Craftsman 580.6722 User Manual

Owner's Manual
II:RRFTSMRNI
PRESSURE WASHER
3.75 HORSEPOWER 2,000 PSI
2.0 GPM Model No. 580.672200
HOURS: Mon. - FrL 8 a.m. to 5 p.m. (CT)
read this manual and follow all Safety Rules and Operating Instructions.
Sears Canada, Inc.
Visit our Craftsman website: www.sears.ca
Part No. 193499GS Draft 1 (01/06/2004)
Safety
Assembly
Operation
Maintenance
Parts
Fran(;ais
WARRANTY .................................... 2
SAFETY RULES ............................... 2-4
ASSEMBLY ................................... 6-7
OPERATION ................................. 8-10
MAINTENANCE .............................. 11-14
SPECIFICATIONS ............................... 11
STORAGE ..................................... 15
TROUBLESHOOTING ............................ 16
HOW TO ORDER PARTS ......................... 17
REPLACEMENT PARTS ....................... 18-22
EMISSION CONTROL WARRANTY ................. 23
FRAN(,?,AIS .................................. 24-40
UMITED ONE YEAR WARRANTY ON CRAFTSMAN PRESSURE WASHER For one year from the date of purchase, when this CRAFTSMAN@ Pressure Washer is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
If this pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase.
If this pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase. This warranty does not cover:
Expendable items such as spark plugs and air filters, which become worn during normal use. Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER OR DEALER IN CANADA.
This warranty gives you specific legal rights and you may also have other rights, which vary from province to province.
Sears Canada, Inc.
,_ This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
_Read this manual carefully and become
familiar with your pressure washer. Know its
applications, its limitations, and any hazards
involved.
The safety alert symbol (_,) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a
hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if
not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Toxic Fumes
Slippery Surface Fall Fluid Injection
Fire Explosion Hot Surface
Electrical Shock
Moving Parts Flying Objects
2
Kickback
IntheStateof California a spark arrester is required
_y law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the "nuffler with a spark arrester, it must be maintained in _=ffectiveworking order.You can order a spark arrester _hrough your authorized Sears service dealer.
WARNING I
The engine exhaust from this product contains I chemicals known to the State of California to cause
cancer, b rth defects, or other reproduct ve harm,
DANGER
Operate pressure washer ONLY outdoors. Use a respirator or mask whenever there is a chance
that vapors may be inhaled.
Read all instructions packed with mask so you are certain mask will provide necessary protection against inhaling
harmful vapors.
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least
2 minutes before removing gas cap.
Fill fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
DO NOT light a cigarette or smoke.
VHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at angle which causes
fuel to spill.
DO NOT spray flammable liquids.
VHEN TRANSPORTING OR REPAIRING EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
VHEN STORING FUEL OR EQUIPMENT WITH FUEL IN
TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
WARNING
Keep water spray away from electric wiring or fatal
electric shock may result.
WANNING
Keep spray nozzle between 8 to 24 inches away from cleaning surface.
Operate this unit on a stable surface. Cleaning area should have adequate slopes and
drainage to reduce possibility of fails due to slippery surfaces.
Be extremely careful if you must use pressure washer
from a ladder, scaffolding or any other relatively unstable
location. Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
WARNING
NEVER aim spray gun at people, animals or plants. DO NOT allow CHILDREN to operate pressure washer. NEVER repair high pressure hose. Replace it. Keep high pressure hose connected to pump and spray
gun while system is pressurized.
WARNING
DO NOT touch hot surfaces. Stay clear of exhaust gases.
NEVER move equipment while operating.
Allow equipment to cool before touching.
3
WARNING
DO NOT wear loose clothing, jewelry or anything that may be caught in starter or other rotating parts.
Tie up long hair and remove jewelry.
WARNING
Disconnect spark plug wire from spark plug and place
wire where it cannot contact spark plug.
