRESSUREWASHER
1. Removeeverything from carton exceptpressure washer.
2. Opencarton completely bycutting each corner from top to bottom.
3. Remove pressure washer from carton.
CARTONCONTENTS
Checkali contents, if any parts are missing or damaged,call the pressure washer hetplineat 1=800=222=3136.
° Main Unit * Handlewith 6ieaning TankAssembly o Accessory Tray
° High PressureHose * Spray Gun
o NozzleExtensionwith Quick Connect Fitting , HydroFoamTM Wash
° Oil Bottle o Parts Bag (which includes the following):
o Operator's Manual , Owner's Registration Card , Safety Goggies , DetergentSiphoning Hose/Filter , Bagcontaining 3 multi-coiored ProjectPro@Nozzles ° HydroFoamTM Launcher o HydroFoamTM Launcher & Wash Instruction Sheet
° FreshStart Fuel Cartridge * HandleFasteningHardwareKit (whichincludes):
° CarriageBolts (2) ° Plastic Knobs (2)
° TreeClips (4)
Becomefamiiiar with eachpiecebefore assemblingthe pressure washer. Identify ali contents with the iiiustration on page 6. if any parts are missing or damaged,callthe pressure washer helpline at 1=888=222=3136.
6. Connectpressure hoseto spray gun andpump.
7. Connectwater supply to pump.
8. Attach nozzleextension to spray gun.
9. Select/attachquick connect ProjectPro@nozzleto nozzle extension.
Attach Handle and Aecesse_ Tray
1. Placehandle (A) onto handlesupports (B) connectedto main unit. Make sure holes (C) in handlealign with holes (C) on handle supports.
NOTE:It may be necessaryto move the handle supports
from sideto side in order to align the handie so it wiii slide
overthe handiesupports.
2. Insert carriageboits (A) through holesfrom outside of unit and attach a plastic knob (B) from inside of unit.
Tighten by hand.
3. Piaceaccessorytray (A) over hobs (C) on handle (viewing from front of unit). Pushthe tree clips (B) into
the holes untii they sit fiat againstthe accessorytray.
/
/
ASSEMBLINGCLEANINGSYSTEM
Your Craftsman cJeaning system wJJJ need assembJy before
operation:
1. Fiii out and send in registration card.
2. Attach handleand accessory tray.
3. Connect detergent siphon hoseto pump.
4. Add oiito engine crankcase.
5. Add fuel to fuel tank.
Insert multi-colored ProjectPro@nozzlesand other
supplied accessories in spaces provided in accessory tray. SeeHow to UseAccessory Tray.
Attach Detergent Siphon Hose te Pemp
Thepressure washer is equipped with two detergent siphoning hoses. One is attachedto the cleaningtank and one is loosefor siphoning pressurewasher safe detergents
from a bottle or container. Attach one of the detergent siphon hoses (A) to the barbed
hose fitting (B) on the pump,
IMPORTANT:Only one detergent siphoning hosecan be used at a time. When cleaningtank is not used, makesure detergent shut-off valve oncleaning tank is in the "Off" position.
Add Engine Oit
1. Placepressure washer on a flat, Ieveisurface.
2. Cleanarea around oii fiii and remove yeiiow oii fiii cap/dipstick.
NOTE:See 0i/Recommendations in Maintenancesection. Verify provided oil bottle is the correct viscosity for current
ambient temperature.
3. Using oiI funnel (optional), slowly pour contents of provided oil bottie into oil fill opening.
improper treatment of pressurewasher can damageit and shorten its iife.
DONOTattempttocrankor startthe enginebeforeit hasbeen properlyservicedwiththerecommendedoil.Thismayresultin anenginefailure.
4. Replaceoil fill cap/dipstick and fully tighten.
Add Fuel
Fuel must meet these requirements:
o Clean,fresh, unleadedgasoline. . A minimum of 87 octane/87 AKI (91 RON).High altitude
use,see High Altitude.
. Gasolinewith up to 10% ethanol (gasohot) or up to
15% MTBE(methyl tertiary butyl ether) is acceptable.
Avoid pressure washer damage. Failureto follow Operator's Manual for fuel
recommendations voids warrant,G
DONOTuseunapprovedgasolinesuchasE85. DONOTmixoil in gasoline. DONOTmodifyengineto runon alternatefuels.
