Craftsman 536886811 Owner’s Manual

IMPORTANT MANUAL DO NOT THROW AWAY
OWN R'S
UAL
Caution:
Read and Follow
All Safety Rules and Rnstructions
Before Operating
8 HORSEPOWER 26" DUAL STAGE
SNOW THROWER
OptionaU enectric start
o Assembly
, Operation
o Customer Responsibilities o Service and Adjustments
o Repair Parts
i, iii ii iiii ,11. ii iiill ii,llllll
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
.................... i ii ii iil,ll,ll,
SAFETY RULES
& CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND _
PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE
RISK OF INJURY.. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT
ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCE&
TRAINING
1. Read the operator's manual carefully. Be
thoroughly familiar with the controls and the proper use of the snow thrower. Know how to
stop the snow thrower and disengage the
controls quickly.
2. Never allow children to operate the snow thrower
and keep them away while it is operating, Never allow adults to operate the snow th rower without proper instruction. DOnot carry passengers.
3. Keep the area of operation clear of all persons, particularly small children, and pets.
4. Exercise caution to avoid slipping or falling, especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the snow thrower is to be used and remove all doormats,
sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral
before starting the engine (motor).
3. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear
that will improve tooting on slippery surfaces.
4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never remove fuel tank cap or add fuel to a
running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors.
(d) Replace fuel tank cap securely and wipe up
spilled fuel.
(e) Never store fuel or snow thrower with fuel in
the tank inside of a building where fumes may
reach an open flame or spark.
(f) Check fuel supply before each use, allowing
space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand,
.
Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors.
6. Adjust the snow thrower height to clear gravel or crushed rock surfaces.
7o Never attempt to make any adjustments while the
engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear
SnOW_
9. Always wear safety glasses or eye shields during operation or while performing an adjustment or
repair to protect eyes from foreign objects that may be thrown from the snow thrower.
OPERATION 1, Do not put hands or feet near or under rotating
parts, Keep clear of the discharge opening at all times,
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads° Stay alert
for hidden hazards or traffic.
3o After striking a foreign object, stop the engine
(motor), remove the wire from the spark plug,
disconnect the cord on electric motors, thoroughly inspect the snow thrower for any
damage, and repair thedamagebefore restarting and operating the snow thrower.
4_ If the snow thrower should start to vibrate
abnormally, stop the (motor) and check immediately forthe cause, Vibration is generally a warning of trouble,
& Stoptheengine (motor) wheneveryou leavethe
operating position, before unclogging the auger/ impeller housing or discharge guide, and when making any repairs, adjustments, orinspectionso
6. When cleaning, repairing, or inspecting, make
certain the auger/impeller and all moving parts
have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
7o Take all possible precautions when leaving the
snow thrower unattended. Disengage the auger/
impeller, shift to neutral, stop engine, and
remove key.
SAFETY RULES
8. Do not runthe engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes aredangerous (containing CARBON
MONOXIDE, an ODORLESS and DEADLY GAS),
9. Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes.
10. Never operate the snow thrower without proper guards, plates or other safety protective devices
in place.
11. Never operate the snow thrower near glass enclosures, automobiles, window wells,
drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away°
12. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
13. Never operate the snow thrower at high transport
speeds on slippery surfaces_ Look behind and use care when backing.
14. Never direct discharge at bystanders or allow anyone in front of the snow thrower°
15. Disengage power to the auger/impeller when
snow thrower is transported or not in use.
16. Use only attachments and accessories approved by the manufacturer of the snow thrower (such
as tire chains, electric start kits, etc.)°
17o Never operate the snow thrower without good
visibility or light. Always be sure of your footing,
and keep a firm hold on the handles. Walk; never
run.
MAINTENANCE AND STORAGE
1. Check shear botts and other bolts at frequent improper tightness to be sure the snow thrower is in safe working condition.
2. Never store the snow thrower with fueiin the fuel
tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator's manual instructions
for important details if the snow thrower is to be
stored for an extended period.
4o Maintain or replace safety and instruction labels,
as necessary.
5. Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the auger/
impeller.
i,,11,,,11111iii iii
WARNING
This snow thrower is for use on sidewalks, driveways, and other ground level surfaces.
CAUTION should be exercised while using on
steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND
LEVEL such as roofs of residences, garages,
porches or other such structures or buildings.