WARNING
Always wear eye protectionwhen using equipment orwhen
in vicinity of equipment in use.
CAUTION
DO NOT tamper with governed speed. DO NOT operate pressure washer above rated pressure.
CAUTION
DO NOT secure spray gun in open position. DO NOT leave spray gun unattended while machine is
running. NEVER use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
Always be certain spray gun, nozzles and accessories
are correctly attached.
CAUTION
DO NOT point spray gun at glass when in jet spray mode, NEVER aim spray gun at plants,
CAUTION
If you have questions about intended use, ask dealer or contact Sears.
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safety device on this machine. Before starting pressure washer in cold weather, check
all parts of the equipment to be sure ice has not formed
there.
NEVER move machine by pulling on high pressure hose. Use handle provided on unit.
Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing
clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
This equipment is designed to be used with Sears
authorized parts ONLY. If equipment is used with parts
that DO NOT comply with minimum specifications, user
assumes all risks and liabilities.
4
KNOW YOUR PRESSURE WASHER
Read the owner's manual and safety rules before operating your pressure washer. Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Spray Gun
Adjustable Nozzle
Accessory Holder
Recoil Starter
Nozzle Extension
Oil Fill Cap and Dipstick
Extension with
Air Cleaner
Throttle Control
Lever
Detergent Pick-Up
Tube and Filter
Primer Bulb
Fuel Cap
Water Inlet
High Pressure Outlet
Accessory Holder - Provides convienant storage for spray gun, turbo wand and nozzle extension.
Adjustable Nozzle -Adjust for high or low pressure; narrow or fan spray.
Air Cleaner -- Dry type filter element limits the amount of dirt and dust that gets in the engine.
Automatic Cool Down System -- Cycles water through pump when water reaches 125°-155°F (51°- 68°C). Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Detergent Pick-Up Tube and Filter - Used to siphon detergent from chemical bottle to the low pressure
water stream. Extension with Turbo Nozzle -- The turbo nozzle
rotates the high pressure stream in a rapid circular pattern for aggressive cleaning.
Fuel Cap - Fill fuel tank with regular unleaded fuel here.
Pump equipped with
Automatic Cool Down System
High Pressure Hose (not shown) - Connect one end to
the spray gun and other end tothe high pressure outlet.
High Pressure Outlet -- Connection for high pressure hose.
Nozzle Extension --Attach to spray gun to use
adjustable nozzle. Oil Fill Cap and Dipstick - Check and fill engine with
oil here. See page 6 for oil recommendations and filling instructions.
Primer Bulb -- Prepares a cold engine for starting. Pump -- Develops high water pressure.
Recoil Starter-- Used for starting the engine manually.
Spray Gun - Controls the application of water onto
cleaning surface with trigger device. Includes safety
latch.
Throttle Control Lever - Sets engine in starting mode for recoil starter and stops running engine.
Water Inlet i Connection for garden hose.
5
Yourpressurewasherrequires some assembly and is
ready for use only after it has been properly serviced
with the recommended oil and fuel.
If you have any problems with the assembly of your pressure washer, please call the pressure washer helpline at 1-800-222-3136.
IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil will result
in an engine failure.
REMOVE PRESSURE WASHER
FROM CARTON
Open carton and slice two corners opposite guide handle from top to bottom so the panel can be
folded down flat. Remove fillers, accessories and parts bag shipped
with your pressure washer.
Remove the pressure washer out the open end of the carton.
Check carton for additional loose parts.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged,
call the pressure washer helpline at 1-800-222-3136.
The main unit High pressure hose
Spray gun Nozzle extension with adjustable nozzle Turbo wand
Accessory holder
Engine oil Parts bag (which includes items listed below)
Owner's manual
Registration card
Become familiar with each piece before assembling the pressure washer Compare contents against the view on page 5. If any parts are missing or damaged,
call the pressure washer helpline at 1-800-222-3136
ASSEMBLING YOUR PRESSURE WASHER
Your Craftsman pressure washer was mostly
assembled at the factory. However, you will need to
perform these tasks before you can operate your
pressure washer:
1. Add oil to engine crankcase.
2. Add fuel to fuel tank.
3. Connect high pressure hose to spray gun and pump.
4. Connect water supply to pump.
2 Place nozzle extension, turbo wand and spray gun
intoholder.
