Craftsman 580.675511 Operator's Manual

Operator'sIVlanual

AC nerator

ModelNo.

580.675511

Customer Helpline

Generator

HOURS: IVlon.- Fri. 8 a.m. to 5 p.m. (CT)

WARNING

Before using this product, read this

manual and follow aii Safety Rules

and Operating Instructions.

This generator is rated andcertified to be compliant with CSA(CanadianStandardsAssociation) standard C22.2 No. 100-04 (motors and generators).

Les caract_ristiques nominales et la certification de cette g_n_ratrice sont conformes b,la norme C22.2 No. 100-04 (moteurs et g_n_ratrices) de I'ACNOR(Association canadienne de normalisation).

Sears Canada, Jnc. visit our Craftsman website: www.sears.ca

PartNo.208433GSDraft- (09/19/2008)

AVERTISSEMENT

Avant d'utiiiser ce produit, veuillez life ie

manuel et suivre toutes les directives

relatives _ la s6curit6 et _ rutilisation.

,, Safety ,, Assembly

,, Operation ,, Maintenance

,, Parts ,, Fran_;ais,p. 36

WARRANTY..................................... 2

SAFETYRULES................................. 3-5

FEATURESAND CONTROLS........................ 6

ASSEMBLY.................................... 7-9

OPERATION................................. 10-14

SPECIFICATIONS................................ 15

MAINTENANCE............................... 16-19

STORAGE...................................... 20

TROUBLESHOOTING............................. 21

SCHEMATIC/WIRINGDIAGRAM.................. 22-23

REPLACEMENTPARTS......................... 24-33

EMISSIONSSYSTEMWARRANTY................ 34-35

FRANOAIS................................... 36-59

HOWTOORDERPARTS................... BACKPAGE

ONE-YEARFULLWARRAHTYONCRAFTSMANGENERATOR

If this generator fails due to a defect in material or workmanship within oneyear from the dateof purchase,return it to any Searsstore, other Craftsmanoutlet, or Sears Parts & RepairCenter inthe UnitedStatesor Canadafor free repair (or replacementif repair proves impossible).

AddiUonal One-Year Limited Warranty on Craftsman Generator

Forthe second year from the dateof purchase,if anypart of this generatorfails due to a defect in material or workmanship, a new part will be supplied free of charge.You must paythe labor cost if you wish to haveit installed.

All warranty coverageapplies for only 90 daysfrom date of purchaseif this generator is ever used for commercial or rental purposes.

This warranty givesyou specific legal rights, and you may also haveother rights which vary from stateto state.

Sears,Roebuckand Co., HoffmaflEstates,IL 60179

SearsCanadaInc., Toronto,Ontario,CanadaMSB288

Read this manualcarefullyand becomefamiliar

withyourgenerator. Knowits applications, its limitations, andany hazardsinv01ved.

importantSafety information

The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard.The warnings in this manual,and the tags and decals affixed to the unit are, therefore, not aU-inciusive.If you usea procedure, work method or operating technique that the manufacturerdoes not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make surethat the procedure, work method or operating technique that you choose does not renderthe generator unsafe.

SafetySymbolsandMeanings

ToxicFumes HazardousChemical ElectricalShock

Fire

Explosion Operator'sManual

A. BANGER:Contentsare harmful or fatal if swallowed.

Avoid contact to eyes,skin or clothing.DONOTtake internally. Avoid breathing the mist or vapor. Overexposureto eyes

or skin can cause irritation. Keepstabilizer out of the

reachof children.

Fuelstabilizer is a hazardous chemical.**

• FreshStart@fuelcapisdesignedto holda cartridgewhich containsfuelstabilizer.

• IfSWALLOWED,call physician immediately. DONOTinduce vomiting. If inhaled, remove to fresh air. incase of eyeor skin

contact, flush with waterfor 15 minutes.

• Store unopenedcartridges in a cool, dry, well ventilated area. Keepopen cartridge in fuel cap, and fuel capclosed on fuel tank

when not in use.

* In the caseof an emergency,contact a physician immediately

andcall 1-800-424-9300 for material safety information.

**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic petroleum

distillate (64742-47-8).

Using a generator indoors CAN KiLL YOU iN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

MovingParts FlyingObjects HotSurface

Kickback

A The safety alertsymbol indicates a potential personal injury hazard.A signalword (DANGER,WARNING,or

CAUTION)is used with the alert symbol to designatea degreeor levelof hazardseriousness.A safety symbol may be used to representthe type of hazard.Thesignal word NOTICEis usedto address practicesnot relatedto personal injury. A. BANGERindicatesa hazardwhich, if not avoided, will

result in death or serious injury. A. WARNINGindicatesa hazardwhich, if not avoided, could

result in death or serious injury. _. CAUTIONindicates a hazardwhich, if not avoided, could

result in minor or moderate injury. NOTICEaddress pratices not relatedto personalinjury.

V V

NEVERuse insidea home

or garage,EVENiF doors andwindows areopen.

Only use OUTSIDE and far away from windows,

doors, and vents.

Ak WARNING:Running enginegives off carbon

_ onoxide, an odorless, colorless, poison gas.

Breathingcarbon monoxide can causeheadache,

fatigue, dizziness,vomiting, confusion, seizures,

nausea,fainting or death.

• OperategeneratorONLYoutdoors.

• Installa batteryoperatedcarbonmonoxidealarmnearthe

bedrooms.

Keepexhaustgas from entering a confined areathrough windows, doors, ventilation intakes,or other openings.

