Craftsman 536885921 Owner’s Manual

IMPORTANT MANUAL DO NOT THROW AWAY

OWNER'S

MANUAL

MODEL NO.

536.885921

Caution:

Read and Follow

All Safety Rules and Instructions

Before Operating

This Equipment

8 HORSEPOWER 26" DUAL STAGE

FREE WHEELING TRACK

120V. ELECTRIC START SNOW THROWER

° Assembly

• Operation

• Customer Responsibilities ° Service and Adjustments

• Repair Parts

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND ._ PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG

TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS,

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE

RISK OF INJURY, YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES

TRAINING 1o Read the operator's manual carefully. Be

thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.

2. Never allow children tooperate the snowthrower

and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruction° Do not carry passengers.

3. Keep the area of operation clear of all persons,

particularly small children, and pets.

4. Exercise caution to avoid slipping or falling,

especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the snow

thrower is to be used and remove all doormats,

sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral

before starting the engine (motor).

3o Do not operatethe snowthrowerwithout wearing

adequate winter outer' garments. Wear footwear that will improve footing on slippery surfaces.

4_ Handle fuel with care; it is highly flammable_

(a) Use an approved fuel container. (b) Never remove fuel tank cap or add fuel to a

running engine or hot engine.

Never fill fuel tank indoors.

(d) Replace fuel tank cap securely and wipe up

spilled fuel.

(e) Never store fuel or snow thrower with fuel in

the tank inside of abuilding where fumes may

reach an open flame or spark,

(f) Check fuel supply before each use, allowing

space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.

Use extension cords and receptacles as specified by the manufacturer for all snow throwers with

electric drive motors or electric starting motors.

6, Adjust the snow thrower height to clear gravel or

crushed rock surfaces.

7. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically recommended by the manufacturer).

8. Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear

snow,

9. Always wear safety glasses or eye shields during operation or while performing an adjustment or

repair to protect eyes from foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not put hands or feet near or under rotating

parts. Keep clear of the discharge opening at all times°

2, Exercise extreme caution when operating on or

crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

After striking a foreign object, stop the engine

(motor), remove the wire from the spark plug, disconnect the cord on electric motors,

thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower_

if the snow thrower should start to vibrate

abnormally, stop the (motor) and check

immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger! impeller housing or discharge guide, and when making any repairs, adjustments, or inspections.

6. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts

have stopped° Disconnect the spark plug wire and keep the wire away from the plug to prevent

accidental starting.

Take all possible precautions when leaving the

snow thrower unattended. Disengage the auger/

impeller, shift to neutral, stop engine, and remove key.

SAFETY RULES

Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors;

exhaust fumes are dangerous (containing CARBON

MONOXIDE, an ODORLESS and DEADLY GAS).

9. Do not clear snow across the face of slopes. Exercise caution when changing direction on

slopes. Do not attempt to clear steep slopes

10, Never operate the snow thrower without proper

guards, plates or other safety protective devices

in place.

11. Never operate the snow thrower near glass enclosures, automobiles, window wells,

drop-offs, and the like without proper adjustment

of the snow discharge angle. Keep children and

pets away.

12. Do not overload the machine capacity by attempting to clear snow at too fast a rate°

13. Neveroperatethe snowthrowerat high transport speeds on slippery surfaces° Look behind and

use care when backing.

14. Never direct discharge at bystanders or allow anyone in front of the snow thrower.

15. Disengage power to the auger/impeller when snow thrower is transported or not in use..

167 Use only attachments and accessories approved

by the manufacturer of the snow thrower (such as tire chains, electric start kits, etc.)

17. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never

run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts frequently for

improper tightness to be sure the snow thrower

is in safe working condition.

2. Never store the snow thrower with fuel inthe fuel

tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.

3. Always refer to operator's manual instructions

for important details if the snow thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels,

as necessary.

5. Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the auger/

impeller.

WARNING

This snow thrower is for use on sidewalks, driveways, and other ground level surfaces.

CAUTION should be exercised while using on steep sloping surfaces. DO NOT USE SNOW

THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages,

porches or other such structures or buildings,

LOOK FOR THIS SYMBOL TO POINT OUT

CAUTION: AVOID IN-

JURY FROM ROTAT- ING AUGER° KEEP

HANDS, FEET, AND

AWAY! j

_ IMPORTANT SAFETY PRECAUTIONS. ITMEANS--ATTENTION.It! BECOME ALERT!{{

YOUR SAFETY IS INVOLVED.

ENGINE BEFORE

UNCLOGGING

DISCHARGE CHUTE!

CONGRATULATIONS on your purchase of a Sears Craftsman Snow Thrower.. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance..

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center!Department, Sears has competent, well-trained

technicians and the proper tools to service or repair this unit

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower

properly. Always observe the "SAFETY RULES.."

