Craftsman 580.327071 User Manual
OWNER’S
MANUAL
MODEL NO.
580.327071
i>0»TABLi OIMERATOR.
ClfSTOMER
HELPLINE
1-800-323-3136
HOURS:
Mon. - Fri. 8 a.m. to 5 p.m
(CST)
OAilTiON:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
CRAFTSMAN
120-240 VOLT / 8000 WATT A-C
DELUXE PORTABLE GENERATOR
Assembly
Operetion
Customer Responsibilities
Service and Adjustment
Repair Parts
0 24847 31426 7
PffltNo 9842208-12MS5
SAFETY RULES
CAUTiON- ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON
TACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING.
ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
A
IMPORTANT
THIS GENERATOR IS DESIGNED OUTDOTR USE^^^ SgIrOUS
FNPl OSURE INCLUDING THE GENERATOR COMPARTMENT OP A RECREATIONAL VEHICLE IRVL IS D^GfcHOU^
FIRE OR AN EXPLOSION MAY RESULT NO USER PERFORMED MODIFICATIONS, INCLUDING VENTING OF EXHAUST
AND/OR COOLING VENTILATION. WILL ELIMINATE THE DANGER
if this unit is used for backup power in the event of
a utility power failure, lake the following steps: BE
FORE CONNECTING THE GENERATOR TO AN
ELECTRICAL SYSTEM OPEN THE MAIN CIR
CUIT BREAKER OR MAIN SWITCH SERVING
THE SYSTEM TO ISOLATE THE GENERATOR
SYSTEM FROM THE ELECTRIC UTILITY. FAIL
URE TO ISOLATE THE GENERATOR AND UTIL
ITY SYSTEMS MAY RESULT IN DAMAGE TO
THE GENERATOR AND MAY ALSO RESULT IN
INJURY OR DEATH TO ELECTRIC UTILITY
WORKERS DUE TO BACKFEED OF ELECTRI
CAL ENERGY
This generator supplies dangerously high electrical
voltages Use care to prevent extremely hazardous
and possibly lethal electrical shock Never permit
any unqualified person(s} to operate or service the
unit
DO NOT operate this equipment in the rain, while
standing in water, while isarefoot, or while hands or
feet are \«et Dangerous electrical shock will result
The spark arrestor muffler can become extremely
hot. DO NOT operate this equipment in areas where
combustible material such as grass, leaves or paper
products can come in contact with the muffler
Maintain all wiring, extension cords, etc , in good
condition. Worn, bare, frayed, or otherwise dam
aged wiring and cord sets may cause dangerous
electrical shock and may also resull in damage to
equipment and/or property.
The National Electrical Code requires that the gen
erator be property connected to an approved earth
ground Local electrical codes may also require
proper grounding of the unit. See ASSEMBLY sec
tion for more grounding information
Wire gauge sizes of wiring and cord sets must be
large enough to handle the maximum electrical toad
to which they wii1 be subjected Most devices re
quire cord sets rated 125 AC volts at 20 to 30
amperes or 250 AC volts at 20 amps (or greater)
Some devices may require a higher or lower rating
Refer to the Owner's manual of the electrical device
for the manufacturer's recommendations Cord
sets that are too small in diameter or too long will
overheat, become damaged and may cause prop
erty damage and/or electrical shock
The generator engine consumes oxygen and gives
off DEADLY carbon monoxide gas through its ex
haust system. This dangerous gas, if breathed in
sufficient concentrations, can cause unconscious
ness or even death. Operate this equipment out
doors oniy, in well ventilated areas where exhaust
gases cannot accumulate and endanger people or
animais
WARNING: Engine exhaust from this product con
tains chemicais known, in certain quantities, to
cause cancer, birth defects, or other reproductive
harm
Gasoline is extremely FLAMMABLE and Its vapors
are EXPLOSiVE Comply with al! laws regulating
the storage and handling of gasoline DO NOT
permit smoking, open flames, sparks or heal in the
vicinity while handling gasoline Avoid spilling
gasoline on a hot engine DO NOT fill fuel tank
while engine is running or hot Clean off any spilled
gasoline before starting engine.