DO NOTstart or run engineindoors or in an enclosedarea, (even if windows and doors are open), including the generator compartment ofa recreationalvehicle (RV).

Ak WARNING:The engineexhaust from this product contains chemicals known to the Stateof California to

cause cancer, birth defects,or other reproductive harm.

Ak WARNING:Certaincomponents in this product and

relatedaccessories contain chemicals known to the State

of Californiato cause cancer, birth defectsor other

reproductiveharm. Wash handsafter handling.

A, WARNING: Generator produces hazardous voltage.

'),|i|l Failure to isolate generator from power utility can

result in death or injury to electric utility workers

due to backfeed of electrical energy.

• When using generator for backup power, notify utility company. Use approvedtransfer equipment to isolategenerator from electric utility.

• Use aground fault circuit interrupter (GFCI)in any damp or highly conductive area,such as metal decking or steel work.

• DO NOTtouch bare wires or receptacles.

• DO NOTuse generatorwith electrical cords which are worn,

frayed, bareor otherwise damaged.

• DO NOToperate generator inthe rain or wet weather.

• DO NOThandle generator or electrical cords while standing in water, while barefoot,or while hands or feet are wet.

• DO NOTallow unqualified persons or children to operate or servicegenerator.

_, WARNING: Starter cord kickback (rapid retraction) can

result in bodily injury. Kickbackwill puii hand and

,_arm toward enginefaster thanyou can let go.

Broken bones,fractures, bruises, or sprains

could result.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt andthenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin andturnedon.

A, WARNING: Contact with muffler area can result in

serious burns.

_ _ Exhaust heat/gases can ignite

fuel tank causing a fire.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipmentto cool beforetouching.

• Keepat least5 feet (152 cm) of clearanceon all sidesof generator including overhead.

• It isa violation of California Public Resource Code,Section 4442, to use or operatethe engine on anyforest-covered,

brush-covered,or grass-covered land unless the exhaust system is equippedwith aspark arrester,as defined in Section

4442, maintained in effectiveworking order. Otherstates or

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a sparkarrester designedfor the exhaustsystem

installedon this engine.

• Replacementparts must bethe sameand installed in the same position as the original parts.

combustibles, structures or damage

A, WARNING: Fuel and its vapors are extremely

flammable and explosive.

Fire or explosion can cause severe burns or death.

WHENADDINGOR DRAININGFUEL

• Turn generator OFFand let it coolat least2 minutes before removing fuel cap. Loosen cap slowly to relievepressure in

tank.

• Fill or drain fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• Iffuel spills, wait until it evaporatesbefore starting engine.

• Keepfuel awayfrom sparks, open flames, pilot lights, heat, and other ignition sources.

• DONOTlight a cigaretteor smoke.

WHENSTARTINGEQUIPMENT

• Ensurespark plug, muffler, fuel cap,and air cleanerare in place.

• DO NOTcrank enginewith spark plug removed.

WHENOPERATINGEQUIPMENT

• DONOTtip engine or equipment at angle which causes fuel to

spill.

• This generatoris not for use inmobile equipment or marine applications.

WHENTRANSPORTINGOR REPAIRINGEQUIPMENT

• Transport/repair with fuel tank EMPTYor with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK

• Store awayfrom furnaces, stoves,water heaters,clothes dryers, or other appliancesthat have pilot light or other ignition

source becausethey can ignitefuel vapors.

_k WARNING:

This generator does not meet U. S. CoastGuard Regulation 33CFR-183and should not be used on marine applications.

Failureto usethe appropriate U. S.CoastGuard approved generator could result in deathor serious injury and/or property damage.

A, WARNING: Unintentional sparking can result in fire or

_.¢ electric shock.

WHENADJUSTINGORMAKINGREPAIRSTO YOURGENERATOR * Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK * Use approved spark plug tester.

* DO NOTcheckfor spark with spark plug removed.

A, WARNING: Starter and other rotating parts can

NOTICE: Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to

it.

• DONOTexceedthe generator's wattage/amperage capacity. See Don't OverloadGeneratorin the Operationsection.

• Start generatorandlet enginestabilize before connecting electrical loads.

• Connectelectrical loadsin OFFposition, then turn ONfor operation.

• Turn electrical loadsOFFand disconnect from generator before stopping generator.

entangle hands, hair, clothing, or accessories.

• NEVERoperate generator without protective housing or covers.

• DO NOTwear looseclothing, jewelry or anything that may be caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

_, CAUTION: Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governed speed.Generatorsupplies correct rated frequency andvoltage when running at governed speed.

• DO NOTmodify generator inany way.

NOTICE: improper treatment of generator can damage it and shorten its life.

• Usegenerator only for intended uses.

• If you havequestions about intended use,askdealer or contact

Sears.

• Operategenerator only on level surfaces.

• DONOTexposegeneratorto excessivemoisture, dust, dirt, or

corrosivevapors.

• DONOTinsert any objects through cooling slots.

• If connecteddevices overheat,turn them off and disconnect them from generator.

• Shutoff generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

• This equipment is designedto be usedwith Sears authorized

parts ONLY. If equipment is used with parts that DONOTcomply

with minimum specifications, user assumes all risks and

liabilities.

KHOWYOURGEHERATOR

Readthe Operator's IVlanuaiandsafety rules before operating yourgenerator.

Comparethe illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments. Savethis manualfor future reference.

A - Spark Attester Muffler -- Exhaustmuffler lowers engine

noiseand is equippedwith a spark arrester screen.