To protect the fuei system from gum formation, mix in a fuel stabiiizer when adding fuel. See Storage.Ali fuet is notthe same. if you experiencestarting or performance problems after using fuel, switch to a different fuei provider or change
brands. This engine is certified to operateon gasoline. The
emission control system for this engineis EM (Engine
Modifications).
WARNING
Fuetand its vapors areextremely flammable and explosive.
death.
Fireor explosion can causesevere burns or
WHENADDmNGFUEL o TurnpressurewasherOFFandletit coo[atleast2 minutes
beforeremovingfuelcap.Loosencapslowlyto relievepressure in tank.
o Fillfueltankoutdoors.
DONOTover%tank.Allowspaceforfue!expansion. o Iffuelspills waituntil itevaporatesbeforestartingengine.
Keepfuelawayfromsparks,openflames,pilotlights,heat,and otherignitionsources.
o
DONOTlighta cigaretteorsmoke.
1,
Cleanareaaround fuet filI cap, removecap.
2,
Slowly add regular unleadedfuet (A) to fuel tank (B). Be carefui not to overfiii. Aliow about 1.5" (4 cm) (C) of tank space for fuel expansion.
CAUTJSN!AtcohoI-blendedfuels (caiiedgasohoi, ethanol or methanoi) can attract moisture, which ieadsto separation and formation of acids during storage.Acidic gascan damagethe fuei system of an enginewhiie in storage.
Toavoidengineproblems,the fueI system should betreated with afuet preserver or emptied beforestorageof 30 daysor
longer,if adding afue! preserver,fiii the fue! tank with fresh fuei. if only partialiy filied, air in the tank wiii promote fuel
deterioration during storage, if fueI preserver is not used, drainthe fueItank, start the engineand iet it run untiithe fuel
linesand carburetorareempty. Usefresh fueInext season.See Storagefor additionaiinformation.
NEVERuseengine or carburetor cleanerproducts in the fuel tank as permanent damagemay occur.
FreshStart FuelCap Adding fuel preserver helps keepfueI fresh and carburetors
cleanfor easier starting, ali season iong. This new fuei cap automatically drips concentratedfuel preserver into your fuel
tank.
BANGER
Contentsare harmful or fatal if swallowed. Avoid contact to eyes,skin or clothing. DONOTtake
internally.Avoid breathingthe mist or vapor. Overexposureto eyesor skin can causeirritation. Keepstabilizerout of the reachof shiidren.
Fueistabiiizer is a hazardouschemical.**
If SWALLOWED,callphysicianimmediately.
* h_thecaseof anemergency,contactaphysicianimmediately
andcall1-800-424-9300for materialsafety[nforrnation.
**Fuel stabilizer contains: 2,6-dbtret-butylphenol (128-39-2) and aiiphatic petroleum
distillate (64742-47-8),
1. Placecartridge into fuet cap.
4. Reinstallfue! cap on fuel tank.
5. Periodicaliy checkthe cartridge to ensurethere is stiii fuei stabilizer inside. If it is empty, removecartridge and
replace.
Nigh,_Nitude At altitudes over5,000 feet (1524 meters), a minimum
85 octane/ 85 AKI (89 RON)gasoline is acceptable.To remainemissions compiiant, high aititude adjustment is required. Operationwithout this adjustment wiii cause decreasedperformance, increased fueI consumption, and
increasedemissions. Seea qualified Sears dealerfor high altitude adjustment information. Operationof the engine at altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
Cennect Hese and Water Supply te Pump
NOTE:Removeand discardthe shipping caps from the
pump's high pressure outlet and water inlet beforeattaching
hoses.
DONOTrun the pump without the water supply connected and turned on.
Damageto equipmentresultingfrom failureto followthis instructionwillvoidwarranty
Uncoil high pressure hose and attach one end of hoseto baseof spray gun. Tighten by hand.
.... j
j/ /
2. Pushto "snap" cartridge into piace.
3. Removetab to expose membrane.
iMPORTANT:DONOTremovethe silver foil seal on the opposite side.
WARNING
Thehigh pressurestream of waterthat this
_ quipment produces can cut through skin and itsunderlyingtissues, ieadingto serious injury and
}ossibb amputation.
o NEVERconnecthighpressurehoseto nozzleextension.
Keephighpressurehoseconnectedto purnpandspraygun whilesystemis pressurized.
Alwaysbecertainspraygun,nozzbsandaccessoriesare correctlyattached.
.
Attach other end of high pressure hoseto high pressure outlet on pump. Tighten by hand.