LOOK FOR THIS SYMBOL TO POINT OUT fMPORTANT SAFETY PRECAUTIONS. IT MEANS--ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED°
CONGRATULATIONS on your purchase of a Sears Craftsman Snow Thrower It has been designed, engi-
neered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service
Center/Department Sears has competent, well-trained
technicians and the proper tools to service or repair this
unit Please read and retain this manual The instructions wiIi
enable you to assemble and maintain your snow thrower properly A! ays observethe SAFETY RULES"
W _E
,i iii ii 1,1,1,1
MODEL NUMBER 536 886811
SERIAL NUMBER DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACH ED TO THE REAR
OF THE SNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN ASAFE
PLACE FOR FUTURE REFERENCE
PRODUCT SPECIFICATIONS i
HORSE POWER: 8 hp
,.I,HHIIHI, I' I1' '11 II
DISPLACEMENT: 19.43
cu. in.
GASOLINE CAPACITY:
OIL (26 oz. Capacity):
SPARK PLUG : Champion (GAP .030 in.) RJ19LM
i1,1111i Hll II ' Ill III
VALVE CLEARANCE: Intake: .010 In.
4 quarts
Unleaded
IIIII,rlH'l'll'I
5W - 30
IIIIH I'111
Exhaust: .010 In.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product Contacl your nearest Sears Store for details
CUSTOMER RESPONSIBILITIES
® Read and observethe safety rules ® Follow a regular schedule in maintaining, caring for and using your snow thrower
® Follow h " " "
,111,11111,,i
t e fnstruct_ons under Customer Responsibilities" and "Storage" sections of this owner's manual
TWO YEAR LnMnTED WARRANTY ON CRAFTSMAN
SNOW THROWER
For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears will repair, free of charge, any
defect in material and workmanship
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty applies for only
90 days from the date of purchase This warranty does not cover the following:
o Expendable items which become worn during normal use, such as spark plugs, drive belts and shear
pins
0 Repairs necessary because of operalor abuse or negligence, including bent crankshafts and the failure
to maintain the equipment according to the instructions contained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT 1NTHE UNITED STATES THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN USE iN THE UNITED STATES This warranty gives you specific legat rights, and you may also have other rights which may vary from
state to state
SEARS, ROEBUCK AND CO Department Di817WA, Hoffman Estates, IL 60179
TABLE OF CONTENTS
SAFETY RULES ....................................... 2,3
PRODUCT SPECIFICATIONS ........................ 4
CUSTOMER RESPONSIBILITIES .....4,15,16
WARRANTY ............................................................4
TABLE OF CONTENTS ...................................... 5
INDEX ................................................................. 5
ASSEMBLY ................................................... 6-9
OPERATION ................................................ 10-14
SERVICE AND ADJUSTMENTS ............. 17-23
STO RAG E ........................................................ 24
SERVICE RECOMMENDATIONS ..................25
........................ TROUBLE SHOOTING ............. 6
REPAIR PARTS (SNOW THROWER). :.27-36
REPAIR PARTS (ENGINE) ...................... 37-40
PARTS ORDERINGISERVlCE .... Back Cover
INDEX
A
Adjustment:
Auger ......................... 22
Belts ......................... 18, 19
Belt Guide ............................. 20
Cable .................................. t8
Carburetor .......................... 22
Friction Wheel ....................... 20
Spark Plug ............ 23
Traction and Auger .............. 19
Assembly:
Crank Assembly ....................... 8
Headlight ................................... 9
Shilter Lever. .................................. 9
Skid Height Adjustment .......... 7, 17
Unpacking ................................ 7
B
Belts:
Adjust Belts ............................. 18
Belt Guide Adjustment ............... 20