B - FuelTank -- Capacityof five (5) U.S.gallons. C- StatStationTM -- Displaysthe electrical load on generator

basedon output frequency. It also hasa built in maintenancereminder.

D - 120 Volt AC, 20 Amp, DuplexReceptacles -- Maybe

usedto supply electrical power for the operation of 120 Volt AC,20 Amp, single phase,60 Hz electrical, lighting, appliance, tool and motor loads.

E - 120/240 Volt AC, 30 Amp LockingReceptacle -- May be

usedto supply electrical powerfor the operation of 120 and/or 240Volt AC,30 Amp, single phase,60 Hz

electrical, lighting, appliance,tool and motor loads.

F- 0ii Fill Cap-- Checkand add engine oil here.Seepage

17 for oil recommendationsand filling instructions.

G- DoublePole Circuit Breaker (AC)-- A double pole

circuit breakeris provided to protect all the receptacles and generator against electrical overload.

H- GroundingFastener -- Consultyour local agencyhaving

jurisdiction for grounding requirements in your area.

J - Identification Label-- Providesmodel, revision and

serial number of generator. Pleasehavethese readily availablewhen calling for assistance.

I( - Air Cleaner -- Protects engineby filtering dust and

debris out of intake air. L - Choke Lever- Usedwhen starting acold engine. M- Fuel Valve-- Usedto turn fuel supply on and off to

engine.

N- Recoil Starter -- Usedto start the engine. P - 0n/0ff Switch -- Set this switch to "On"beforeusing

recoil starter. Set switch to "Off"to switch off engine.

YourCraftsmangeneratorrequiressomeassemblyandis

readyforuseonlyafterithasbeenproperlyservicedwiththe recommendedoilandfuel.

If you have any problemswith the assemblyof your generator, please call the generatorhdpiine at

1=800-222-3136.

Unpackingthe Generator

1. Set the carton on a rigid fiat surface.

2. Removeeverything from carton except generator.

3. Opencarton completely by cutting eachcorner from top to bottom.

4. Leavegenerator on carton to install wheel kit.

CartonContents

Checkall contents against those listed below:

• Main unit

• Engineoil

• Operator's manual

• Wheel kit

• Adapter cord set

If any parts are missing or damaged,call the generator

helpline at 1-800-222-3136.

Install Wheel Kit

NOTE:Wheel kit is not intendedfor over-the-road use. DO NOTtow this unit with a motorized vehicle.

You will needthe following tools to installthese components: * 13mm wrenches

* Socket wrenchwith a 13mm socket * Pliers

* Safety glasses

Installthe WheelKitasFoflows: IMPORTANT:installing the wheel kit must be completed

prior to adding any oil or fuel.

1. Tip generator so that engineend is up.

2. Slideaxle (B) through both mounting brackets.

3. Placea wheel (6) on each side as shown in A.

4. Placea washer (D) on axle and then placean e-ring (E) in axle groove.

_i_CAUTION:E-rings cancause eyeinjury.

E-rings can spring back and becomeairborne when installing or removing.

• Alwaysweareyeprotectionwheninstalling/removinge-rings.

Install e-ring with pliers, squeezingfrom top of e-ring to

bottom of axle.

6. Repeatstep 4 and 5 to secure secondwheel.

7. Tip generator so that engineside is down.

8. Line up holesin support leg (F) with holes in generator frame.

Attachsupport leg using2 capscrews(M8 x 16 mm) (6) and 2 hexnuts (H).Tightenwith a 13mm socketwrench

and 13ram wrench.

10.

Return generator to normal operating position (resting

on wheels and support leg).

BEFORESTARTINGTHEGENERATOR

Add Engine Oil

1. Place generator on a flat, level surface,

2. Cleanarea aroundoil fJJJand remove yellow oJJfJJJcap. NOTE:Seethe section (]//to review oil recommendations. Verify provided oil bottle is correct viscosity for current

ambient temperature.

3. Usingoil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening.

NOTICE: Improper treatment of generator can damage it and shorten its life.

• DO NOTattempt to crank or start the engine before it has been

properly serviced with the recommended oil.This may result in an enginefailure.

4. Replaceoil fill cap and fully tighten.

Add Fuel

Fuel must meet these requirements: * Clean,fresh, unleaded gasoline.

* A minimum of 87 octane/87 AKI (91 RON). High altitude

use, see High Altitude.

* Gasolinewith up to 10% ethanol (gasohol) or up to 15%

MTBE (methyl tertiary butyl ether) is acceptable.

A. WARNING:Fueland its vapors are extremely

flammable and explosive.

Fireor explosion can causesevere burns or death.

WHENADDING FUEL

• Turngenerator OFFand let it coolat least2 minutes before

removing fuel cap. Loosen cap slowly to relievepressure in tank.

• Fill fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• Iffuel spills, wait until it evaporatesbefore starting engine.

• Keepfuel awayfrom sparks, open flames, pilot lights, heat, and other ignition sources.

• DONOTlight a cigaretteor smoke.

Cleanareaaround fuel fill cap, removecap.

Slowly add regular unleadedfuel (A) to fuel tank (B). Be

careful not to overfill. Allow at least1.5" of tank space (C)for fuel expansion,as shown here.

....... NNN -- NNr

3. Install fuel cap andwait for any spilled fuel to evaporate.

NOTICE:Avoid generatordamage. Failureto follow Operator's Manual for fuel recommendations voids warranty.

