Craftsman 580329100 Owner’s Manual

Owner's Manual

CRAFTSMAN+

1000 Watt

AC Generator

Model No

580.329100

CusGemneraHt°lpline_

HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CT)

CAUTION: Before using this product, read this

manual and follow all its Safety Rules and Operating Instructions

Sears, Roebuck and Co, Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Part No. 187814 Draft 1 (4/12/2001)

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Espahol

SAFETY RULES .......................... 3

ASSEMBLY ............................. 5

OPERATION ........................... 5-9

SPECIFICATIONS ....................... 10

MAINTENANCE ....................... 10-12

STORAGE ........................... 12-13

TROUBLESHOOTING .................... 14

SCHEMATIC/WIRING DIAGRAM ............ 15

REPLACEMENT PARTS ................ 16-23

EMISSION SYSTEM WARRANTY ......... 24-25

ESPAI_OL ........................... 26-39

HOW TO ORDER PARTS .......... BACK PAGE

LIMITED WARRANTY FOR CRAFTSMAN GENERATORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free

from defects in materials or workmanship for the items and period set forth below from the date of original

purchase. This warranty is not transferable.

CONSUMER* COMMERCIAL*

Alternator 2 years 1 year

Engine 2 years 1 year

* NOTE: For the purpose of this warranty "Consumer Use" means personal residential household and emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use" means all other uses, including rental, construction, commercial, and income producing purposes. Once a generator has experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of

this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by

SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by

the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not

apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading, over-speeding, improper maintenance, repair or storage so as, in SEARS's judgment, to adversely affect its performance and reliability.

** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.

THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY

IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR

SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.

Some provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the

time of requesting warranty service, evidence of original purchase date must be presented.

SEARS, ROEBUCK and CO., D/817WA, Hoffman Estates, IL 60179 U.S.A.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects, or

other reproductive harm.

A AUTION! Before using this product, read this

manual and follow all Safety Rules and Operating Instructions.

DANGER! You must isolate the generator from

the electric utility by opening the electrical

system's main circuit breaker or main switch if

this unit is used for backup power. Failure to

isolate the generator from the power utility may result in injury or death to electric utility workers

and damage to the generator. When used as

backup power, the local power utility must be notified.

DANGER! Generator exhaust gases contain DEADLY carbon monoxide gas. Carbon

monoxide, if breathed in sufficient concentrations, will cause unconsciousness or death. Operate this equipment outdoors where adequate ventilation is available.

CAUTION! To prevent accidental starting when

setting up, transporting, adjusting or making

repairs to your generator, always disconnect

spark plug wire and place the wire where it cannot contact the spark plug.

• The unit requires an adequate flow of cooling air for its continued proper operation. Never operate

the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might

be obstructed. Allow at least 2 feet of clearance on all sides of generator or you could damage the unit.

• The generator produces dangerously high voltage that can cause extremely hazardous electrical

shock. Avoid contact with bare wires, terminals, etc. Never permit any untrained person to operate

or service the generator.

• Do Not overfill the fuel tank. Always allow room for fuel expansion. If tank is overfilled, fuel can

overflow onto a hot engine and cause FIRE or an EXPLOSION.

• Never operate the generator:

in rain; in any enclosed compartment; when connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively.

• Never handle any kind of electrical cord or device while standing in water, while barefoot or while

hands or feet are wet. Dangerous electrical shock

will result.

• Use a ground fault circuit interrupter in any damp

or highly conductive area (such as metal decking or steel work).

• Do Not use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator. Using any defective cord set may result in electrical shock or damage to property.

• Operate generator only on level surfaces and where it will not be exposed to excessive moisture,

dirt, dust or corrosive vapors.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do Not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Comply with all laws regulating storage and handling of gasoline.

• Never store generator with fuel in tank where

gasoline vapors might reach an open flame or spark or pilot light (as on a furnace, water heater or clothes dryer). FIRE or EXPLOSION may result.

• Never add fuel while unit is running.

• Never start or stop the unit with electrical loads

connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down

the generator.

• Do Not insert any object through cooling slots of the unit.

NOTE: Your generator is equipped with a spark

arrester muffler. The spark arrester must be

maintained in effective working order by the owner/

operator. In the State of California, a spark arrester is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

,_ THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIALPERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS

SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.

KNOW YOUR GENERATOR

Read the owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Spark Plug

(inside cover)

Choke Lever

Air Cleaner

Fuel

Recoil Starter

G_unding Lug

12 Volt DC, 8.3 Amp Accessory Jack -- May be used to power 12 Volt DC electrical devices or recharge 12 Volt DC batteries.