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the recommended oil may result in an engine failure
NOTE: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF, SG, SH, SJ or higher rated SAE 30
weight DO NOT use special additives
1. Choose a viscosityaccording to the following table
._o o, =o = ,o ,o _,o _oo
'c =so =2b 4b _ 1'o 2b 3b ' 4'o STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
* The use of multi-viscosity oils (5W-30, 10W-30, etc.)
in temperatures above 40°F (4°C) will result in higher
than normal oil consumption. When using a multi- viscosity oil, check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), itwill result in hard starting and possible engine bore damage due to inadequate lubrication.
2. Place pressure washer on a level surface.
3. Clean area around oil fill.
4.
Remove oil fill cap and dipstick
5.
Wipe dipstick clean, insert it into oil fill hole and tighten securely, remove dipstick. Add
recommended oil up to "Full" mark on dipstick.
Attach Accessory Holder
1. Place accessory holderontotop of handle
6
6. Pourslowly.Wipedipstickcleaneachtimeoil levelischecked.DONOToverfill.
7. Installoilfillpluganddipstick,tightensecurely. NOTE:Checkoiloftenduringenginebreak-in.
Add Fuel
,_ WARNING! NEVER fill fuel tank indoors
NEVER fill fuel tank when engine is running or hot. DO NOT smoke when filling fuel tank.
_ WARNING! NEVER fill fuel tank completely
full. Provide space for fuel expansion. Wipe away any fuel spillage from engine and equipment before starting.
1. Use clean regular unleaded automotive fuel and store in approved, clean, covered containers. Use clean fill funnels. NEVER use "stale" fuel left over
from last season or fuel stored for long periods.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add fuel to fuel tank. Use a funnel to
prevent spillage. Fill tank to about 1.5" below the
top of the filler neck.
,
Before connecting garden hose to water inlet, inspect inlet screen. Clean screen if it contains debris or have it replaced if damaged. Refer to section "O-Ring Maintenance" if inlet screen is damaged. DO NOT run pressure washer if inlet screen is damaged. NEVER siphon inlet water.
screen. DO
"_._ Inspect inlet
- clean if dirty.
4, Run water through garden hose for 30 seconds to
flush out any debris.
5, Connect garden hose (not to exceed 50 feet in
length) to water inlet. Tighten by hand.
NOT use if
damaged;
Fuel
4. Install fuel cap and wipe up any spilled fuel IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts, such as the carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicates that alcohol-blended fuels
(called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See
"Storage" on page 15. NEVER use engine or carburetor cleaner products in the fuel tank or
permanent damage may occur.
Connect Hose and Water Supply to Pump
IMPORTANT: To avoid pump damage, you must
assemble the nozzle extension to the spray gun and attach all hoses before you start the engine.
1. Uncoil high pressure hose and attach one end of
hose to base of spray gun. Tighten by hand.
2. Attach other end of high pressure hose to high
pressure outlet on pump. Tighten by hand.
CAUTION
Damage to equipment resulting from failure to fellow this instruction will void warranty,
6, Turn ON water and squeeze trigger on gun to
purge pump system of air and impurities.