3. Before connectinggarden hose to water inlet, inspect inlet screen.Cleanscreen (A) if it contains debris or have it replacedif damaged.DONOTrun pressure washer if inlet screen is damaged or missing.
.
Run water through gardenhose for 30 secondsto flush it of debris. Turn off water.
IMPORTANT:DO NOTsiphon standing water for the water supply. UseONLYcold water (less than 100%).
5. Connectgarden hose (not to exceed50 feet in length) to water inlet. Tighten by hand.
NOTICE
Using a OneWay Valve(vacuum breaker or checkvalve) at pump inlet cancause pump or inlet connector damage.
ThereMUSTbeatleasttenfeet(3 rn)ofunrestrictedgarden hosebetweenthepressurewasherinletandany'device,suchas
avacuumbreakerorcheckvalve. Damageto equipmentresultingfromfailuretofollowthis
instructionwillvoidwarranty,
6, Turn ONwater, point gun in a safe direction and squeeze
trigger to purge pump system of air and impurities.
WARNING
IRisk of eyeinjury.
_Spray cansplash back or propel objects.
Alwayswearsafetygoggleswhenusingthisequipmentor in vicinityof whereequipmentisin use. Beforestartingthe pressurewasher,besureyouarewearing adequatesafetygoggles.
NEVERsubstitutesafetyglassesfor safetygoggles.
Checklist Befere Starting Engine
Reviewthe unit to ensureyou have performed all of the
following:
1. Besure to read SafetyRu/'esand Operationsections before usingthe cleaning system.
2. Makesure handle is in placeand secure.
3. Checkthat oii has beenadded to proper level in engine crankcase.
4. Add proper fuelto fuei tank.
5. Checkfor proper hoseconnections (high pressureand water suppiy) and that there are no kinks, cuts, or
damageto the higil pressure hose.
6. Provideproper water supply (not to exceedIO0°F).
10
HOWTOUSEYOURCLEANINGSYSTEM
If you haveany probbms operatingyour pressure washer,
pleasecallthe pressure washer heJpfineat1-800-222-3136,
Pressure Washer Lecation
PressureWasherCJearance
VANNING
Exhaustheat/gases can ignite combustibbs,
structures or damage fuei tank causing a fire.
o Keepatleast5ft. (152cm)clearanceonall sidesofpressure
washerincludingoverhead.
Macepressure washer outdoors in an areathat wiii not accumulate deadtyexhaustgas. DONOTpiacepressure washer where exhaustgas (A) could accumulateand enter inside or be drawn into a potentiaily occupied building.
Ensureexhaust gas is kept awayfrom any windows, doors, ventiiation intakes, or other openingsthat can aliow exhaust gasto coiiect in a confined area. Prevaiiingwinds and air currents should be taken into considerationwhen positioning
_ressurewasher.
WARNING
Runningengine gives off carbon monoxide, an
odorless, colorless, poison gas.
Breathingcarbon monoxide can causeheadache, fatigue, dizziness,vomiting, confusion, seizures, nausea,fainting or death.
° OperatepressurewasherONLYoutdoors. o Keepexhaustgasfromenteringaconfinedareathrough
windows,doors,ventilationintakes,or otheropenings.
DONOTstat or runengineindoorsorin anenclosedarea, evenif windowsanddoorsareopen.
To Start Your Cleaning System
To start your engine=poweredcleaning system for the first time, foiiow these instructions step=by=step.This information also applies wheneveryou start the engine after you havelet the pressure washer sit idle for at bast a day.
1. Placepressure washer nearan outsidewater source capableof supplying water at a flow rategreater than
3.7 galions per minute andno iess than 20 PSiat
pressurewasher end of garden hose.
2. Checkthat higil pressure hose istightty connected to spray gun and pump. SeeAssemby for illustrations.
3. Makesure unit is in a ieveiposition.
4. Connectgarden hoseto water intet on pressure washer pump.
5. Turn ONwater, point gun in a safe direction and squeeze
trigger to purge pump system of air and impurities.
[
DONOTrun the pump without the water supply connected and turned on.
t amageto equipmentresultingfrom failureto followthisinstructionwillvoidwarranty
6. Attach nozzleextension to spray gun. Tighten by hand.
X
ChooseProjectPro@nozzleyou want to use, puiI back on coiiar of nozzleextension, insert nozzleand release
coliar. Tug on nozzleto makesure it is securely in place.