Belt Maintenance ............. t8, 19
Replace Belts ....................... t 9
C
Cables, Ctutch ....................... 7, 9, 18
Carburetor: ............................ 22, 24
Choke .................................. 10, 1t, 13
Clutch, Auger ................... t0, 1t, !4
Clutch, Traction ............... 10, ! 1,14
Controls:
Engine .......................... t0, 11,13
Snow Thrower ............... 7, 10, 11, 14
Crank:
Adjusting Rod .................. 8, 17
Assembly ....................................... 8
Operation ................................... 10
Customer Responsibilities ..... 4,15,16
Agreement ....................................... 4
Auger Gear Box ................. 16
Auger Shaft ............................... 15
Engine ............................... 16
General Recommendations ..... 15
Hex Shaft and Gears ............. 16
Spark Plug ....................................... l 6
D
Deflector, Snow Chute ....... 10, 11, 14
E
Engine:
Control ......................... !0, 11, 13, 14
Oil Cap .................... 12, 16
Oil Change ........................... 16
Oil Level ...................... 12, 16
Oil Type ......................... 4, t2, 16
Speed Governor ............. 22
Stading the Engine ............. 13
Storage ................................... 24
F
Fuel, Type .............. 4, 12
Fuel, Storage .............. 13,24
Friction Wheel:
Adjustment ............ 20
Replacement ..... 21
G
Gears:
Auger Gear Box 16
Hex Shaft ............ 16
H
Handle, Upper and Lower ..... 7
Headlight .......................... 9
Height Adjust Skids .......... 7, 17
Hex Shaft ............... 16
1
Ignition, Key ........ 10, 13, 14
index ................. 5
L
Levers:
Auger Ddve Clutch 7 10 11. 14
Choke ......... 10 1!, 13
Shifter .......... 9, 10, 11
Throttle Control ........ t 1,13, 14
Traction Drive Clutch 7, t 0, 11, 14
Lubrication:
Auger Gear Box .... 16
Auger Shaft ................. 15
Ctlart ................. 25
Disc Ddve Plate 15
Engine .......... 16
Hex Shaft and Gears ......... 16
O
Oil:
Engine .................. 4, t2, 16
Extreme Cold Weather 12,t6
Storage ....................... 24
Type ........................ t 6
Operation:
EngineContro]s . . 10, 11,13
Lockout Pin, Wheel ............ 12
Operating Snow Thrower t0, 11, 14
Snow Throwing Tips .......... 14
Starting the Engine ............ !3
Snow Thrower Conlrols ..... 10, 11
P
Parts ................. 28-38
Primer Button ....... 10, 11,13
R Repair/Replace ment Part s 28-38
Recoil Starter ...... 13
Replacements:
Auger Shear Bolt 22
Belts .... t9
Friction Wheel ...................... 21
S
Safety Rules ................... 2, 3
Service and Adjustments:
Auger Housing Height ....... 7, t7
Auger Shear Bolt ...................... 22
Belts .................. 18, 19
Belt Guide ........................... 20
Belt Replacement ................... 19
Cable .................. 7, 9, 18
Carburetor .............................. 22, 24
Chute Crank ............................ 17
Friction Wheel ..................... 20, 21
Scraper Bar ................ 17
Spark Plug ....................... 23
Service Recommendations ........... 25
Spark Plug ............................ 16, 23
Specifications .................................... 4
Speed Govern or ....................... 22
Starting the Engine .................. 13
Stopping the Engine ................ 11, !3
Stopping the Snow Thrower ...............11
Shipping Carton .................... 6, 7
Skid Height ................. 7, 17
Shifter Lever ...................... 9-11
Shear Bolts ................................. 22
Storage ............................. 24
T
Table of Contents ............................ 5
Tire Pressure ............................. 17
Trouble Shooting Chart ................. 26
Tools for Assembly .............................. 6
Traction Drive Belt ........................... 19
W
Warranty ............................ 4
Wheel, Lockout Pin ............ 12
i ii .
