Craftsman 580.676661 User Manual
Owner's Manual
4.5 HORSEPOWER
:2,200 PSI
1.9 GPM
Modem No. 580.676661
®
I! WARNING
Before using this product, read this
manual and follow all Safety Rules and
Operating instructions.
Sears Canada, _nc.
Visit our Craftsman website: www.sears.ca
Part No. 197184GS Draft 1 (11/02/2005)
o Safety
o Assembly
o Operation
o Maintenance
o Parts
o Fran_ais
0 2
WARRANTY .................................... 2
SAFETY RULES ............................... 2-4
FEATURES & CONTROLS ......................... 5
ASSEMBLY ................................... 6-8
OPERATION ................................. 9-12
SPECIFICATIONS ............................... 13
MAINTENANCE .............................. 14-18
STORAGE .................................. 19-20
TROUBLESHOOTING ............................ 21
NOTES ....................................... 22
HOW TO ORDER PARTS ......................... 23
REPLACEMENT PARTS ....................... 24-29
EM!SS!ON CONTROL WARRANTY .............. 30-31
FRAN_AIS .................................. 32-56
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN PRESSURE WASHER
For one year from the date of purchase, when this CRAFTSMAN® Pressure Washer is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.
if this pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of
purchase.
if this pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.
This warranty does not cover:
• Expendable items such as spark plugs and air filters, which become worn during normal use.
• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's
manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE PRESSURE WASHER TO THE NEAREST
SEARS SERVICE CENTER OR DEALER iN CANADA.
This warranty gives you specific legal rights and you may also have other rights, which vary from province to
province.
Sears Canada, inc.
This is the safety alert symbol it is used to alert you to potential personam injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
,r'Y ], Read this manuam carefully and become
I....: familiar with your pressure washer. Know its
applications, its limitations, and any hazards
involved.
The safety alert symbol (_&) is used with a signal
word (DANGER, CAUTION, WARNING), a pictorial
and/or a safety message to alert you to hazards.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury. WARNING indicates a
hazard which, if not avoided, could result in death or
serious injury. CAUTION indicates a hazard which, if
not avoided, might result in minor or moderate injury.
CAUTION, when used w{thout the alert symbol,
indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce
the risk of injury or death.
Hazard Symbols and Meanings
Toxic Fumes
Slippery Surface
Fire
Fal!
Exp!osion Hot Surface
Electrical Shock
Fluid Iniection
© Sears Brands, LLC
Moving Parts Flying Objects
Kickback
WARNtNG
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
WARNING
Operate pressure washer ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate pressure washer inside any building or
enclosure, even if doors or windows are open.
Use a respirator or mask whenever there is a chance
that vapors may be inhaled.
Read all instructions packed with mask so you are certain
mask will provide necessary protection against inhaling
harmful vapors.
WARNtNG
Keep spray nozzle between 8 to 24 inches away from
cleaning surface.
Operate this unit on a stable surface.
Cleaning area should have adequate slopes and drainage
to reduce possibility of falls due to slippery surfaces.
Be extremely careful if you must use pressure washer from a
ladder, scaffolding or any other relatively unstable location.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
WHEN ADDING OR DRAINBNG FUEL
Turn pressure washer OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap slowly to
relieve pressure in tank.
Fil! or drain fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel expansion.
Keep fue! away from sparks, open flames, pilot lights,
heat, and other ignition sources.
DO NOT light a cigarette or smoke.
VHEN STARTING EQUIPMENT
Ensure spark plug, muffler, fuel cap and air cleaner are
in place.
DO NOT crank engine with spark plug removed.
If fuel spills, wait until it evaporates before starting
engine.
VHEN OPERATmNG EQUIPMENT
* Do not tip engine or equipment at angle which causes
fuel to spill.
DO NOT spray flammable liquids,
WHEN TRANSPORTING OR REPAIRBNG EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
Disconnect spark plug wire.
WHEN STORING FUEL OR EQUBPMENT WITH FUEL mN
TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fue! vapors.
WARNING
WARNING
in safe direction and squeeze sprayALWAYS point gun
gun trigger, to release pressure and avoid kickback each
time, before starting engine. Engage trigger lock when
not in use.
When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback.
After each starting attempt, where engine fails to run,
always point gun in a safe direction and squeeze spray
gun trigger to release high pressure.
NEVER aim spray gun at people, animals or plants.
DO NOT allow CHILDREN to operate pressure washer.
NEVER repair high pressure hose. Replace it.