WARNING
Always wear eye protection when using this equipment
or in vicinity of where equipment is in use, Before starting the pressure washer, be sure you are
wearing adequate eye protection,
CHECKLIST BEFORE STARTING ENGINE
Review the unitto ensure you have performed all of
the following:
1 Check that oil has been added to proper level in
engine crankcase
2 Add proper fuel to fuel tank.
3. Check for properly tightened hose connections (high pressure and water supply) and there are no
kinks, cuts, ordamage to high pressure hose
7
4 Provideproperwatersupply(nottoexceed100°F)
5. Besuretoread"SafetyRules"and"Operation" sectionsbeforeusingpressurewasher.
6. Ifstartingunitafterstorage,see"Storage"section onpage15.
_Safety Latch
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-800-222-3136
To Start Your Pressure Washer
To start your engine-powered pressure washer for the first time, follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than 3.0 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.
2.
Check that high pressure hose is tightly connected to spray gun and pump. See "Assembling Your
Pressure Washer _for illustrations.
.
Make sure unit is in a level position.
4.
Connect garden hose to water inlet on pressure washer pump. Turn ON water.
CAUTION
Damage to equipment will result from failure to follow
this instruction,
5. Squeeze trigger on gun to purge pump system of air and impurities.
.
Attach nozzle extension to spray gun. Tighten by hand.
\\
.
Move throttle lever to "Fast" position, shown here as a rabbit.
Fast Stop
f
Throttle Lever in
STOP
position
NOTE: For a warm engine, be sure the throttle lever is
in the "Fast" position. To start the engine for the very first time:
10. Make sure throttle lever is in "Fast" position (indicated on the engine as a rabbit).
11. Push primer bulb firmly 5 times, waiting 2 seconds between each push.
To start engine thereafter:
10. Make sure throttle lever is in "Fast" position (indicated on the engine as a rabbit).
11. Press primer bulb firmly 3 times, waiting 2 seconds between each push. For a warm engine, DO NOT press primer bulb.
12. Grasp starter grip handle and pull slowly until you feel some resistance. Then pull rapidly to start
engine.
13. Return starter grip handle slowly. DO NOT let rope "snap back" against starter.
A CAUTION
7.
Position nozzle in low pressure mode (slide nozzle forward) and squeeze trigger on spray gun to
relieve pressure caused by turning ON water. Water will flow out of gun in a thin stream.
Continue to hold trigger until there is a steady stream of water and no air remains in system.
Release trigger.
8 Engage safety latch to spray gun trigger
\
Squeeze trigger on spray gun each time recoil starter is pulled and engine fails to start.
CAUTION
Always use handle to lift equipment,
NEVER pull on hoses to move equipment,
NOTE: Always keep the throttle lever in the "Fast" position when operating the pressure washer.
8
How to Stop Your Pressure Washer
1 Move throttle lever to "Stop" position
2. Squeeze trigger on spray gun to relieve
pressure in hose.
NOTE: A small amount of water will squirt out when
you release the pressure.
How To Use the Adjustable Nozzle
You now should know how to START your pressure washer and how to STOP it. The information in this
section will tell you how to adjust the spray pattern and apply detergent or other cleaning chemicals.
CAUTION
NEVER adjust spray pattern when spraying. NEVER put handsin front of nozzleto adjustspray pattern.
On the end of your spray gun is a nozzle handle that can adjust the spray pressure and the spray pattern.
1. Point nozzle toward ground, disengage safety latch, and press trigger to test pattern.
3 Rotating nozzle adjusts spray pattern from a
narrow pattern to a fan pattern
Twist nozzle counter- Twist nozzle clockwise for
clockwise for fan pattern, narrow spray pattern,
4. For most effective cleaning, keep spray nozzle between 8 to 24 inches away from cleaning
surface.
5. If you get spray nozzle too close, especially using
high pressure mode, you may damage the surface
being cleaned.
6. DO NOT get closer than 6 inches when cleaning tires.
2.
Sliding nozzle forward and back adjusts spray
pressure.
Using the Turbo Nozzle
The turbo nozzle rotates the high pressure stream in a
rapid circular pattern. The high pressure spray is most effective when the tip of the nozzle extension is held between 8 to 24 inches from the surface being
cleaned. Always start the turbo nozzle at a distance, gradually
getting closer to the surface until you get the cleaning force you want.
