Craftsman 580.329120 User Manual

Owner's Manual

CRAFTSMAN+

3000 Watt AC Generator

Model No.

580.329120

CusGemneraHt°lpline_

HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CT)

CAUTION: Before using this product, read this

manual and follow all its Safety Rules and Operating Instructions.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Part No. 186956 Draft 1 (07/11/2001)

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Espafiol

SAFETY RULES .......................... 3

ASSEMBLY ............................. 5

OPERATION ........................... 5-9

SPECIFICATIONS ....................... 10

MAINTENANCE ....................... 10-12

STO RAGE ............................. 12

TROUBLESHOOTING .................... 13

SCHEMATIC/WIRING DIAGRAM .......... 14-15

REPLACEMENT PARTS ................ 16-22

EMISSION SYSTEM WARRANTY ......... 24-25

ESPANOL ........................... 26-39

HOW TO ORDER PARTS .......... BACK PAGE

LIMITED WARRANTY FOR CRAFTSMAN GENERATORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free

from defects in materials or workmanship for the items and period set forth below from the date of original

purchase. This warranty is not transferable.

CONSUMER* COMMERCIAL*

Alternator 1 year 90 Days

Engine 1 year 90 Days

* NOTE: For the purpose of this warranty "Consumer Use" means personal residential household and emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use" means all other uses, including rental, construction, commercial, and income producing purposes. Once a generator has experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by SEARS.

All transportation costs under warranty, including return to the factory if necessary, are to be borne by the

purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not apply

to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized

installation or alteration, misuse, negligence, accident, overloading, over-speeding, improper maintenance, repair or storage so as, in SEARS's judgment, to adversely affect its performance and reliability.

** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.

THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS

SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.

Some provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.

SEARS, ROEBUCK and CO., D/817WA, Hoffman Estates, IL 60179 U.S.A.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects, or

other reproductive harm.

A AUTION! Before using this product, read this

manual and follow all Safety Rules and Operating Instructions.

WARNING! You must isolate the generator from the electric utility by opening the electrical system's main circuit breaker or main switch if this unit is used for backup power. Failure to

isolate the generator from the power utility

may result in injury or death to electric utility workers and damage to the generator due to

a backfeed of electrical energy. When used as

backup power, the local power utility must be notified.

DANGER! Generator exhaust gases contain DEADLY carbon monoxide gas. Carbon

monoxide, if breathed in sufficient concentrations, will cause unconsciousness

or death. Operate this equipment outdoors where adequate ventilation is available.

CAUTION! To prevent accidental starting when setting up, transporting, adjusting or making repairs to your generator, always disconnect spark plug wire and place the wire where it cannot contact the spark plug.

• The unit requires an adequate flow of cooling air for its continued proper operation. Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might

be obstructed. Allow at least 3 feet of clearance on all sides of generator or you could damage the unit.

• The generator produces dangerously high voltage that can cause extremely hazardous electrical shock. Avoid contact with bare wires, terminals, etc. Never permit any untrained person to operate or service the generator.

• Do Not overfill the fuel tank. Always allow room for fuel expansion. If tank is overfilled, fuel can overflow onto a hot engine and cause FIRE or an

EXPLOSION.

• Never operate the generator:

in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively.

• Never handle any kind of electrical cord or device while standing in water, while barefoot or while

hands or feet are wet. Dangerous electrical shock

will result.

• Use a ground fault circuit interrupter in any damp

or highly conductive area (such as metal decking or steel work).

• Do Not use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator. Using any defective cord set may result in electrical shock or damage to property.

• Operate generator only on level surfaces and where it will not be exposed to excessive moisture,

dirt, dust or corrosive vapors.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do Not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Comply with all laws regulating storage and handling of gasoline.

• Never store generator with fuel in tank where

gasoline vapors might reach an open flame or spark or pilot light (as on a furnace, water heater or clothes dryer). FIRE or EXPLOSION may result.

• Never add fuel while unit is running.

• Never start or stop the unit with electrical loads

connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down

the generator.

• Do Not insert any object through cooling slots of the engine-generator.

NOTE: Your generator is equipped with a spark

arrester muffler. The spark arrester must be

maintained in effective working order by the owner/

operator. In the State of California, a spark arrester is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

,_ THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIALPERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS

SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.