ASSEMBLY
H"HI ,H, ,I,'m,, H Hl',lI "H I
CONTENTS OF SHIPPING CARTON TOOLS REQUIRED FOR ASSEMBLY
1 - Snow thrower completely assembled except for the crank assembly, headlight, and the upper handle, which is stored alongside the frame for shipping purposes
1 - Paris bag containing:
1 - Owner's Manual (Not Shown) and
Parts shown below:
t - Container of 5W30 Oil
CONTENTS OF PARTS BAG
"2- Spare ShearBolts
(1/4-20 x t-3/4 lno)
5/16 in Hex Nut
1 - Knife (to cut carton and plastic ties) 2 _ 1/2 inch wrenches (or adjustable wrenches)
2 - 9/16 inch wrenches (or adjustable wrenches) 2 - 3/4 inch wrenches (or adjustable wrenches) 1 - Pliers (to spread cotter pin)
1- Screwdriver ! - Air pressure gauge
1 - Measuring tape or ruler
5/16-18 x 1-3/4 In Hex Head Screw
D@
*2- SpareSpacers *2 - Spare 1/4-20 Locknuts
_ II II IIII I II I!11 II II III I I IIIi I IIIIIIII! IIIIIll'llillllllllll li'i'i'i"i'iII
"Non-AssemblyParts
G
5/t6 In, Lockwasher
2 -Cable Ties
5/16 In, Flatwasher
' i i..i. >
ASS
l= m m ,,,, ,uH,,
Fig 1 shows the snow thrower in the shipping position Fig 2 shows the snow thrower completely assembled Reference to the right and left hand side of the snow
thrower is from the operator's position at the handle
TO REMOVE SNOW THROWER
FROM CARTON (See Fig. 1)
® Remove top pallet from carton ® Cut and discard the plastic ties secunng the crank
assembly to the pallet and place the assembly aside
Discard pallet
@ Locate and remove container of 5W30 oil
,8 Cut all four corners of the carton from top to bottom
and lay the panels flat
,8 Cut the bands holding the snow thrower to the lower
pallet
,8 Cut ties securing the clutch control cables to the
lower handle and lay cables back away from the motor frame
,8 For packing purposes, the upper handle was re-
moved and stored next to the frame Toinstall upper handle and crank assembly, see To Install Upper Handle and Crank Assembly on page 8
'8 Install the control cables to control levers as shown in
Fig 3 and Fig 3A
NOTE: If control cables have become unattached Irom
motor mount frame, reconnect cables (See Fig 3A below)
,8 Roll the snow thrower off the skid by pulling on the
handle CAUTION: DO NOT back over cables
,8 Properly dispose of discarded packing
HEADLIGHT
CHUTE
DEFLECTOR
HEIGHT AI
SKID
LOWER HANDLE
,(D
FIG. 1
FIG. 2
i
SHIFT
BRACKET
/_CLUTCH
CABLE
LEVER
CLUTCH
CABLE
SHIFTER
CRANK
ASSEMBLY
TO SET UP YOUR SNOW THROWER
®
Your snow thrower is equipped with height adjust skids (Fig 2) on the outside of the auger housing To adjust the skid height for different conditions, see the To Adjust Skid Height paragraph on page 17
TRACTION
fRACTION
DRIVE
LEVER
in
FIG. 3A
AUGER
SPRING
CABLE
"Z" FITTING
..................... Fi&3
.....,_ ' CAUTION:iFYOU ARE REMOVING
SNOW THROWER BY MOVING THE SKIDS DOWN. THIS WILL HELP TO PREVENT ROCKS AND OTHER DEBRIS FROM BEING PICKED UP
ANDTHROWNBYTHEAUeER.
7
SNOWFROMANYROCKYORUNEVEN
SURFACES, RAISE THE FRONT OF THE
........................... ijtt ii
,i,,,i,=,,=
ASS
....... U"Hli I'L '.i..,...lli.Hi II
TO INSTALL THE UPPER HANDLE
AND CRANK ASSEMBLY
O Lift the upper handle of the snow thrower and set
behind the unit
@ Make surecontrotcabfes are not caught between the
handles
O Remove the screws, llatwashers, Iockwashers, and
hex nuts securing the shifter piale in the lower holes
of the lower handle and move shift lever to 3rd gear
@ Install upper handle to the lower handle Be sure to
position the upper handle so that the headlight is on the right hand side Upper handle should be to the
outside of the lower handle and shifter plate to the inside
NOTE: Unless you have the assistance of another per- son, itmay be easier to install one side of the handle at a time
Using the hardware (screws. flatwashers,
tockwashers and hex nuts) removed from _heshilter plate earlier, attach upper and lower handles in upper two holes (See Fig 4A) Do not tighten
O Using the hardware (screw, ftatwasher, Iockwasher
and locknut) supplied in the parts bag, attach the shifter plale and upper and lower handle inthe lower
right hand hole
Remove the 3/8" nylon Iocknut and flatwasher trom the eye boll assembly Check to make sure the two 318"jam nuts are tight The jam nuts should be 2 75 inches from the end of the eye bolt (Fig 4B)
Remove the plastic bag, plastic cap, cotter pin and washer from the crank assembly and set aside (See
Fig 5)
O Rotate the notched section of the discharge chute
toward the crank-adjusting rod (See Fig 5}
® Install the wormed end of the crank through the hole
in the crank adjusting rod and secure the end with the flat washer and cotter pin, as shown in Fig 5
® Bend the ends of the cotter pin around the rod and
reinstall the plastic cap (See Fig 5)
€, Install the chute crank eye bolt through the lower
handle hole on the left hand side Make sure that the left side of the shifter plate is installed over the
threaded end ot the eye boft install the llatwasher, lockwasher and tocknut (See Fig 4B)
@ Tighten the eye bolt installed earlieT; keep eye in line
with the rod while tightening lhe inside nut securely
@
Tighten all hardware securely
O
Rotate the chute crank fully clockwise and luily counter-clockwise The discharge chute should _o- tale fully to the outer diameter ot the wom_ and should clear approximately 1/8 (See Fig 5t
m"H' =
11t32 FLATWASHER
5 16 SPLIT LOCKWASH_
FIG. 4A
ADJUST NUTS TO MOVE EYE BOLT rN OR OUT
EYE BOLT
N',tLON
LOCKNUT
= '=HHH
PLASTIC X "% _', NOTCHED
CAP COTTER-- " "_,,.
"_ _P)N-''''/ )t/8 IN_ CLEARANCE_ _
SECTION
LATWASNER/
CRANK ADJUSTING ROD _..__/'_,___TS
!! Ihe chute crank needs to be adjusted, go to the Service and Adjustments section on page 17 Screws securing chute clips at the base of the chute should be slightly loose for easy rotation
NOTE: Be sure the crank does not touch the side of the engine or the cover will be scratched
| v \ \ /"/_'_.. I/2 INCH
WORM
FIGo5
Theheadlightismountedontheright side of the upper
handle and is installed upside down for packaging pur-
poses O Remove the pivot bolt nut, lockwasher and saddle
washer (Fig 6A), place saddle washer and headlight in correct position (as shown in Fig 6B and in Fig 2 on page 7), then place Iockwasher and re-tighten pivot bolt nut (See Headlight Repair Parts, page 34)
O Tie the headlight cable to upper and lower handles
with the plastic cable ties supplied inthe parts bag by threading the pointed ends of each tie through the square end and pulling tightly around the headlight
cable and the handle,
NOTE: One side of the plastic tie has small notches in it,
while the other side is smooth The notched side must be on the inside of the loop which is formed when the ends
are put together Q Trytoloosenthecabletie tfitcanbeloosened, ithas
been attached with the smooth side on the inside of the loop Remove the cable tie and reverse its
direction
@ Cut off excess plastic Iie
FtG,, 6A
FIGo6B
TO CHECK/ADJUST CLUTCH CONTROL CABLES
The control cables attached to the auger clutch lever and traction clutch lever (See Fig 7) may need to be adjusted before you use your snow thrower
For instructions on checking or adjusting the control
cables, see ToAdjust Clutch Controt Cables paragraph on page 18,
CONTROL
CABLES
FIG, 7
OPERATION
m,, n i
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference
AUGER DRIVE 3TtON DRIVE
LEVER LEVER
HEADLIGHT
CRANK
CHUTE DEFLECTOR
SPEED SHIFTER
DISCHARGE
CHUTE
ASSEMBLY
LEVER
AUGER HOUSING
AUGER ASSEMBLY
(RIGHT HAND)
AUGER
SCRAPERBAR
(LEFT HAND) FIG, 8
hi,, ,,n ,,,
SEARS SNOW THROWERS contorm to the safety standards of the American National Standards Institute
AUGER DRIVE LEVER - Starts and stops the auger and impeller (snow gathering and throwing)
TRACTION DRIVE LEVER - Propels the snow thrower
forward and in reverse
HEADLIGHT - Turns on whenever engine is running SPEED SHIFTER LEVER - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse) CRANK ASSEMBLY * Changes the direction o! snow
throwing through the discharge chute CHUTE DEFLECTOR -Changes the height and distance
the snow is thrown
IGNITION I BUTTON
KEY
RECOIL
CHOKE STARTER
CONTROL HANDLE
THROTTLECONTROL
ADJUST SKIDS
DISCHARGE CHUTE- Changes the direction the snow is
thrown
HEIGHT ADJUST SKIDS _Adjusts the ground clearance
of the auger housing
IGNITION KEY - Mus_ be inserted to start the engine RECOIL STARTER HANDLE - Starts the engine manu- ally CHOKE CONTROL- Used to stad a cold engine PRIMER BUTTON-Injects fuel directly into the carbu retor
manilold for fast starts in cold weather
THROTTLE CONTROL - Controls the engine speed
10
OPERATmON
,,111 , ,,i i HN,, I I I1,,1, roll,
The operation of any snow thrower can result in foreign objects being thrown intothe eyes, which can result in severe eye damage AIways wear safety glasses or eye shields while oper-
ating the snow thrower. We recommend standard safety glasses, available at SEARS Retail or Catalog Stores, or a
wide vision safety mask for over your glasses
HOW TO USE YOUR SNOW
THROWER
TO CONTROL SNOW DISCHARGE
@ Turn the crank assembly to set the direction of the
snow throwing
e Loosen the wing knob on the chute deflector and
move the deflector to set the distance Move the de_ flector UP for more distance, DOWN for less distance
Then tighten the wing knob (See Fig 9)
TO STOP YOUR SNOW THROWER
,,,mini ,1111 II1, II I, ,mH,,H,H, mmH'
,ll,m,,mll
Nil,, I,] III II
'HHI
FIG. 9
@ To stop throwing snow, release the augerdrive lever
(See Fig I1), @ To stop the wheels, release the traction drive lever: @ Tostop the engine, push the throttlecontrol lever to off
and pull out (DO NOTTU RN) the ignition key (See Fig
10)
TO MOVE FORWARD AND BACKWARD
@ To shift, release the traction drive level and move the
speed shifter lever to the speed you desire Ground speed is determined by snow conditions Select the speed you desire by moving the speed shifter lever into the appropriate area on the control panel
Speeds 1,2 - Wet, Heavy, Extra Deep Speed 3 - Light
Speed 4 - Very Light Speeds 5, 6 - Transport only
@ Engage the traction drive lever (See Fig 11,lett hand)
As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow throwe_
along the clearing path Do not attempt to push the snow thrower
PRIMER BUTTON
\
CHOKE RECOIL
CONTROL STARTER
THROTTLE HANDLE
CONTROL
FIGo 10
TRACTION DRIVE AUGER DRIVE
LEVER LEVER
OFF
_N
@ To movethe snow thrower backward, move the speed
shifter lever into first or second reverse and engage the traction drive lever (left hand)
IMPORTANT: NEVER MOVE THE SPEED SHIFTER
LEVER WHILE THETRACT1ON LEVER
tS DOWN
TO THROW SNOW @ Push down the auger drive lever (See Fig 11, right
hand),
@ Release to stop throwing snow
11
LEFT
HAND
RIGHT'
HAND
FIG. 11
LLJJL'...................
CAUTION: READ OWNER'S MANUAL BE- FORE OPERATING MACHINE° NEVER DI-
RECT DISCHARGE TOWARD BYSTANDERS. STOP THE ENGINE BE- FORE UNCLOGGING DISCHARGE CHUTE OR AUGER HOUSING AND BE- FORE LEAVING THE MACHINE°
................opE.....R o........
:_ ir,,,rrr,, , I i, i ],,,m,,, Jl,nu Hm u i i, JU m l,n
TO USE WHEEL LOCKOUT PIN ....... ,.................................
@ The left hand wheel is secured to the axle with a klick
pin(SeeFig 12A) Thisunitwasshippedwiththiskiick pin in the locked (through wheel hole) position
@ For ease of maneuverability, in light snow conditions,
disconnect the ktick pin from the wheel locked posit ion and push into the single wheel drive (unlocked axle hole only) position (See Fig 12B)
@ Make surethat the klick pin is in the single wheel drive
position of the axle only and not through the locked position
BEFORE STARTING THE ENGINE
® Ifthe snow thrower must be moved without the aid of
the engine, it is easier to pull the snow thrower by the
handles rather than pushing
® Before you service or start the engine, familiarize
yourself wilh the snow thrower Be sure you under-
stand the function and location ot all controls
NOTE: Check lension of clutch cables before starling the engine, (See ToAdjust The Control Cables paragraph on page 18 )
® Be sure that all lasteners are tighl @ Make sure the height adjust skids are properly ad-
justed (SeeToAdjust Skid Height paragraph on page
17)
® Checkfire pressure (14to 17 pounds) See side oftire
for maximum inflation Do not exceed listed maximum pressure.