NEVER repair leaking connections with sealant of any
kind. Replace o-ring or seal.
Keep high pressure hose connected to pump and spray
gun while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray
gun trigger, to release high pressure, every time you stop
engine. Engage trigger lock when not in use.
WARNING 1
• Keep water spray away from electric wiring or fatal
electric shock may result.
WARNING
Always wear eye protection when using equipment or when
in vicinity of equipment in use.
CAUTION
DO NOT tamper with governed speed.
DO NOT operate pressure washer above rated pressure.
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft (152 cm) clearance on all sides of
pressure washer including overhead.
Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered
by an internal combustion engine to have a spark
arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later
revision. In the State of California a spark arrester is
required under section 4442 of the California Public
resources code. Other states may have similar laws.
WARNING
• DO NOT wear loose clothing, jewelry or anything that
may be caught in starter or other rotating parts.
• Tie up long hair and remove jewelry.
WARNING
WHEN ADJUSTING OR MAKmNG REPAIRS TO YOUR
PRESSURE WASHER
Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
CAUTION
DO NOT secure spray gun in open position.
DO NOT leave spray gun unattended while machine is
running.
NEVER use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
Always be certain spray gun, nozzles and accessories
are correctly attached.
CAUTION
DO NOT point spray gun at glass when in jet spray mode.
NEVER aim spray gun at plants.
CAUTION
If you have questions about intended use, ask dealer or
contact Sears.
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safety device on this machine.
Before starting pressure washer in cold weather, check
all parts of the equipment to be sure ice has not formed
there.
NEVER move machine by pulling on high pressure hose.
Use handle provided on unit.
Check fuel system for leaks or signs of deterioration,
such as chafed or spongy hose, loose or missing
clamps, or damaged tank or cap, Correct all defects
before operating pressure washer.
This equipment is designed to be used with Sears
authorized parts ONLY. If equipment is used with parts
that DO NOT comply with minimum specifications, user
assumes al! risks and liabilities.
KNOW YOUR PRESSURE WASHER
iIii _I IReadtheowner'smanualandsafetyrulesbeforeoperatingyourpressurewasher,
....... : Compare the illustrations with your pressure washer to familiarize yourself with the locations of various
controls and adjustments. Save this manual for future reference.
Spray Gun
High Pressure Hose
Spray Tips
Recoil Starter
Nozzle Extension
with Quick Connect
Air Filter
Primer Bulb
Throttle Lever
Fuel Tank
Air FHter -- Protects engine by filtering dust and
debris out of intake air.
Automatic Cool Down System -- Cycles water
through pump when water reaches 125°-155°F. Warm
water will discharge from pump onto ground. This
system prevents internal pump damage.
Detergent Pick-Up Tube and Filter = Used to siphon
detergent from chemical bottle to the low pressure
water stream.
FuemTank = Fillfuel tank with regular unleaded fuel.
Always leave room for fuel expansion.
High Pressure Hose = Connect one end to the spray
gun and other end to the high pressure outlet.
High Pressure Outlet -- Connection for high pressure
hose.
Nozzle Extension with Quick Connect -- Allows you
to switch between four different nozzles.
OIl Fill Cap and Dipstick
High Pressure Outlet
& Water Inlet
Detergent Pick-Up
Tube and Filter
Pump equipped with
Automatic Cool Down System
Oil Fitl Cap and Dipstick = Check and fill engine with
oil here. See page 16 for oil recommendations and
filling instructions.
Primer Bulb -- Prepares a cold engine for starting.
Pump -- Develops high water pressure.
Recoil Starter -- Used for starting the engine
manually.
Spray Gun = Controls the application of water onto
cleaning surface with trigger device. Includes trigger
lock.
Spray Tips -- Chemical injection, 0°, 15°, and 40°: for
various high pressure cleaning applications.
Throttle Control Lever = Sets engine in starting
mode for recoil starter and stops running engine.
Water Inlet -- Connection for garden hose.
Yourpressurewasherrequiressomeassemblyandis
readyforuseonlyafterithasbeenproperlyserviced
withtherecommendedoilandfuel.
Ifyou haveanyproblemswith theassemblyof
your pressurewasher,pleasecalmthepressure
washerhelplineat 1-800-222-3136.
IMPORTANT:Anyattempttoruntheenginebeforeit
hasbeenservicedwiththerecommendedoilwillresult
inanenginefailure.
Attach HandJe
1. Place handle assembly onto handle supports
connected to main unit. Make sure holes in handle
align with holes on handle supports.