CAUTION
Always make surethe surface you will clean will not be damaged by the high pressure spray bytesting in a
hidden area.
NOTE: Detergent cannot be applied with the turbo nozzle.
Applying Detergent with Adjustable Nozzle
IMPORTANT: Use chemicals designed specifically for
pressure washers. Household detergents could damage the pump.
Slide nozzle backward for
high pressure mode,
CAUTION
Starting the engine without all the hoses connected and
Slide nozzle forward for low without the water turned ON will damage the pump.
pressure mode and
detergent application,
9
To apply detergent, follow these steps:
1 Review use of adjustable nozzle.
2
Prepare detergent solution as required by job
.
Place filter end of detergent siphoning tube into detergent container.
CAUTION
Pressure Washer Rinsing
For Rinsing: 1 Slide nozzle backward to high pressure, press
trigger and wait for detergent to clear.
NOTE: You can also stop detergent flow by removing
detergent siphoning tube from container.
2. Keep spray gun a safe distance from area you plan to spray.
When insertingthe filter into a detergentsolution bottle, route the tube so as to keep itfrom inadvertently contacting the hot muffler.
4. Slide adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in
high pressure position.
5. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Start engine.
6. Apply detergent to a dry surface, starting from bottom and working up.
7. Allow detergent to "soak in"for 3-5 minutes before rinsing. Reapply as needed to prevent surface from drying.
8. For washing, start at lower portion of area to be washed and work upward, using long, even, overlapping strokes.
IMPORTANT: You must flush the chemical injection system after each use by placing the filter into a clean
bucket of water and running the pressure washer in low pressure for 1-2 minutes.
WARNING
Keep spray nozzle between 8 to 24 inches away from cleaning surface.
Operate this unit on a stable surface. Be extremely careful if you must use the pressure
washer from a ladder, scaffolding or any other relatively
unstable location. Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury if gun kicks back.
.
Apply a high pressure spray to a small area, then check surface for damage, if no damage is found,
it is okay to continue cleaning.
4.
Start at top of area to be rinsed, working down with same overlapping strokes as you used for washing and applying detergent.
Automatic Cool Down System (Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F (51°C). The system engages to cool the pump by discharging the warm water onto the ground
10
OWNER'S RESPONSIBILITIES
Follow the hourly or calendar intervals, whichever occurs first More frequent service is required when operating in adverse conditions noted below
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
HOURLY OPERATING INTERVAL SERVICE DATES
MAINTENANCETASK
PRESSURE WASHER
Check/clean water inlet screen Check high pressure hose
Check detergent hose Check spray gun and assembly for leaks Purge pump of air and contaminants Change pump oil Prepare pump for storage below 32°F (0°C)
ENGINE
Check oil level Change engine oil
Service air cleaner Service spark plug Service spark attester Prepare for storage
Clean if clogged. Replace if perforated or torn. Change oil after the first (5) operating hours and every 50 hours or yearly thereafter. Change sooner when operating under dirty or dusty conditions. Replace more often under dirty or dusty conditions.
Before
Each Use
X 1
I x I_'f_l__] I x I_//_i
I x I_&___i!_2;I I x I__/_?,1 I__/l//////////////I x I_;I
X
I__ x= l_IIIIIIIIIIIIIIIIIIll l_ifIIIIIIIIIIIIIII _:_ x I
U_IIIIIITIIIIIIIIII| x _IIIIIIIIIIIITIIII|
I If unit is to remain idle for longer than 30 days. I
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Pressure.................. 2,000 PSI (137.9 BAR)
Flow Rate ................. 2.0 GPM (7.6 L/MIN)
Chemical Mix .............. Use as directed
WaterSupplyTemperature..... Nottoexceed 100°F(38°C)
ShippingWeight............ 48 Ibs. (21.8 kg)
Engine Specifications
Rated Horsepower........... 3.75 HP (2.8 kW)
Spark PlugType:
Resistor ................ Champion RJ-19LM
Set GapTo: .............. 0,030 inches (0.76mm)
Fuel Capacity .............. 1.0 Quarts (.95 I)
Oil
Above 40°F (4°C) .......... SAE 30
0°F - 40°F (-18°C-4°C ....... SAE 5W-30 or 10W-30
GENERAL RECOMMENDATIONS
The pressure washer warranty does not cover items that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
the operator must maintain pressure washer as
instructed in this manual including proper storage as
detailed in "Storage" on page 15.