• DONOTuseunapprovedgasolinesuchasE85.

• DONOTmixoil in gasoline.

• DONOTmodifyengineto runonalternatefuels.

To protect the fuel system from gum formation, mix in a fuel stabilizerwhen adding fuel. SeeStorage.Aii fuel is not the

same. If you experiencestarting or performanceproblems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operateon gasoline. The emission control system for this engine is EM (Engine

Modifications).

CAUTION!Alcohol-blendedfuels (calledgasohoi, ethanol or

methanol) can attract moisture, which leadsto separation and formation of acidsduring storage.Acidic gas can damage the fuel system of an enginewhile in storage.

To avoid engine performance issues, the fuel system should

betreated with a fuel preserveror emptied before storage of

30 days or longer. To protect the fuel system from gum formation, use Briggs & Stratton FRESHSTART®fuel

stabilizer plus, or FRESHSTARTcontinuous fuel preserver

(concentrated liquid cartridge), if fuel preserver is not used,

drain the fuel tank, start the engine and let it run until the fuel

lines and carburetor are empty. Usefresh fuel nextseason.

SeeStoragefor additional information.

NEVERuse engine or carburetor cleaner products in the fuel tank as permanent damagemay occur.

FreshStartFuelCap Adding fuel preserverhelps keepfuel fresh and carburetors

cleanfor easierstarting, aii season long. This new fuel cap automatically drips concentratedfuel preserver into your fuel

tank.

_i, DANGER:Contentsare harmful or fatal if swallowed.

3. Removetab to expose membrane.

Avoid contact to eyes,skin or clothing.DONOTtake Avoid

internally. breathing

the mist or vapor. Overexposureto eyes

or skin can causeirritation. Keepstabilizer out of the reachof children.

Fuelstabilizer is a hazardouschemical.**

• If SWALLOWED,callphysicianimmediately.

• Inthecaseofanemergency,contacta physicianimmediately andcall1-800-424-9300for materialsafetyinformation.

• *Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic petroleum distillate (64742-47-8).

1. Placecartridge into fuel cap.

2. Push to "snap" cartridge into place.

IMPORTANT:DONOTremove the silver foil sealon the opposite side of the cartridge.

4. Reinstallfuel cap on fuel tank.

Periodically check the cartridge to ensure there is still

fuel stabilizer inside. If it is empty, removecartridge and

replace.

HighAltitude

At altitudes over 5,000 feet (1524 meters), a minimum

85 octane / 85 AKI (89 RON)gasolineisacceptable.To remainemissions compliant, high altitude adjustment is required. Operationwithout this adjustment will cause decreasedperformance, increasedfuel consumption, and increasedemissions. Seea qualified Searsdealerfor high altitude adjustment information. Operationof the engine at altitudes below 2,500 feet (762 meters) with the high altitude

kit is not recommended.

HOWTOUSEYOUR6EHERATOR

If you haveany problems operating your generatorafter reading the manual, pleasecall the generator helpline at

1-800-222-3130.

System Ground

Thegenerator hasa system ground that connects the generatorframe components to the ground terminals onthe ACoutput receptacles.Thesystem ground is connected to the ACneutral wire (the neutral is bonded to the generator frame).

SpecialR_uirements Theremay be Federalor State OccupationalSafety and

Health Administration (OSHA)regulations, local codes, or ordinances that applyto the intended useof the generator. Pleaseconsult aqualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas,generators are required to be registered with local utility companies.

• If the generator is usedat a construction site, there may be additional regulationswhich must be observed.

Connecting to a Buiiding's Electrical System

Connectionsfor standby power to a buUding'selectrical system must be made bya qualified electrician. The

connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

_, WARNING: Generatorproduces hazardousvoltage.

").|J|l Failureto isolategeneratorfrom power utility can

result in death or injury to electric utility workers

due to backfeedof electrical energy.

• Whenusinggeneratorfor backuppower,notifyutility company. Useapprovedtransferequipmentto isolategeneratorfrom electricutility.

• Useagroundfaultcircuitinterrupter(GFCI)in anydampor highlyconductivearea,suchasmetaldeckingor steelwork.

• DONOTtouchbarewiresor receptacles.

• DONOTusegeneratorwithelectricalcordswhichareworn,

frayed,bareorotherwisedamaged.

• DONOToperategeneratorintherainorwetweather.

• DONOThandlegeneratoror electricalcordswhilestandingin water,whilebarefoot,or whilehandsorfeetarewet.

• DONOTallowunqualifiedpersonsor childrento operateorser- vicegenerator.

Generator Location

GeneratorClearance

_, WARNING:Exhaustheat/gases can ignite

combustibles, structures or damage fuel tank causing a fire.

• Keep at least5 ft. (152 cm) clearanceon all sides of generator including overhead.

Placegenerator outdoors in an areathat will not accumulate deadlyexhaustgas. DONOTplace generator where exhaust gas(A) could accumulateand enter inside or be drawn into a potentially occupied building. Ensureexhaust gas is kept awayfrom anywindows, doors, ventilation intakes, or other openingsthat can allow exhaust gas to collect in a confined area.Prevailingwinds and air currents should be taken into considerationwhen positioning generator.

Using a generator indoors CAN KiLL YOU iN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smeiJ,

V V

NEVERuse insidea home or garage,EVENiF doors

and windows areopen.