FILL OIL
KLICK PIN
J.rl..i.. ii '
FIG. 12A
............ ulmrl"_'' I,,,n,' I
/
KLICK PIN
FIG, 12B
hill
OIL FILL CAP/DIPSTICK
LOCK ED
2-WHEEL DRIVE
_CKED
POSITION
SINGLE WHEEL DRIVE
This snow thrower was shipped with a container of 5W30 motor oil This oil must be added to the engine before operating. Removethe oil fi]lcap/dipstick and fillthe crank case to FULL line on dipstick (26 ounces) (See Fig 14)
NOTE: Engine may already contain some residual oil Check frequently when filling the crankcase, Do not
over fill Tighten the till cap!dipstick securely each time you check
the oil level NOTE: Oil must be changed after the first 2 hours of
operation to extend engine life For extreme cold operating conditions of 0°F and below,
use a partial synthetic 0W30 motor oil for easier starting FILL GAS
WARNING: Experience indicates that alcohol blended fuels (called gasohol or those using ethanol or methanol)
can attract moisture which leads to separation and forma- tion of acids during storage Acidic gas can damage the fuel system of an engine while in storage
To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer Start the
%
NOTE: OIL LEVEL MUST
BE BETWEEN FULL
AND ADD MARK
., ,,,, .................... j,
FIG13
engine and let it run until the fuel lines and carburetor are
empty, Use the carburetor bowl drain to empty residual gasoline from the float chamber Use fresh fuel next sea-
son (See storage instructions on page 24 for additional
information ) Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur
Fittthe fuellank withclean, fresh, unleaded grade automo- tive gasoline Be sure lhat the container you pour the gasoline from is clean and free from rust or other foreign particles Never use gasoline that may be stale from long
periods of s_orage in the container
12
,,,nnl ii i ,,,,ll,,i, i,ii, i,l,,l,l,lll,
OP RAON
TO STOP ENGINE
@ To stop engine, move the throltle control lever to
STOP position and remove key. Keep the key inasafe
place The engine will not start without the key_
NOTE: DO NOT turn key
CARBURETOR
The factory settings for the carburetor are for most conditions ]fthe engine is operaled under the following conditions, you can adjust carburetor mixture See "How To Adjust The Carburetor"(See Service and Adjust-
ments, page 22) e The engine has a loss of power or does not run
smooth
e The engine's operated above 4,000 feet
TO START ENGINE
Be sure that the engine has sufficient oit Thesnowthrower engine isequipped with a recoil starter: Before starting the
engine, be certain that you have read the following infor-
mation:
COLD START (See Fig. 14)
@ Be sure the auger drive and traction drive levers are
in the disengaged RELEASED position
@ Move the throttle control to RUN position
@ Remove the keys from the ptastic bag Insert one key
into the ignition slot Be sure it snaps into place DO
NOT TURN KEY Keep the second key in a safeplace @ Rotate the choke control to FULL choke position O Pushtheprimerbuttonwhilecoveringthevenl holeas
follows: (Remove finger from primer button between
primes),
Do not prime if temperature is above 50°F
Two times if temperature is 50°F to 15°F
Four times if temperature is below 15°F
@ Pull the recoil starter handle rapidly Do not allow the
handle to snap back, but allow itto rewind slowly while
keeping a firm hold on the starter handle @ As the engine warms up and begins tooperateevenly,
rotate the choke control slowly to the OFF position. If
the engine falters, return to FULL choke, then slowly
move to the OFF position NOTE: Allow the engine to warm up for a few minutes
because the engine will not develop full power until it
reaches operating temperature @ Run the engine at full throttle (RUN) when throwing
SnOW
PRIMER
BUTTON
IGNITION
CHOKE _
CONTROL
THROTTLE HANDLE
CONTROL
ULUUL'LULI'I
i RECOIL
STARTER
FIG.14
, inl, ii nn n,,n,,,nl,nln,,n
AND CAUTION MUST BE USED WHEN CAUTION: GASOLINE IS FLAMMABLE
HANDLING OR STORING IT_ DO NOT FILL FUEL TANK WHILE SNOW
THROWER IS RUNNING, WHEN IT IS HOT, OR WHEN SNOW THROWER IS IN AN ENCLOSED
AREA. KEEP AWAY FROM OPEN FLAME OR AN ELEC-
TRICAL SPARK, AND DO NOT SMOKE WHILE FILLING THE FUEL TANK.