120 Volt AC, 7.5 Amp Receptacles -- May be used to supply electrical power for the operation of 120 Volt AC, single phase, 60 Hz electrical lighting, appliance,

tool and motor loads. Air Cleaner -- Uses a foam element to limit the

amount of dirt and dust that enters the engine. Choke Lever- Used to manually provide proper

starting mixture when engine is cold. Circuit Breaker (AC) -- Receptacles are provided

with a push-to-reset circuit breaker to protect the generator against electrical overload.

-- FuelTank

Engine ON/OFF Switch

12 Volt DC, 8.3 Amp

Accessory Jack

Circuit Breaker (AC)

120 Volt AC, 7.5 Amp

Receptacle

Oil Fill/Drain

(inside cover)

Engine ON/OFF Switch -- Used to stop a running

engine.

Fuel Shut-Off Valve -- Use this valve to turn the fuel supply on and off.

Fuel Tank -- Capacity of 1.2 U.S. gallons (4.5 liters) of

fuel.

Grounding Lug -- Use this connection to properly ground the generator. See "Grounding the Generator" on page 6.

Oil Fill/Drain -- Access to oil fill dipstick and engine oil drain plug.

Recoil Starter -- Used for starting the engine.

Spark Plug -- Access to engine spark plug.

TO REMOVE GENERATOR FROM CARTON

• Remove staples along top center of flaps, bend

flaps open, then remove all packing material.

• Remove the generator and contents from the shipping carton.

CARTON CONTENTS

Check all contents against those listed below:

• Main unit

• Oil bottle

• Owner's manual

• Battery charge cable If any parts are missing or damaged, call the

generator helpline at 1-800-222-3136.

CONNECTOR PLUGS

120 Volt AC Receptacle

Each outlet socket is protected against overload by a

7.5 Amp push-to-reset circuit breaker. Use each

receptacle to operate 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 1,000 watts (1.0 kW) of power.

_ CAUTION! Although each receptacle is rated

for 120 Volts at 15 Amps (1,440 watts or

1.44 kW), the generator is rated for a total of

1,000 watts. Powering loads that exceed the wattage capacity of the generator can damage it or cause serious injuries. The total of loads

powered through these receptacles should not exceed 7.5 Amps.

12 Volt DC Accessory Jack

This receptacle allows you to recharge a 12 Volt

automotive or utility style storage battery with the

battery charge cable provided. Camping-style air pumps, lanterns, fans, or other 12 Volt devices having

a cigarette lighter-type plug may also be powered by this outlet.

This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See the section "Charging a

Battery" (page 8) before attempting to recharge a battery.

EXTENSION CORDS

Use only high quality, well-insulated, extension cords

with the generator's 120 Volt electrical receptacles.

Check the ratings of all extension cords before you use them. Such cords should be rated for 125 Volt AC

loads at 15 Amps (or greater) for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner's manuals of

those devices for their recommendations.

Keep extension cords as short as possible, preferably

less than 15 feet long, to prevent voltage drop and

possible overheating of wires.

HOW TO USE YOUR GENERATOR

If you have any problems operating your generator after reading the manual, please call the generator helpline at 1-800-222-3136.

Grounding The Generator

The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a grounding wing nut is provided on the generator housing.

Grounding Wing Nut

Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding wing nut and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes vary widely. Consult with a local electrician for grounding requirements in your area.

Proper grounding of generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.

BEFORE STARTING THE GENERATOR

To operate the engine you will need to do the following:

Add Engine Oil

NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with

API service classification SG, SF/CC, CD. Select the oil's viscosity grade according to your expected

operating temperature:

colder _ 32°F

SAE 10W30 SAE 30

To Add Engine Oil:

• Place the generator on a level surface.

• Remove the oil fill cover.

• Remove oil filler cap and wipe dipstick clean.

J f J

, .))/l "% :

Oil Filler Neck

• Ifthe oil level is not at the point of overflowing from the oil filler neck, slowly fill engine with

recommended oil.

• Reinstall oil filler cap and tighten securely.

• Replace the oil fill cover.

• Check the engine oil level before starting each time thereafter.

Add Gasoline

,_ WARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot.

Do Not light a cigarette or smoke when filling

the fuel tank.

,_ CAUTION! Do Not overfill the fuel tank.

Always leave room for expansion.