Only use OUTSIDEand far away from windows,

doors, and vents,

To Start The Engine

Disconnect all electrical loads from the generator. NEVER start or stop enginewith electrical devicesplugged in and

turned ON.Follow start instruction steps in numerical order:

1. Makesure unit is on a levelsurface. IMPORTANT:Failureto start and operate unit on a level

surfacewill causethe unit not to start or shut down during operation.

2. Turn redfuel valveto "On" position.

3. Place choke lever in "Choke"position.

Set On/Offswitch to "On" position.

On/Off Switch is shown in On position

\LL' -'---.

Grasp recoil handleand pull slowly until slight resistance is felt. Then pull rapidlyto start engine.

_i_WARNING: Starter cord kickback(rapid retraction) can

result in bodily injury. Kickbackwill puii hand and

,_arm toward enginefaster thanyou can let go.

Broken bones,fractures, bruises, or sprains

could result.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt andthenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin andturnedon.

IMPORTANT:if enginefloods, place choke lever in "Run" position and crank until engine starts.

6. Movechoke leverto "Run" position a short distance at a time over severalseconds in warm weather or minutes

in cold weather. Let engine run smoothly before each change. Operatewith choke in "Run" position.

NOTE:If engine starts after 3 puffs but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase.This unit may be equippedwith a low oil protection device. If so, oil must be at proper levelfor engineto start.

A. WARNING:Contactwith muffler areacan result in

serious burns. Exhaustheat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DONOTtouchhotpartsandAVOIDhotexhaustgases.

• Allowequipmentto coolbeforetouching.

• Keepatleast5 feet(152cm)of clearanceonall sidesof

generatorincludingoverhead.

• It isaviolationofCaliforniaPublicResourceCode,Section 4442,to useoroperatetheengineonanyforest-covered,

brush-covered,orgrass-coveredlandunlesstheexhaust systemisequippedwitha sparkarrester,as definedin Section

4442,maintainedineffectiveworkingorder.Otherstatesor federaljurisdictionsmayhavesimilarlaws.

Contacttheoriginalequipmentmanufacturer,retailer,ordealer toobtainasparkarresterdesignedfor theexhaustsystem installedonthis engine.

• Replacementpartsmustbethesameandinstalledinthe same positionasthe originalparts.

Connecting Electrical Loads

1. Let enginestabilize and warm up for a few minutes after starting.

2. Plugin and turn on the desired 120 and/or 240 Volt AC, single phase,60 Hz electrical loads.

NOTE:

• DONOTconnect 240 Volt loadsto the 120 Volt duplex receptacles.

• DONOTconnect 3-phase loads to the generator.

• DONOTconnect 50 Hzloads to the generator.

• DONOTOVERLOADTHEGENERATOR.See Don't

OverloadGenerator.

NOT/CE: Exceeding generators wattage/amperage capacity can damage generatorand/or electrical devices connected to

it.

• DONOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generatorandlet enginestabilize before connecting electrical

loads.

• Connectelectrical loads in OFFposition, then turn ONfor

operation.

• Turn electrical loads OFFand disconnect from generator before

stopping generator.

Stoppin9 the Engine

1. Turn off and unplug all electrical loads from unit. NEVER start or stop enginewith electrical devicesplugged in

and turned on.

2. Let enginerun at no-load for two minutes to stabilize unit's internaltemperatures.

3. Move On/Offswitch to "Off" position.

A. WARNING: Backfire,fire or engine damagecould

Occur.

DONOTstopenginebymovingchokecontrolto "Choke" position(1_1).

4. Movefuel valve to "Off" position.

Warm Weather Operation

This generator engine is equippedwith WeatherGuard,an

innovativefeatureto prevent carburetor icing in cold weather conditions. WeatherGuardhas beenengineeredto operate in all weather conditions. However,product performance can be increasedwhen operatingthe generatorsolely in warm

weather by removingtheWeatherGuardshield (A).

Removethe two nuts (B) and loosenthefastener (C)as shown. Storeshield and fastenersfor future cold weather

operation.

CORDSETSANDRECEPTACLES

Use only high quality, well-insulated, grounded extension cords with the generator's 120 Volt electrical receptacles. Inspect extension cords before each use.

Checkthe ratings of all extensioncords beforeyou use them. Extensioncord sets usedshould beratedfor 125 Volt AC

loads at 20 Amps or greater for most electrical devices. Somedevices, however, may not require this type of

extension cord. Checkthe operator's manuals of those devicesfor the manufacturer's recommendations.

Keepextension cords asshort aspossible, preferably less than 15 feet long, to preventvoltage drop and possible overheating of wires.

_. WARNING: Overloadedelectrical cords can overheat,

arc, and burn resulting in death, bodily injury, and/or property damage.

• ONLYusecordsratedfor yourloads.

• Followallsafetiesonelectricalcords.

120/240 Volt AC, 30 Amp, Lockin9 Receptacle

Use a NEiVIAL14-30 plug with this receptacle.Connect a 4-wire cord set ratedfor 250Volt AC loads at 30 Amps (or greater). You can usethe same4-wire cord if you plan to

run a 120 Volt load.

4-WireCordSet

120 Volt AC, 20 Amp, Duplex Receptacles

Eachduplex receptacleis protected against overload by a double pole rocker switch circuit breaker.

Useeach receptacleto operate120 Volt AC,single-phase, 60 Hzelectrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Usecord sets that are ratedfor 125 Volt

AC loadsat 20 Amps (or greater). Inspect cord sets before

eachuse.