MODEL NUMBER 536.885921

SERIAL

NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP 1NASAFE PLACE FOR FUTURE REFERENCE

, i,i

MAINTENANCE AG REEMENT

A Sears Maintenance Agreement is available on this product Contact your nearest Sears Store for details

PRODUCT SPECIFICATIONS

HORSE POWER: 8 hp

DISPLACEMENT: 19.43

cu. in,

GASOLINE CAPACITY:

OIL (26 oz, Capacity): 5W - 30

SPARK PLUG : Champion (GAP .030 in.) RJ19LM

VALVE CLEARANCE: intake: .010 in,

4 quarts

Unleaded

Exhaust: .010 in.

CUSTOMER RESPONSIBILITIES

e Read and observe the safety rules e Follow a regular schedule in maintaining, caring for and using your snow thrower

® Follow the instructions under "Customer Responsibilities and "Storage" sections of this owners manual

TWO YEAR

LIMITED WARRANTY ON CRAFTSMAN

SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears witl repair, free of charge, any

defect in material and workmanship

If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty does not cover the following:

o Expendable items which become worn during normal use, such as spark plugs, drive belts and shear

pins..

o Repairs necessary because of operator abuse or negligence, including bent crankshafts and the tailure

to maintain the equipment according to lhe instructions contained in the owner's manual

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE

NEAREST SEARS SERVICE CENTERfDEPARTMENT IN THE UNITED STATES THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT tS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from

state to state.

SEARS, ROEBUCK AND CO.. Deparlrnent Dt817WA, Hoffman Estates, IL 60179

TABLE OF CONTENTS

SAFETY RULES .......................................................2,3

PRODUCT SPECIFICATIONS ..............................4

CUSTOMER RESPONSIBILITIES ..... 4,I6,17

WARRANTY .........................................................................4

TABLE OF CONTENTS ...........................................5

INDEX ...........................................................................5

ASSEMBLY .............................................................6-9

OPERATION ....................................................10-t5

SERVICE AND ADJUSTMENTS ...............18-24

STO RAGE ...................................................................25

SERVICE RECOMMENDATIONS ................ 26

TROUBLE SHOOTING .........................................27

REPAIR PARTS (SNOW THROWER) .....28-39

REPAIR PARTS (ENGINE) .........................40-43

PARTS ORDERING/SERVICE .......Back Cover

INDEX

Adjustment:

Auger ........................................................19

Belt ............................................................19

Belt Guide ....................................................21

Cable .........................................................19

Carburetor .................................................24

Friction Wheel ........................................21

Spark Plug .................................... 24

Track .............................................. 23

Traction and Auger ......................... 19

Assembly:

Crank Assembty .................................8

Headlight ............................................. 9

Shifter Lever ...............................................9

Skid Height Adjustment ,7, 18

Unpacking .............................. 7

Belts:

Adjust Belts ........................................ 19

Belt Guide Adjustment .............. 21

Belt Maintenance ............................. 16

Replace Belts ............................ 20, 21

Cables, Clutch ............... 7, 9, !9

Carburetor: ...................... t 3,24, 25

Chain ................................................................!6

Choke ........................................t O, 11, 13

Clutch, Levers ..................... I0, 1I

Controls:

Engine .................................!0, 11, I3, 14

Snow Thrower ......................................I0

Crank:

Adjusting Rod .....................................8, 18

Assembly ........................................ 8

Operation ................................................11

Customer Responsibilities ...........4,16,17

Agreement ............................................4

Auger Gear Box ............................... t6

Auger Shaft ................................ t 6

Engine ................................................ 17

General Recommendations ........... 16

Hex Shaft and Gears ................... 16

Spark Plug ............................ 17

Weight Transfer System ............ 16

Drive, Auger ...........................................11

Drive, Traction ................................... 11

Deflector, Snow Chute .......... 11

Engine:

Control ............................1O,1I, 13, 14

Oil Cap .............................. I2, 17

Oil Change ................ 17

Oil Level ................... 12, 17

Oil Type .....................................4, 12, 17

Speed Governor ...............................24

Starting, Electrically ...............................13

Starting, Manually ...............................14

Storage ........................................25

Free-Wheel, Track ......................... I2

Fuel, Type .................................. 4, t2

Fuel, Storage ...................... !2, 25

Friction Wheel:

Adjustment ............................................2t

Replacement .................................... 22

Gears:

Auger Gear Box ..... t 6, 17

Hex Shaft ........................ 16

Handle, Upper and Lower ........................7

Headlight ......................... 9, 10

Height Adjust Skids ........... 7, 18

Hex Shaft ..... 16, 17

Ignition, Key ............ 10, 11, 13, 14

Index ............................ 5

Levers:

Auger Drive Clutch ........7, I0, 11, 19

Choke ......................... 10, II, t3, t4

Shifter .................................... 9, I0, l I

Throttle Control ....................i0, ti, t3, 14

Traction Drive Clutch ..... 7, 10, 11, 19

Lubrication:

Auger Gear Box ...................................17

Auger Shaft ......................... 16, 26

Chain and Sprockets ............. 16, 26

Chart ............................................... 26

Disc Drive Plate ....................................16

Engine ...............................................12, 17

Hex Shaft and Gears ........................17

Weight Transfer System .......... 16

Oil:

Engine ......................................4, 12, 17

Extreme Cold Weather .................12,17

Storage ..................................... 25

Type ........................ 4, 12, 17

Operation:

Engine Controls ........... 10, I1, 13,t4

Free-Wheel, Track ............ 12

Operating Snow Thrower. tt, 12, t5

Operating Tips ............................... 15

Starting the Engine, Electric ...........13

Starting the Engine, Recoil ............ 14

Snow Thrower Controls ............. !0-12

Weight Transfer System ............ 12

Parts ........................................ 28-40

Primer Button ............. 10, 1I, t3, 14

Repair/Replacement Parts ........ 28-40

Recoil Starter ...................................... 14

Replacements:

Auger Shear Bolt ................... 23

Belts .............................. 20, 2t

Friction Wheel ...................... 22

Safety Rules .................................... 2, 3

Service and Adjustments:

Auger Housing Height .......... 7, t8

Auger Shear Bolt ......................... 23

Belts ...................................... 19-21

Belt Guide ...................................... 2t

Belt Replacements .......... 20, 2t

Cable ...................... 7, 9, 19

Carburetor ............................. 24, 25

Friction Wheel ............... 21,22

Spark Plug ............................. 24

Track ......................................... 23

Service Recommendations ...... 26

Spark Plug .......................... 17, 24

Specifications .............................. 4

Speed Governor .......................... 24

Starting the Engine:

Electric Start ............................. 13

Recoil Start ........................................14

Stopping the Engine .................11, t3, 14

Stopping the Snow Thrower ........... 11

Shipping Carton .......................... 6. 7

Skid Height ......................... 7, I8

Shifter Lever .................... g-t 1

Shear Bolts ............................. 23

Storage ....................... 25

Table of Contents ...................... 5

Troubfe Shooting Chart ................. 27

Tools for Assembly ............................. 6

Traction Drive Belt ....................... !9, 21

Track Adjustment .............................. 23

Warranty .................................. 4

Weight Transfer System ......... 12. t8

ASSEMBLY

THIS SNOW THROWER HAS A TRACK DRIVE SYSTEM EQUIPPED TO GIVE

YOU FREE WHEELING CAPABILITY.

if your snow thrower must be moved without the aid of the engine, it will be easier to pull the snow thrower back-

ward by the handles, rather than pushing For details on how to use free wheeling, see the Track Drive/Free-Wheel

Feature paragraph in the Operation section of this manual. On start up, the track drive system may be tight and will loosen up as the snow thrower' is used. After first use,

check the track for tension and adjust if necessary. See the Track Adjustment paragraph in the Service and Adjust-

ments section of this manual Check track adjustment and fasteners regularly.

CONTENTS OF SHIPPING CARTON

! - Snow thrower completely assembled except for 1 -

the crank assembly, shifter lever assembly and 2 - knob, and the upper handle, which is in the folded 2 - down position. 2

1 - Owner's Manual (Not Shown) t - 1 - Parts Box Containing: 1 -

t - Container of 5W30 Oil 1 - 1 - Electric starter cord 9.5 Ft (not shown) and

Parts Shown Below:

CONTENTS OF PARTS BAG

2 - 3/8 In..Flatwashers

1 - 3/8 in Lockwasher

TOOLS REQUIRED FOR ASSEMBLY

Knife (to cut carton and plastic ties) 1/2 inch wrenches (or' adjustable wrenches)

9/t 6 inch wrenches (or adjustable wrenches)

3/4 inch wrenches (or adjustable wrenches) Pliers (to spread cotter pin) Screwdriver

Measuring tape or ruler

1- 3/8 In. Hex Nut

"2- Spare Shear Bolts

(1/4-20 x t-3/4 In.)

*2 - Spare Spacers

_iiiiillilllliilllliilliilliliiiililiiiiiiiiillllilltllilllilllil'lll ..........._

"Non-Assemb{y Parts

i t i i iiu lll_ li,Hi, i i i lll i,i/ii, i,u,i.i H,i ,,it ,i i_tlll,l.,

! - 3t8 - 16 x 2 In, Hex Head Bolt

*2 - Spare 1/4 - 20 Locknuts

1 - Knob With Threads

2 - Cabte Ties

........................................................................ASSE....LY .......................

Figure 1 shows the snow thrower in the shipping position, Figure 2 shows the snow thrower completely assembled, Reference to the right and left hand side of the snow thrower

is from the operator's position at the handle,

TO REMOVE SNOW THROWER FROM CARTON (See Fig. 1)

e Remove the staples from top of carton to avoid injury

e Remove top pallet from carton.

• Locate and remove container of 5W30 oil in parts box, e Cut and discard plastic ties securing the crank assem.

bly to the pallet and place the assembly aside. Discard

pallet,

e Cut all fourcorners of the carton from top to bottom and

lay the panels flat,

• Cut the bands holding the snow thrower to the tower pallet..

e Remove packing from console

• Remove paper ties from upper handles, e With two 9/!6 inch wrenches, _oosen (but do not

remove) both bolts securing the upper and lower handles by holding the inner nut on the inside of the

handle wh}le turning the outside bolt counter-clock-

wise as shown in Fig 4A, page 8

e Swing the upper handle into the operating position as

shown in Fig, 2,

e Hold the inner nut and tighten the outside bolt up

against the handle as shown in Fig 4A, page 8

LowEnHANI LE..........

FIG. 1

AUGERD,iV .........

CLUTCH

HEADLIGHT SHIFTER

DRIVE

LEVER

PANEL

CLUTCH

CABLE

UPPER

HANDLE

ASSEMBLY

CHUTE

e Position control panel bracket so that the slot is in tine

with mounting hole in the panet.

e While holding the outside bo_t, tighten the innermost

nut up against the control panel bracket as shown in Fig. 4A, page 8,

NOTE: If the cables have become disconnected from the

clutch levers, reinstall thecables asshown in Fig 3 and Fig 3A,,

Tighten handle bolts securely

Rol! the snow thrower off the skid by pulling on the handle, CAUTION; DO NOT back over cables

e Properly dispose of discarded packing.

NOTE: This snow thrower is equipped with a track drive and

can be hard to push when the engine is not running, However, this unit has kfick pins in the track wheels which,

in the proper setting, allow the unit to be transported easily without the engine being started, For instructions on the use of these klick pins. see the Track Drive/Free-Wheel Feature

on page I2,

4" LG, FREE 3" LG, FREE

TRACTION _STATE

DRIVE"-... /

SPR,.G

TRAOT,O.

DRWE II ///,_71_,

SPRING ---_

LEVEF_ _ .

FIG. 3A

FIG. 2

FIG, 3

CAUTION: IF YOU ARE REMOVING

A SNOW FROM ANY GRAVELED OR UN-

SKIDS DOWN. THIS WiLL HELP TO PREVENT

STONES AND OTHER DEBRIS FROM BEING

PICKED UP AND THROWN BY THE AUGER.

EVEN SURFACE, RAISE THE FRONT OF THE SNOWTHROWER BY MOVING THE

, N

DRIVE

LEVER

HOW TO SET UP YOUR SNOW THROWER

Your snow thrower is equipped with height adjust skids (See Fig. 2) on the outside of the auger housing. To adjust the skid height, see To Adjust Skid Height paragraph on page 18,.

TO INSTALL THE UPPER HANDLE AND CRANK ASSEMBLY

On the right side of the handle, installand secure the following parts (found in parts box) in the lower handle hole as shown in Fig 4A:

1 - 3/8" x 2" bolt

2 - 3/8" flatwashers t - 3/8" lockwasher

t - 3/8" nut

® Remove the 318" nylon locknut and flatwasher from

the eye bolt assembly (on the chute crank assembly). Check to make sure the two 3/8" jam nuts are tight,

The jam nuts should be 275 inches from the end of the eye bolt (Fig. 4B inset)

e Install eye bolt through lower hole on the left hand

side of the handle (See Fig. 4B).

• Install the 3/8" flatwasher and the 3/8" nylon locknut loosely on the eye bolt as shown in Fig 4B

e Remove the plastic bag from chute crank assembly

Remove the plastic cap, cotter pin and washer from

the wormed end of the auger assembly (see Fig 5),

® Rotate the notched section of the discharge chute

toward the crank-adjusting rod (See Fig 5).

e install the wormed end of the crank fhrough the hole

in the adjusting rod and secure the end with the flat

washer and cotter pin, as shown in Fig 5

• Bend the ends of the cotter pin around the rod and reinstall the plastic cap,,

e Tighten the eye bolt installed earlier, keeping eye in

line with the rod while tightening the inside securely

• Rotate the chute crank fully clockwise and fully

counter-clockwise. The discharge chute should

rotate fully to the outer diameter of the worm and should clear approximately 1/8" (See Fig. 5).. If the chute crank needs to be adjusted, go to the Service and Adjustments section on page 18 Screws securing chute clips at the base of the chute should

be slightly loose for easy rotation,.

NOTE: Be sure the crank does not touch the side of the engine or the cover will be scratched,

BRACKET

3mlN, BOLT

INNERMOST NUT

NUT 3,"8 FLAT'WASHER

LOCKWASHER

FIG. 4A

CRANK

3/8 _ FLA"P#ASHER

JAM NUTS

2.75 IN_

FIG. 4B inset

i[ iL ,,,,,,,,,,,

FIG. 4B

PLASTIC % ,.

"_" NOTCHED SECTION

CAP COTTER

PIN /8 INCHCLEABANC

FLA

ADJUST NUTS TO MOVE

EYE :BOLT IN OR OUT

EYE BOLT

NYLON

3_/8 LOCKNUT

FLATWASHER

I END OF

EYE BOLT

| _ _k\,, J//_".,,_ 1/2 INCH

FIG, 5

ASSEM LY

TO INSTALL HEADLIGHT

The headlight is mounted on the right side of the upper

handle., it is installed upside down for shipping purposes ® Remove the pivot bolt nut, lockwasher and saddle

washer (Fig. 6A) from the headlight mounting bracket

Remove headlight assembly and replace on top side of upper handle with saddJe washer, Jockwasher and pivot bolt nut as shown in Fig6B Tighten nut securely (See Headlight Repair Parts, page 31).

® Tie the headlight cable to upper and lower handles

with the plastic cable ties supplied in the parts bag by threading the pointed ends of each tie through the

square end and putling tightly around the headlight cable and the handle

NOTE: One side of the plastic tie has small notches in it,

while the other side is smooth. The notched side must be

on the inside o! the loop which is formed when the ends are

put together:

@ Try to loosen the cable tie If it can be loosened, it has

been attached with the smooth side on the inside of the loop. Removethe cable tieand reverse its direction

@ Cut off excess plastic tie

TO INSTALL THE SHIFTER LEVER

For instructions on checking or adjusting the control cables, see To Adjust Clutch Control Cables paragraph on page 19.

PIVOT

_'IVOT

BOLT

NUT

BOLT

TIES

FIG_ 6A FIG. 6B

O Stand the snow thrower up on the lronl of the auger

housing, as shown in Fig.7A Note: Place a piece of

cardboard under front to prevent paint damage to

auger housing.

• Cut the plastic tie which holds the shifter lever assembly to the shift bracket (Fig 7B)

• Remove the iocknut, washer, spring and bolt (Fig 7D)..

@ Reposition the shifter lever into the slot in the

control panel, as shown in Fig 7C, and reinstall the

bolt, spring, washer and the Iocknut

• Tighten the locknut until 1/8" to 3/t6" (2 or3 threads)

of the bolt protrude past the locknut

® Thread the shifter lever knob onto the threaded end

of the shifter lever until it is tight (Fig 7D)

• Move the shifter lever through all the speeds to ensure proper tension of the spring If the shifter

lever sticks in any ol the notches, loosen the

locknut 1/4 turn at a time until the shifter lever moves freely

• Return the snow thrower to the normal operating position.

TO CHECK/ADJUST CLUTCH

CONTROL CABLES

The control cables attached to the auger clutch lever and traction clutch fever may need to be adjusted before you

use your snow thrower

CONTROLPANEL

SHIFTER LEVER

SHIFTER

FtG.7

SHIFTER

LEVER

SHIFTER KNOB

SPRING

WASHER

lib TO _t6 INCH OF

EXPOSEDTHREADS

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW

THROWER° Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments, Save this manual for' future reference,,

,TRACTION DRIVE

AUGER DRIVE

LEVER

CRANK

ASSEMBLY

IGNITION

KEY

CHOKECONTROL

HEADLIGHT

THROTTLE CONTROL

TARTER

RECOIL

STARTER

HANDLE

SPEED SHIFTER

CHUTE DEFLECTOR

DISCHARGE

CHUTE

KLICK PIN

SCRAPER BAR

HEIGHT ADJUST SKIDS

FIG. 8

SEARS FREE-WHEELING SNOW THROWERS conform to the safety standards of the American National

Standards Institute.

AUGER DRIVE LEVER - Starts and stops the auger and impeller (snow gathering and throwing)

TRACTION DRIVE LEVER - Propels the snow thrower forward and in reverse,

SPEED SHIFTER LEVER - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse)

HEADLIGHT - Turns on whenever the engine is running

CRANK ASSEMBLY - Changes the direction of snow

throwing through the discharge chute,

CHUTE DEFLECTOR -Changes the height and distance

the snow is thrown.

DISCHARGE CHUTE - Changes the direction the snow is thrown.

KLICK PIN - Changes the track drive from normal to free- wheel drive, which allows the unit to be transported

easily without the engine being started.

WEIGHT TRANSFER PEDAL- When engaged (by lifting up on the upper handle), it hefps keep the snow thrower

in contact with the ground and reduces ride up on ice and hard-packed snow When released (by pushing down on

weight transfer pedal with the ball of your foot), it eases

steering of the snow thrower. HEIGHT ADJUST SKIDS -Adjusts the ground clearance

of the auger housing IGNITION KEY - Must be inserted to start the engine

ELECTRIC STARTER BUTTON - Used to start the engine using the 120 V electric starter,.

RECOIL STARTER HANDLE _Starts the engine manu_. ally.

CHOKE CONTROL - Used to start a cold engine PRIMER BUTTON - Injects fuel directly into the carbure-

tor manifold for fast starts in cold weather THROTTLE CONTROL - ControLs the engine speed

The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye

shields while operating the snow thrower. We recommend standard safety glasses or wide vision safety mask for over your

glasses avaRable at SEARS Retail or Catalog Stores..

iii.i....... i i i i i,,i :: iJ .......... ................ :

HOW TO USE YOUR SNOW THROWER

TO CONTROL SNOW DISCHARGE

o Turn the crank assembly to set the direction of the

snow throwing.

e Loosen the wing knob on the chute deflector and

move the deflector to set the distance Move the deflector UP for more distance, DOWN for less

distance Then tighten the wing knob (Fig 9)

TO STOP YOUR SNOW THROWER

e To stop throwing snow, release the auger drive

lever (See Fig. 11)

• To stop the track, release the traction drive lever. = To stop the engine, pushthe throttlecontrol lever to

off and pull out the ignition key (See Fig 10).

NOTE: Do not turn key.

TO MOVE FORWARD AND BACKWARD

To shift, release the traction drive tever and move the speed shifter lever to the speed you desire.

Ground speed is determined by snow conditions Select the speed you desire by moving the speed shifter lever into the appropriate area on the control panel.

Speeds 1,2 - Wet, Heavy, Extra Deep Speed 3 - Moderate

Speeds 4, 5 - Very Light Speed 6 - Transport only

Engage the traction drive lever (See Fig 1I, left hand) Asthe snowthrowerstarts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path Do not attempt to push the snow thrower

To move the snow thrower backward, move the speed shifter lever into first or second reverse and

engage the traction drive lever (left hand)

iMPORTANT:

NEVER MOVE THE SPEED SHIFTER LEVER WHILE THE TRACTION

LEVER fS DOWN

TO THROW SNOW

Push down the auger drive lever (See Fig 1t,

right hand)..

Release to stop throwing snow..

CHOKE

CONTROL

HAND

WING KNOB

FIGo9

THROTTLE

CONTROL

STARTER

HANDLE

FIG. 10

Hi i =

TRACTION DRIVE

LEVER

ii i,, .................

AUGER DRIVE

LEVER

RIGHT

HAND

FIG. 11

CAUTION: READ OWNER'S MANUAL BEFORE OPERATING MACHINE. NEVER DIRECT DISCHARGE TOWARD

BYSTANDERS. STOP THE ENGINE BE-

FORE UNCLOGGING DISCHARGE CHUTE OR AUGER HOUSING AND BE-

FORE LEAVING THE MACHINE_

OFF

OPERAI=ION

TO USE WEIGHT TRANSFER SYSTEM

In hard packed or heavy snow conditions, conventional

snow throwers tend to ride up and leave uneven mounds of snow behind. For these conditions, your new tracked

snow thrower has a unique weight transfer system (See

Fig,,12) designed to minimize dde-up,.

The weight transfer system engaged shifts more weight to the auger housing. This weight transfer keeps the

snow thrower in contact with the ground and reduces ride-up on ice and snow..

In lighter' snow conditions or when transporting, you should release the weight transfer system for easier

steering.

® To use the weight transfer system, lift up on upper

handle until bracket bolts snap into place in upper slots of weight transfer pedal.

e To release, hold upper handle firmly and push down

on the weight transfer pedal with the ball of your fool

NOTE: The weight transfer system will not work if the auger housing height adjust skids are adjusted to the

highest position

NOTE: Oil must be changed after the first 2 hours of

operation to extend engine life

NOTE: For extreme cold operating conditions of 0°F and below, use a partial synethetic 0W30 motor oil for' easier

starting. ........................

UPPER HANDLE

(Lift up here

to engage)

WEIGHT TRANSFER

PEDAL (Push down here to release)

UPPER SLOT

TRACK DRIVE/FREE-WHEEL FEATURE

The track system on your snow thrower has adrive/free_ wheel feature (See Fig, 12A) which allows the unit to be transported easily without the engine being started..

® To use free-wheeling, lift up the loop of the kfick pin

in the front track wheel and pull the pin out Install the pin through the hole in the shaft outside of the track

wheel Repeat on the opposite side of the unit

o To use normal drive, lift the loop of the klick pin from

the outside hole in the shaft.. Rotate the front track wheel until the hole in the track wheel hub and the outside hole in the shaft are in-line Place pin through

the hole in the track hub. Repeat on the opposite side of the unit,.

NOTE: If unit does not move when engine is started,

check the pin locations, Pins on both sides of unit should be in the normal drive position for unit to move,

BEFORE STARTING THE ENGINE

FILL OIL:

This snowthrower was shipped with a container of 5W30 oi!. This oil must be added to the engine before

operating Remove the oil fii! cap/dipstick and fill the crank case to FULL line on dipstick (26 ounces) (See

Fig, 13) with SAE 5W-30 motor oil NOTE: Engine may already contain some residual

oil. Check frequently when filling the crankcase. Do

not over fill. Tighten the fill cap/dipstick securely each time you

check the oil level,

DRIVE WHEEL

FIG. 12

FREEWREEt_

KUCK PIN

FIG.12A

OIL FILL CAPtDIPSTICK

NOTE: OIL LEVEL MUST

BE BETWEEN FULL

AND ADD MARK

FIGo13

OPE ATIO

FILL GAS:

Fill the fuel tank with clean, fresh, unleaded grade automotive gasoline. Be sure that the container you pour the gasoline from is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.

NOTE: SAE. 5W-30 motor oil may be used to make starting easier in areas where temperature is consis- tentty 20° F or lower.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or those using ethanol or metha- nol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam-

age the fuel system of an engine while in storage

To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer Start the

engine and let it run untilt he fuel lines and carbureto rare empty. Use the carburetor bowl drain to empty residual

gasoline from the float chamber (Fig. 41, page 25) Use fresh fuel next season. (See Storage instruclions on

page 25 for additional information) Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

_ AUTION: GASOLINE IS FLAMMABLE

DO NOT FILL FUEL TANK WHILE SNOW THROWER IS RUNNING, WHEN 1T IS HOT, OR

WHEN SNOW THROWER IS IN AN ENCLOSED AREA.

KEEP AWAY FROM OPEN FLAME OR AN ELEC-

TRICAl. SPARK AND DO NOT SMOKE WHILE FILLING THE FUEL TANK,.

NEVER FILL THE TANK COMPLETELY. FILL THE TANKTOWlTHIN 1/4".- t12" FROMTHETOP TO PROVIDE SPACE FO R EXPANSION OF FUEL.

ALWAYS FILL FUEL TANK OUTDOORS AND USE A FUNNEL OR SPOUT TO PREVENT SPILL-

INGo MAKE SURE TO WIPE UP ANY SPILLED FUEL

BEFORE STARTING THE ENGINE.

STORE GASOLINE IN A CLEAN, APPROVED CONTAINER AND KEEP THE CAP IN PLACE ON

THE CONTAINER.

AND CAUTION MUST BE USED WHEN HANDLING OR STORING IT,,

TO........STOP ENGINE .......................................

• To stop engine, move the throttle control lever to STOP position and remove key Keep the key in a safe place. The engine will not start without the key

CARBURETOR

The factory settings for the carburetor are for most conditions. If the engine is operated under the following

conditions, you can adjust carburetor mixture See "How To Adjust The Carburetor"(See Service and Adjustments, page 24)_,

® The engine has a loss o{ power or does not run

smooth.

® The engine's operated above 4,000 feet

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil The snow thrower engine is equipped with a 120 volt A.C electric starter and" recoil starter Before starting the engine, be certain that you have read the following information:

COLD START (See Fig. 14)

o Be sure the auger drive and traction drive levers are

in the disengaged RELEASED position. o Move the throttle control to RUN position ® Removethe keys fromthe plastic bag Insert one key

intothe ignition slot,. Be sure it snaps into place DO

NOT TURN KEY,. Keep the second key in a safe

place..

e Rotate the choke knob to FULL choke position o Connect the power cord to the switch box on the

engine o Plug the other end of the power cord into a

three-hole, grounded 120 volt A.C receptacle

o Push the primer button while covering the vent hole

as follows: (Remove finger from primer button be- tween primes)

Do not prime il temperature is above 50°F Two times if temperature is 50°F to 15°F

Four times if temperature is below 15°F.

o Push down on the starter button until the engine

starts. Do not crank for more than 10 seconds at a time This electric starter is thermally protected If

overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of aboul 5 to 10 minutes is required).