• Use clean fresh UNLEADED gasoline with a pump rating of 86 or higher. Do Not use premium or

leaded gasoline. Do Not mix oil with gasoline.

• Clean area around fuel fill cap, remove cap.

• Check the fuel level.

• Iffuel level is low, slowly add recommended gasoline to fuel tank, up to the shoulder of the fuel

strainer. Be careful not to overfill (there should be

no fuel in the filler neck).

Fill to This Level

SAE 10W-30 is recommended for general all temperature use. Multi-viscosity oils (10W30, etc.) improve starting in cold weather, but these oils will result in increased oil consumption. Check your engine oil level more frequently to avoid possible damage from running low on oil.

NOTE:Occasionallyclearthefuelstrainerofanydirt, rust,orotherparticulatematter.

• Installfuelcapandwipeupanyspilledgasoline. Occasionallyyoumayhearalight"sparkknock"or

"pinging"(metallicrappingnoise)whileoperating underheavyloads.Thisisnocauseforconcern.If sparkknockorpingingoccursatasteadyengine speedundernormalload,changebrandsofgasoline orobtainahigheroctaneratedfuel.Ifpingingorspark knockpersists,seeyourSearsrepaircenter.

To Start The Engine

• Unplug all electrical loads from the generator receptacles before starting the engine. Never start or stop the engine with electrical devices connected to the receptacles AND turned on.

• Be sure the spark plug wire is attached to the spark plug.

• Turn the fuel valve to the "OPEN" position (fully clockwise).

• Slide the choke lever to the "Choke" position (all the way to the right).

• Grasp starter grip and slowly pull the rope until you feel some resistance, then pull the cord out with a

rapid full arm stroke. Let rope return slowly. Do Not let rope "snap back" against the unit.

• Slide the choke lever left to the "Run" position as the engine warms up.

NOTE: Under no load conditions, the engine speed may vary slightly faster or slower until engine

temperatures stabilize.

,_ CAUTION! Breathing Hazard! Never run

engine in enclosed poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

Connecting Electrical Loads

• Let the engine stabilize and warm up for a few

minutes after starting.

• Do Not connect 240 Volt loads to 120 Volt

receptacles.

• Do Not connect 3-phase loads to the generator.

• Do Not connect 50 Hz loads to the generator.

• Plug in and turn on the desired 120 Volt AC, single

phase, 60 Hertz electrical loads.

• DO NOT OVERLOAD THE GENERATOR. Add up the rated watts (or amps) of all loads to be

connected at one time. This total should not be greater than the rated wattage/amperage capacity

of the generator. See "Don't Overload the Generator" on page 9.

• Place the engine switch in the "ON" position.

Stopping the Engine

• Unplug all electrical loads from the unit. Never start

or stop the engine with electrical devices plugged in and turned on.

• Let the engine run at no-load for two minutes to

stabilize internal temperatures.

• Move the engine switch to the "OFF" position.

• Turn the fuel valve to the "CLOSE" position (fully

counterclockwise).

NOTE: In an emergency, stop the engine by moving

the engine switch to the "OFF" position.

Charging a Battery

WARNING! Storage batteries emit explosive

gas while charging that remains around a

battery for a long time after it has been charged. The slightest spark can ignite the gas, causing an explosion that can shatter the battery and cause blindness or other injury.

_ ARNING! Do Not permit smoking, open

flame, sparks or any other source of heat around a battery. Do Not use a lighter or other flame for checking battery fluid levels. Wear

protective goggles, rubber apron and rubber gloves when working around a battery. Battery electrolyte fluid is an extremely caustic sulfuric

acid solution that can cause severe burns.

Do Not permit fluid contact with eyes, skin, clothing, etc. If spill occurs, flush area with clear water immediately.

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. Do Not use the unit to charge any 6 Volt batteries. Do Not use the unit to crank an engine

having a discharged battery.

To recharge 12Volt batteries, proceed as follows:

• If necessary, clean battery posts or terminals.

• Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. Do Not use tap water.

• Ifthe battery is equipped with vent caps, make sure they are installed and are tight.

• Connect battery charge cable connector plug to the

12 Volt DC panel receptacle.

• Connect battery charge cable clamp with red handle to battery post or terminal indicated by POSITIVE, POS or (+).

To 12 Volt DC

Panel Receptacle

Red Lead

-I-

Positive Negative

• Connect battery charge cable clamp with black handle to battery post or terminal indicated by NEGATIVE, NEG, or (-).