GENERATORADAPTERCORDSET

The generatorcomes with a 25' generator adapter cord set

designedto providetwo sets of 120 Volt, 20 Amp outlets

from one 120 Volt, 20 Amp duplex receptacle.

--\

(Neutral)

x/,ot!

NEMAL14-30 f-_ Ground(Green)

This receptaclepowers 120/240 Volt AC, 60 Hz,single phase loads requiring up to 5,600 watts of power (5.6 kW) at

23.3 Amps for 240 Volts or two independent 120 Volt loads

at 23.3 Amps each. Theoutlet is protected by a double pole rocker switch circuit breaker.

NOTICE: Receptacles may be marked with rating value greater than generator output capacity.

• NEVERattempt to power adevice requiring more amperagethan

generator or receptaclecan supply.

• DONOToverloadthe generator.SeeDon'tOverloadGenerator.

Themaximum load on each outlet is 20 Amps. The maximum total load on both black wire outlets or white stripe wire outlets

is 20 Amps. If anextensioncord is usedwith adaptercord set, besure extensioncord is ratedfor 125V at 20 Amps.

NOTE:Follow all safety precautionswhen connecting any extensioncord or deviceto the generator.

DON'TOVERLOADGENERATOR

Capacity

You must makesureyour generator can supply enough rated (running) andsurge (starting) watts for the items you will power at the same time. Followthese simple steps:

1. Selectthe items you will powerat the same time.

2. Totalthe rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running.

3. Estimatehow many surge (starting) watts you will need. Surge wattage is the short burst of power neededto start electric motor-driven tools or appliances suchas a circular saw or refrigerator. Becausenot all motors start at the sametime, total surge watts can be estimatedby adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Rated (Running)

Tool or Appliance Window Air

Conditioner

Refrigerator 1600 DeepFreezer 500

Television

Light (75 Watts)

Total Rated(Running) Watts = 3075 HighestAdditional Surge Watts = 1800

Total Generator Output Required =4875 NOTE:The rated (running) watts cannot exceed5600. Also,

given the 5600 watt rated limit, additional surge (starting) watts cannot exceed8600.

Watts

1200

8OO 5OO

5OO

3075 Total

Running Watts

PowerManagement

To prolong the life of your generator and attacheddevices, it is important to takecarewhen adding electrical loadsto your

generator. There should benothing connectedto the generator outlets before starting it's engine.The correct and

safe way to managegeneratorpower isto sequentiallyadd loads asfollows:

1. With nothing connected to the generator, start the engine as described in this manual.

2. Plug in and turn on the first load, preferablythe largest load you have.

3. Permit the generatoroutput to stabilize (engine runs smoothly and attacheddeviceoperates properly).

4. Plug in and turn on the nextload.

5. Again, permitthe generator to stabilize.

6. Repeatsteps 4 and 5 for eachadditional load.

Additional Surge

(Starting) Watts

1800

1800 Highest

SurgeWatts

NEVERadd more loadsthan the generator capacity.Take specialcare to consider surge loads in generatorcapacity, as

described above.

Wattage ReferenceGuide

Rated* Additional

Tool or Appliance (Running) Surge

Watts (Starting)

Watts

Essentials

Light Bulb - 75 watt 75 -- DeepFreezer 500 500

Sump Pump 800 1200 Refrigerator/Freezer- 18 cf 800 1600

Water Well Pump- 1/3 hp 1000 2000

Heating/Cooling

Window AC - 10,000 BTU 1200 1800 Window Fan 300 600

FurnaceFanBlower- 1/2 hp 800 1300 Kitchen

Microwave Oven- 1000 Watt 1000 -- CoffeeMaker 1500 --

Electric Stove - Single Element 1500 -- Hot Plate 2500 --

Family Room DVD/CDPlayer 100 -- VCR 100 -- Stereo Receiver 450 --

Color Television- 27 in 500 -- PersonalComputer w/17 in moni- 800 --

tot Other

Security System 180 -- AM/FM Clock Radio 300 --

GarageDoor Opener- 1/2 hp 480 520 ElectricWater Heater- 40 gallon 4000 --

DIf/Job Site Quartz HalogenWork Light 1000 --

Airless Sprayer- 1/3 hp 600 1200 Reciprocating Saw 960 960 Electric Drill- 1/2 hp 1000 1000

Circular Saw - 7-1/4 in 1500 1500 Miter Saw- 10 in 1800 1800

TablePlaner - 6 in 1800 1800 TableSaw/RadialArm Saw- 10 in 2000 2000

Air Compressor - 1-1/2 hp 2500 2500

*Wattageslisted are approximateonly. Check tool or appliancefor actualwattage.

EN61NETECHNICALINFORMATION

This is a single cylinder, overheadvalve(OHV),air cooled engine, it is a low emissions engine.

In the State of California, ModelSeries 200000 engines are certified bythe CaliforniaAir ResourcesBoard to meet

emissions standards for 250 hours. Such certification does not grant the purchaser, owner or operator of this engine any

additional warranties with respectto the performanceor operational life of this engine.Theengine is warranted solely according to the product and emissions warranties stated

elsewherein this manual.

Power RaUn_ls

Thegross power rating for individual gas engine models is labeled in accordancewith SAE(Society of Automotive Engineers)codeJ1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been

obtained and corrected in accordancewith SAEJ1995 (Revision 2002-05). Torque values are derived at 3060 RPM;

horsepower values are derived at 3600 RPM. Actual gross engine power will be lower andis affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide arrayof products onwhich enginesare placed andthe variety of environmental issues applicableto operatingthe equipment,the gas engine wiii not developthe ratedgross power when used in a given pieceof power equipment (actual "on-site"or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust,charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Dueto manufacturing and capacity limitations, Briggs & Stratton may substitute anengine of higher ratedpower for this Seriesengine.