SeeHow to UseProjectPro@Nozzle System.
8. Engagetrigger lock (A) to spray gun trigger.
11
9. Move throttie lever (A) to "Fast" position, shown here as a rabbit.
10=Move choke lever (B) to "Choke" position.
NOTE:For a warm engine, be sure the choke lever is in the "Run" position.
iMPORTANT:Beforestarting the pressure washer, be sure
'ou are wearing adequatesafety goggles.
WABNING
Risk of eye injury.
=_Spray cansp ash back or propel objects.
Alwayswearsafetygoggleswhenusingthis equiprnentorin
vicinityofwhereequipmentis in use.
Beforestartingthepressurewasher,besureyouarewearing adequatesafetygoggles.
NEVERsubstitutesafetyglassesforsafetygoggles.
1. Whenstarting engine, position yourself as recommended, grasp handle and pull recoii starter lightly until you feel some resistance, then pulI briskly.
12. Return recoii starter siowiy. DOriOT let rope "snap back"against starter.
13. When engine starts, siowiy movechoke ieverto "Run" position, as engine warms, if engine falters, move choke leverto "Choke" position, then to "Run" position.
14. After eachstarting attempt, where enginefails to run,
always point gun in safe direction and squeezespray gun trigger to releasehigh pressure. Move choke lever to "Choke" position, and repeatsteps 11 through 13.
15. If enginefaiis to start after six pulis, movechoke iever to "Run" position, and repeatsteps 11 through 13.
NOTE:Always keepthe throttle iever in the "Fast" position
when operating the pressure washer.
WARNING
Thehigh pressurestream of waterthat this equipment produces can cut through skin and its
underlyingtissues, ieadingto serious injupj and
_ossibleamputation.
Spray gun traps high water pressure,evenwhen engine is stopped and water is disconnected, which can cause injury.
o DONOTa!lowCHILDRENtooperatepressurewasher.
Keephighpressurehoseconnectedto pumpandspraygun whilesystemis pressurized.
o NEVERaimspraygunatpeople,animals_or plants.
DONOTsecurespraygun inopenposition.
o DONOTleavespraygununattendedwhilemachineis running. o NEVERusea spraygunwhichdoesnothaveatriggerlockor
triggerguardin placeandinworkingorder.
o Alwaysbecertainspraygun,nozzlesandaccessoriesare
correctlyattached.
WARNING
Startercord kickback(rapid retraction) can result in bodily injury. KickbackwilI pulI handand arm
toward enginefaster than youcan iet go.
Brokenbones, fractures, bruises, or sprains
could result.
o NEVERpullstartercordwithoutfirst relievingspraygun
pressure.
Whenstartingengine_pullcord slowlyuntil resistanceisfelt andthenpul!rapidlyto avoidkickback.
o Aftereachstartingattemptwhereenginefails1orun,always
pointspraygunin safedirectionandsqueezesprayguntrigger
to releasehighpressure.Engagesprayguntriggerlock.
o Firmlygraspspraygunwith bothhandswhenusinghigh
pressuresprayto avoidinjurywhenspraygunkicksback.
WARNING
Contact with muffler area can result in serious burns.
Exhaustheat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
o
DO NOTtouch hot parts and AVOIDhot exhaust gases.
®
Allow equipment to cool beforetouching.
o
Keepat least 5 feet (152 cm) of clearanceon all sides of pressure washer including overhead.
Codeof FederalRegulation (CFR)Title 36 Parks Forests, and Public Property require equiprnent powered by an internal
combustion engine1o have a spark arrestor rnaintained in effective working order, complying to USDAForest service
standard 5100-1C or later revision. In tl_eStateof California a spark arrestor is required under section 4442 of the California
Public resources code. Other states may have similar laws.
12
How to Stop Your CJeaningSystem
1= Reieasespray gun trigger and letengine idtefor two
minutes.
2. Move throttie to SLOWposition, then STOPposition.
WARNING
,,_ Backfire,fire or engine damagecouId occur.
.
Macespray gun through hole on accessorytray on right side of unit.
3.
Insert multi-coIored ProjectPro@nozzlesin spaces provided in accessorytray.
4.
Insert HydroFoamTM iauncherin spaceprovided in accessorytray next to the multi-colored ProjectPro@
nozzles.
.
Hanghigh pressure hose oil hook attachedto accessory tray oll front of tray as shown.
o DONOTstope%inebymovingchokeleverto "Cheke"position.
