Craftsman 580.676662 Operator's Manual

PRESSURE WASHER

4.5 GROSS HORSEPOWER
2,200 PSI

1.9 GPM

PRESSURE WASHER

CUSTOMER HELPLINE

1-800-222-3136

Model No. 580.676662

HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)

Part No. 199575GS Draft - (09/25/2006)

Operator’s Manual

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Français, p. 32

Sears Canada, Inc.

Visit our Craftsman website: www.sears.ca

WARNING

Before using this product, read this

manual and follow all Safety Rules

and Operating Instructions.

AVERTISSEMENT

Avant d’utiliser ce produit, veuillez lire le

manuel et suivre toutes les directives
relatives à la sécurité et à l’utilisation.

Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.

The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION, WARNING), a pictorial and/or a safety
message to alert you to hazards. DANGER indicates a hazard
which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury. CAUTION indicates a hazard
which, if not avoided, might result in minor or moderate
injury. NOTICE indicates a situation that could result in
equipment damage. Follow safety messages to avoid or
reduce the risk of injury or death.

Hazard Symbols and Meanings

2

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

FEATURES & CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29

EMISSION CONTROL WARRANTY . . . . . . . . . . . . . . . . . . . . . 30-31

FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-56

HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

WARRANTY

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

ONE-YEAR FULL WARRANTY ON CRAFTSMAN PRESSURE WASHER

If this pressure washer fails due to a defect in material or workmanship within one year from the date of purchase, return it to
any Sears store, other Craftsman outlet, or Sears Parts & Repair Center in the United States or Canada for free repair (or
replacement if repair proves impossible).

All warranty coverage applies for only 90 days from date of purchase if this pressure washer is ever used for commercial or
rental purposes.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Sears Canada Inc., Toronto, Ontario, Canada M5B 2B8

© Sears Brands, LLC

Fire

Explosion

Operator’s Manual

Hot Surface

Moving Parts

Electrical Shock

Slippery Surface

Fall

Kickback

Flying Objects

Fluid Injection

Toxic Fumes

3

The engine exhaust from this product contains chemicals

known to the State of California to cause cancer, birth

defects, or other reproductive harm.

WARNING

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.

• DO NOT start or run pressure washer indoors or in an enclosed
area, even if windows and doors are open.

• Use a respirator or mask whenever there is a chance that vapors
may be inhaled.

• Read all instructions packed with mask so you are certain mask
will provide necessary protection against inhaling harmful
vapors.

Running engine gives off carbon monoxide, an
odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea,
fainting or death.

Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea,
fainting or poisoning.

WARNING

• Operate pressure washer from a stable surface.

• The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.

• Be extremely careful if you must use the pressure washer from
a ladder, scaffolding or any other similar location.

• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.

Use of pressure washer can create puddles and
slippery surfaces.

Kickback from spray gun can cause you to fall.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure
in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to
spill.

• DO NOT spray flammable liquids.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve
OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers
or other appliances that have pilot light or other ignition source
because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and
explosive.

Fire or explosion can cause severe burns or
death.

WARNING

• NEVER spray near power source.

Risk of electrocution.
Contact with power source can cause electric

shock or burn.

WARNING

4

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE
WASHER

• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric
shock.

WARNING

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure
washer including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.

Contact with muffler area can result in serious
burns.

Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.

WARNING

• NEVER pull starter cord without first relieving spray gun
pressure.

• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run, always
point gun in safe direction and squeeze spray gun trigger to
release high pressure. Engage spray gun trigger lock.

• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.

Starter cord kickback (rapid retraction) can result
in bodily injury. Kickback will pull hand and arm
toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could
result.

WARNING

• DO NOT allow CHILDREN to operate pressure washer.

• NEVER repair high pressure hose. Replace it.

• NEVER repair leaking connections with sealant of any kind.
Replace o-ring or seal.

• NEVER connect high pressure hose to nozzle extension.

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger lock when not in use.

• NEVER aim spray gun at people, animals or plants.

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are
correctly attached.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.

WARNING

5

• If you have questions about intended use, ask dealer or contact
Sears.

• NEVER operate units with broken or missing parts, or without
protective housing or covers.

• DO NOT by–pass any safety device on this machine.

• DO NOT tamper with governed speed.

• DO NOT operate pressure washer above rated pressure.

• DO NOT modify pressure washer in any way.

• Before starting pressure washer in cold weather, check all parts
of the equipment to be sure ice has not formed there.

• NEVER move machine by pulling on high pressure hose. Use
handle provided on unit.

• Check fuel system for leaks or signs of deterioration, such as
chafed or spongy hose, loose or missing clamps, or damaged
tank or cap. Correct all defects before operating pressure
washer.

• This equipment is designed to be used with Sears authorized
parts ONLY. If equipment is used with parts that DO NOT
comply with minimum specifications, user assumes all risks
and liabilities.

Improper treatment of pressure washer can damage it
and shorten its life.

NOTICE

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are
correctly attached.

A pressure washer produces a high pressure spray which
increases risk of injury and damage to unit.

CAUTION

• DO NOT point spray gun at glass when using red 0° spray tip.

• NEVER aim spray gun at plants.

High pressure spray may damage fragile items including
glass.

NOTICE

• Always wear safety goggles when using this equipment or in
vicinity of where equipment is in use.

• Before starting the pressure washer, be sure you are wearing
adequate safety goggles.

• NEVER substitute safety glasses for safety goggles.

Risk of eye injury.
Spray can splash back or propel objects.

WARNING

• NEVER operate pressure washer without protective housing or
covers.

• DO NOT wear loose clothing, jewelry or anything that may be
caught in starter or other rotating parts.

• Tie up long hair and remove jewelry.

Starter and other rotating parts can entangle
hands, hair, clothing, or accessories.

WARNING

6

KNOW YOUR PRESSURE WASHER

Read the Operator’s Manual and safety rules before operating your pressure washer.

Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.

Spray Gun

Detergent Siphoning

Tube/Filter

Recoil Starter

Oil Fill Cap and Dipstick

Air Filter

Fuel Tank

High Pressure Outlet &

Water Inlet

PPuummpp

equipped with

Automatic Cool Down System

Nozzle Extension
with Quick Connect

Throttle Lever

Air Filter — Protects engine by filtering dust and debris out
of intake air.

Automatic Cool Down System — Cycles water through
pump when water reaches 125°-155°F. Warm water will

discharge from pump onto ground. This system prevents
internal pump damage.

Detergent Siphoning Tube/Filter — Use to siphon pressure

washer safe detergents into the low pressure stream.
Fuel Tank – Fill fuel tank with regular unleaded fuel. Always

leave room for fuel expansion.
High Pressure Hose – Connect one end to the spray gun and

other end to the high pressure outlet.

High Pressure Outlet — Connection for high pressure hose.
Nozzle Extension with Quick Connect — Allows you to

switch between four different nozzles.

Oil Fill Cap and Dipstick – Check and fill engine with oil
here. See page 18 for oil recommendations and filling
instructions.

Primer Bulb — Prepares a cold engine for starting.
Pump — Develops high water pressure.
Recoil Starter — Used for starting the engine manually.
Spray Gun – Controls the application of water onto cleaning

surface with trigger device. Includes trigger lock.
Spray Tips — Detergent, 0°, 15°, and 40°: for various high

pressure cleaning applications.
Throttle Control Lever – Sets engine in starting mode for

recoil starter and stops running engine.
Water Inlet — Connection for garden hose.

Primer Bulb

FEATURES AND CONTROLS

Spray Tips

High Pressure Hose

7

Your pressure washer requires some assembly and is ready
for use only after it has been properly serviced with the
recommended oil and fuel.

If you have any problems with the assembly of your
pressure washer, please call the pressure washer helpline
at 1-800-222-3136.

IMPORTANT: Any attempt to run the engine before it has

been serviced with the recommended oil will result in an
engine failure.

Unpack the Pressure Washer

1. Remove everything from carton except pressure washer.

2. Open carton completely by cutting each corner from top
to bottom.

3. Remove pressure washer from carton.

CARTON CONTENTS

Check all contents. If any parts are missing or damaged, call
the pressure washer helpline at 1-800-222-3136.

• The main unit

• Handle

• High pressure hose

• Spray gun

• Nozzle extension with quick connect fitting and nozzle

holder

• Turbo nozzle

• Engine oil

• Parts bag (which includes items listed below)

Operator’s manual
Bag containing 4 multi–colored spray tips
Safety goggles
Handle attachment hardware

Become familiar with each piece before assembling the
pressure washer. Compare contents against the view on page

6. If any parts are missing or damaged, call the pressure

washer helpline at 1-800-222-3136.

ASSEMBLING YOUR PRESSURE WASHER

Your Craftsman pressure washer was mostly assembled at the
factory. However, you will need to perform these tasks before
you can operate your pressure washer:

1. Attach handle to main unit.

2. Add oil to engine crankcase.

3. Add fuel to fuel tank.

4. Connect high pressure hose to spray gun and pump.

5. Connect water supply to pump.

6. Select/attach quick connect spray tip to nozzle
extension.

Attach Handle

1. Place handle assembly onto handle supports connected
to main unit. Make sure holes in handle align with holes
on handle supports.

NOTE: It may be necessary to move the handle supports
from side to side in order to align the handle so it will slide
over the handle supports.

2. Insert carriage bolts through holes from outside of unit
and attach a plastic knob from inside of unit. Tighten by
hand.

3. Insert one “L” hook through hole just above billboard on
left side of handle (viewing from front of unit). Hold
hook in place and attach a plastic knob from inside of
unit. Tighten by hand.

4. Insert other “L” hook through hole just below billboard
on right side of handle (viewing from front of unit). Hold
hook in place and attach a plastic knob from inside of
unit. Tighten by hand.

ASSEMBLY

Align Holes

Handle

Handle

Supports

Hose Hook

Spray Gun

Hook

8

Add Engine Oil

1. Place pressure washer on a flat, level surface.

2. Clean area around oil fill and remove yellow oil fill
cap/dipstick.

NOTE: See the section “Oil” on page 18 to review oil
recommendations. Verify provided oil bottle is the correct
viscosity for current ambient temperature.

3. Using oil funnel (optional), slowly pour contents of
provided oil bottle into oil fill opening.

4. Replace oil fill cap/dipstick and fully tighten.

Add Fuel

Fuel must meet these requirements:

• Clean, fresh, unleaded gasoline.

• A minimum of 87 octane/87 AKI (91 RON). High altitude

use, see “High Alltitude” below.

• Gasoline with up to 10% ethanol (gasohol) or up to 15%

MTBE (methyl tertiary butyl ether) is acceptable.

To protect the fuel system from gum formation, mix in a fuel
stabilizer when adding fuel. See Storage. All fuel is not the
same. If you experience starting or performance problems
after using fuel, switch to a different fuel provider or change
brands. This engine is certified to operate on gasoline. The
emission control system for this engine is EM (Engine
Modifications).

1. Clean area around fuel fill cap, remove cap.

2. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill. Allow about 1.5" (38 mm) of tank space
for fuel expansion.

3. Install fuel cap and let any spilled fuel evaporate before
starting engine.

CAUTION! Alcohol-blended fuels (called gasohol, ethanol or

methanol) can attract moisture, which leads to separation and
formation of acids during storage. Acidic gas can damage the
fuel system of an engine while in storage.

To avoid engine performance issues, the fuel system should
be treated with a fuel preserver or emptied before storage of
30 days or longer. To protect the fuel system from gum
formation, use Briggs & Stratton FRESH START™ fuel
stabilizer plus, or FRESH START™ continuous fuel preserver
(concentrated liquid cartridge). If fuel preserver is not used,
drain the fuel tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel next season.
See “Storage” on page 21 for additional information.

NEVER use engine or carburetor cleaner products in the fuel
tank as permanent damage may occur.

High Altitude

At higher altitudes (over 5,000 feet), 85 octane/85 AKI
(89 RON) gasoline is recommended. High-altitude use may
require a carburetor jet kit to improve performance and
decrease fuel consumption. See any Sears or qualified dealer
for more information.

• DO NOT use unapproved gasoline such as E85.

• DO NOT mix oil in fuel.

• DO NOT modify engine to run on alternate fuels.

Avoid pressure washer damage.
Failure to follow Operator’s Manual for fuel

recommendations voids warranty.

NOTICE

• DO NOT attempt to crank or start the engine before it has been
properly serviced with the recommended oil. This may result in
an engine failure.

Improper treatment of pressure washer can damage it
and shorten its life.

NOTICE

WHEN ADDING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure
in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and
explosive.

Fire or explosion can cause severe burns or
death.

WARNING

Tank

Fuel

1.5” Air Space

9

Connect Hose and Water Supply to Pump

NOTE: Remove and discard the shipping caps from the
pump’s high pressure outlet and water inlet before attaching
hoses.

1. Uncoil high pressure hose and attach one end of hose to
base of spray gun. Tighten by hand.

2. Attach other end of high pressure hose to high pressure
outlet on pump. Tighten by hand.

3. Before connecting garden hose to water inlet, inspect
inlet screen. Clean screen if it contains debris or have it
replaced if damaged. Refer to section “O-Ring
Maintenance” if inlet screen is damaged. DO NOT run

pressure washer if inlet screen is damaged.

4. Run water through your garden hose for 30 seconds to
clean out any debris.

IMPORTANT: DO NOT siphon standing water for the water
supply. Use ONLY cold water (less than 100°F).

5. Connect garden hose (not to exceed 50 feet in length) to
water inlet. Tighten by hand.

6. Turn ON water and squeeze trigger on gun to purge
pump system of air and impurities.

Checklist Before Starting Engine

Review the unit’s assembly to ensure you have performed all
of the following:

1. Make sure handle is in place and secure.

2. Check that oil has been added to proper level in engine
crankcase.

3. Add proper fuel to fuel tank.

4. Check for properly tightened hose connections (high
pressure and water supply) and there are no kinks, cuts,
or damage to high pressure hose.

5. Provide proper water supply (not to exceed 100°F).

6. Be sure to read “Safety Rules” and “Operation” sections
before using pressure washer.

7. If starting unit after storage, see “Storage” section on
page 21.

Inspect inlet
screen. DO
NOT use if
damaged;
clean if dirty.

NOTICE

• Damage to equipment will result from failure to follow this
instruction.

DO NOT run the pump without the water supply connected
and turned on.

• NEVER connect high pressure hose to nozzle extension.

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• Always be certain spray gun, nozzles and accessories are
correctly attached.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

WARNING

CAUTION

• There MUST be at least ten feet of unrestricted garden hose
between the pressure washer inlet and any device, such as a
vacuum breaker or check valve.

• Damage to equipment resulting from failure to follow this
instruction will void warranty.

Using a One Way Valve (vacuum breaker or check valve) at
pump inlet can cause pump or inlet connector damage.

• Always wear safety goggles when using this equipment or in
vicinity of where equipment is in use.

• Before starting the pressure washer, be sure you are wearing
adequate safety goggles.

• NEVER substitute safety glasses for safety goggles.

Risk of eye injury.
Spray can splash back or propel objects.

WARNING

10

HOW TO USE YOUR PRESSURE WASHER

If you have any problems operating your pressure washer,
please call the pressure washer helpline at 1-800-222-3136.

Pressure Washer Location

Pressure Washer Clearance

Place pressure washer outdoors in an area that will not
accumulate deadly exhaust gas. DO NOT place pressure
washer where exhaust gas could accumulate and enter inside
or be drawn into a potentially occupied building. Ensure
exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area. Prevailing winds and air
currents should be taken into consideration when positioning
pressure washer.

To Start Your Pressure Washer

To start your engine-powered pressure washer for the first
time, follow these instructions step-by-step. This starting
information also applies whenever you start the engine after
you have let the pressure washer sit idle for at least a day.

1. Place pressure washer near an outside water source
capable of supplying water at a flow rate greater than

2.9 gallons per minute and no less than 20 PSI at pressure
washer end of garden hose.

2. Check that high pressure hose is tightly connected to
spray gun and pump. See “Assembling Your Pressure
Washer” for illustrations.

3. Make sure unit is in a level position.

4. Connect garden hose to water inlet on pressure washer
pump.

5. Turn ON water, point gun in a safe direction and squeeze
trigger to purge pump system of air and impurities.

6. Place colored quick connect spray tips in slots on holder
that’s attached to nozzle extension.

7. Attach nozzle extension to spray gun. Tighten by hand.

8. Choose spray tip you want to use, pull back on collar of
nozzle extension, insert spray tip and release collar. Tug
on spray tip to make sure it is securely in place. See
“How to Use Spray Tips”.

9. Engage trigger lock to spray gun trigger.

Trigger Lock

OPERATION

NOTICE

• Damage to equipment will result from failure to follow this
instruction.

DO NOT run the pump without the water supply connected
and turned on.

Exhaust Port

Typical Pressure
Washer Shown

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.

• DO NOT start or run pressure washer indoors or in an enclosed
area, even if windows and doors are open.

Running engine gives off carbon monoxide, an
odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea,
fainting or death.

WARNING

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure
washer including overhead.

Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.

WARNING

11

10. Move throttle lever to “Fast” position, shown here as a

rabbit.

To start the engine for the very first time:

11. Push primer bulb firmly 5 times, waiting 2 seconds
between each push.

To start engine thereafter:

11. Press primer bulb firmly 3 times, waiting 2 seconds
between each push. For a warm engine, DO NOT press
primer bulb.

12. When starting engine, position yourself as
recommended and grasp starter grip handle and pull
slowly until you feel some resistance. Then pull rapidly
to start engine.

13. Return starter grip handle slowly. DO NOT let rope “snap
back” against starter.

NOTE: Always keep the throttle lever in the “Fast” position
when operating the pressure washer.

Throttle
Lever in

STOP

position

Stop

Fast

• NEVER pull starter cord without first relieving spray gun pressure.

• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run, always
point gun in safe direction and squeeze spray gun trigger to
release high pressure. Engage spray gun trigger lock.

• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.

Starter cord kickback (rapid retraction) can result
in bodily injury. Kickback will pull hand and arm
toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could
result.

WARNING

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure
washer including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.

Contact with muffler area can result in serious
burns.

Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.

WARNING

• DO NOT allow CHILDREN to operate pressure washer.

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• NEVER aim spray gun at people, animals or plants.

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are
correctly attached.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.

WARNING

12

How to Stop Your Pressure Washer

1. Release spray gun trigger and let engine idle for two
minutes.

2. Move throttle lever on engine to “Slow” position, then
“Stop” position.

3. ALWAYS point gun in a safe direction and squeeze spray
gun trigger to release retained high water pressure.

IMPORTANT: Spray gun traps high water pressure, even
when engine is stopped and water is disconnected.

4. Engage trigger lock on spray gun when not in use.

How to Use Spray Tips

The quick–connect on the nozzle extension allows you to
switch between four different quick connect spray tips. Spray
tips can be changed while pressure washer is running once
spray gun trigger lock is engaged. The spray tips vary the
spray pattern as shown below.

Follow these instructions to change spray tips:

1. Engage trigger lock on spray gun.

2. Pull back collar on quick–connect and pull current spray
tip off. Store spray tips in holder provided on the nozzle
extension.

3. Select desired spray tip:

• For gentle rinse, select white 40° spray tip.

• To scour surface, select yellow 15° or red 0° spray

tip.

• To apply detergent, select black spray tip.

Usage Tips

• Pull back on collar, insert new spray tip and release

collar. Tug on spray tip to make sure it is securely in
place.

• For most effective cleaning, keep spray tip from 8 to

24 inches away from cleaning surface. If you get spray tip
too close, you may damage cleaning surface.

• DO NOT get closer than 6 inches when cleaning tires.

40° White 15° Yellow 0° Red

Black

Use to apply

detergent

LLooww PPrreessssuurree

HHiigghh PPrreessssuurree

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger lock when not in use.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.

WARNING

Throttle
Lever in

STOP

position

Stop

Fast

• NEVER exchange spray tips without locking the trigger lock on
the spray gun.

• DO NOT twist spray tips while spraying.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

WARNING

13

How to Use the Turbo Nozzle
Using the Turbo Nozzle

The turbo nozzle spins a 0° nozzle stream in a circular
pattern, providing an intense wide-spray pattern for scouring
large surface areas fast and efficient.

A turbo nozzle can easily cut through heavy oil and grease
stains on concrete, brick and plastic and strip paint from
various surfaces. DO NOT use the turbo nozzle on delicate
materials, especially wood. Always start the turbo nozzle at a
distance, gradually getting closer to the surface until you get
the cleaning force you want. Always keep the turbo nozzle in
a constant motion. NEVER dwell on a single spot. Pass over
stubborn stains repeatedly until they are gone using even
strokes.

1. Pull back collar on quick–connect and pull current spray
tip off. Store spray tips in holder provided on the nozzle
extension.

2. Pull back on collar, insert turbo nozzle and release collar.
Tug on turbo nozzle to make sure it is securely in place.

3. For most effective cleaning, keep turbo nozzle from 8 to
24 inches away from cleaning surface. If you get turbo
nozzle too close, you may damage cleaning surface.

NOTE: Detergent cannot be applied with the turbo nozzle.

Cleaning and Applying Chemical

1. Review spray tip use.

2. Prepare detergent solution as required by manufacturer.

3. Place filter end of detergent siphoning tube into
detergent container.

NOTE: Make sure the filter is fully submerged in detergent
while applying detergent.

4. Make sure black spray tip is installed.

NOTE: Detergent cannot be applied with the high pressure
spray tips (White, Yellow, or Red).

5. Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray gun
and pump. Turn on water.

6. Engage trigger lock on spray gun and start engine
following instructions “How to Start Your Pressure
Washer”.

7. Apply detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using
long, even, overlapping strokes.

8. Allow detergent to "soak in" for 3-5 minutes before
washing and rinsing. Reapply as needed to prevent
surface from drying. DO NOT allow detergent to dry on
(prevents streaking).

IMPORTANT: You must flush the detergent siphoning system
after each use by placing the filter into a bucket of clean
water, then run the pressure washer in low pressure for
1-2 minutes.

• NEVER exchange turbo nozzle and spray tips without engaging
the trigger lock on the spray gun.

• Always make sure the surface you will clean will not be
damaged by the high pressure spray by testing in a hidden area.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

The turbo nozzle produces an extremely high
pressure spray which is capable of removing
paint and cutting holes through surfaces if held
too close.

WARNING

• Use ONLY pressure washer safe detergents/soaps.

Chemicals can cause bodily injury, and/or property
damage.

CAUTION

NOTICE

• When inserting the filter into a detergent solution bottle, route
tube so as to keep it from inadvertently contacting hot muffler.

Contact with the hot muffler can damage detergent
siphoning tube.

NOTICE

• Starting the engine without all the hoses connected and without
the water turned ON will damage the pump.

• Damage to equipment resulting from failure to follow this
instruction will void warranty.

You must attach all hoses before you start the engine.

14

Pressure Washer Rinsing

For Rinsing:

1. Engage trigger lock on spray gun.

2. Remove black spray tip from nozzle extension.

3. Select and install desired high pressure spray tip
following instructions in “How to Use Spray Tips”.

4. Keep spray gun a safe distance from the area you plan to
spray.

5. Apply a high pressure spray to a small area and then check
the surface for damage. If no damage is found, you can
assume it is okay to continue rinsing.

6. Start at top of area to be rinsed, working down with same
overlapping strokes as you used for cleaning.

Cleaning Detergent Siphoning Tube

If you used the detergent siphoning tube, you must flush it
with clean water before stopping the engine.

1. Place detergent siphoning tube/filter in a bucket full of
clean water.

2. Engage trigger lock on spray gun.

3. Remove high pressure spray tip from nozzle extension.

4. Select and install black detergent spray tip following
instructions “How to Use Spray Tips”.

5. Flush for 1-2 minutes.

6. Shut off engine following instructions “How to Stop
Pressure Washer” and turn off water supply.

7. ALWAYS point gun in a safe direction and squeeze spray
gun trigger to release retained high water pressure.

IMPORTANT: Spray gun traps high water pressure, even when
engine is stopped and water is disconnected.

Automatic Cool Down System
(Thermal Relief)

If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach temperatures above
125°F (51°C). The system engages to cool the pump by
discharging the warm water onto the ground.

• Operate pressure washer from a stable surface.

• Be extremely careful if you must use the pressure washer from
a ladder, scaffolding or any other similar location.

• Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.

Kickback from spray gun can cause you to fall.

WARNING

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger lock when not in use.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.

WARNING

15

ENGINE TECHNICAL INFORMATION

This is a single cylinder, L-head, air cooled engine. It is a low
emissions engine.

In the State of California, Model Series 100000 engines are
certified by the California Air Resources Board to meet
emissions standards for 125 hours. Such certification does
not grant the purchaser, owner or operator of this engine any
additional warranties with respect to the performance or
operational life of this engine. The engine is warranted solely
according to the product and emissions warranties stated
elsewhere in this manual.

Power Ratings

* The gross power rating for individual gas engine models is
labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque
Rating Procedure), and rating performance has been
obtained and corrected in accordance with SAE J1995
(Revision 2002-05). Actual gross engine power will be lower
and is affected by, among other things, ambient operating
conditions and engine-to-engine variability. Given both the
wide array of products on which engines are placed and the
variety of environmental issues applicable to operating the
equipment, the gas engine will not develop the rated gross
power when used in a given piece of power equipment
(actual "on-site" or net horsepower). This difference is due to
a variety of factors including, but not limited to, accessories
(air cleaner, exhaust, charging, cooling, carburetor, fuel
pump, etc.), application limitations, ambient operating
conditions (temperature, humidity, altitude), and engine-to­engine variability. Due to manufacturing and capacity
limitations, Briggs & Stratton may substitute an engine of
higher rated power for this Series engine.

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,200 PSI

Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.9 GPM

Detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . .Use as directed

Water Supply Temperature . . . . . . . . . .Not to exceed 100°F

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 lbs.

Engine Specifications

Gross* Horsepower . . . . . . . . . . . . . . . . . . 4.5 at 3600 rpm

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 2.562 in. (65.09 mm)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . 1.875 in. (47.63 mm)

Displacement . . . . . . . . . . . . . . . . . . . . . 9.67 in. (158.6 cc)

Spark Plug

Type: . . . . . . . . . . . . Briggs & Stratton 802592 or 5095D

Set Gap To: . . . . . . . . . . . . . . . . . . . 0.030inch (0.76mm)

Armature Air Gap: . . . . . . . . 0.006-0.010 in. (0.15-0.25mm)

Valve clearance with valve springs installed and piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).

Intake . . . . . . . . . . . . . . . . . 0.005-0.007 in. (0.13-0.18 mm)

Exhaust . . . . . . . . . . . . . . . 0.007-0.009 in. (0.18-0.23 mm)

Fuel Capacity . . . . . . . . . . . . . . . . . . 1.0 Quarts (0.95 Liters)

Oil Capacity . . . . . . . . . . . . . . . . . . . .20 Ounces (0.6 Liters)

NOTE: For practical operation, the horsepower loading should
not exceed 85% of rated horsepower. Engine power will
decrease 3-1/2% for each 1,000 feet (300 meters) above sea
level and 1% for each 10° F (5.6° C) above 77° F (25° C). It
will operate satisfactorily at an angle up to 15°.

SPECIFICATIONS

16

GENERAL RECOMMENDATIONS

Regular maintenance will improve the performance and
extend the life of the pressure washer. See any qualified
Sears dealer for service.

The pressure washer warranty does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, the operator must
maintain pressure washer as instructed in this manual
including proper storage as detailed in “Storage” on page 21.

Some adjustments will need to be made periodically to
properly maintain your pressure washer.

All service and adjustments should be made at least once
each season. Follow the requirements in the “Maintenance
Schedule” chart above.

NOTE: Once a year you should clean or replace the spark
plug and replace the air filter. A new spark plug and clean air
filter assure proper fuel-air mixture and help your engine run
better and last longer.

EMISSION CONTROL

Maintenance, replacement or repair of the emission control
devices and systems may be performed by any non-road
engine repair establishment or individual.

Before Each Use

1. Check engine oil level.

2. Clean debris.

3. Check water inlet screen for damage.

4. Check in-line filter for damage.

5. Check high pressure hose for leaks.

6. Check detergent siphoning tube/filter for damage.

7. Check gun and nozzle extension assembly for leaks.

8. Rinse out garden hose to flush out debris.

PRESSURE WASHER MAINTENANCE

Clean Debris

Daily or before use, clean accumulated debris from pressure
washer. Keep linkage, spring and controls clean. Keep area
around and behind muffler free from any combustible debris.
Inspect cooling air slots and openings on the pressure washer.
These openings must be kept clean and unobstructed.

Pressure washer parts should be kept clean to reduce the risk of
overheating and ignition of accumulated debris.

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt, oil, etc.

MAINTENANCE

OWNER’S RESPONSIBILITIES

Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.

1

Clean if clogged. Replace if perforated or torn.

2

Change oil after the first (5) operating hours and every 50 hours or yearly thereafter. Change sooner when operating under dirty or dusty conditions.

3

Replace more often under dirty or dusty conditions.

MAINTENANCE SCHEDULE OPERATING INTERVALS

SERVICE DATES

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE TASK

Before

Each Use

Every 25
Hours or

Yearly

Every 50
Hours or

Yearly

Every 100

Hours or

Yearly

100-300

Hours

PRESSURE WASHER

Check/clean water inlet screen

X

1

Check high pressure hose X
Check detergent hose X
Check spray gun and assembly for leaks X
Purge pump of air and contaminants X
Prepare pump for storage below 32°F See Storage on page 21.

ENGINE

Check oil level

X

Clean debris X

Change engine oil X

2

Service air cleaner X

3

Service spark plug X
Service spark arrester X
Clean cooling system X

2

Clean combustion chamber X
Prepare for storage If unit is to remain idle for longer than 30 days.

17

• Use a vacuum cleaner to pick up loose dirt and debris.

Check and Clean Inlet Screen

Examine the screen on the pump’s water inlet. Clean if it is
clogged or replace if it is torn.

Check High Pressure Hose

High pressure hoses can develop leaks from wear, kinking,
or abuse. Inspect hose before each use. Check for cuts,
leaks, abrasions, bulging of cover, or damage or movement
of couplings. If any of these conditions exist, replace hose
immediately.

Check Detergent Siphoning Tube

Examine the filter on the detergent tube and clean if clogged.
The tube should fit tightly on the barbed fitting. Examine the
tube for leaks or tears. Replace the filter or tube if either is
damaged.

Check Gun and Nozzle Extension

Examine hose connection to gun and make sure it is secure.
Test trigger by pressing it and making sure it springs back
into place when you release it. Engage trigger lock and test
trigger. You should not be able to press trigger. Replace gun
immediately if it fails any of these tests.

Check In-Line Filter

Refer to the illustration and service the in-line filter if it
becomes clogged, as follows:

1. Detach nozzle extension from gun and remove o-ring and
screen from nozzle extension. Flush screen, gun, and
nozzle extension with clean water to clear debris.

2. Place in-line filter screen into threaded end of nozzle
extension. Direction does not matter. Push screen in with
eraser end of pencil until it rests flat at bottom of opening.
Take care not to bend screen.

3. Place o-ring into recess. Push o-ring snugly against in­line filter screen.

4. Assemble nozzle extension to spray gun, as described
earlier in manual.

Nozzle Maintenance

A pulsing sensation felt while squeezing the spray gun
trigger may be caused by excessive pump pressure. The
principal cause of excessive pump pressure is a spray tip
clogged or restricted with foreign materials, such as dirt, etc.
To correct the problem, immediately clean the spray tip
following these instructions:

1. Shut off engine and turn off water supply.

2. ALWAYS point gun in a safe direction and squeeze spray

gun trigger to release retained high water pressure.

3. Remove spray tip from end of nozzle extension.

4. Use a small paper clip to free any foreign material

clogging or restricting spray tip.

5. Remove nozzle extension from spray gun.

6. Remove in-line filter from other end of nozzle extension

following instructions “Check In-Line Filter”.

7. Using a garden hose, remove additional debris by back

flushing water through nozzle extension. Back flush
between 30 to 60 seconds.

8. Reinstall spray tip and in-line filter into nozzle extension.

9. Reconnect nozzle extension to spray gun.

10. Make sure garden hose is connected to water inlet.

Check that high pressure hose is connected to spray gun
and pump. Turn on water.

11. Engage trigger lock on spray gun and start engine following

instructions “How to Start Your Pressure Washer”.

12. Test pressure washer by operating with each quick

connect spray tip.

Nozzle extension

In-line Filter

O-ring

• NEVER repair high pressure hose. Replace it.

• Replacement hose rating MUST exceed maximum pressure
rating of unit.

The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury and
possible amputation.

WARNING

• DO NOT insert any objects through cooling slots.

Improper treatment of pressure washer can damage it
and shorten its life.

CAUTION

Use wire here to

remove debris.

• Keep high pressure hose connected to pump and spray gun
while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger lock when not in use.

The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.

Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.

WARNING