This generator is ratedand certified to be compliant with CSA (CanadianStandards Association) standard C22.2 No. 100-04 (motors and generators).

PRODUCTSPECJFICATIOHS

Generator Specifications

StartingWattage.................... 8600 Watts(8.6 kW)

Wattage .......................... 5600 Watts(5.6 kW)

ACVoltage .............................. 120/240Volts

ACCurrent

at 240Volts ............................. 23.3Amps

at 120Volts ............................. 46.6Amps

Frequency .......................... 60 Hzat 3600 rpm

Phase .................................. Single Phase

FuelCapacity............................ 5 U.S.gallons

Engine Specifications

Bore ................................ 3.12in. (79 ram)

Stroke ............................... 2.44 in. (62 ram)

Displacement ........................ 18.64in. (305cc)

SparkPlug

Type: .............. Briggs& Stratton 491055 or 5066

SetGapTo: .................... 0.030inch (0.76mm)

ArmatureAir Gap:.......... 0.008-0.012in. (0.20-0.30mm)

Valveclearancewithvalvespringsinstalledandpiston1/4in.

(6 mm)pasttopdeadcenter(checkwhenengineiscold).

intake ................... 0.004-0.006in. (0.10-0.15mm)

Exhaust.................. 0.004-0.006in. (0.10-0.15mm)

Oil Capacity .................... 28 Ounces(0.8 Liters)

NOTE:For practical operation, the generator load should not exceed85% of ratedwattage. Enginepower wiii decrease 3-1/2% for each1,000 feet (300 meters) above sealeveland 1% for each 10° F(5.6° C) above77° F(25° C). It should operatesatisfactorily at an angle up to 15°.

MAINTENANCESCHEDULE

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is requiredwhen operating in

adverseconditions noted below.

* Changeengine oil

* Cleandebris * Check engineoil level

* Service engineair cleaner'

* Changeengine oil'

* Service spark plug * Service spark attester * Cleancooling system'

EmissionsControl Maintenance, replacement,or repair of the emissions con-

trol devices and systemsmay beperformedby any non-

road engine repair establishment or individual. However, to obtain "no charge" emissions control service, the work

must be performed by a factory authorized dealer.Seethe

Emissions Warranty.

GENERATORMAINTENANCE

Generatormaintenanceconsists of keeping the unit clean and dry. Operateand storethe unit ina clean dry environment where it will not be exposedto excessivedust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not becomeclogged with snow, leaves,or anyother foreign material.

Checkthe cleanlinessof the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are

visible on its exterior surface. NOTE:DONOTuse a garden hoseto cleangenerator. Water

can enterthe enginefuel system and cause problems. In addition, if water enters the generatorthrough cooling air slots, some of the water will be retainedin voids and cracks

of the rotor andstator winding insulation. Waterand dirt buildup on the generator internal windings will eventually

decreasethe insulation resistanceof these windings.

* Checkvalve clearance

Service more often under dirty or dusty conditions.

GeneralRecommendations

Regular maintenancewill improve the performance and extend the life of the generator. Seea Searsor other qualified

dealerfor service. Thegenerator's warranty doesnot cover items that have

been subjected to operator abuseor negligence.To receive full valuefrom the warranty, the operator must maintain generator asinstructed inthis manual.

Someadjustments will needto be made periodically to properly maintain your generator.

All service and adjustments should be madeat least once eachseason.Follow the requirementsin the Maintenance

Schedulechart above. NOTE:Oncea year you should cleanor replacethe spark

plug and replacethe air filter. A new spark plug and cleanair filter assure proper fuel-air mixture and help your engine run better and last longer.

GeneratorCleaning

Daily or beforeuse, clean accumulateddebris from generator. Keeplinkage,spring and controls clean. Keeparea around and behind muffler free from anycombustible debris.

inspect cooling air slots and openings on the generator. Theseopenings must be kept clean and unobstructed.

Generatorparts should be kept cleanto reducethe risk of overheating and ignition of accumulateddebris.

* Usea damp cloth to wipe exterior surfaces clean.

NOTICE'.improper treatment of generator can damage it and

shorten its life.

• DONOTexpose generatorto excessivemoisture, dust, dirt, or

corrosive vapors.

• DONOTinsertany objects through cooling slots.

* Usea soft bristle brush to loosencaked on dirt, oil, etc. * Usea vacuumcleanerto pick up loosedirt anddebris.

StatStaUonTM

TheStatStationTM displaysthe nominal load on generator basedon output frequency. It also hasa built in maintenance

reminder. WattageMonitor Operation

Thedisplay is two seven-segment LEDsthat provide an easy- to-read indication of the amount of power being supplied by the generator. The load monitor displays the generator's output as a percentage.

As generator load increases,the display values will increase. Whenthe displayedvalues begin flashing, the user should stop adding electrical loads to the generator.