• Start generator. Let the engine run while battery recharges.

• When battery has charged, shut down engine (see "Stopping the Engine").

NOTE: Use an automotive hydrometer to test battery

state of charge and condition. Follow the hydrometer

manufacturer's instructions carefully. Generally, a battery is considered to be at 100% state of charge

when specific gravity of its fluid (as measured by

hydrometer) is 1.260 or higher.

DON'T OVERLOAD THE GENERATOR

Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following, to prevent overloading the unit:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT

be greater than the generator's wattage capacity.

• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or

decal affixed to the device.

WATTAGE REFERENCE GUIDE

• If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts).

• Some electric motors, such as induction types, require about three times more watts of power for

starting than for running. This surge of power lasts only a few seconds when starting such motors.

Make sure you allow for this high starting wattage when selecting electrical devices to connect to your generator. First, figure the watts needed to start the

largest motor. Add to that figure the running watts of all other connected loads.

The Wattage Reference Guide provided here may assist you in determining appropriate generator load. It is important to note that most of these devices require more power than the generator can supply.

Tool/Appliance ........................ Watts

AM/FM clock radio ......................... 50

Light bulb .............................. 100

Fan ................................... 200

20" color TV ............................ 400

*Deep freezer ........................... 500

Personal computer and 15" monitor ........... 800

"1/3 hp furnace fan blower .................. 800

Microwave oven ......................... 800

"18 cu ft refrigerator ....................... 800

Sump pump ............................ 1000

Electric skillet ........................... 1250

*½ hp water well pump ................... 1400

"12,000 Btu window air conditioner .......... 1400

Space heater ........................... 1800

Electric water heater ..................... 4000

Tool/Appliance ........................ Watts

"1/3 hp airless sprayer ..................... 600

3/8" hammer drill ......................... 600

Variable speed Sawzall® ................... 960

½" power drill........................... 1000

Quartz-halogen work light ................. 1000

Belt sander ............................ 1200

7 ¼" circular saw ........................ 1500

7 ¼" worm drive saw ..................... 1600

"1½ hp air compressor .................... 1800

"10" power miter saw ..................... 1800

6" bench grinder ........................ 1800

*6" table planer ......................... 1800

"10" table/radial arm saw .................. 2000

Wire feed welder ........................ 2400

*=allow 3 times listed watts for starting surge

MAINTENANCE SCHEDULE

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.

Item

Enqine oil

Air cleaner

Spark arrester Spark pluq Valve clearance Fuel tank strainer

Fuel line

1 Clean more often under dirty or dusty conditions. Replace cleaner parts if very dirty. 2 Check every 10 hours or 3 months. 3 These items should be serviced by an authorized dealer, unless the owner has the proper tools and is

mechanically proficient.

Operation Check level

Chanqe Check Clean

Check - Clean Check - Clean

Check - Adiust

Clean

Check (Replace if

necessary)

PRODUCT SPECIFICATIONS

Generator Specifications

Rated RunningWatts ......... 900 Watts (0.gkW)

Rated Surge Watts ........... 1,000 Watts (1.0kW)

Rated Voltage ............... 120 Volts AC

Rated Maximum Current

at 120 Volts AC ............ 7.5 Amperes

at 12 Volts DC ............. 8.3 Amperes

Rated Frequency ............ 60 Hz at 3600 rpm

Phase ..................... Single Phase

Engine Specifications

Model ..................... Mitsubishi GM82

Rated Horsepower ........... 2.4 at 4000 rpm

Displacement ............... 80cc

Spark Plug Type: ............ NGK BP6HS or

equivalent

Set Gap To: ................ 0.030inch (0.75mm)

Gasoline Capacity ............ 1.2 U.S. gallons (4.5 I)

GENERAL RECOMMENDATIONS

The generator warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must

maintain generator as instructed in this manual.

Each use

First Month or Every 3 months Every 6 months

25 hours or 50 hours or 100 hours

X X

X('l)

X ('2,3)

Every 3 years (3)

Some adjustments will need to be made periodically to properly maintain your generator.

All adjustments in this section should be made at least once each season. Follow the requirements in the

"Maintenance Schedule" chart shown above. NOTE: Once a year you should clean or replace the

spark plug and replace the air filter. A new spark plug

and clean air filter assure proper fuel-air mixture and

help your engine run better and last longer.

GENERATOR MAINTENANCE

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors.

Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign

material.

Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign

substances are visible on its exterior surface.