3. ALWAYSpoint spray gun in asafe direction and squeeze spray gun trigger to releaseretained high water pressure.
Jt_PORTANT:Spraygun traps high water pressure,even when engine is stopped and water is disconnected.
WANNING
The high pressure stream of water that this equipment produces can cut through skin and its
_ nderlying tissues, ieadingto serious injury and
, Keephighpressurehoseconnectedto purnpandspraygun
whilesystemis pressurized.
o ALWAYSpointspraygunin safedirectionandsqueezespray
guntrigger,to releasehighpressureeverytimeyou stop engine.Engagetriggerlockwhennot inuse.
4. Engagetrigger iock on spray gun when not in use.
Hew ts Use Accesssry Tray
Theunit is equipped with an accessory tray with piacesto store your ProjectPro@nozzles,HydroFoamTM iauncher, spray
gun and nozzleextension. There is aiso a hook at the front of the accessorytray to hold your high pressure hose. Identify
ali accessories with the iiiustration on page6. NOTE:The extra hoie in the tray is for storing a utiiity brush.
Theextra clip in the tray is for storing a turbo nozzle.The brush and turbo nozzleare NOTincluded with your pressure washer.You canbuy these items as optional accessories.
1. Placenozzleextensionthrough hole on accessory tray,
)ossibieamputation.
Spray gun traps high water pressure,evenwhen engine is stopped and water is disconnected, which can cause injury.
asshown.
Hew ts Use PrsjectPrs@ Hszz!e System
Thequick-connect on the nozzleextensionatiows you to switch betweenthree different ProjectPro@system nozzles. ProjectPro@nozzlescan be changedwhile pressure washer is running once spraygun trigger lock is engaged. The ProjectPro® nozzlesvary the pressure and spray pattern as
shown.
High Pressure
Delicate General Max
40° Yellow 15° Orange 0° Red
2350 PSI 2675 PSI 3000 PSi
2.7 GPM 2.5 GPM 2.3 GPM
Fellewthese iestructieeste changePrejectPre@ nezzles:
1. Engagetrigger lock on spray gun.
WARNING
Thehigh pressurestream of waterthat this
_ quipment produces can cut through skin and its
o NEVERexchangeProjectPro®nozzleswithoutlockingthe
triggerlockonthe spraygun.
DONOTtwist ProjectPro®nozzleswhilespraying.
2. PuIi backcoiiar on quick-connect and puli current
underlyingtissues, ieadingto serious injup/and
}ossible amputation.
ProjectPro@nozzle off. Store ProjectPro@nozzlesin holder provided oll the accessorytray.
13
,
Select desired ProjectPro® nozzle: * Fordelicate rinse (lower pressure and higher flow),
for gentb cleaning of cars/trucks, boats, RV's, patio furniture, lawn equipment, etc. selectyellow delicate ProjectPro® nozzle.
Forgeneralrinsing (medium pressureand medium flow), idealfor mostatI purposecleaningsuch as homesiding,brick patios,wooddecks,drivewaysand sidewalks,garagefloors, etc.,selectorangegeneral
ProjectPro@nozzle.
4. Pull back on collar, insert selectedProjectPro@ nozzle and releasecollar. Tug on ProjectPro@nozzleto make sure it is secureiy in ptace.
5. Formost effectivecleaning,keepProjectPro@nozzlefrom
8to 24 inchesawayfrom cleaningsurface. If you get the nozzietoo ctose,you may damagethe cleaningsurface.
6. DONOTgetcloserthan6 incheswhencleaningtires.
Hew te Use the HydroFoam TM Launcher
The quick-connect on the nozzleextension aliows you to attach the HydroFoamTM launcher. Usethe HydroFoamTM
launcherto appiy HydroFoamTM wash or other project specific cleaners to heip break down stubborn dirt and grime on a variety of surfaces.
Fellowthese instru_,-tiansta attachthe HydrePeamTM launcher:
1. Engagetrigger iock oil spray gun.
2. Puli back coliar on quick-connect and puli current ProjectPro@nozzleoff. Store ProjectPro@nozzlesin holder provided on the accessory tray.
3. Puii back on coiiar, insert HyrdoFoamTM iauncher and releasecollar. Tug on HyrdoFoamTM launcherto make
sure it is securely in place.
Formaximum rinsing (higher pressure and lower flow), for stubborn or hard to reachsurfacesuch as second story surfaces,paint removal,oii stains, rust
removalor other stubborn substances (tar, gum, grease,wax, etc.), select red max ProjectPro@
nozzle.
IMPORTANT:Also see the HydroFoamTM launcherand wash instruction sheet for important instructions and uses.
Cteanin9 and Applyin9 Detergent
injury, and/or property damage.
NEVERusecausticliquidwithpressurewasher. UseONLYpressurewashersafedetergents/soaps.Followall
rnanufacturersinstructions.
l"eapply detergentfallow thesesteps:
1. Attach oneof the detergent siphon hosesfollowing instructions Attach OetergentSiphon Hoseto Pump.
2. Review ProjectPro® nozzleand HydroFoamTM launcher
use.
3. PrepareHydroFoamTM washaccording to instructions on the bottle or preparedetergentsoiution as requiredby job.
4. Makesure detergent shut-off valve on cleaning tank is in
"Off" position.
5. If using cleaning tank, pour detergent into cleaning tank.
NOTE:Thecleaningtank holds one galIon.
6. Makesure HyrdoFoamTM Launcher is instaibd.
NOTE:Detergentcannot be applied with the high pressure nozzles(Yellow, Orangeor Red).
14
7. Makesuregardenhoseisconnectedtowaterinlet. Checkthathighpressurehoseisconnectedtospraygun andpump.Turnonwater.
You must attachalI hoses before
Starti_gtheenginewithoutallthehosesconnectedandwithout
thewaterturnedONwill damagethepump.
Darnageto eqdpmentresultingfromfailuretofollowthis instructionwillvoidwarranty.
8. Engagetrigger iock on spray gun and start engine foiiowing instructions How to Start Your Pressure
Washer.
If using cteaningtank, rotate detergentshut-off valve on
cleaningtank to "On" position (A).
Forbest resuits, scrub the HydroFoamTM wash covered surface to heip remove stubborn dirt, grime and stains. For vehicles, usea soft car wash brush or mitt. Fordecking, siding and concrete, usea brush appropriatefor the type of surface being cleaned.
IMPORTANT:When using the detergent siphoning hose,you
must flush the detergentsiphoning system after ea@ useby
placingthe fiiter into a bucket of cleanwater, then run the
pressure washer in low pressure for 1-2 minutes.
Pressure Washer Rinsing
AfterNydroFoamTM washis applied, s¢onrthe surfaneand rinse
it deae as fdbwn:
1. Engagetrigger lock on spray gun.
2. Makesure detergent shut=off vaive is in "Off" position.
3. RemoveHyrdoFoamTM Launcherfrom nozzteextension.
4. Seiectand instaii desired ProjectPro@nozzle,as
described in How to Use ProjectPm@NozzleSystem.
5. Keepspray gun a safe distancefrom spray surface.
/
f
IMPORTANT:If using detergent siphoning hose, makesure detergent shut-off valve ell cleaningtank is in the "Off" position.
9B. If using detergentsiphoning hose, placesmall filter end
of detergentsiphoning tube into detergentcontainer.
NOTE:Makesure the filter is fully submerged in detergent while applying detergent.
NOTICE
Contact with the hot muffler can damage detergent siphoning tube.
Wheninsqtingthe filterintoadetergentsolutionbottle,route
thetubeso asto keepit from inadvertently'contactingthehot
rnuffler.
10. Appiy HydroFoamTM washto adry surface, starting at lower portion of areato be washedand work upward, using iong, even,overlapping strokes.
NOTE:To prevent water spotting on vehicles,work in a shadedareaand allow surfacesto coot before beginning.
11. Allow HydroFoamTM wash to soak in between 3-5 minutes before washing and rinsing. Reappiyas neededto prevent surface from drying. DONOTailow HydroFoamTM wash to dry on (prevents streaking).
WARNING
Kickbackfrom spray gun can causeyou to fail.
* Operatepressurewasherfrom astablesurface. , Beextremelycarefulifyou mustusethepressurewasherfrom
a ladder,scaffolding,or anyothersimilarlocation.
o Firmlygraspspraygunwithbothhandswhenusinghigh
pressuresprayto avoidinpry whenspraygunkicksback.
6.
Apply a high pressure spray to a small areaand then check the surface for damage.If no damage,proceed to step 7.
Start at top of areato be rinsed, working down with
same overlapping strokes usedfor cleaning.
Autemati¢ Cod Dewu System (Thermal Relief}
If you run the engineon your pressure washerfor 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reachtemperatures above
125°F.Thesystem engagesto cool the pump by discharging the warm water onto the grennd.
15
ENGINETECHNICALiNFORtViATION
This is a single cylinder, overheadvalve (OHV),air cooled engine, it is a iow emissions engine.
Inthe Stateof Caiifornia, Model 120000 enginesare certified by the California Air Resources Boardto meet emissions standardsfor 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respectto the performance or operational life of this engine.The engine is warranted soidy according to the product andemissions warranties stated
elsewherein this manual=
Power Ratings
Thegross power rating for individuaIgas engine models is labeledin accordancewith SAE(Societyof Automotive
Engineers)code J1940 (Small Engine Power & Torque
Rating Procedure),and rating performance hasbeen obtained andcorrected in accordancewith SAEJ1995
(Revision2002=05).Torque values are derived at3060 RPM; horsepower values are derivedat 3600 RPM.Actuai gross engine power wiii belower and is affected by, among other things, ambient operating conditions and engine-to-engine variabiiity. Givenboth the wide array of products on which enginesare placedand the variety of environmental issues appiicabb to operatingthe equipment, the gas engine wiii not developthe rated gross power when used in a given pieceof power equipment (actual "on-site"or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cteaner,exhaust,charging, cooiing, carburetor, fuel pump, etc.), appiication iimitations, ambient operating conditions (temperature,humidity, altitude), and engine-to-engine variabiiity. Due to
manufacturing and capacity iimitations, Briggs & Stratton
maysubstitute an engine of higher ratedpower for this Seriesengine.
PRODUCTSPECiFiCATiONS
PressureWasherSpecifications
Max Outbt Pressure ....................... 3,000 PSi
Max Ftow Rate............................. 2.7 GPM
ChemicatMix......................... Use as directed
Water SupplyTemperature .......... Not to exceed IO0°F
Shipping Weiglst............................. 71 Ibs.
Engine Specifications
Bore ................................. £69 in. (68mm)
Stroke ............................... £04 in. (52ram)
Displacement ........................ 11.57in. (190 cc)
SparkPlug
Type:..................... Briggs & Stratton 491055S
SetGapTo: ...................... O.020inch(O.50mm)
ArrnatureAir Gap: ........... 0.006-0.014in.(O.15-0.36rnm)
Valveclearancewithvalvespringsinstalledand piston1/4in,
(6 turn)pasttop deadcenter(checkwhenengineiscold),
Intake.................... 0.004°0.006in.(0.10=0.15ram)
Exhaust .................. 0.004-0.008in.(O.10-O.20turn)
FuelCapacity............................... 1.6Quarts
OilCapacity....................... 22 Ounces(0.65liter)
NOTE:For practicai operation, the engine ioad should not exceed 85% of rated power. Enginepower will decrease 3-I/2% for each1,000 feet (300 meters) abovesea Ieveiand
1% for each 10° F(5.6° C) above77° F (25° C). It should
operatesatisfactorily at an angle up to 15°.
16
OWNER'SRESPONSiBiLiTIES
Followthe hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
MABNTENANCESCHEBULE
_ABNTENANCETASK
PRESSUREWASHER Chec_dcieanwater inlet screen
Check high pressure hose Check detergent hose Checkspray gun and assembly for leaks Purge pump of air and contaminants Prepare pump for storage below 32°F
ENGINE Check oil level
Clean debris Changeengine oil
Service air cleaner Service spark plug
Service spark attester Clean cooling system
Prepare for storage
Cleanif clogged. Replaceif perforated or torn. Change oil after the first (5) operating hours and every 50 hours or yearly thereafter. Changesooner when operating under dirty or dusty conditions. Replacemore often under dirty or dusty conditions,
Before
EachUse
X 1
X X X X
×
×
OPERATINGINTERVALS
Every 1O0
Hours or Hours or
Every25 1 Evely 50
Yearly Yearly
See WiRter Storage,
X_
×
if unit is to remain idle for longer than 30 days,
Hours or
Yearly
SERVICEDATES
FILL IN DATESAS YOU COMPLETE
REGULARSERVICE
X
X_
GENERALRECOMMENDATIONS
Reguiarmaintenancewill improve the performanceand extendthe life of the pressure washer. Seeany Searsor other qualified service deaierfor service.
Thepressure washer warranty doesnot cover items that havebeen subjectedto operator abuseor negligence.To
receivefuli value from the warranty, the operator must
maintain pressure washer as instructed in this manual including proper storage as detaiiedin Storage.
Someadjustments wili needto be madeperiodicaliy to properly maintain your pressure washer.
Ali serviceand adjustments should be made at ieast once eachseason.Foliow the requirements in the "Maintenance
Schedule" chart above. NOTE:Oncea year you should clean or replacethe spark
ptug and replacethe air fiiter. A new spark piug and clean air fiiter assure proper fuel-air mixture and hetpyour engine run better and last longer.
EMISSIONCONTROL
Maintenance,replacementor repair of the emission control devicesand systems may be performed by any non-road
engine repair establishment or individual.
BEFOREEACHUSE
1. Checkengine oil Ievei.
2. Cleandebris.
3. Checkwater inlet screen for damage.
4. Checkhigh pressure hose for ieaks.
5. Checkcleaningtank for damage.
6. Checkgun and nozzteextension assembly for leaks.
7. Purge pump of air and contaminants.
17
PRESSUREWASHERMAINTENANCE
CmeanDebris
Daily or before use, cleanaccumuiated debris from cleaning system. Keepiinkage, spring and controis clean. Keeparea around and behind muffler free from any combustibie debris. Inspect cooiing air siots and openings on the pressure washer.These openings must be kept clean and
unobstructed. Cieaningsystem parts should be kept cleanto reducethe risk
of overheatingand ignition of accumuiated debris. . Usea damp cloth to wipe exterior surfaces clean.
NOTICE
jImproper treatment of pressurewasher can damageit and
_horten _ ....
L: DONOTinsertanyobjectsthroughcoolingslots.
, Usea soft bristle brush to ioosen cakedon dirt, oii, etc. , Useavacuumcleanerto pickup loosedirtanddebris.
Check and Cmean[n_etScreen
Examinegarden hose inlet screen.Cleanif it is clogged or replaceif it is torn.
Check High Pressnre Hese
High pressure hoses can developieaks from wear, kinking, or abuse, inspect hose before each use. Checkfor cuts, leaks,abrasions, bulging of cover, or damageor movement of couplings. If any of ttlese conditions exist, replacehose immediately.
_ts
WARNING
pressure stream
)ossible
NEVERrepairhighpressurehose.Replaceit. ReplacementhoseratingMUSTexceedmaximumpressure
ratingof unit.
Check Gnn and Hezzle Extensien
Examinehose connection to spray gun and makesure it is secure.Testtrigger by pressing it and making sure it springs back into piacewhen you releaseit. Put safety iatch in UP position and test trigger. You should not beable to press
trigger. Replacespray gun immediately if it fails any of these tests.
mtation.
Hezzle Maintenance
A pulsing sensation felt while squeezingthe spray gun trigger
may be caused by excessivepump pressure.The principal
cause of excessivepump pressure is a nozzleclogged or
restricted with foreign materiais,such as dirt, etc. To correct
the problem, immediately cleanthe nozzlefollowing these
instructions:
1. Shut off engine andturn off water supply.
2. Remove nozzlefrom end of nozzleextension.
3= Usea small paperclip to free any foreign material
clogging or restricting nozzle (A).
4= Using a gardenhose, removeadditionai debris by back
flushing water througil nozzteextension. Backflush
between30 to 60 seconds.
5. Reinstaiinozzleinto nozzleextension.
6. Reconnectnozzleextensionto spray gun.
7. Reconnectwater supply, turn on water, and start engine.
8. Test pressure washer by operating with each quick connect nozzle.
O_Ring Maintenance
l
Purchasean O-Ring RepairKitatyour iocaiSearsor by caliing 1-See-4-MY-HOME(469-4663) or online at www.sears.com,it
isnot includedwith the pressurewasher.Thiskit includes replacemento-rings,rubberwasherandwater inletfilter=Referto
the instructionsheetprovidedin thekit to serviceyour unit's
o-rings.
WARNING
Thehigh pressurestream of waterthat this
_ quipment produces can cut through skin and its
o NEVERrepairleakingconnectionswith sealantof anykind.
Replaceo-ringor seal.
PrimpOiJ Maintenance
DONOTattempt any oil maintenance on this pump. This model doesnot require any pump oil maintenance.Thepump is pre-iubricated and seaiedfrom the factory, requiring no
additional lubrication for the life of the pump.
underlyingtissues, ieadingto serious injury and
)ossible amputation.
18
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