KNOW YOUR GENERATOR

Read the owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Oil Fill Cap/Dipstick

12 Volt DC, 10 Amp -

Receptacle

FuelTank

Recoil Starter

Run/Stop Switch

Air Cleaner

Arrester

Muffler

Prime_ Button

120 Volt AC, 20 Amp

Receptacles

Circuit Breakers

12 Volt DC, 10 Amp Receptacle -- Charges a

12 Volt automotive type battery.

120 Volt AC, 20 Amp Receptacle -- May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

Air Cleaner -- Filters intake air as it is drawn into the engine.

Circuit Breakers -- Each receptacle socket is protected against electrical overload with "push to

reset" circuit breakers. Fuel Tank -- Tank holds 1 U.S. gallon of unleaded

gasoline.

t_tWing Nut

Grounding Wing Nut -- Ground the generator to an

approved earth ground here.

Oil Fill Cap/Dipstick -- Check and fill engine with oil here. See page 6 for oil recommendations and filling

instructions. Primer Button -- Used when starting a cold engine.

See page 7 for starting instructions. Recoil Starter -- Used for starting the engine.

Run/Stop Switch -- Set switch to "Run" prior to using recoil starter. Set switch to "Stop" to switch off engine.

Spark Arrester Muffler -- Exhaust muffler lowers

engine noise and is equipped with a spark arrester

screen.

TO REMOVE GENERATOR FROM CARTON

• Slice two corners at end of carton from top to bottom so the panel can be folded down fiat, then

remove all packing material.

• Remove the generator and contents from the shipping carton.

CARTON CONTENTS

Check all contents against those listed below:

• Main unit

• Engine oil

• Owner's manual

• Battery charge cables

If any parts are missing or damaged, call the generator helpline at 1-800-222-3136.

ADJUST GUIDE HANDLE

Your generator is equipped with a wheel kit for easy maneuvering. After you remove the generator from the carton, adjust the guide handle. Use the following steps:

• Raise guide handle, secure in place.

Lift the handle to upright

position and slide the

locking caps into place

CONNECTOR PLUGS AND CORD SETS

120 Volt AC, 20 Amp, Duplex Receptacles

Each duplex receptacle is protected against overload by a push-to-reset circuit breaker.

Use each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to

2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).

CAUTION! Although each receptacle is rated

for 120 Volts at 20 Amps (2,400 watts or

2.4 kW), the generator is rated for a total of 3,000 watts. Powering loads that exceed the

wattage capacity of the generator can damage it or cause serious injuries. The total of loads

powered through these receptacles should not

exceed 20 Amps.

12 Volt DC Receptacle

This receptacle allows you to recharge a 12 Volt

10 Amp automotive or utility style storage battery with the battery charge cables provided. This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See the

(page 7) before attempting to

section "Charging a Battery" __

recharge a battery.

120 Volt Cord Sets

Use only high quality, well-insulated, extension cords with the generator's 120 Volt electrical receptacles.

Check the ratings of all extension cords before you

use them. Such cords should be rated for 125 Volt AC

loads at 20 Amps (or greater) for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner's manuals of

those devices for their recommendations.

Keep extension cords as short as possible, preferably

less than 15 feet long, to prevent voltage drop and

possible overheating of wires.

HOW TO USE YOUR GENERATOR

If you have any problems operating your generator after reading the manual, please call the generator helpline at 1-800-222-3136.

Grounding The Generator

The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a grounding wing nut is provided on the generator housing.

Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these oils will result in increased oil consumption. Check your engine oil level more frequently to avoid possible damage from running low on oil.

• Clean area around oil fill.

• Remove oil fill cap and dipstick.

• Wipe dipstick clean, insert it into oil fill hole and tighten securely, remove dipstick. Add recommended oil up to "Full" mark on dipstick.

• Pour slowly. Wipe dipstick clean each time oil level

is checked. Do Not overfill.

• Install oil fill plug and dipstick, tighten securely.

NOTE: Check oil often during engine break-in.

Add Gasoline

Grounding

Wing Nut

Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding wing nut and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes vary widely. Consult with a local electrician for grounding requirements in your area.

Proper grounding of generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.

BEFORE STARTING THE

GENERATOR

To operate the engine you will need to do the following:

Add Engine Oil

NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with

API service classification SF, SG, SH or SH/CD. Select the oils viscosity grade according to your

expected operating temperature:

colder _ 32°F

,_ WARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot. Allow

unit to cool for two minutes before refueling. Do Not light a cigarette or smoke when filling the

fuel tank.

,_ WARNING! Do Not overfill the fuel tank.

Always leave room for expansion.

• Use regular UNLEADED gasoline with the generator engine. Do Not use premium gasoline.