NEVER FILL THE TANK COMPLETELY. FILLTHE TANK TO WITHIN 1/4" - 1/2" FROM THE TOP TO PROVIDE SPACE FOR EXPANSION OF FUEL.
ALWAYS FILL FUELTANK OUTDOORSAND USE A FUNNEL OR SPOUT TO PREVENT SPILLING.
MAKE SURE TO WIPE UP ANY SPILLED FUEL BEFORE STARTING THE ENGINE.
STORE GASOLINE IN A CLEAN, APPROVED CONTAINER AND KEEP THE CAP IN PLACE ON
THE CONTAINER.
WARM START
If restarting a warm engine after a short shutdown, leave
choke at OFF and do not push the primer button If the
engine fails to start, follow the Cold Start instructions above
FROZEN RECOIL STARTER
If the starter is frozen and will not turn engine: @ Pull as much rope out of the starter as possible
@ Releasethe starter handle and let itsnap back against
the starter
13
i,_,l,i,, ,i,,,11,,,,i,ii, ii, i ,
iii
OPE
Ifthe engine still fails to start, repeat the two previous step s
untilthe engin estarts Then continue with the directions for cold start
To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow
removal job
e With the engine running, pull the slarter rope hard
with a continuous full arm stroke three or four times
Pulling of starter rope will produce a loud claltering
sound This is not harmful to the engine or starter.
@ With the engine not running, wipe a!l snow and
moisture from the carburetor cover in area of control levers Also move throttle control, choke control, and
starter handle several times
CAUTION: NEVER RuN"ENGINE IN-
DOORS OR IN ENCLOSED, POORLY
VENTILATED AREAS. ENGINE EX-
HAUST CONTAINS CARBON MONOX-
IDE,AN ODORLESS AND DEADLY
GAS. KEEP HANDS_ FEET, HAIR AND LOOSE
CLOTHING AWAY FROM ANY MOVING PARTS ON ENGINE AND SNOW THROWER°
WARNING: TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150 ° R AVOID
THESE AREAS. DO NOT ALLOW CHILDREN OR YOUNG TEENAG-
ERS TO OPERATE OR BE NEAR SNOW THROWER WHILE IT IS OPERATING°
CAUTION: DO NOT ATTEMPT TO RE- MOVE ANY ITEM THAT MAY BECOME LODGED 1NAUGER WITHOUT TAKING THE FOLLOWING PRECAUTIONS:
e RELEASE AUGER DRIVE AND TRACTION
DRIVE LEVERS.
e MOVE THROTTLE LEVER TO STOP POSI-
TION_
ATION
SNOW THROWING TIPS
@ For maximum snow thrower efficiency in removing
snow, adjust ground speed, NEVER the throttle Go slower in deep, freezing, or wet snow. If the wheels slip, reduce forward speed The engine is designed to deliver maximum performance at full throttle and should be run at this power setting at all times Most
efficient snow blowing is accomplished when the snow is removed immediately after it falls
@ For complete snow removal, slightly overlap each
path previously taken Use more overlap indeep snow to prevent overloading.
@ The snow should bedischarged down wind whenever
possible Inwindy conditions, lowerthe chute deflector to direct discharged snow close to the ground, where it is less likely to Mow into unwanted areas
@ For normal usage, set the skids sothat the scraper bar
is 1/8" above the skids For extremely hard-packed snow surfaces, adjust the skids upward so that the
scraper bar touches the ground
O On gravel orcrushed rock surfaces, set the skids at 1-
I/4" below the scraper bar (see ToAdju st Skids Height paragraph on page 17) Stones and gravel must not
be picked up and thrown by the machine
e Ongravel orcrushed rock surfaces, set the skids at 1
t/4" belowthe scraper bar(see ToAdjust Skids Height paragraph on page !7) Stones and gravel must not be picked up and thrown by the machine
e After the snow throwing job has been completed,
allow lhe engine to idle for a few minutes, which will melt snow and accumulated ice off the engine
@ Clean the snow thrower thoroughly after each use
Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if
possible) to remove all sall or other chemicals Wipe snow thrower dry
e REMOVE (DO NOT TURN) IGNITION KEY.
e DISCONNECT SPARK PLUG WIRE.
DO NOT PLACE YOUR HANDS IN THE AU- GER OR DISCHARGE CHUTE, USE A PRY BAR.
14
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