NOTE: Do Not use a garden hose to clean generator. Water can enter the engine fuel system and cause

problems. In addition, if water enters the generator through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the

generator internal windings will eventually decrease the insulation resistance of these windings.

To Clean the Generator:

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked on dirt, oil, etc.

_ AUTION! Never insert any object or tool

through the air cooling slots, even if the engine

is not running.

• A vacuum cleaner may be used to pick up loose dirt and debris.

Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.

,_ DANGER! When working on the generator

always disconnect spark plug wire from spark

plug and keep it away from spark plug.

ENGINE MAINTENANCE

Checking Oil Level

Oil level should be checked prior to each use or at least every 5 hours of operation. Keep oil level

maintained.

Changing Engine Oil

Change the oil after the first month of operation, then every 25 hours. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot

weather, change the oil more often. Change the oil while the engine is still warm from

running, as follows:

• Remove the oil fill cover and clean area around oil drain plug.

E J ...-_[[T--_, I

L ;/ IIII "_,_ •

I Drain Plug

• Remove oil drain plug, sealing washer, and oil filler cap. Drain oil completely into a suitable container.

• Install oil drain plug and sealing washer. Tighten securely.

• Refill with recommended oil and check the level. See page 6 for oil recommendations.

• Wipe up any spilled oil.

• Replace oil fill cover.

Clean/Replace Spark Plug

Check and clean the spark plug every 50 hours of operation or every three months, whichever comes first. This will help your engine to start easier and run

better.

• Remove spark plug access cover. Remove spark plug cap.

• Clean the area around the spark plug.

• Remove and inspect the spark plug.

• Replace the spark plug if electrodes are pitted or burned or the porcelain is cracked. Use recommended plug for replacement.

• Check electrode gap with wire feeler gauge and set spark plug gap between 0.028 and 0.031 inch (0.7 to 0.8 mm) if necessary.

• Reinstall spark plug.

Service Air Cleaner

Your engine will not run properly and may be damaged if you run it using a dirty air filter element.

Check the air filter every use and clean or replace the paper air filter element every 50 hours of operation or

every three months, whichever comes first. Clean or

replace more often if operating under dusty or dirty

conditions. To clean or replace air filter element:

• Loosen the air cleaner cover screws, remove the air cleaner cover, and remove the element (see

item number 4, exploded view on page 20.

• Wipe clean the inside of the filter housing and cover thoroughly.

• Wash the element in a solution of household detergent and warm water, then rinse thoroughly.

Or wash in nonflammable or high flash point solvent. Allow the element to dry thoroughly.

• Soak the element in clean engine oil and squeeze out the excess oil. Do Not twist. The engine will smoke during initial start-up if too much oil is left in

the element.

NOTE: If you need to order a new air filter element, please call 1-800-366-PART.

• Reinstall the air cleaner element and the cover. Hand tighten the air cleaner cover screws.

Clean Spark Arrester Screen

The engine muffler is equipped with a removable spark arrester screen. Inspect and clean the screen every 10 hours of operation or every three months, as

shown:

Muffler Tail Pi

Spark Arrester

Attachment Screw

• Loosen the screw on the muffler tail pipe and remove the spark arrester screen.

• Use a brass or stiff-bristle brush to remove carbon deposits from the spark arrester surface.

• Inspect the spark arrester for breaks or tears and replace it if necessary.

NOTE: If you need to order a new spark arrester, please call 1-800-366-PART.

• Install the clean screen in the reverse order of removal.

NOTE: If you use your generator on any forest-

covered, brush-covered or grass-covered unimproved

land, it must have a spark arrester installed. The spark

arrester must be maintained in good condition by the owner/operator.

GENERAL

Transporting and Storage

When transporting the generator, turn the engine switch to "OFF" and the fuel valve to "CLOSE". Keep the generator level to prevent fuel spillage.

_ WARNING! Contact with a hot engine or

exhaust system can cause serious burns or fires. Let the engine cool before transporting or

storing the generator. Take care to not drop or strike the generator when transporting. Do Not place heavy objects on the generator.

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If

this cannot be done and you must store the unit for more than 30 days, use the following information as a guide to prepare it for storage.

Long Term Storage Instructions

_ ARNING! Never store engine with fuel in

tank indoors or in enclosed, poorly ventilated areas where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance. Be sure the storage area is free from excessive humidity and dust.

One Month to One Year

Drain the carburetor float bowl (see following section)

and fuel tank into a suitable container. After removal from storage, fill with fresh gasoline before starting.

More than One Year

It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

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