Do Not mix oil with gasoline.

• Clean area around fuel fill cap, remove cap.

• Slowly add unleaded regular gasoline to fuel tank.

Be careful not to overfill. Allow about 1/2" of tank

space for fuel expansion, as shown here.

1/2" Air Space Tank

Fuel

• Install fuel cap and wipe up any spilled gasoline.

5W30 SAE 30

To Start The Engine

• Unplug all electrical loads from the generator receptacles before starting the engine. Never start or stop the engine with electrical devices connected to the receptacles AND turned on.

• Be sure the spark plug wire is attached to the spark plug.

• Place the Run/Stop switch in the "RUN" position.

• Push the primer button 2 or 3 times. Wait about 2 seconds between each push. In cold weather (50°F/10°C or below) push 5 times.

Primer Button

NOTE: Primer may be needed to restart a warm engine after a short shutdown.

• Grasp starter grip and slowly pull the rope until you feel some resistance, then pull the cord out with a

rapid full arm stroke. Let rope return slowly. Do Not let rope "snap back" against engine.

NOTE: If the engine fails to start after 3 pulls, push the primer button 2 times and pull the starter rope again.

Stopping the Engine

• Unplug all electrical loads from the unit. Never start or stop the engine with electrical devices plugged

in and turned on.

• Let the engine run at no-load for two minutes to stabilize the units internal temperatures.

• Move the Run/Stop switch to "STOP" position.

Cold Weather Operation

Your unit is equipped with an anti-icing air cleaner feature to enable the unit to run at temperatures below

32°F, without ice forming in the carburetor. The air cleaner base will have an opening which draws warm air from the muffler into the air cleaner housing. To work effectively, it is necessary to block cold air from entering the air cleaner.

In temperatures 32°F and below:

• Remove wing nut from air cleaner cover.

• Remove air cleaner cover from base.

• Remove red baffle from inside of air cleaner cover.

• Insert red baffle in "winter" position as shown.

Ba__ Pape_t Element

Baffle shown in "Winter" Position

Wing Nut

WARNING! Never run engine in enclosed

poorly ventilated areas. Engine exhaust

contains carbon monoxide, an odorless and deadly gas.

_ AUTION! Temperature of muffler and nearby

areas may exceed 150°F (65°C). Avoid these areas.

Connecting Electrical Loads

• Let the engine stabilize and warm up for a few minutes after starting.

• Do Not connect 240 Volt loads to 120 Volt receptacles.

• Do Not connect 3-phase loads to the generator.

• Do Not connect 50 Hz loads to the generator.

• Plug in and turn on the desired 120 Volt AC, single phase, 60 Hertz electrical loads.

• DO NOT OVERLOAD THE GENERATOR. Add up the rated watts (or amps) of all loads to be

connected at one time. This total should not be greater than the rated wattage/amperage capacity

of the generator. See "Don't Overload the Generator" on page 9.

Baffle in ' mmer" \ Position

"_""_Air Cleaner Cover

• Reinstall air cleaner cover onto base.

• Reinstall wing nut and tighten securely. In temperatures above 32°F:

• Follow above directions, removing baffle from "winter" position and reinstalling in "summer" position.

Charging a Battery

WARNING! Storage batteries emit explosive

gas while charging that remains around a

battery for a long time after it has been charged. The slightest spark can ignite the gas, causing an explosion that can shatter the battery and cause blindness or other injury.

_ ARNING! Do Not permit smoking, open

flame, sparks or any other source of heat around a battery. Do Not use a lighter or other flame for checking battery fluid levels. Wear

protective goggles, rubber apron and rubber gloves when working around a battery. Battery electrolyte fluid is an extremely caustic sulfuric

acid solution that can cause severe burns. Do

Not permit fluid contact with eyes, skin, clothing, etc. If spill occurs, flush area with clear water

immediately.

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. Do Not use the unit to charge any 6 Volt batteries. Do Not use the unit to crank an engine

having a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

• If necessary, clean battery posts or terminals.

• Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. Do Not use tap water.

• If the battery is equipped with vent caps, make sure they are installed and are tight.

• Connect battery charge cable connector plug to panel receptacle identified by the words

"12 VOLT D.C."

• Connect battery charge cable clamp with red handle to battery post or terminal indicated by POSITIVE, POS or (+).

12 VOLT D.C.

RECEPTACLE

POS

NEG

12 VOLT BATTERY

• Connect battery charge cable clamp with black handle to battery post or terminal indicated by NEGATIVE, NEG, or (-).