If the power usagebecomestoo high, the letters "OL" (for Over Load)will flash on the display. Theuser should reduce

the amount of load attached to the generator. MaintenanceReminder

The LEDwill display certain codes to alertyou to check oil, changeoil, checkor replaceair filter and checkor replace

spark plug. The following codes will display: "C1" Checkoil at 8 hour increments

"C2" Changeoil at 50 hour increments "C3" Checkor replace air filter at 25 hour increments "C4" Checkor replace spark plug at 100 hour increments Totake advantageof the StatStation"maintenance reminder"

capabilities, the user must press the resetbutton after completing the maintenancecalled for in the displayed code (C1, C2, C3, or C4). This results in a display of "Co" or "CA", depending on how long the button is pressed:

1) "Co" - Pressingthe resetbutton once quickly will display "Co"(clearingto zero).This will clear any maintenance codes that haveelapsedup to that point and they will begin timing again from zero.

2) "CA"- Pressing and holding the resetbutton for 2 seconds will display "CA"(clearing all). This clears all maintenancecodes, evenif they have not yet reached their service point, and they will begintiming again from

zero.

If nominal load and maintenancecodes appear simultaneously, the LEDshall display, alternately,the

nominal load and code as follows: Thecode will display for 3 seconds, then 1/2 secondoff. The

load will display for 6 secondsand then 1/2 second off.

ENGINEMAINTENANCE

_. WARNING:Unintentionalsparking can result in fire or

_¢ electric shock.

WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR

• Disconnectthe sparkplugwirefromthe sparkplugandplace thewirewhereitcannotcontactsparkplug.

WHENTESTINGFORENGINESPARK

• Useapprovedsparkplugtester.

• DONOTcheckfor sparkwithsparkplugremoved.

Oil

OilRecommendations

We recommendthe use of Briggs & Stratton Warranty

Certifiedoils for bestperformance. Other high-quality detergent oils are acceptableif classified for serviceSF,SG, SH,SJ or higher. DO NOTusespecial additives.

Outdoortemperatures determine the proper oil viscosity for

the engine.Usethe chart to selectthe best viscosity for the

outdoor temperature range expected.

86 _, 68

104 --_ __ ,

50 32 _°,-

-4

-22

* Below40°F (4°C)the use of SAE30 will result in hard starting.

** Above80°F(27°C)theuseof 10W30maycauseincreasedoil

consumption.Checkoil levelmorefrequently.

O OTE:Synthetic oil meetingiLSACGF-2,API

O cceptable oil at all temperatures. Useof synthetic oil

certification mark and APIservice symbol with "SJ/0F ENERGYCONSERVING"or higher, is an

does not alter required oil change intervals.

o eo

__30 > 20

l ¸¸¸¸40

_n m 0

-20

-30

CheckingOilLevel

Oil level should be checked prior to each useor at least every 8 hours of operation. Keepoil level maintained.

1. Makesure generatoris on a levelsurface.

2. Cleanarea aroundoil fill and remove oil fill cap.

3. Verifyoil is at the point of overflowing at oil fill opening.

4. Replaceand tighten oil fill cap.

AddingEngineOil

1. Makesure generatoris on a levelsurface.

2. Checkoil levelas described in CheckingOilLevel

3. if needed,slowly pour oil into oilfill openingto the point of overflowing at oil fill.

4. Replaceand tighten oil fill cap.

Service Air Cleaner

Your enginewill not runproperly and may bedamaged ifyou run it with a dirty air cleaner. Replacemore often if operating under dirty or dusty conditions.

To servicethe air cleaner,follow these steps:

1. Loosen screws(A) and removeair cleanercover (B).

Changing Engine Oil

If you areusing your generator underextremely dirty or dusty conditions, or in extremely hot weather, change the oil

more often.

A CAUTION:Avoid prolonged or repeatedskin contact with usedmotor oil.

• Usedmotoroil hasbeenshownto causeskincancerincertain laboratoryanimals.

• Thoroughlywashexposedareaswith soapandwater.

KEEPOUTOFREACHOFCHILDREN.DON'T POLLUTE.CONSERVERESOURCES.RETURN USEDOILTOCOLLECTIONCENTERS.

Changethe oil while the engine is still warm from running, as

follows:

1. Makesure unit is on a levelsurface.

2. Disconnectthe spark plug wire from the spark plug and placethe wire where it cannot contact spark plug.

3. Cleanareaaround oil drain plug.The oil drain plug is locatedat baseof engine,opposite carburetor.

4. Removeoil drain plug anddrain oil completely into a suitable container.

5. Reinstalloil drain plug and tighten securely. Removeoil fiii cap.

6. Slowly pour recommendedoil (about 28 oz.) into oil fill

opening to the point of overflowing at oilfill cap.

7. Reinstalloil fill cap.Fingertighten cap securely.

8. Wipe up any spilled oil.

9. Reconnectspark plug wire to spark plug.

2. Carefully removecartridge (C) from base (D).

3. Install clean(or new)air cleaner assembly inside cover. Disposeof old filter properly.

4. Assembleair cleanercover onto baseand tighten screws.

NOTE:You can purchase new air cleanerelements by calling 1-800-4-1VlY-HOIVlE(469-4663).

Clean/ReplaceSparkPlug

Changingthe spark plug will helpyour engine to start easier and run better.

1. Cleanareaaround spark plug.

2. Removeand inspect spark plug.

3. Replacespark plug if electrodes are pitted, burned or porcelain is cracked. Usea recommended replacement

plug. See Specifications.

4. Checkelectrode gap with wire feelergauge and reset spark plug gap to recommendedgap if necessary(see

Specifications).

5. install spark plug and tighten firmly. NOTE:You can purchasea new spark plug by calling

1-800-4-1VlY-HOIVlE(469-4663).

+ 42 hidden pages

Craftsman 580.675511 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual