Craftsman 536886350 Owner’s Manual

CRRFTSMRW

10 Horsepower 29 Inch Dual Stage

120V. Electric Start SNOWTHROWER

MODEL NO,

536.886350

Caution:

Read and follow all Safety Rules and Operating

Instructions before first use of this product,

SEARS, ROEBUCK AND CO., Hoffman Estates 60179 U.S.A.

340849 08/26/96

Table of Contents 2 Warranty 2

Safety Rules 2-4

Contents of Shipping Carton 4-5 Assembly 5-9 Operation !0-14

Maintenance 15-17

Service and Adjustments 18-23 Storage 24 Troubleshooting 25 Snow Thrower Repair Parts 26-38

Engine Repair Parts 39-42 Spanish(EspaSol) 43-69

Parts Ordering/Service Back Cover

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craltsman Snow Thrower is main- tained, lubricated, and tuned up according to the operating and maintenance instruc- tions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

if this Craftsman Snow Thrower is used for commercial or rental purposes, this war-

ranty applies for only 90 days from the date of purchase. This warranty does not cover the following:

- Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

• Repairs necessary because of operator abuse or negligence, including bent crank shafts and the failure to maintain the equipment according to the instructions con_

rained inthe owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES, THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES,

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to staten

Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179

Look for this symbol to point out Important safety precautions, It means---

ATTENTION!!! Become alert!!! Your safety is involved.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting-up, transporting,

adjusting or making repairs.

IMPORTANT: Safety standards require operator presence controls to minimize the

risk of injury. Your snow thrower is equipped with such controls° Do not attempt to defeat the function of the operator

presence control under any circumstances.

TRAINING

1. Read the operator's manual carefully. Be thoroughly familiar with the controls

and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.

2. Never allow children to operate the snow thrower and keep them away

while it is operating. Never allow adults

to operate the snow thrower without

proper instruction. Do not carry passen-

gers.

Keep the area of operation clear of all persons, particularly small children and

pets.

Exercise caution to avoid slipping or

falling, especially when operating in

reverse.

PREPARATION

1. Thoroughly inspect the area where the

snow thrower is to be used and remove all doormats, sleds, boards, wires and other foreign objects.

Disengage all clutches before starting

the engine (motor).

3. Do not operate the snow thrower

without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable. 6,

(a) Use an approved fuel container. (b) Never remove fuel tank cap or add

fuel to a running engine or hot engine.

care. Never flit fuel tank indoors.

(d) Replace fuel tank cap securely and

wipe up spilled fuel

(e) Never store fuel or snow thrower 8.

with fuel in the tank inside of a building where fumes may reach an open flame or spark,

(f) Check fuel supply before each use,

allowing space for expansion as 9.

the heat of the engine (motor) and/ or sun can cause fuel to expand.

S. Use extension cords and receptacles

as specified by the manufacturer for all 10. snow throwers with electric drive

motors or electric starting motors.

6. Adjust the snow thrower height to clear gravel or crushed rock surfaces.

7. Never attempt to make any adjustments while the engine (motor) is running 11,

(except when specifically recom- mended by the manufacturer).

8. Let engine (motor) and snow thrower adjust to outdoor temperatures before 12.

starting to clear snow,

9. Always wear safety glasses or eye 13. shields during operation or while

performing an adjustment or repair to protect eyes from foreign objects that

may be thrown from the snow thrower.

OPERATION 14.

1. Do not operate this machine if you are taking drugs orother medication which 15.

can cause drowsiness or affect your ability to operate this machine.

2. Do not use this machine if you are mentally or physically unable to operate 16.

this machine safely_

3. Do not put hands or feet near or under rotating parts. Keep clear of the 17.

discharge opening at all times.

4. Exercise extreme caution when operat- ing on or crossing gravel drives, walks, 18.

or roads. Stay alert for hidden hazards or traffic.

5o After striking a foreign object, stop the

engine (motor), remove the wire from

the spark plug, disconnect the cord on

electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and

operating the snow thrower.

tf the snow thrower should start to

vibrate abnorrdally, stop the (motor) check immediately for the cause_

Vibration is generally a warning of

trouble.

Stop the engine (motor) whenever you leave the operating position, before

unclogging the auger/impeller housing or

discharge guide, and when making any

repairs, adjustments, or inspections,

When cleaning, repairing, or inspecting, make certain the auger/impeller and all

moving parts have stopped. Disconnect

the spark plug wire and keep the wire

away from the plug to prevent accidental

starting.

Take all possible precautions when

leaving the snow thrower unattended. Disengage the. auger/impeller, stop engine, and remove key.

Do not run the engine indoors, except

when starting the engine and for transporting the snow thrower in or out

of the building. Open the outside doors; exhaust fumes are dangerous (contain-

ing CARBON MONOXIDE, an ODOR- LESS and DEADLY GAS).

Do not clear snow across the face of slopes. Exercise caution when changing

direction on slopes. Do not attempt to cle.ar steep slopes_ Never operate the snow thrower without proper guards, plates or other safety

protective devices in place. Never operate the snow thrower near

glass enclosures, automobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away,

Do not overload the machine capacity by attempting to clear snow at too fast a

rate, Never operate the snow thrower at high

transport speeds on slippery surfaces. Look behind and use care when

backing. N_ver direct discharge at bystanders or

allow anyone in front of the snow thrower.

Disengage power to the auger/impeller when snow thrower is transportedor not

In use.

Use only attachments and accessories approved by the manufacturer of the

snow thrower (such as tire chains, electric start kits, etc)_

19o

Neveroperatethesnowthrower withoutgoodvisibilityorlighLAlways

besureofyourfooting,andkeepa firm holdonthehandles_Walk;never

run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts

frequently for proper tightness to be

sure the snow thrower is in safe , working condition.

2. Never store the snow thrower with fuel

in the fuel tank inside a building where ignition sources are present such as

hot water and space heaters, clothes

dryers, and the like. Allow the engine

to cool before storing in any enclosure.

3. Always refer to operator's manual instructions for important details if the

snow thrower is to be stored for an extended period.

4. Maintain or replace safety and

instruction labels, as necessary.

5. Run the snow thrower a few minutes

after throwing snow to prevent freeze- up of the augedimpeller.

,_ WARNING: The engine exhaust from this product contains chemicals

known to the State of California to cause cancer, birth defects or other reproductive

harm. Z_ WARNING: This snow thrower is for

use on sidewalks, driveways and other ground level surfaces.

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEl. such as roofs of

residences, garages, porches or other such structures or buildings.

Contents of Parts Bag

Parts Bags (not shown)

- Owner's Manual (not shown)

Non Assembly paris

• 2 - Spare Shear Bolts

114-20 x 1-314 In.

2.3t8-16 x 2 In. Hex Head Bolt

2 .318 In, Flatwashers

2 - 3/8 In. Lockwasher

*2 - Spare 1/4 - 20 Locknuts

2- 3/8 In. Hex Nut

1 -11/32 Inch

Flat washer

"2 - Spare Spacers

I - Starter Motor Cord

1 - Cotter Pin

,,,,,,,ii,,,,,,,,,,,,.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, >

1- Cable Tie

Parts packed separately In carton (not shown full size)

2- Ignlllon Keys (Attached to engine In plastic bag)

1 - Mid-Crank Rod

/_ CAUTION: Always wear safety

glasses or eye shields while assembling

snow thrower,

TOOLS REQUIRED FOR ASSEMBLY

1 - Knifeto cutcarton and plasticties

2 - 1/2 inch wrenches (or adjustable

wrenches)

2 - 9/16 inch wrenches (or adjustable

wrenches) 1 - Pliers (to spread cotter pin) I- Screwdriver

1 - Air pressure gauge 1 - Measuring tape or ruler

The figure below shows the snow throwerin the shippingcarton,

1 - container 5W30 oll

1 - Speed Control Rod

The figure below shows the snow thrower

completely assembled,

References to the right or left hand side

of the snow thrower are from the viewpoint

of the operator's position behind the unit.

Auger Drive Lever

Remote Chute Deflector Lever

_eedShifter Lever

Drive

Lever

Crank

Assembly

Cable

Deflector

Height

Adjust

Skids

HOW TO SET UP YOUR SNOW

THROWER

• Locate and remove container of 5W30 oil and parts bag found in parts box.

. Remove top palletfrom carton.

• Cut and discardthe plasticties securing the mid-chute rod and speed control rod

to the pallet, place them aside. Discard pallet.

o Cut all fourcorners of the carton from top

to bottomand lay the panels flat.

• Cut the bands holdingthe snowthrower to the lower pallet°

ASSEMBLE SNOW CHUTE

• Remove back carriage bolt, see figure below.

iNSTALL THE UPPER HANDLE

• Cut ties securingthe clutchcontrol cables

and remote chute controlcable to the lower handle. Lay cable away from

handles.

• Remove the bolts securing the upper handles to the lower handles, See figure

below. NOTE: Discard white plastic

washer used for shippingpurposes on the rightside.

. Remove upper handle assembly and

place it intooperating position.Upper handle should be on the outside of the

lower handle.

NOTE: Unless you have the assistance of another person, itmay be easier to installone

side of the handle at a time. NOTE: Make sure lhe cables are not

caught between the upper and lower handle.

• Replace the bolts, flatwasher, Iockwasher, and hex nuts removed earlier into the top

holes. Do nottighten.

Bolt

. Tilt chute back into operating position.

See figure below.

Chute in operating---.--. position

Carriagew _...,.,_ . _ Bolt

Replace carriage bolt.

lighten carriage bolt securely. NOTE:

Check all boltsin chute ring for tightness, Remove and discard packaging used to

protect chute.

i lll ii,

Remove

318 Flatwasher

3/8"hexNut .-_

X 2"Screw

3t8" Lockwasher

• Install hardware supplied in partsbag

(screws, flatwashers, Iockwashers, and hex nuts) intothe lower holes.

° Tighten all four bolts. ° Replace protective capsonto screws in

upper holes.

CONNECT HEADLIGHT

• Connectwireharnessterminalsto headlightassemblylocatedundercontrol

panelasshowninthefigurebelow.

• Tieheadlightcableto lowerhandleswith theplasticcabletiesuppliedintheparts

bagbythreadingthepointedends ofthe

tie through the square end and pulling tightlyaround the headlight cable and

handles. See figure below.

NOTE: One side of the plastictie has small notches in it, while the other side issmooth.

The notched side must be on the insideof the loop which isformed when the ends are

put together.

Wire Harness Terminat Headlight

Wire

Harness

Termir

CONNECT REMOTE CHUTE

• Push remote chute control lever into

"Chute Deflector

- Feed "Z" fitting through hole in remote chute bracket as shown in figure below.

• Snap remote chute control cable into remote chute bracket, see figure below.

Remote

Chute Remote Chute Control Bracket

Bracket

J Cable

Cable Tie

Up" /'_ position.

Control Cable

Lower Handle

Chute

o Connect "Z" fittinginto remote chute

control bracket as shown in figure below.

• Push remote chute contro! lever into

"Chute Deflector Down" '=_ position.

° Cut tie strap on chute deflector as shown

infigure below.

Chute Deflector

INSTALL MID-CHUTE ROD (set aside earlier)

• Carefully remove cotter pin and clevis

pin from universaljoint in the upper crank rod as shown in firstfigure below.

NOTE; If this removes the universal joint and universaljoint pin, Place universal joint intoyoke of upper crank rod liningup large

holes. Insertuniversal joint pin (ensure

opening in universal joint pin is inline with small openings in universaljoint),

Upper

Clevis Pin Rod

UniversalJoint

.,.__Joint Pin

CotterPin

° Place yoke of open end of mid-crank rod

around universal joint in upper crank rod. Insertclevis pin through assembly and

secure withcotter pin.Spread ends of

cotter pin to lock inplace. See figure

below.

Mid-Crank pper Crank

Rod Rod

Cut tie securing the rower crank rodto the chute rod bracket. See second figure

below.

, Carefully remove cotter pin and clevis

pin from universal jointin lower end of mid-crank rod as shown in figure below.

NOTE: tfthis removes the universaljoint and universal joint pin. Place universaljoint intoyoke of upper crank rod lining up large

holes, Insert universal joint pin (ensure

opening in universal joint pin isin linewith

small openings in universaljoint).

"_--..._ UniversalJointPin

LowerEn__"-_.._ _..ttniversal Joint

Slide universal, ofntin mid-crank rod into yoke of lower crank rod. Insert clevis pin

through assembly and secure with cotter pin. Spread ends of cotter pin to lockin place. See next figure.

CableTie _._._ ,

ChuteRod"k_-_

_/// Mid-Crank

Rod

Lowo 7"

Crank Rod" @-_

• Connect controlcabtes to control lever as shown in figure below.

NOTE: The control cables attached to the auger clutch lever and traction clutch lever

may need to be adjusted before you use

your snow thrower.

Z" Fitting

For instructionson checkingor adjusting the

control cables, (See To AdjustClutch Con- trol Cables paragraph on page 19).

o Roll the snow thrower off the skidby

pulling on the handle.

• Properly dispose of discarded packing.

INSTALL SHIFTER ROD

(set aside earlier)

° Place speed shifter lever intosixthgear

position.

• Insert speed control rod (the end with the 90° bend) into the speed select bracket lower hole, see next figure.

- Attach speed control rod to the speed se- lect bracket with one flatwasher and one

cotter pin foundin parts bag, see next

figure°

Viewfrom theleftsideof unit

CONNECT CONTROL CABLES , Remove wrap from upper handle which

was used to protect clutchlevers,

NOTE: If control cables have become unattached from motormount frame,

reconnect cables as shown below.

Traction drive Augerdrive

(Long) spring (Short)

Auger ddve

spdng cable

pdng

_o lever

Speed Control Rod

Move speed shifter lever into Rlposition.

Remove lockwasher and nut from ball joint, see next figure,

Speed Select

Bracket

Attach ball joint to speed select lever with

Iockwasher and nut, then tighten. See

figure below. The speed control rod and

ball joint have been preadjusted at the factory and should not require readjust-

ment.

Speed

Control

Joint

_eed

Select

Lever

NOTE: Your snow thrower is equipped with

height adjust skids (see second figure on

page 5) on the outside of the auger housing.

To adjust the skid height for different conditions, (see To AdjustSkid Height para-

graph on page t8).

J CHECKLIST

Before you operate your new snow thrower,

to ensure that you receive the best perfor-

mance and satisfaction from this quality product, please review the following

checklist:

All assembly instructions have been completed.

#' The discharge chute rotates freety. 4' No remaining loose parts in carton,

except for extra shear bolt assembly parts.

While learning how to use your snow thrower, pay extra attention to the following

important items: J',# Engine oil is at proper level. #'J Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.

_'J Become familiar with all controls-their

location and function. Operate controls before starting engine.

KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

SNOW THROWER, Compare the illustrationswithyour SNOW THROWER to familiarize

yourself with the location ofvarious controlsand adjustments, Save this manual for future

reference_

Engine Choke Otf Run

Auger Drive Clutch

Fast Slow

Forward Reverse Discharge

Discharge Chute Chute

chute-Right Detlector Detlector Up

Down

Stop Fuel

chute-Left

Oil Primer Engage Traction

Button Drive

Clutch

Ignition Key insertto

run pullout

to stop

The operation of any snow thrower can result in foreign objects being thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shietds

while operating the snow thrower_ We recommend standard safety glasses or a wide vision safety mask for over your

glasses, available at Sears Retail Stores or Sewice Centers_

Remole Chute Control Lever

Auger Drive

ElectricStartel Button

Speed Shifter Lever

Drive Lever

ignition

Control

_ttteControl

Headl

Recoil Starter

Auger Housing

Height Adjust

Chute Deflector

Chute

Bolt

Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and

throwing),

Traction Drive Lever - Propels the snow

thrower forward and in reverse,

Headlight - Turns on whe_neverengine is running.

Speed Shifter Lever - Selects the speed of

snow thrower (6 speeds forward and 2

speeds reverse).

Crank Assembly- Changes the directionol snow throwingthrough the discharge chute.

Chute Deflector - Changes the distance the snow isthrown,

Discharge Chute - Changes the direction

the snow isthrown. Choke Control - Used to start a cold en-

gine. Height Adjust Skids - Adjusts the ground

clearance of the auger housing.

Ignition Key - Must be inserted to start the engine.

Primer Button - Injects fuel directly into the

carburetor manifold for fast starts in cold weather.

Recoil Starter Handle - Starts the engine manually.

Throttle Control - Controls the engine speed. Electric Starter Button - Used to start the

engine using the 120 V, electric starter. Remote Chute Control Lever- Push for-

ward to discharge snow high and far. Pull remote lever back to discharge snow down°

Shear Bolls - Are special bolts that are de- signed to break (to protect the machine) if an object becomes lodged in

the auger housing. Use of a harder bolt will destroy the protection provided by the shear

bolt.

CAUTION: Read owner's manual before operating machine, Never direct discharge

toward bystanders, Release the auger control bar and stop the engine betore unclog-

ging discharge chute or auger housing and before leaving the machine.

HOW TO USE YOUR SNOW

THROWER TO STOP YOUR SNOW THROWER

• To stop throwing snow, release the auger drive lever (see figure below).

. To stop the wheels, release the traction

drive lever.

° Tostop the engine, push the throttlecon-

trol lever to off and pull out (DO NOT

TURN) the ignitionkey, see figure on page 10_

Traction Drive Lever

TO CONTROL SNOW DISCHARGE

Turn the crank assembly to set the direc- tion of the snow throwing.

Adjust snow chute deflector to set the distance. Push remote lever forward to

discharge snow down. Pull remote lever back to discharge snow high and far. See

figure be!ow_

Auger Drive Lever

• Engage the traction drive lever as shown in first figure on this page, left hand. As

the snow thrower starts to move, maintain

a firm hold on the handles, and guide the

snow thrower along the clearing path. Do

not attempt to push the snow thrower.

• To move the snow thrower backward, move the speed shifter lever into first or

second reverse and engage the traction drive lever (left hand).

IMPORTANT: Never move the speed shifter lever while the traction lever is down.

TO THROW SNOW

• Push down the auger drive lever, see first

figure on this page.

• Release to stop throwing snow.

TO USE WHEEL LOCKOUT PIN

The left hand wheel is secured to the axle with a klick pin, see figure below. This

unit was shipped with this klick pin in the locked position (klick pin through hole in wheel)

2-Wheet Drive

Locked Position

TO MOVE FORWARD AND

BACKWARD

To shift, release the traction drive lever

and move the speed shifter lever to the speed you desire. Ground speed is deter- mined by snow conditions. Select the

speed you desire by moving the speed shifter lever into the appropriate area on the control panel

Speeds !, 2 - Wet, Heavy, Extra Deep Speed 3 - Light Speed 4- Very Light

Speeds 5, 6 -"ffansport only

• For ease of maneuverability in light snow conditions, disconnect the klick pin from

the wheel locked position and push into the single wheel drive position (klick pin through axle hole only), see next figure.

NOTE: Make sure that the klick pin is in the single wheel drive position, through axle

only and not through the hole in wheel,

Klick Pin

Single Wheel Drive

Unlocked

Position

BEFORE STARTING THE ENGINE

- if the snow thrower must be moved with-

out the aid of the engine, it is easier to pull the snow thrower by the handles rather

than pushing°

, Before you service or start the engine, fa-

miliarize yourself with the snow thrower. Be sure you understand the function and

location of all controls.

NOTE: Check tension of clutch cables be-

fore starting the engine (See To AdjustThe

Control Cables paragraph on page !g).

• Be sure that allfasteners are tight. ° Make sure the height adjust skidsare

properly adjusted (See To Adjust Skid Height paragraph on page 18).

, Check tire pressure (14 to 17 pounds).

See side of tire for maximum inflation.Do not exceed listed maximum pressure.

FILL OIL

This snow thrower was shipped with a con- tainer of 5W30 motor oiloThis oil must be

added to the engine before operating. Re- move the oil fill cap/dipstick and fill the crank

case to (FULL) line on dipstick (26 ounces)

(see figure below).

Fill/Dipstick

NOTE: Oil level must be between full and add

mark.

NOTE: Engine may already contain some residual oil Check frequently When fill-

Ing the crankcase. Do not over fill. Tighten the fill cap/dipstick securely each

time you check the oil level,

FILL GAS

WARNING: Experience indicates that alco-

hol blended fuels (called gasohot or those usingethanol or methanol) can attract mois- ture which leads to separation and formation of acids during storage. A_idicgas can

damage the fue! system o! an engine while

in storage.

To avoidengine problems,the fuel system

should be emptied before storage for 30 days or longer. Start the engine and let it

run until the fuel lines and carburetor are empty Use the carburetor bow! drain to

empty residual gasoline from the float cham- ber. Use fresh fuel next season (See

Storage instructions on page 23 and 24 for additional in!ormation).

NOTE: Oil must be changed after the first 2 hours of operation to extend engine life.

For extreme cold operating conditions of 0°F and below, use a partial synthetic 0W30

motor oil for easier starting° Never use engine or carburetor cleaner

products in the fuel tank or permanent dam- age may occur_

Fill the fuel tank with clean, fresh, unleaded grade automotive gasoline. Be sure that the

container you pour the gasoline from is clean and free from rust or other foreign par-

ticles. Never use gasoline that may be state from long periods of storage in the con-

tainer.

/_ CAUTION: Gasoline is flammable

and caution must be used when han-

dling or storing it. Do not fil! fuel tank while snow thrower is

running, when it is hot, or when snow thrower is in an enclosed area.

Keep away from open flame or an electrical

spark and DO NOT SMOKE while filling the fuel tank.

Never fill the tank completely. Fill the tank

to within 1/4" - 1/2" from the top to provide

space for expansion of fuel.

Always fill fue! tank outdoors and use a fun-

nel or spout to prevent spilling. Make sure to wipe up any spilled fuel before

starting the engine. Store gasoline in a clean, approved con-

tainer and keep the cap in place on the con- tainen

TO STOP ENGINE

To stop engine, move the throttle control lever to _ (STOP) positton and remove

key. Keep the key in a safe place. The engine will not start without the key.

NOTE: DO NOT turn key.

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil.

The snow thrower engine is equipped with a

120 volt A.Co electric starter and recoil starter. Before starting the engine, be cer-

tain that you have read the following infor-

mation:

,_k CAUTION: This starter isequipped Z.L%

with a three-wire power cord and plug

and is designed to operate on 120 volt AC household current. It must be properly

grounded at a!l times to avoid the possibility of electricalshock which may be injuriousto

operator. Follow all instructionscarefullyas set forth in the "To Start Engine" section. Determine that your house wiring is a three-

wire grounded system. Ask a licensed elec- trician if you are notsure, If your house wire system is not a three-wire system, do not use this electricstarter under any condi-

tions. If your system isgrounded and a three-hole receptacle is not available atthe point your starter will normallybe used, one should be installed by a licensedelectrician. When connecting 120 volt AC power cord,

always connect the cordto the switchbox on the engine first,then plug the other end

intothe three-hole grounded receptacle.

When disconnectingpower cord, always

unplugthe end in the three-hole grounded receptacle first.

COLD START

• Be sure the auger drive and traction drive levers are in the disengaged (released)

position_

• Move the throttle control to _ (FAST)

position, See figure on page 10.

o Remove the keys from the plastic bag°

Insert one key into the ignition slot. Be sure it snaps into place_ DO NOT TURN

KEY. Keep the second key in a safe place.

• Rotate the choke knob to (FULL) choke position. See figure on page 10o

• Connect the power cord to the switch box on the engine.

• Plug the other end of the power cord into a three-hole, grounded 120 volt A.C.

receptacle_

° Push the primer button while covering the

vent hole as follows: (Remove finger from

primer button between primes). See

figure on page 10 for location.

Do not prime if temperature is above

50°F. Two times if temperature is 50°F to 15°F.

Four times if temperature is below 15°F. Push down on the starter button until the engine starts. Do not crank for more than

10 seconds at a time° This electric starter is thermall_i protected, tf overheated it will

stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of about 5 to 10 minutes is required).

• When the engine starts, release the starter button an€ slowly rotate the choke

to (OFF) position, tf the engine falters, rotate the choke to(FULL) and then

gradually to (OFF).

, Disconnect the power cord from the

receptacle first and then from the switch

box on engine.

NOTE: Allow the engine to warm up for a

few minutes because the engine will not de- velop full power until it reaches operating

temperature.

• Run the engine at full throttle _ (FAST) when throwing snow_

TO START ENGINE (Recolt Starter)

Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a

recoil starter. Before starting the engine, be certain that you have read the following in-

formation:

COLD START

• Be sure the auger drive and traction drive levers are in the disengaged (released)

position.

• Move the throttle control to '_ (FAST)

position. See figure on page 10 for loca- tion.

• Remove the keys from the plastic bag. In- sert one key into the ignition slot. Be sure it snaps into place. DO NOT TURN KEY°

Keep the second key in a safe place.

, Rotate the choke control to (FULL) choke

position. See figure on page t 0"

• Push the primer button, see figure on page 10, while covering the vent hole as

follows: (Remove finger from primer but- ton between primes).

Do not prime if temperature is above

50oE Two times if temperature is 50°F to 15°E

Four times if temperature is below 15°F.

° Pull the recoil starter handle rapidly. Do

not allow the handle to snap back, but al- low it to rewind slowly while keeping a

firm hold on the starter handle.

• As the engine warms up and begins to op- erate evenly, rotate the choke control slowly to the (OFF) position. If the engine falters, return to (FULL) choke, then slowly move to the (OFF) position.

NOTE: Allow the engine to warm up for a few minutes because the engine will not de- velop full power until it reaches operating temperature_

- Run the engine at full throttle ,tEp (FAST)

when throwing snow.

WARM START

If restarting a warm engine after a short shutdown, leave choke at (OFF) and do not push the primer button. If the engine fails to start, follow the Cold Start instructions above_

FROZEN RECOIL STARTER

if the starter Is frozen and will not turn engine: . Pull as much rope out of the starter as

possible.

- Release the starter handle and let it snap

back against the starter_

If the starter still fails to turn engine, repeat the two previous steps until the starter en- gages. Then continue with the directions for

cold start.

To help prevent possible freeze-up of recoil

starter and engine controls, proceed as fol-

lows after each snow removal job.

• With the engine running, pull the starter

rope hard with a continuous full arm

stroke three or four times. Pulling of starter rope will produce a loud clattering

sound° This is not harmful to the engine or starter.

• With the engine not running, wipe all

snow and moisture from the carburetor cover in area of control levers. Also move

throttle control, choke control, and starter

handle several times_

_ CAUTION: Never run engine indoors

or in enclosed, poorly ventilated areas.

Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands,

feet, hair and loose clothing away from any

moving parts on engine and snow thrower. WARNING: Temperature of muffler and

nearby areas may exceed 150 ° F. Avoid these areas.

DO NOT allow children or young teenagers to operate or be near snow thrower while it

is operating.

_ CAUTION: Do no attempt to remove

any item that may become lodged in

auger without taking the following precau-

tions:

° Release auger drive and traction drive

levers.

• Move throttle lever to stop position.

• Remove (DO NOT TURN) ignition key.

• Disconnect spark plug wire.

• Do not place your hands in the auger or discharge chute. Use a pry bar.

SNOW THROWING TIPS

° For maximum snow thrower efficiency in

removing snow, adjust ground speed, NEVER the throttle. Go slower in deep,

freezing, or wet snow. if the wheels slip,

reduce forward speed. The engine is de- signed to deliver maximum performance

at ful! throttle and should be run at this power setting at all times. Most efficient

snow blowing is accomplished when the snow is removed immediately after it falls.

° For complete snow removal, slightly over-

lap each path previously taken_ Use more

overlap in deep snow to prevent overroad-

ingo

• The snow should be discharged down wind whenever possible, in windy condi_

tions, lower the chute deflector to direct discharged snow close to the ground, where it is less likely to b_ow into un-

wanted areas.

• For normal usage, set the skids so that the scraper bar is 1/8" above the skids.

For extremely hard-packed snow sur- faces, adjust the skids upward so that the scraper bar touches the ground.

• On gravel or crushed rock surfaces, set the skids at 1-1/4" below the scraper bar

(See To Adjust Skids Height paragraph on

page 18). Stones and gravel must not be picked up and thrown by the machine.

° After the snow throwing job has been

completed, allow the engine to idle for a few minutes, which will melt snow and ac-

cumulated ice off the engine.

• Clean the snow thrower thoroughly after each use.

Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to re-

move all salt or other chemicals. Wipe snow thrower dry.

CUSTOMER RESPONSIBILITIES

SERVICE

SCHEDULE SERVICE

RECORDS

FEll In dates as Alter you complete tlmt 2

regular service Houm

!Tighten All Screws &Nuts Lubricate PivotPoints

Before A_ '" Every Every Every Each 'Elofore*

Each eded 5 10 25 Season Storage

Use Hours Hours .!ours

Lubricate AugerShaft(See

Shear Bolt Replacement

Lubricate DiscDrive Plate Zerk

CheckSparkPlug

CheckEngineOilLevel ..... tv_ ++_

ChangeEngineOil

Check Fuel Drain Fuel I,j

• .......... m ...... u : ::: .....

(_heckAugerClutchCable p_ .... = "

Adjustment ISee Cable Adj) , = ................. • ....

Chec'k'Tra.ct+on_lutch C'able " ' ....... " : ................................

Adjustment (See CableAdj) _ ,I"4 Check Drive Belts p_

PRODUCT SPECIFICATIONS HORSE POWER: 10 HP

Some adjustments willneed to be made pe- riodicallyto properly maintain your snow

thrower+

ii ',, ,,_r., I I' I

, n ..

..... =_ - :: : f

,, _' _, .......

DATES

+ .

DISPLACEMENT: 21.82 cu. in.

GASOLINE CAPACITY: 4 quart

(unleaded)

OIL (26 oz. Capacity) : 5W-30 SPARK PLUG: Champion RJ19LM

(Gap .030) or

Equivalent

VALVE CLEARANCE: Intake: 0.10 In.

Exhaust: .010 In.

GENERAL RECOMMENDATIONS The warranty on this snow thrower does not

cover items that have been subjected to op-

erator abuse or negligence. To receive full

value from the warranty, the operator must

maintainthe snow thrower as instructed in

this manual. The above chart is providedto

assist the operator in properlymaintaining

the snow thrower.

LUBRICATION CHART

Lubricate Disc Drive

Plate Zerk

witha Hi Temp EP

Moly Grease.

Lubricate the Auger Shaft,

Coat witha clingingtype grease

such as Lubriptateor fiber

impregnated grease,

SNOW THROWER

AFTER FIRST USE

• Check for any loose or damaged parts

after each use.

- Tighten any loose fasteners°

• Check and maintain the auger.

AFTER EACH USE

• Remove all snow and slush off the snow

thrower to prevent freezing of auger' or

controls.

. Check controls to make sure they are

functioning properly.

• If any parts are worn or damaged, replace

immediately.

SNOW TH ROWER LUBRICATION - EVERY 10 HOURS

Auger Shaft - Using a hand grease gun,

lubricate the auger shaft zerk fittings (See

figure below) every ten (10) operating

hours. Each time a shear bolt is replaced (See To Replace Auger Shear Bolt on

page 22), the auger shaft MUST be greased,

For storageor when replacingshear

bolts, remove shear boltsand lubricate

auger shaft zerks. Rotate augers several

times on the shaft and reinstallthe shear bolts.

See Lubrication Chart diagram on page 15 for lubrication points and type of lubri-

cant.

LUBRICATION - EVERY 25 HOURS ° Lubricate Disc Drive Plate every twenty-

five (25) hours and at the end of the sea-

son andlor before storage.

To Lubricate:

, Positionspeed selector lever infirstgear.

• Stand the snow thrower up on the auger housing end.

Friction

Wheel

Shaft

Disc

(Require No /

• , #

Lubncat_on)

Friction

Wheel Grease

Bearing

Placecoiningap

betweenfriction

wheelanddiscdrive

._,,/ptate

L !

_t--Grease Zerk

. Remove the bottom panel (see second

figure on page 21 ).

• Turn disc drive plate clockwise by hand until grease zerk is clearly visible at front

center. See next figure.

° Place a coin or (a shim of equal thick-

ness) between the rubber friction wheel and disc drive plate to prevent rubber fric-

tion wheel contacting the drive disc.

• To grease zerk, use a hand grease gun, lubricate with a Hi Temp EP Moly grease See inset of figure above. DO NOT over

fill or allow grease to come in contact with the disc drive plate or friction wheel or

damage will result. Fill zerk only until grease becomes visible below bearing as-

sembly located under grease zerk see in-

sert above.

Point grease should be visible

Plate

IMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc

drive plate.

NOTE: Clean all excess grease found on

friction disc hub,

CAUTION: Do not allowgrease to contact

friction wheel and disc drive plate.

LUBRICATION - BEFORE STORAGE

Remove both wheels, grease (any auto- motive type grease) both axles, see figure

below, and replace wheels. Do this at least once a year and/or priorto storage.

Axle

LUBRICATION

, Hex Shaft and Gears- Hex shaft and

gears require no lubrication. All bearings and bushings are lifetime lubricated and

require no maintenance.

NOTE: Any greasing or oiling of the above

components can cause contamination of

the friction wheel, if the discdrive plate or friction wheel comes in contact withgrease

or oil, damage to the friction wheel wil!re-

suit.

Should grease or oi! come in contact with the disc drive plate or friction wheel, be sure

to clean the plate and wheel thoroughly. NOTE: For storage, the hex shaft and

gears should be wiped with 5W-30 motor oil to prevent rusting. See first figure on this page.

. Auger Gear Box - The auger gear box is

lubricated at the factory and should not

, require additional lubrication. If for some

reason the lubricant should leak out, or if the auger gear box has been serviced, add Lubriplate No. 630-AA or equivalent.

Maximum 3-1/4 ounces should be used. Remove filler plug as seen in figure below

once a year. If grease is visible, do not add. if grease is not visible, use a piece

of fine wire like a dipstick, to check if there is grease in the gearbox. Add

grease if necessary. Reinstall gear box filler.

OIL RECOMMENDATION

Only use high quality detergent oil rated

with API service classification SG. Select the oil's viscosity grade according to your

expected operating temperature: NOTE: For extreme' cold operating condi-

tions of 0° and below, use a partial synthetic 0W30 motor oil for easier starting.

Change the oil after first two (2) hours of operation, every twenty-five (25) hours

thereafter, and at the beginning of each season.

Position the snow thrower so that the oil

drain plug is at the lowest point on the en- gineo Remove the oil drain plug and the

oil fill cap/dipstick. Drain the oil into a suit- able container. Oil will drain more freely

when warm.

- Replace the oil drain plug and tighten se- curely,

SPARK PLUG

Make sure that the spark plug is tight- ened securely into the engine and the

spark plug wire is attached to the spark

plug_

• if a torque wrench is available, torque

plug to 18 to 23 foot pounds°

° Clean the area around the spark plug

base before removal to prevent dirt from

entering the engine.

• Clean the spark plug and reset the gap

periodically at .030 inch.

Gear Box Filler Plug

ENGINE

LUBRICATION

Check the crankcase oil level (see figure be- low) before starting the engine and after

each five (5) hours of continuous use. Add S.A.E. 5W30 motor oil as needed° Tighten

fill cap/dipstick securely each time you

check the oil level.

el must be

nd add mark

Z_ CAUTION: Always disconnect the spark plug wire and tie back away from

the plug before making any adjustments or repairs.

TO ADJUST SKID HEIGHT

*Thissnow thrower is equipped with two height adjustment skids, located on th_ out-

side of the auger housing (see figure be- low). These skids elevate the front of the

snow thrower.

Auger Housing

Height Adjust Skids

Skid Mounting Nuts

For normal hard surfaces, adjust the skids

as tollows:

° Check tire pressure (14 to 17 pounds).

See side of tire for maximum inflation.Do not exceed maximum pressure on side of

tire.

• Place the extra shear bolts supplied (foundin parts bag) under each end of

the scraper bar near but not under the skid°

• Loosen the skid mounting nuts (see fig-

ure above) and adjust the skids upto bring the front of the snow thrower down.

• Re-tighten the mounting nuts.

• Set the skid on the other side at the same height.

For rocky or uneven surfaces, adjust the skids as follows:

• Raise the front of the snow thrower by

movingthe skids down. This will help pre-

vent rocks and other debris from being picked up and thrown by the auger_

NOTE: Be sure that snow thrower is set at

same height on both sides.

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow 1/8" be-

tween the scraper bar and the sidewalk or area to be cleaned. The scraper bar may

have to be returned to its original lower set-

ting to maintain the original performance

level. To adjust:

• Position the snow thrower on a level sur-

face.

o Make sure both tires are equally inflated.

• Loosen the carriage bolts and nuts secur-

ing the scraper bar to the auger housing.

• Adjust the scraper bar to the proper posi- tion.

• Tighten the carriage bolts and nuts, mak-

ing sure that the scraper bar is parallel

with the working surface.

• For extended operation, the scraper bar

may be reversed. If the scraper bar must be replaced due to wear, remove the car- riage bolts and nuts and install a new

scraper bar.

CAUTION: Be certain to maintain proper ground clearance for your par-

ticular area to be cleared, Objects such as gravel, rocks or other debris, if struck by the

impeller, may be thrown with sufficient force

to causepersonalinjury,property damage

or damage to the snow thrower,

TO ADJUSTTHE CLUTCH CONTROL CABLES

Periodic adjustment of the cables may be required due to normal stretch andwear on

the belts. To check for correct adjustment,

disconnect "Z"Fitting atclutch lever, move

clutch lever to the full forward position,just contacting the plastic bumper°"Thecontrol cables are correctly adjusted when the cen- ter of the "Z"fitting is between the center

and top of the hole and there is no droop in

the cable (see figure below)° If adjustmentis

necessary:

ControlLever

infull

Plastic forwardposition

(JustContacting

PlasticBumper)

when checking

"Z" Fitting

Remove fuel from tank, and stand blower

on end.

Pull rubber boot off the top of the spring. Push the cable through the spring (see

figure below) to expose the threaded por-

tion of the cable.

TO ADJUST BELTS

Belts stretchduring normal use. If you need to adjustthe belts due to wear or stretch,

proceed as follows: AUGER DRIVE BELT

If your snowthrower will not discharge snow,check the controlcable adjustment. If

itis correct,then check the conditionof the auger drive belt. It may be loose or dam-

aged. If it isdamaged, replace it (See To Replace Belts paragraph on page 20). Ifthe

auger drive belt is loose, adjust asfollows:

• Disconnect the spark plug wire.

° Remove the belt cover (See second

figure on page 20)_

° Loosen the nut on the auger idler pulley

(See figure below) and move the pulley

toward the belt about 1/8".

Tighten the nuL

Traction

Traction Auger Drive Belt Drive Drive Belt Idler

Belt Guide ey (Left Hand)

nut

Belt

Guide (Right

Hand)

Cablespring._,_ Squareend

======_/_._ Locknut

° Hold the square end of the threaded por-

tion with pliers and adjust the Iocknut in or

out until the excess slack is removed.

o Pull the cable back through the spring

and connect the cable.

. Do the same for the other lever cable, if

needed.

NOTE: Whenever the traction drive or au-

ger belts are adjusted or replaced, the cables will need to be adjusted.

,Auger idler

Pulley

• Press the auger drive lever. Check the tension on the belt (opposite auger idler

pulley). The belt should deflect about

!/2" with moderate pressure (See figure

below).

NOTE: You may have to move the auger idler pulley more than once to obtain the

correct tension.

" _.+_2,_ Drive Pulley

Auger idler "-""L__) ..._--'1/2 inch

Engaged

Pulley __ ._Deflection

- Replace the belt cover°

• Check the clutch control cable adjustment.

o Reconnect the spark plug wire.

TRACTION DRIVE BELT

The traction drive belt (see figure below)

has constant spring pressure and does not require adjustment.

• Replace the traction drive belt if it is slip- ping (see To Replace Belts paragraph on this page).

TO REPLACE BELTS

The drive belts on this snow thrower are of

special construction ahd should be replaced with original equipment belts available from

your nearest SEARS Store or Service Cen- ter.

You wilt need the assistance of a second person while replacing the belts.

Drain the gasoline from the fuel tank by re- moving the fuel line at the carburetor. Drain

the gas into a container and reinstall the fuel line.

,/_ CAUTION: Drain the gasoline out-

doors, away from the fire or flame.

AUGER DRIVE BELT

Ifyour snow thrower will not discharge

snow, and the auger drive belt (see figure below for location) isdamaged, replace it

as follows:

Traction Drive Auger Drive Belt Pulley

Traction Pulley Drive Belt

Belt Guide

(Right Hand) (Left Hand)

Traction

Idler Pulley

Auger

Pulley

° Disconnect the spark plug wire. , Remove the belt covm:.(see next figure).

1/4 X 1/2

• Loosen the belt guides (see tirst figure on this page) and pull away from the auger

drive pulley.

• Remove belt from auger drive pulley,

• Remove top two bolts that secure auger housing to motor mount frame. Loosen bottom two bolts. Auger housing and mo- tor mounl frame will separate, hinged by bottom two bolts (see second figure on page 2t).