• Start engine. Let the engine run while battery recharges.

• When battery has charged, shut down engine (see "Stopping the Engine").

NOTE: Use an automotive hydrometer to test battery

state of charge and condition. Follow the hydrometer

manufacturer's instructions carefully. Generally, a battery is considered to be at 100% state of charge

when specific gravity of its fluid (as measured by

hydrometer) is 1.260 or higher.

DON'T OVERLOAD THE GENERATOR

Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following, to prevent overloading the unit:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT

be greater than the generator's wattage capacity.

• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or

decal affixed to the device.

WATTAGE REFERENCE GUIDE

• If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts).

• Some electric motors, such as induction types, require about three times more watts of power for

starting than for running. This surge of power lasts only a few seconds when starting such motors.

Make sure you allow for this high starting wattage when selecting electrical devices to connect to your generator. First, figure the watts needed to start the

largest motor. Add to that figure the running watts of all other connected loads.

The Wattage Reference Guide provided here may assist you in determining generator load.

Recreational/Home Uses

Tool/Appliance ....................... Watts

AM/FM clock radio ........................ 50

Light bulb .............................. 100

Fan .................................. 200

20" color TV ............................ 400

*Deep freezer ........................... 500

Personal computer and 15" monitor .......... 800

"1/3 hp furnace fan blower ................. 800

Microwave oven ......................... 800

"18 cu ft refrigerator ...................... 800

Sump pump ........................... 1000

Electric skillet .......................... 1250

*½ hp water well pump ................... 1400

"12,000 Btu window air conditioner .......... 1400

Space heater .......................... 1800

Electric water heater ..................... 4000

Professional/Contractor Uses

Tool/Appliance ....................... Watts

"1/3 hp airless sprayer .................... 600

3/8" hammer drill ........................ 600

Variable speed Sawzall® .................. 960

½" power drill .......................... 1000

Quartz-halogen work light................. 1000

Belt sander ............................ 1200

7 ¼" circular saw ....................... 1500

7 ¼" worm drive saw .................... 1600

"1½ hp air compressor ................... 1800

"10" power miter saw .................... 1800

6" bench grinder ........................ 1800

*6" table planer ......................... 1800

"10" table/radial arm saw ................. 2000

Wire feed welder ....................... 2400

*=allow 3 times listed watts for starting surge

MAINTENANCE SCHEDULE

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.

Maintenance Operation

Check oil level Clean spark arrester screen Chan_e oil Service air cleaner cartridcle

Replace spark plucls

:1: Change oil after first 2 hours of operation then after every 50 hours or every season.

* Change oil every 25 hours when operating under heavy load or in high temperatures. ** Clean more often under dirty or dusty conditions. Replace cleaner parts if very dirty.

Every 5 Hours

PRODUCT SPECIFICATIONS

Generator Specifications

Rated RunningWatts ......... 3,000 Watts (3.0kW)

Rated Surge Watts ........... 3,750 Watts (3.75kW)

Rated Voltage ............... 120 Volts AC

Rated Maximum Current

at 120 Volts ................ 25.0 Amperes

Rated Frequency ............ 60 Hz at 3600 rpm

Phase ..................... Single Phase

Shipping Weight ............. 110 Ibs.

Engine Specifications

Rated Horsepower ........... 6.0 at 3600 rpm

Displacement ............... 195cc

Spark Plug Type: ............ Champion RN4C or

Equivalent

Set Gap To: ................ 0.030inch (0.76mm)

Gasoline Capacity ............ 1 U.S. gallon

Oil

Above 32°F ................. SAE 30 (10W-30)

Below 32°F ................. SAE 5W-20 or 5W-30

GENERAL RECOMMENDATIONS

The generator warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain generator as instructed in this manual.

20 Hours or 50 Hours or 100 Hours or

Eve_ Season Eve_ Season EYe_ Season

i iiiiiiiiiiiiiiiiii, .... x**

Some adjustments will need to be made periodically to properly maintain your generator.

NOTE: The proper tire inflation operating range should be 15-40 PSI.

All adjustments in this section should be made at least once each season. Follow the requirements in the

"Maintenance Schedule" chart shown above. NOTE: Once a year you should clean or replace the

spark plug and replace the air filter. A new spark plug

and clean air filter assure proper fuel-air mixture and

help your engine run better and last longer.

GENERATOR MAINTENANCE

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors.

Cooling air slots in the generator must not become clogged with snow, leaves,or any other foreign

material.

Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign

substances are visible on its exterior surface.

NOTE: Do Not use a garden hose to clean generator. Water can enter the engine fuel system and cause

problems. In addition, if water enters the generator through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the

generator internal windings will eventually decrease the insulation resistance of these windings.

To Clean the Generator:

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked on dirt, oil, etc.

_ AUTION! Never insert any object or tool

through the air cooling slots, even if the engine

is not running.

• A vacuum cleaner may be used to pick up loose dirt and debris.

Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.

,_ CAUTION! When working on the generator

always disconnect spark plug wire from spark

plug and keep it away from spark plug.

• Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76mm) if necessary.

Service Air Cleaner

Your engine will not run properly and may be damaged if you run it using a dirty air filter element.

Clean or replace the paper air filter element once

every 100 hours of operation or once each season, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions.

ENGINE MAINTENANCE

Checking Oil Level

Oil level should be checked prior to each use or at least every 5 hours of operation. Keep oil level

maintained.

Changing Engine Oil

Change the oil after the first 2 hours of operation. Change oil every 50 hours thereafter. If you are using your generator under extremely dirty or dusty

conditions, or in extremely hot weather, change the oil more often.

Change the oil while the engine is still warm from running, as follows:

• Clean area around oil drain plug. The oil drain plug is located at the base of the engine, opposite the

carburetor.

• Remove oil drain plug and drain oil completely into a suitable container.

• Install oil drain plug and tighten securely.

• Fill oil sump with recommended oil. See page 6 for oil recommendations.

• Install the oil cap/dipstick. Check oil level. Tighten cap securely.

• Wipe up any spilled oil.

Clean/Replace Spark Plug

Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better.

• Clean the area around the spark plug.

• Remove and inspect the spark plug.

• Replace the spark plug if electrodes are pitted or burned or the porcelain is cracked. For replacement use Champion RN4C or equivalent.

To clean or replace paper air filter:

• Remove the wing nut and air cleaner cover and remove the paper filter.

Base

Paper Filter

_ Cover

Wing Nut

• Clean the inside of the base and cover thoroughly.

• Clean the paper filter by tapping it gently on a solid surface. If the filter is too dirty, replace it with a new one. Dispose of the old filter properly.

NOTE: If you need to order a new air filter element, please call 1-800-366-PART.

Clean Spark Arrester Screen

The engine exhaust muffler has a spark arrester

screen. Inspect and clean the screen every 20 hours

of operation or once each year, whichever comes first.

NOTE: If you use your generator on any forest-

covered, brush-covered or grass-covered unimproved

land, it must have a spark arrester installed. The spark arrester must be maintained in good condition by the owner/operator.

Cleanandinspectthesparkarresterasfollows:

• Removethescrewthatattachesthesparkarrester screen.

• Inspectthescreenandreplaceiftorn,perforated

orotherwisedamaged.DoNotuseadefective

screen.Ifscreenis notdamaged,cleanitwith

commercialsolvent.

• Reattachthescreen.

Spark Arrester

Muffler

GENERAL

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following information as a guide to prepare it for storage.

Long Term Storage Instructions

_ ARNING! Never store engine with fuel in

tank indoors or in enclosed, poorly ventilated areas where fumes may reach an open flame,

spark or pilot light as on a furnace, water heater,

clothes dryer or other gas appliance.

It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel

filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow

these instructions:

Protect Fuel System

_ ARNING! Drain fuel into approved container

outdoors, away from open flame. Be sure engine is cool. Do Not smoke.

• Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible engine malfunction.

• Run engine until engine stops from lack of fuel.

Change Oil

While engine is still warm, drain oil from crankcase.

Refill with recommended grade. Oil Cylinder Bore

• Remove spark plug and pour about 1 ounce (30ml) of clean engine oil into the cylinder.

_ AUTION! Avoid spray from spark plug hole

when cranking engine slowly.

• Cover spark plug hole with rag. Crank slowly to distribute oil.

• Install spark plug. Do Not connect spark plug wire.

Generator

• Clean the generator as outlined on page 11 ("To Clean the Generator").

• Check that cooling air slots and openings on generator are open and unobstructed.

Other Storage Tips

• Do Not store gasoline from one season to another.

• Replace your gasoline can if the can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and cover it to give protection from dust and dirt. BE SURE TO

EMPTY THE FUEL TANK.

• Cover your unit with a suitable protective cover that does not retain moisture.

• Store generator in clean, dry area.

IMPORTANT: Never cover your generator while

engine and exhaust area are warm.

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