DO NOT fill fuel tank completely fui! Allow room at
top of lank for fuel expansion or fuel may expand
and overflow onto a hot engine
Drain all gasoline from tank before transporting your
generator inside your car or other vehicle
DO NOT store the generator with fuel in tank where
gasoline vapors might reach an open flame, spark,
or pilot light, as on a furnace, water heater, dryer,
etc, FIRE or an EXPLOSION might result
DO NOT insert any object or too! through cooling air
slots or openings of the engine or generator, even
if the engine is not running Damage to the unit or
personal injury may result
DO NOT attempt to change the engine governed
speed . Factory settings are correct when you re
ceive the unit Excessively high engine speeds may
result in injury or damage to equipmenf .
DO NOT use the unit if it has been damaged Repair
or replace al! damaged or defective components
before you run the unit
DO NOT permit children to operate or service the
generator
Read your Owner's Manual carefully. Only persons
who are familiar with these safety rules and have
been properly instructed in the use of this product
should be permitted to use the product.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS, IT
MEANS “ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.”
A
CONGRATULATIONS on your purchase of a Sears Crafts
man Generator. It has been designed, engineered and
manufactured to give you the best possibie dependability
and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Center/Department or call the 1 -800 number listed on the front
of this manual. We have competent, well-trained techni
cians and the proper tools to service or repair this unit.
Please read and retain this manuaf The instructions will
enable you to assemble and maintain your generator prop
erly Always observe the 'SAFETY RULES “
PRODUCT SPECIFICATIONS
Generator Specifications
RATED MAXIMUM
POWER
RATED VOLTAGE
RATED MAXIMUM
LOAD CURRENT
RATED FREQUENCY 60 Hz at 3600 rpm
PHASE
8000 Watts (8.0 kW)
120/240 Volts a-C
66.7/33.3 a-c amperes
Single Phase
MODEL
NUMBER
SERIAL
NUMBER
DATE OF
PURCHASE^
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A DECAL ATTACHED TO THE GENER
ATOR STATOR CAN
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE,
580.327071
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod
uct Contact your nearest Sears store for details
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Follow regular schedule in maintaining, caring for and
using your generator
BATTERY CHARGE Amps;
Volts:
Engine Specifications
ENGINE MODEL
DISPLACEMENT
SPARK PLUG: Type:
Set Gap to:
MAXIMUM FULL TANK
OPERATING TIME (hrs)
GASOLINE CAPACITY 5 U.S. gallons
OIL
OIL CAPACITY
NOTE: This generator Is equipped with a spark arrestor
muffler The spark arrestor must be maintained in effective
working order by the owner/operator
In the State of California a spark arrestor is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws Federal laws apply on
federal lands
10 DC amps
12 volts DC
GN-Series
480cc
Champion RC12YC or
or equivalent
0.030 inch (0.76mm)
full load 1/2
5 7
SAE 30 Oil
(SAE 10W-30)
56 oz with oil filter
46 oz without filter
» Follow the instructions under "Maintenance" and "Stor
age" sections of this Owner's Manual
TABLE OF CONTENTS
SAFETY RULES
MAINTENANCE AGREEMENT
PRODUCT SPECIFICATIONS
CONTENTS OF HARDWARE
ASSEMBLY................—-----
OPERATION
MAINTENANCE
...............
.................................
..........
..........
.......
------
...............
-A-
Air Cleaner
Assembly .
B-
Belore Starling . .
Battery Charging
Battery Safety,
-C-
Carburetor, ,., ,, ^ - ..
Circuit Breakers
Cord Sets .
Customer Responsibtlites
Agreement......................
................
.................
-
.
6,12
. 4-5
4,6
13
. INSIDE COVER
........................1
.............................
........................
.....................4-5
...................
..............
Head bolts
Idle Control,
7
9
8
4
1
Low Oil Shutdown .
Lubrication..........................
Maintenance
SERVICE AND ADJUSTMENTS.,,.
SERVICE RECOMMENDATIONS
STORAGE................................................................... 14
1
TROUBLESHOOTING POINTS .................................... 15
3
WIRING DIAGRAM
6-10
,..,11-12
REPAIR PARTS....
WARRANTY .................................................................
PARTS ORDERING
Index
-H- “R“
-L-
Agreement
Cleaning generator ,
Engine maintenance.
Genera! Recommendations
Generator Maintenance ..
.......................
11
7. 11
., 1
. 11
.11
11
.................................
..............................
.......
....
...........................................
........................................-..........
...............................
8
9
11
Receptacles
Retorque head bolts
Safety Rules
Service and Adjustments . 13
Service Recommendations . 14
Specifications. .
Starting Engine....................
Stopping Engine
Storage
Troubleshooting
....................... - 4
-S-
.......... inside cover
.........................
....................
..................................
......................
— V —
...
..BACK COVER
......
... 11
. .. 7
...
8
14
15
13
14
16
17-26
27
1
Engine
Carburetor adjustment . , Oil level -
Speed
........
Eiectricai Loads
Gasoline , - Grounding Lug
.................
13
11
. 13
10
^0-
Oil Level
Operation ...
Overloading
11
6-10
10
-P-
Parts, repair
4
17-24
Valve clearance, adjusting 13
„W-
Warranty
Wattage Reference Guide 10
Wiring Diagram
..................................
.......................
27
16
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
1
. CnAmHMAM
Support Leg
Wheels
Accessories Carton
Wheel Kit Bag
Owner's Manual
Parts packed in Parts Carton
} feT
Twistlock Plug
Twistlock Plug
js
Twistlock Plug
Battery Charge
Cable
ASSEMBLY
Your AC generator was completely assembled at the fac
tory It is ready for use after it has been properly serviced
with the recommended lubricating oil and fuel
IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY
OF YOUR GENERATOR, PLEASE CALL THE GENER
ATOR HELPLINE AT 1*800-222-3136.
IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE
BEFORE IT HAS BEEN SERVICED WITH THE RECOM
MENDED OIL WILL RESULT IN AN ENGINE FAILURE.
TO REMOVE GENERATOR FROM CARTON
» Set the carton on a fiat rigid surface with “THIS SIDE
UP” arrows pointing upward.
• Carefully open the top flaps of shipping carton
» Gut down corners at one end of shipping carton and lay
that side of carton down flat.
• Remove packing material, carton fillers, etc
«. Remove generator from shipping carton
INSTALLING WHEEL KIT
The Sears Wheel kit was designed to greatly improve the
portability of the 8000 watt Sears Craftsman Deluxe Gen
erator install the Wheel Kit as follows;
o Place the generator on a flat hard surface,
e Slide axle (Item 3) through holes in the brackets pro
vided on the generator cradle (Fig 1) and then add the
S) spacers
{¡letn 5) on each protruding end of the axie
e Stand at engine end of generator and gently tilt gener
ator forward high enough to prop up front of the cradle,
This will allow you to add the wheels,
* Slide on the wheels (Item 2} on each end of the axle
and retain each with 5/8” washer (Item 10) and retain
ing pin (Item 4), Lower the generator.
» Attach the vibration mount (Hem 7) to the support leg
(Hem 6) with M8 X 30mm capscrew (Item 8), MB washer
(Item 12) and M8 lock nut (Item 9} using the combina
tion wrench.
• With the wheels on, you can now tilt the generator end
forward and attach the support leg with two M8 x 20mm
capscrews (Item 11 ) and two lock nuts.
o Set the qenerator down so it is level and, using the
combinalon wrench, attach the handle with four M8 x
45mm capscrews and four lock nuis
GROUNDING THE GENERATOR
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For that purpose, a GROUNDING WING SCREW is
provided on the base of the cradle (Fig. 2 on Page 5).
Generally, connecting a No 12 AWG (American Wire
Gauge) stranded copper wire to the grounding screw and
to an earth-driven copper or brass grounding rod (elec
trode) provides adequate protection against electrical
ITEM DESCRIPTION
HANDLE
WHEEL
AXLE
RETAINING PIN
WHEEL SPACER
SUPPORT LEG
VIBRATION MOUNT
ITEM DESCRIPTION
HEX HEAD CAPSCREW. MB x 30mm
LOCK NUT, MS
FLAT WASHER (WHEEL)
HEX HEAD CAPSCHEW, MS X 20mm
FLAT WASHER (VIBRATION MOUNT)
HEX HEAD CAPSCREW. MB x 45mm
FIG. I
Aeeniy|RLY
FIG, 2
shock. However, local codes may vary widely Consult with
a local electrician for grounding requirements in your area
Jniiii Jl if I Em9 Iimm R
GflRn CiFTQ AND CONNFGTOR PI
« 1 lUr ImH # \m0’ V4/ I R • w Im \i/ I Vw/ 111 %m\J Vt^ *•>!
120 VOLTS DUPLEX RECEPTACLE
Use only high quality, welLinsulated, extension cords with
the 120-volt “duplex" type electrical receptacles. All cord
sets used should be rated 125 volts at 20 AC amps or
greater for most electrical devices Keep extension cords
as short as possible, preferably less than 15 feet long to
prevent voltage drop and wires from overheating
120 VOLTS, 20 AND 30 AMP RECEPTACLES:
» For the 120 volts, 20 amp locking type NEMA L5-20R
receptacle, a weil-insulaled cord set with a NEMA
LS-20P locking type connector plug must be properly
connected to the receptacle and to the desired 120
volts, single phase, 60 Hz, AC load Cord sets should
be rated 20 AC amperes at 125 volts (or greater) for
most electrical devices (Fig 3),
» For 120 volts, 30 amp locking type NEMA L5-30R
receptacle, a well-insulated cord set with a NEMA
L5-30P locking type connector plug must be properly
connected to the receptacle and the desired 120 volts,
single phase, 60 Hz, AC load The cord set should be
rated 30 AC amperes at 125 volts (or greater) for most
electrical devices (Fig 3)
120/240 VOLTS, 30 AMP RECEPTACLE:
A 120/240 volts, 30 amp, locking type type mating connec
tor plug (Fig, 4) is required when using this receptacle A
4-wire cord set. rated 30 AC amperes at 250 volts (or
greater), is required and must be connected to the plug and
to the desired loads Order NEMA type L14-30P
240 VOLTS, 50 AMP RECEPTACLE
This receptacle is rated 50 AC amperes at 250 volts You
need a 3-prong grounded connector plug with same rating
to use with this outlet Although current capacity of outlet
is rated at 50 amps, loads applied through this outlet should
not exceed 33.3 amps or you will overload the generator.
OPERATION
KNOW YOUR GENERATOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR, Compare the
iitustratlons with your generator, to familiarize yourself with the locations of various controls and adjustments.. Save this
manuai for future reference
AC CIRCUIT BREAKERS
ENGINE RUN/STOP SWITCH
IDLE CONTROL SWITCH
12VOLT, 10 AMP
BATTERY CHARGE
RECEPTACLE
120 VOLTS"DUPLEX
RECEPTACLES
120 VOLTS, 20 AMP
RECEPTACLE
120 VOLTS, 30 AMP
RECEPTACLE
12(V240 VOLTS, 30 AMP
RECEPTACLE
ENGINE RUN/STOP SWITCH — Must be set to RUN to
start the engine. Set switch to STOP to stop the engine
120 VOLTS “DUPLEX” RECEPTACLES - May be used
to supply electrical power for the operation of 120 volts at
20 amps AC, single phase. 60 Hz, AC electrical lighting,
appliance, tool and motor loads
120 VOLTS, 30 AMP RECEPTACLE May be used to
supply electrical power for the operation of 120 volts at 30
amps AC, single phase, 60 Hz, AC electricai lighting,
appliance, tool and motor loads Twistiock connectors are
required when using this receptacle
120 VOLTS, 20 AMP RECEPTACLE — May be used to
supply electrical power for the operation of 120 volts at 20
amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads Twistiock connectors are
required when using this receptacle
AIR CLEANER
V-TWIN ENGINE
OiL FILTER
240 VOLTS, 50 AMP
RECEPTACLE
120/240 VOLTS RECEPTACLE — May be used to supply
electrical power for the operation of up to 240 volts at 30
amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads Twistiock connectors are
required when using this receptacle
AC CIRCUIT BREAKERS — Protects the generator
against electrical overload Breakers are ‘‘push to reseT
type for 15-amp, 20-amp and 30-amp loads
SPARK ARRESTOR MUFFLER — Exhaust muffler has a
spark arrestor screen
240 VOLTS, 50 AMP RECEPTACLE — May be used to
supply electricai power for the operation of up to 240 volts
at 50 amps AC, single phase, 60 Hz, AC electricai lighting,
appliance, tool and motor loads Range connectors are
required when using this receptacle.
FUEL LEVEL GAUGE - indicates level of fuel in fue! tank
OPERATION
BEFORE STARTING ENGINE
IF YOU HAVE ANY PROBLEMS OPERATING YOUR
GENERATOR, PLEASE CALL THE GENERATOR
HELPLINE AT 1-800*222-3136.
L
• Place generator on a level surface and remove dipstick
from extended oil fill tube. Use SAE 30 detergent oil
classified “For Service SC, SD, SE, SF, SG." SAE
10W-30 oil may also be used. POUR SLOWLY. Oil
capacity of engine is about three (3) U.S. pints. When
oil is filled to dipstick FULL mark, install and tighten oil
fill plug
RECOMMENDED SAE VISCOSITY GRADES
~~~i
.................
::....
.......
- ■'■■■ V
—,
-------------
30
...
n
40 1
■■
_________
...........r .......
0 10
i
lOV/rSO
20
*
■ ‘’.y. 1',*
I
----------------
HUH
1
_____
i
fF -20 Q
rO30 -20 -10
1 TewPEHATUfle RANGE ANTiaPATEo BEfOflE NOir OIL chStgI I
Use synthetic oil hai/ing 5W-20, 5W-3D or SW’40 viscosity If not
avaiiafals, a petroieum based oil may be used having 5W-20 as 5W-30
viscosity
• *
! 20 AO $0 80 100 1
NOTE: 10W-40oilmaybeused if 10W-30is not available
Add Gasoline;
» Fill fuel tank with clean, fresh. UNLEADED gasoline.
Leaded REGULAR grade gasoline may also be used
DO NOT USE PREMIUM GASOLINE BE CAREFUL
NOT TO OVERFILL FUEL TANK
IMPORTANT: EXPERIENCE INDICATES THAT ALCO
HOL-BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND FORMATION OF
ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE
THE FUEL SYSTEM OF AN ENGINE WHILE IN STOR
AGE TO AVOID ENGINE PROBLEMS WHEN USING
r-A Or-iuryi TUC: Cl lO OVCTCK/I CUrM II n HCt CRjlDTIPn
vaAoUnUL, I nc rUtL oYo I tzM onUULU Dc tIVIr I icU
BEFORE STORAGE PERIODS OF 30 DAYS OR
LONGER DRAIN THE GAS TANK, START THE ENGINE
AND LET IT RUN UNTIL THE FUEL LINES AND CARBU
RETOR ARE EMPTY, USE FRESH FUEL NEXT SEA
SON SEE STORAGE INSTRUCTIONS FOR ADDI
TIONAL INFORMATION NEVER USE ENGINE OR CAR
BURETOR CLEANER PRODUCTS IN THE FUEL TANK
OR PERMANENT DAMAGE MAY OCCUR.
TO START THE ENGINE
Unplug all electrical loads from generator receptacles be
fore starting the engine Never start or slop the engine with
electrical devices plugged into panel receptacles and
turned on Start, store and fuel the unit in a level position
* Open the fuel shutoff valve (Fig 5)
» Apply the choke (Fig 6), Puli choke lever to its FULL
CHOKE POSITION
If engine is warm, close the choke only part way or
leave it fully open. A warm engine needs less choking
than a cold engine,
Set the engine ignition switch (Fig. 7) to ON (-).
Crank engine. Grasp the starter grip and pull slowly
until you feel some resistance. Let rope return slowly,
then pull cord out with rapid full arm stroke. Let rope
return slowly Do not let rope “snap back" against
starter. Repeat until engine starts (Fig. 8).
FIG. 7
When engine starts, move the choke to the open
position gradually as engine warms up
Let the engine stabilize and warm up for a lew minutes
Check that the A C ON lamp on the generator panel is
ON before connecting any electrical loads,
CONNECTING ELECTRICAL LOADS
• Use this generator to operate 120\240 volts, single
phase, 60 Hz, AC lighting, appliance, tool and motor
loads
• DO NOT connect 240 volts to the 120 volts duplex or
120 volts, 20 and 30-amp receptacles
• DO NOT connect any 3-phase loads to panel recepta
cles
• DO NOT connect any 50 Hz loads to the generator,
« Add up the rated watts of all lights, tool, appliance and
motor loads you are powering at one time This total
should NOT be greater than (a) the generator's rated
wattage capacity, or (b) the circuit breaker rating of the
receptacle supplying power See “Don’t Overload the
Generator" on Page 8
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