, Remove old belt from the auger drive pul-

ley.

o Position new belt on auger pulley, ° Replace top two bolts, and re-tighten bet..

tom two bolts.

° Adjust the belt guides (see To Adjust The

Belt Guides paragraph on page 21)o

° Reinstall the belt cover. , Reconnect the spark plug wire.

TRACTION DRIVE BELT

If your snow thrower will not move forward, check the traction drive belt (see first figure on this page) for wear (Check other causes

also in the Trouble Shooting Points section).

If the traction drive belt needs to be re- placed, proceed as follows:

• Disconnect the spark plug wire.

• Remove the belt cover (see figure above). ° Loosen the belt guides and pull away

from auger drive pulley (see first figure on this page).

- Remove auger drive belt from auger pul-

ley (see first figure on this page).

- Pul! the traction drive belt idier pulley

away from the traction drive belt (see first figure on this page).

• Remove the traction drive belt.

• Position new traction drive belt onto trac-

tion pulley°

• Pult idler pulley away from belt, allowing belt to be positioned onto auger pulley.

=ppingScrew

. Release idler pulley, Ensure idler pulley

is properly engaged with belt, ° Reinstall auger drive belt. ° Adjust the belt guides and tighten mount-

ing screws (see To Adjust The Belt

Guides paragraph on this page),

° Adjust idler on auger belt.

- Reinstall the belt cover_ ° Reconnect the spark plug wire,

• Disconnect the spark plug wire.

• Drain the gaso}ine from the gas tank.

- Stand snow thrower on the auger housing

end.

• Remove the bottom panel (see figure be-

low)_

Remove Top Bolts (Each Side)

TO ADJUST THE BELT GUIDES

There are two belt guides on your snow thrower, a left and right, After you replace

the traction drive belt, you need to adjust

one or both of the belt guides. Proceed as

follows for each belt:

• Disconnect the spark plug wire.

• Remove the belt cover (see second fig-

ure on page 20).

-' Engage the auger drive clutch lever.

• Measure the distance between the belt guides and the belt (see figure below).

The distance should be 3132" for each guide.

inch.,,_.,._.,...._DriveV ..I____'= Putley

3/32

Belt Guide.._ ",_T_\_"( Left Hand)

(Right Hand)(_-- .#:\_,_3/32Inch

Housing

Looser bottom bolts (each side) (Bottom View)

Position the shifter lever in first (1) gear.

Note the position of the friction wheel on the disc drive plate, The right outer side of

the disc drive plate should be 3 from the center of the friction wheel (see figure be,.

low),

Wheel

Shaft

Panel

• If adjustment is necessary, loosen the belt guide mounting bolls. Move the belt

guides to the correct position. Tighten the mounting bolts.

° Reinstall the belt cover. ° Reconnect the spark plug wire°

TO ADJUST THE FRICTION WHEEL

if the snow thrower wilt not move forward, you need to check the traction drive belt, the

traction drive cable or the friction wheel. If the friction wheel is damaged, it will need to

be replaced (see the To Replace Friction Wheel paragraph on page 22). If the friction

wheel is not worn, check the adjustment, as follows:

If adjustment Is necessary:

• Loosen nut "A" on the speed select rod. Remove the ball joint by removing nut "B"

from shift yoke assembly. Lengthen or

shorten the rod by turning the adaptor to

obtain the correct friction wheel position (see figure below).

• Reinstall the ball joint and nut "B". Tighten

nut "A".

Reinstall the bottom panel°

Speed

Rod

Nut

Ada Shift Yoke

Assembly

Bait Joint k_. Nut "B"

TO REPLACE FRICTION WHEEL

If the snow thrower wil! not move forward, and the friction wheel is worn or damaged, you need to replace it asfollows: (Firstallow

the engine to cool). o Drain the gasoline from the fuel tank by

removing the fuel line at the carburetor. Drain the fuel in a container and reipstall

the fuel line.

CAUTION: Drain gasoline outdoor away from fire or flame.

° Disconnect the spark plug wire,

° Stand the snow thrower up on the auger

housing end°

° Remove the bottom panel (see second

figure on page 21).

° Remove the three (3) fasteners securing

the friction wheel to the hub (see figure

below).

Friction Wheel',,_!'-'_I

r{[_= Lockwasher

Bol i_,=!

Shaft

Bo_ u "_ Lockwasher

• Remove the four bolts securing the bear- ing plates (both sides), (see second fig-

ure on this page)_

• Remove right side bearing plate, Leave

hex shaft in originalposition.

° Remove friction wheel from hub. Slip fric-

tion wheel off hex shaft towards right side.

° Slip new friction wheel onto hub with re-

cessed or cupped end away from hub

(see figure above).

, Install bearing plates to original position.

Ensure hex shaft is engaged with both bearing ptates_

° Secure bearing plates; using bolts re-

moved earlier.

Secure friction wheel to hub using fasten- ers removed earlier. Ensure hex shaft

turns freely.

Friclion

Bearing

Plate Bolts

Bearin Plate

Fasteners

(Bolts,

Auger

and nuts),/ .....

._._e e e e e

.........................................................................iJ

NOTE: Ensure frictionwheel and friction disc are free from grease or oil.

• Replace bottom panel ° Lower the snow thrower onto the tires.

TO REPLACE AUGER SHEAR BOLT

The augers are secured to the auger shaft with special bolts (see figure below) that are

designed to break (to protect the machine)

if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the

protection provided by the shear bolt. IMPORTANT: To ensure safety and perfor-

mance levels,only original equipment shear boltsshouldbe used. When replacing shear

bolts,be sureto replace shear bolt spacers.

Shear Bolt._

Shear Bolt

° To replace a broken shear bolt, proceed

as follows:

, Move the throttle to I_1 (STOP) and turn

off all controls.

, Disconnect the spark plug wire° Be sure

all moving parts have stopped.

• Lubricate the auger shaft zerk fitting (See the Maintenance section on pages 15-

17)+

+ 50 hidden pages