Handle
REMOVE PRESSURE WASHER
FROM CARTON
• Slice two corners at the end of carton from top to
bottom so the panel can be folded down flat.
• Remove fillers, accesories and parts bag shipped
with your pressure washer.
• Roll pressure washer out open end of carton.
• Check carton for additional loose parts.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged,
call the pressure washer helpline at 1-800-222-3136.
• The main unit
• Handle
• High pressure hose
• Spray gun
• Nozzle extension with quick connect fitting and
nozzle holder
• Turbo nozzle
• Engine oil
• Parts bag (which includes items listed below)
Owner's manual
Handle attachment hardware
Bag containing 4 multi-colored spray tips
Become familiar with each piece before assembling
the pressure washer. Compare contents against the
view on page 5. If any parts are missing or damaged,
call the pressure washer helpline at 1-800-222-3136.
ASSEMBLING YOUR PRESSURE
WASHER
Your Craftsman pressure washer was mostly assembled
at the factory. However, you will need to perform these
tasks before you can operate your pressure washer:
1. Attach handle to main unit.
2. Add oil to engine crankcase.
3. Add fuel to fuel tank.
4. Connect high pressure hose to spray gun and pump.
5. Connect water supply to pump.
6. Select/attach quick connect spray tip to nozzle
extension.
Align Holes _,.,...__:]?
--
NOTE: It may be necessary to move the handle
supports from side to side in order to align the handle
so it will slide over the handle supports.
2. Insert carriage bolts through holes from outside of
unit and attach a plastic knob from inside of unit.
Tighten by hand.
.
Insert one "L" hook through hole just above
billboard on left side of handle (viewing from front
of unit). Hold hook in place and attach a plastic
knob from inside of unit. Tighten by hand.
Spray Gu_
Hook
Hose Hook
.
Insert other "L" hook through hole just below
billboard on right side of handle (viewing from
front of unit). Hold hook in place and attach a
plastic knob from inside of unit. Tighten by hand.
Add Engine OH
CAUTION! Any attempt to crank or start the engine
before it has been properly serviced with the
recommended oil may result in an engine failure.
1. Place pressure washer on a level surface.
2. Clean area around oil fill and remove oil dipstick.
3. Using oil funnel (optional), slowly pour entire
contents of provided oil bottle (18 oz.) into oil fill
opening.
4. Replace oil dipstick and fully tighten.
NOTE: See the section "Oil" on page 16 to review oil
recommendations.
1. Use clean, fresh, regular UNLEADED fuel with a
minimum of 77 octane with equipment. DO NOT
use fuel which contains Methanol. DO NOT mix oil
with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be
careful not to overfill. Allow about 1.5" of tank
space for fuel expansion, as shown here.
Add FueI
NOTE: This engine is certified to operate on gasoline.
Exhaust Emission Control System: EM (Engine
Modifications).
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap slowly to
relieve pressure in tank.
Fill or drain fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights,
heat, and other ignition sources.
DO NOT light a cigarette or smoke.
4. Install fuel cap and wipe up any spilled fuel.
CAUTION! Alcohol-blended fuels (called gasohol,
ethanol or methanol) can attract moisture, which leads
to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine
while in storage.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the
fuel tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season.
See "Storage" on pages 19-20 for additional information.
NEVER use engine or carburetor cleaner products in
the fuel tank as permanent damage may occur.
Connect Hose and Water Supply to Pump
IMPORTANT: To avoid pump damage, you must
assemble the nozzle extension to the spray gun and
attach all hoses before you start the engine.
1. Uncoil high pressure hose and attach one end of
hose to base of spray gun. Tighten by hand.
2. Attach other end of high pressure hose to high
pressure outlet on pump. Tighten by hand.
CAUTION
* Damage to equipment resulting from failure to follow
this instruction will void warranty,
6. Turn ON water and squeeze trigger on spray gun
to purge pump system of air and impurities.
WARNtNG
Always wear eye protection when using this equipment
or in vicinity of where equipment is in use.
Before starting the pressure washer, be sure you are
wearing adequate eye protection,
Before connecting garden hose to water inlet,
inspect inlet screen. Clean screen if it contains
debris or have it replaced if damaged. Refer to
section "OzRing Maintenance" if inlet screen is
damaged. DO NOT rum pressure washer if inlet
screen is damaged.
inspect inlet
screen. DO
NOT use if
damaged;
clean if dirty.
.
Run water through garden hose for 30 seconds to
flush it of debris. Turn off water.