Some adjustments will need to be made periodically to properly maintain your pressure washer.
All service and adjustments should be made at least once each season. Follow the requirements in the "Maintenance Schedule" chart above.
NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
If equipped with inflatable tires, keep the air pressure at the value marked on the tire or within 15 and 40 psi.
BEFORE EACH USE
1. Check engine oil level.
2. Check water inlet screen for damage.
3. Check in-line filter for debris.
4. Check high pressure hose for leaks.
5. Check chemical filters for damage.
6. Check gun and nozzle extension assembly for
leaks.
7. Purge pump of air and contaminants.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine garden hose inlet screen Clean if it is clogged or replace if it is torn
11
Check High Pressure Hose
High pressure hoses can develop leaks from wear, kinking, or abuse Inspect hose before each use
Check for cuts, leaks, abrasions, bulging of cover, or damage or movement of couplings. If any of these
conditions exist, replace hose immediately.
WARNING
NEVER repair high pressure hose. Replace it, Replacement hose rating MUST exceed maximum
pressure rating of unit,
Check Gun and Nozzle Extension
Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it
springs back into place when you release it. Engage safety latch and test trigger. You should not be able to
press trigger. Replace gun immediately if it fails any of
these tests.
Check In-Line Filter
Refer to the illustrationand service the in-line filter if it becomes clogged, as follows:
To remove contaminants from the pump, follow these
steps:
1 Set up pressure washer as described in
"Assembling Your Pressure Washer" section, and connect water supply
2 Remove nozzle extension from gun
3 Start engine according to instructions in"How To
Use Your Pressure Washer _ section.
4 Pull trigger on gun and hold
5 When water supply issteady and constant, engage
safety latch and refasten nozzle extension
Nozzle Maintenance
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a
nozzle clogged or restricted with foreign materials,
such as dirt, etc. To correct the problem, immediately
clean the nozzle following these instructions:
1. Shut off engine and turn off water supply.
2. Remove nozzle from end of nozzle extension. Separate nozzle extension from spray gun. Twist
nozzle clockwise to stream position. Using a 2mm (5/64) allen wrench, remove orifice from end of
nozzle extension.
In-line Filter
Nozzle extension O_ring=
1 Detach nozzle extension from gun and remove
o-ring and screen from nozzle extension Flush screen, gun, and nozzle extension with clean water
to clear debris.
2 Place in-line filter screen intothreaded end of
nozzle extension. Direction does not matter. Push screen in with eraser end of pencil until it rests flat
at bottom of opening. Take care not to bend screen.
3 Place o-ring into recess. Push o-ring snugly against
in-line filter screen.
4 Assemble nozzle extension to spray gun, as
described earlier in manual.
Purge Pump of Air and Contaminants
To remove air from the pump, follow these steps:
1 Set up pressure washer as described in
"Assembling Your Pressure Washer" section and connect water supply.
2. Pull spray gun trigger and hold.
3. When water stream is steady and constant, engage safety latch.
3 Remove in-line filter from other end of nozzle
extension.
4. Use a small paper clip to free any foreign material clogging or restricting orifice.
Insert wire into orifice and turn back
and forth to clear obstruction
.
Using a garden hose, remove additional debris by back flushing water through nozzle extension. Back
flush between 30 to 60 seconds. Turn adjustable nozzle extension to stream spray and move nozzle
from low to high while flushing.
12
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