IMPORTANT: DO NOT siphon standing water for the
water supply. Use ONLY cold water (less than 100°F).
5. Connect garden hose (not to exceed 50 feet in
length) to water inlet. Tighten by hand.
Checklist Before Starting Engine
Review the unit to ensure you have performed all of
the following:
1. Check that oil has been added to proper level in
engine crankcase.
2. Add proper fuel to fuel tank.
3. Check for properly tightened hose connections
(high pressure and water supply) and that there
are no kinks, cuts, or damage to high pressure
hose.
4. Provide proper water supply (not to exceed
100°F).
5. Be sure to read "Safety Rules" and "Operation"
sections before using the pressure washer.
6. if starting unit after storage, see "Storage" section
on pages 1%20.
HOW TO USE YOUR PRESSURE
WASHER
if you have any problems operating your pressure
washer, please call the pressure washer helpline at
1-800-222-3136.
Pressure Washer Location
Pressure Washer Clearance
WARNING
• Keep at least 5 ft. (152 cm) clearance on all sides of
pressure washer including overhead,
Place pressure washer in a well ventilated area, which
will allow for removal of deadly exhaust gas. DO NOT
place pressure washer where exhaust gas could
accumulate and enter inside or be drawn into a
potentially occupied building. Ensure exhaust gas is
kept away from any windows, doors, ventilation
intakes or other openings that can allow exhaust gas
to collect in a confined area. Prevailing winds and air
currents should be taken into consideration when
_ositioning pressure washer.
WARNING
To Start Your Pressure Washer
To start your engine-powered pressure washer for the
first time, follow these instructions step-by-step. This
starting information also applies whenever you start
the engine after you have let the pressure washer sit
idle for at least a day.
1. Place pressure washer near an outside water
source capable of supplying water at a flow rate
greater than 2.9 gallons per minute and no less than
1
20 PSI at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected
to spray gun and pump. See "Assembling Your
Pressure Washer" for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure
washer pump. Turn ON water.
CAUTION
• Damage to equipment will result from failure to follow
this instruction.
5. Squeeze trigger on gun to purge pump system of
air and impurities.
6. Place colored quick connect spray tips in slots on
holder that's attached to nozzle extension.
Operate pressure washer ONLY outdoors,
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings,
DO NOT operate pressure washer inside any building or
enclosure, even if doors or windows are open.
Typical Pressure
Washer Shown
Exhaust Port
7. Attach nozzle extension to spray gun. Tighten by
hand.
8. Choose spray tip you want to use, pull back on
collar of nozzle extension, insert spray tip and
release collar. Tug on spray tip to make sure it is
securely in place. See "How to Use Spray Tips".
9. Engage trigger lock to spray gun trigger.
Trigger Lock
10.Movethrottleleverto"Fast"position,shownhere
asarabbit.
WARNING
Fast
Stop
J
Throttle
Lever in
STOP
position
NOTE: For a warm engine, be sure the throttle lever is
in the "Fast" position.
To start the engine for the very first time:
11. Make sure throttle lever is in "Fast" position
(indicated on the engine as a rabbit).
12. Push primer bulb firmly 5 times, waiting 2 seconds
between each push.
To start engine thereafter:
11. Make sure throttle lever is in "Fast" position
(indicated on the engine as a rabbit).
12. Press primer bulb firmly 3 times, waiting
2 seconds between each push. For a warm
engine, DO NOT press primer bulb.
13. When starting engine, position yourself as
recommended and grasp starter grip handle and
pull slowly until you feel some resistance. Then
pull rapidly to start engine.
\
\\\ '\
/ \
ALWAYS point gun in safe direction and squeeze spray
gun trigger, to release pressure and avoid kickback each
time, before starting engine.
When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback.
After each starting attempt, where engine fails to run,
always point gun in safe direction and squeeze spray
gun trigger to release high pressure.
NOTE: Always keep the throttle lever in the "Fast"
position when operating the pressure washer.
CAUTION
Always use handle to lift equipment.
NEVER pull on hoses to move equipment.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to coo! before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of
pressure washer including overhead.
Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered
by an internal combustion engine to have a spark
arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later
revision. In the State of California a spark arrester is
required under section 4442 of the California Public
resources code. Other states may have similar laws.
\ I
14. Return starter grip handle slowly. DO NOT let rope
"snap back" against starter.
How to Stop Your Pressure Washer
1. Let engine idle for two minutes.
2. Move throttle lever on engine to "Stop" position.
3. ALWAYS point gun in a safe direction and
squeeze spray gun trigger to release retained high
water pressure.
10
WARNING
Keep high pressure hose connected to pump and spray
gun while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray
gun trigger, to release high pressure, every time you stop
engine. Engage trigger lock when not in use.
.
Engage trigger lock on spray gun when not in use.
How to Use Spray Tips
The quick-connect on the nozzle extension allows you
to switch between four different spray tips. The spray
tips vary the spray pattern as shown below.
Usage Tips
• Pull back on collar, insert new spray tip and
release collar. Tug on spray tip to make sure it is
securely in place.
• For most effective cleaning, keep spray tip from
8 to 24 inches away from cleaning surface. If you
get spray tip too close, you may damage cleaning
surface.
• DO NOT get closer than 6 inches when cleaning
tires.
How to Use the Turbo Nozzle
The turbo nozzle rotates the high pressure stream in a
rapid circular pattern. Always start the turbo nozzle at
a distance, gradually getting closer to the surface until
you get the cleaning force you want.
CAUTION
CAUTION
• NEVER exchange spray tips without locking the trigger
lock on the trigger.
Follow these instructions to change spray tips:
1. Engage trigger lock on spray gun.
2. Pull back collar on quick-connect and pull current
spray tip off. Store spray tips in holder provided on
the nozzle extension.
3. Select desired spray tip:
• For gentle rinse, select white 40° spray tip.
• To scour surface, select yellow 15° or red 0°
spray tip.
• To apply chemical, select black spray tip.
Low Pressure
Black
Use to apply
chemical
Always make sure the surface you will clean will not be
damaged by the high pressure spray by testing in a
hidden area.
1. Pull back collar on quick=connect and pull current
spray tip off. Store spray tips in holder provided on
the nozzle extension.
2. Pull back on collar, insert turbo nozzle and release
collar. Tug on turbo nozzle to make sure it is
securely in place.
3. For most effective cleaning, keep turbo nozzle from
8 to 24 inches away from cleaning surface. If you
get turbo nozzle too close, you may damage
cleaning surface.
NOTE: Detergent cannot be applied with the turbo
nozzle.
C_eaning and Appmying Chemica_
IMPORTANT: Use chemicals designed specifically
for pressure washers. Household detergents could
damage the pump.
40 ° White
High Pressure
1//
15° Yellow 0° Red
CAUTION
Starting the engine without all the hoses connected and
without the water turned ON will damage the pump,
Damage to equipment resulting from failure to follow this
instruction wil! void warranty,
.
Review spray tip use.
2.
Prepare detergent solution as required by
manufacturer.
11
.
Place filter end of detergent siphoning tube into
detergent container.
4. Keep spray gun a safe distance from the area you
plan to spray.
J
• When inserting the filter into a detergent solution bottle,
route the tube so as to keep it from inadvertently
contacting the hot muffler,
CAUTION
4. Make sure black spray tip is instalJed.
NOTE: Detergent cannot be applied with the high
pressure spray tips (White, YeJiow, or Red).
5. Make sure garden hose is connected to water
inlet. Check that high pressure hose is connected
to spray gun and pump and start engine.
6. Apply detergent to a dry surface, starting at lower
portion of area to be washed and work upward,
using Jong, even, overlapping strokes.
7. AiJow detergent to soak in between 3-5 minutes
before washing and rinsing. Reapply as needed to
prevent surface from drying. DO NOT aJJow
detergent to dry on (prevents streaking).
iMPORTANT: You must flush the chemical injection
system after each use by placing the filter into a
bucket of cJean water, then run the pressure washer in
low pressure for 1-2 minutes.
Pressure Washer Rinsing
For Rinsing:
1. Apply trigger Jock to spray gun.
2. Remove black spray tip from nozzJe extension.
3. SeJect and instaJJdesired high pressure spray tip
following instructions in "How to Use Spray Tips".
WARNING
Keep spray nozzle between 8 to 24 inches away from
cleaning surface.
Operate this unit on a stable surface.
Be extremely careful if you must use the pressure
washer from a ladder, scaffolding or any other relatively
unstable location.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
.
AppJy a high pressure spray to a smaiJ area and
then check the surface for damage. Jf no damage is
found, you can assume it is okay to continue rinsing.
.
Start at top of area to be rinsed, working down with
same overlapping strokes as you used for cleaning.
C_eaning Detergent Siphoning Tube
If you used the detergent siphoning tube, you must
flush it with cJeanwater before stopping the engine.
1. PJace chemicaJ injection siphon/filter in a bucket
full of clean water.
2. Attach black spray tip.
3. Flush for 1-2 minutes.
4. Shut off engine.
iMPORTANT: Simply shutting OFF engine wiJJnot
reJease pressure in the system. When the engine has
shut down, squeeze the trigger on the spray gun
to relieve the pressure in the hose.
Automatic Coot Down System
(Therma_ Relief}
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray
gun, circuJating water in the pump can reach
temperatures above 125°F. The system engages to
cool the pump by discharging the warm water onto
the ground.
12
ENGINE TECHNICAL iNFORMATiON
This is a single cylinder, Uhead, air cooled engine, it
is a low emissions engine.
in the State of California, Model Series
100000 engines are certified by the California Air
Resources Board to meet emissions standards for
125 hours. Such certification does not grant the
purchaser, owner or operator of this engine any
additional warranties with respect to the performance
or operational life of this engine. The engine is
warranted solely according to the product and
emissions warranties stated elsewhere in this manual.
Power Ratings
The power ratings for an individual engine model are
initially developed by starting with SAE (Society of
Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 2002-
05). Given both the wide array of products on which
our engines are placed, and the variety of
environmental issues applicable to operating the
equipment, it may be that the engine you have
purchased will not develop the rated horsepower when
used in a piece of power equipment (actual "on-site"
power). This difference is due to a variety of factors
including, but not limited to, the following: differences
in altitude, temperature, barometric pressure, humidity,
fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of
the particular piece of power equipment, the manner in
which the engine is operated, engine run-in to reduce
friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other
factors. The power ratings may also be adjusted
based on comparisons to other similar engines utilized
in similar applications, and will therefore not
necessarily match the values derived using the
foregoing codes.
PRODUCT SPECiFiCATiONS
Pressure Washer Specifications
Pressure .................. 2,200 PSI
Flow Rate ................. 1.9 GPM
Chemical Mix............... Use as directed
Water Supply Temperature .... Not to exceed 100°F
Shipping Weight ............ 63 Ibs.
Engine Specifications
Rated Horsepower ............ 4.5 at 3600 rpm
Bore ....................... 2.562 in. (65.09 mm)
Stroke ...................... 1.875 in. (47.63 mm)
Displacement ................ 9.67 in. (158.6 cc)
Spark Plug
Type: ..................... Champion RJ-19LM or
Equivalent
Set Gap To: ............... 0.030inch (0.76mm)
Armature Air Gap: ............ 0.006-0.010 in.
(0.15-0.25mm)
Valve clearance withvalve springs installedand piston 1/4 in.
(6 mm) past top dead center (checkwhen engine iscold).
intake ...................... 0.005-0.007 in.
(0.13-0.!8 mm)
Exhaust .................... 0,007-0,009 in.
(0,18-0,23 ram)
Fuel Capacity ................ 1,0 Quarts
Oil Capacity ................. 20 Ounces
Oil Type:
Above 40° F ............... SAE 30
Below 40° F ............... SAE 5W-30 or 10W-30
NOTE: For practical operation, the horsepower
loading should not exceed 85% of rated horsepower.
Engine power will decrease 3-1/2% for each
1,000 feet (300 meters) above sea level and 1% for
each 10° F (5.6° C) above 77° F (25 ° C). It will
operate satisfactorily at an angle up to 15°.
13
OWNER'S RESPONSIBIUTtES
Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU
COMPLETE REGULAR SERVICE
MABNTENANCE TASK
PRESSURE WASHER
Check/clean water inlet screen
Check high pressure hose
Check detergent hose
Check spray gun and assembly for leaks
Purge pump of air and contaminants
Change pump oil
Prepare pump for storage below 32°F
ENGINE
Check oil level
Clean debns
Change engine ell
Service air cleaner
Service spark p_ag
Service spark arrester
Clean cooling system
Clean combustion chamber
Prepare for storage
Clean if dogged. Replace if perforated or torn.
Change oil after the first (5) operating hours and every 50 hours or yearty thereafter.
Change sooner when operating under dirty or dusty conditions.
Reptace more often under dirty or dusty conditions.
Before
Each Use
x_
x
x
x
x
X
X
OPERATING INTERVALS
Every 25 Every 50
Hours or Hours or
Yeady Yearly
See Storage on pages 19-20.
X_
If unit is to remain idle for longer than 30 days
Every 100
Hours or
Yearly
x
X 2
X
X
X_
100-300
Hours
SERVICE DATES
GENERAL RECOMMENDATIONS
Regular maintenance will improve the performance
and extend the life of the pressure washer. See any
authorized Sears dealer for service.
The pressure washer warranty does not cover items
that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
the operator must maintain pressure washer as
instructed in this manual including proper storage as
detailed in "Storage" on pages 19-20.
Some adjustments will need to be made periodically to
properly maintain your pressure washer.
All service and adjustments should be made at least
once each season. Follow the requirements in the
"Maintenance Schedule" chart above.
NOTE: Once a year you should clean or replace the
spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
EMiSSiON CONTROL
Maintenance, replacement or repair of the emission
control devices and systems may be performed by any
non-road engine repair establishment or individual.
BEFORE EACH USE
1. Check engine oil level.
2. Check water inlet screen for damage.
3. Check in-line filter for debris.
4. Check high pressure hose for leaks.
5. Check chemical filters for damage.
6. Check gun and nozzle extension assembly for
leaks.
7. Purge pump of air and contaminants.
PRESSURE WASHER
Cban Debris
Daily or before use, clean accumulated debris from
pressure washer. Keep linkage, spring and controls
clean. Keep area around and behind muffler free from
any combustible debris.
14
Pressurewasherpartsshouldbekeptcleantoreducethe
riskofoverheatingandignitionofaccumulateddebris.
CAUTION
• DO NOT insert any objects through cooling slots.
° Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt, oil,
etc.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow
away dirt. inspect cooling air slots and openings on
the pressure washer. These openings must be kept
clean and unobstructed.
Check and C_ean Jn_et Screen
Examine garden hose inlet screen. Clean if it is
clogged or replace if it is torn.
Check High Pressure Hose
High pressure hoses can develop leaks from wear,
kinking, or abuse, inspect hose before each use.
Check for cuts, leaks, abrasions, bulging of cover, or
damage or movement of couplings, if any of these
conditions exist, replace hose immediately.
2. Place in-line filter screen into threaded end of
nozzle extension. Direction does not matter. Push
screen in with eraser end of pencil until it rests flat
at bottom of opening. Take care not to bend screen.
3. Place o-ring into recess. Push o-ring snugly against
in-line filter screen.
4. Assemble nozzle extension to spray gun, as
described earlier in manual.
NozzRe Maintenance
A pulsing sensation felt while squeezing the spray gun
trigger may be caused by excessive pump pressure.
The principal cause of excessive pump pressure is a
spray tip clogged or restricted with foreign materials,
such as dirt, etc. To correct the problem, immediately
clean the spray tip following these instructions:
1. Shut off engine and turn off water supply.
2. Remove spray tip from end of nozzle extension.
3. Remove in-line filter from other end of nozzle
extension.
.
Use a small paper clip to free any foreign material
clogging or restricting spray tip.
• NEVER repair high pressure hose, Replace it,
• Replacement hose rating MUST exceed maximum
pressure rating of unit.
Check Gun and Nozzle Extension
Examine hose connection to gun and make sure it is
secure. Test trigger by pressing it and making sure it
springs back into place when you release it. Engage
trigger lock and test trigger. You should not be able to
press trigger. Replace gun immediately if it fails any of
these tests.
Check in-Line Fi_ter
Refer to the illustration and service the in-line filter if it
becomes clogged, as follows:
Nozzle extension
O-ring
Detach nozzle extension from gun and remove
o-dng and screen from nozzle extension. Flush
screen, gun, and nozzle extension with clean water
to clear debris.
1
5. Using a garden hose, remove additional debris by
back flushing water through nozzle extension.
Back flush between 30 to 60 seconds.
6. Reinstall spray tip and in-line filter into nozzle
extension.
7. Reconnect nozzle extension to spray gun.
8. Reconnect water supply, turn on water, and start
engine.
9. Test pressure washer by operating with each
quick connect spray tips.
O-Ring Maintenance
Purchase an O-Ring Repair Kit at your local Sears
service center, it is not included with the pressure washer.
This kit includes replacement o-rings, rubber washer and
water inlet filter. Refer to the instruction sheet provided in
the kitto service your unit's o-rings.
WARNING
NEVER repair leaking connections with sealant of any
kind. Replace o-ring or seal,
15
Pump Maintenance
Oil
Changing Pump Oit
Change oil every 50 hours or once yearly, whichever
occurs first.
NOTE: You must purchase an approved bottle of
pump oil at your local Sears service center.
Change pump oil as follows:
1. Drain engine oil and fuel from pressure washer.
2. Use a 8mm allen wrench to remove black pump
oil cap between high pressure outlet and garden
hose inlet.
Oil Cap
i
3. Tilt pressure washer to drain oil into an approved
container until it drips slowly from pump.
4. Tilt pressure washer in opposite direction and
empty premeasured pump oil bottle into same
opening (a small funnel may be helpful).
5. instal] black pump oil cap and tighten firmly.
6. Set pressure washer in upright position. Add fuel
and engine oil.
ENGINE MAINTENANCE
WARNING
Oil Recommendations
NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with AP] service
classification SF, SG, SH, SJ or higher. DO NOT use
special additives.
1. Choose a viscosity according to the following table:
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Synthetic oil meeting JLSAC GF=2, APJ
certification mark and APJ service symbol with "SJ/CF
ENERGY CONSERVING" or higher, is an acceptable
oil at aJJtemperatures. Use of synthetic oil does not
alter required oil change intervals.
* The use of multi=viscosity oils (5W=30, 10W=30, etc.)
in temperatures above 40°F (4°C) will result in higher
than normal oil consumption. When using a multi=
viscosity oil, check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), it will result in hard starting and possible engine
bore damage due to inadequate lubrication.
Checking Oil Level
Oil level should be checked prior to each use or at least
every 5 hours of operation. Keep oil level maintained.
1. Make sure pressure washer is on a level surface.
2. Remove oil dipstick and wipe dipstick with clean
cloth. Replace and tighten dipstick. Remove and
and check oil level.
3. Verify oil is at "Fuji" mark on dipstick. Replace and
tighten dipstick.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
PRESSURE WASHER
Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed,
Adding Engine Oil
1. Make sure pressure washer is on a level surface.
2. Check oil level as described in "Checking Oil Level".
3. If needed, slowly pour oil into oil fill opening to the
"Fuji" mark on dipstick. DO NOT overfill
4. Replace and tighten dipstick.
16
ChangBngEngineOil
Changeengineoilafterthefirst5hoursandevery
50hoursthereafter.Ifyouareusingyourpressure
washerunderextremelydirtyordustyconditions,orin
extremelyhotweather,changeoilmoreoften.
CAUTION
Service Air Cleaner
Your engine will not run properly and may be
damaged if you run it with a dirty air cleaner.
Service the air cleaner once every 25 hours of
operation or once each year, whichever comes first.
Service more often if operating under dirty or dusty
conditions. Replacements are available at your local
Sears service center.
• Used motor oi! has been shown to cause skin cancer in
certain laboratory animals,
• Thoroughly wash exposed areas with soap and water,
KEEP OUT OF REACH OF CHILDREN.
DON'T POLLUTE. CONSERVE
RESOURCES. RETURN USED OiL TO
COLLECTION CENTERS.
Change oil while engBne is still warm from running, as
follows:
1. Drain fuel tank by running pressure washer until
fuel tank is empty.
2. Disconnect spark plug wire and keep it away from
spark plug.
3. Clean area around oil fill, remove oil fill
cap/dipstick. Wipe dipstick clean.
4. Tip your pressure washer to drain oil from oil fill
into a suitable container making sure you tip your
unit away from spark plug. When crankcase is
empty, return pressure washer to upright position.
5. Slowly pour recommended oil (about 20 oz.) into
oil fill opening. Pause to permit oil to settle. Fill to
"Full" mark on dipstick.
6. Wipe dipstick clean each time oil level is checked.
DO NOT overfill.
7. Replace and tighten dipstick.
8. Wipe up any remaining oil.
9. Reconnect spark plug wire to spark plug.
To serv{ce the air cleaner, follow these steps:
1. Remove screw.
2. Carefully remove air cleaner assembly to prevent
debris from falling into carburetor.
3. Take air cleaner assembly apart and clean all
parts. Wash foam air cleaner in liquid detergent
and water. Squeeze dry in a clean cloth.
4. SATURATE foam air cleaner in engine oil and
squeeze in a clean cloth to remove excess oil.
5. Reinstall clean or new foam air cleaner in body.
6. Install air cleaner securely on carburetor with screw.
Service Spark Pmug
Service the spark plug every 100 hours of operation or
yearly, whichever occurs first.
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Replace spark plug with recommended plug if
electrodes are worn or if insulator is cracked or
chipped.
4. Check electrode gap with wire feeler gauge and
set gap at 0.030 inches (0.76mm), if necessary.
5. Install spark plug, tighten securely.
17
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