® When the engine starts, release the starter button

and slowly rotate the choke to OFF position If the engine falters, rotate the choke to FULL and then

gradually to OFF.

e Disconnect the power cord from the receptacle lirst

and then from switch box on engine

NOTE: Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature

• Run the engine at lull throttle RUN when throwing

snow

WARM S'rART

If restarting a warm engine after a short shutdown, leave choke at OFF and do not push the primer button

FIG.14

CAUT,0NiTH,SSTARTER,SEaU,PPE0

W,THATHREE-WIREPOWERCORDAND

PLUG AND iS DESIGNED TO OPERATE ON 120 VOLT AC HOUSEHOLD CUR-

BEN'[. IT MUST BE PROPERLY GROUNDED AT

ALL TIMES TO AVOID THE POSSIBILITY OF ELEC- TRICAL SHOCK, WHICH MAY BE INJURIOUS TO

OPERATOR_ FOLLOW ALL INSTRUCTIONS

CAREFULLY AS SET FORTH IN THE "TO START

ENGINE" SECTION. DETERMINE THAT YOUR HOUSE WIRING IS A THREE*WIRE GROUNDED

SYSTEM. ASK A LICENSED ELECTRICIAN tF YOU ARE NOT SURE. IF YOUR HOUSE WIRE SYSTEM IS NOT A THREE-WIRE SYSTEM, DO NOT USE

THIS ELECTRIC STARTER UNDER ANY CONDI- TIONS. IF YOUR SYSTEM IS GROUNDED AND A

THREEHOLE RECEPTACLE iS NOT AVAILABLE

AT THE POINT YOUR STARTER WILL NORMALLY

BE USED, ONE SHOULD BE INSTALLED BY A LICENSED ELECTRICIAN.

WHEN CONNECTING 120 VOLT AC POWER CORD,

ALWAYS CONNECT THE CORD TO THE SWITCH

BOX ON THE ENGINE FIRST, THEN PLUG THE

OTHER END iNl"O THE THREE-HOLE GROUNDED RECEPTACLE.

WHEN DISCONNECTING POWER CORD, ALWAYS UNPLUG THE END IN THE THREE-HOLE

GROUNDED RECEPTACLE FIRST.

CAUTION: NEVER RUN ENGINE IN- DOORS OR IN ENCLOSED, POORLY

VENTILATED AREAS. ENGINE EX-

HAUST CONTAINS CARBON MON-

OXIDE, AN ODORLESS AND DEADLY GAS_

KEEP HANDS, FEET, HAIR AND LOOSE

CLOTHING AWAY FROM ANY MOVING PARTS

ON ENGINE AND SNOW THROWER.

WARNING: TEMPERATURE OF MUFFLERAND

NEARBY AREAS MAY EXCEED 150° F. AVOID

THESE AREAS.

DO NOT ALLOW CHILDREN OR YOUNG TEEN- AGERS TO OPERATE OR BE NEAR SNOW

THROWER WHILE IT IS OPERATING.

TO STOP ENGINE

® To stop engine, move the throttle control lever to

STOP position and remove key Keep the key in a safe peace The engine will not start without the key

TO START ENGINE (Recoil Starter)

Be sure that the engine has sufficient oil Before starting

the engine, be certain that you have read the following

information:

COLD START (See Fig. 15)

e Be sure the auger drive and the lractiondrive levers

are in the disengaged RELEASED position ,=, Move the throttle control up to RUN position e Push the key into the ignitionslot Be sure it snaps

into place Do not turn key Remove the plastic bag

and extra key

• Rotate choke control to FULL choke position

® Press the primer button in cold weather Press

two or three times, while keeping your finger over

the vent hole on the primer button. Release finger

between primes Additional priming may be neces-

sary for the first start if the temperature is below 15°

F Do not prime if temperature is above 50° F

• Pull the starter handie rapidly Do not allow the

handle to snap back, but allow it to rewind slowly

while keeping a firm hold on the starter handle e As the engine warms up and begins to operate

evenly, rotate the choke knob slowly to OFF position _tf the engine falters, return to FULL choke,

then slowly move to OFF choke position

O E

TION

CHOKE

CONTROL

IGNITION RECOIL

KEY STARTER

THROTTLECONTROLI

FIG°15

NOTE: Allow the engine to warm up for a few minutes

because the engine will not develop full power until it

reaches operating temperature.

Run the engine at or near the top speed when

throwing snow

WARM START If restarting awarm engine after a short shutdown, rotate

choke to OFF instead of FULL and do not push the primer button,

FROZEN RECOIL STARTER

If the starter is frozen and will not turn engine:

• Pull as much rope out of the starter as possible e Release the starter handle and let it snap back

against the starter

If the engine still fails to start, repeat If continued attempts do not free starter, follow the electric starter procedures to start.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow

removal job..

e With the engine running, pull the starter rope hard

with a continuous full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound Th{s is not harmful to the engine or starter_

e With the engine not running, wipe ali snow and

moisture from the carburetor cover in area of control levers. Also move throttle control, choke control, and starter handle several times

CAUTION: DO NOT ATTEMPT TO RE- MOVE ANY ITEM THAT MAY BECOME LODGED IN AUGER WITHOUT TAKING THE FOLLOWING PRECAUTIONS:

e RELEASE'_AUGER DRIVE AND TRACTION

DRIVE LEVERS,

® MOVE THROTTLE LEVER TO STOP POSI-

TION,

• REMOVE (DO NOT TURN) IGNITION KEY.

• DISCONNECT SPARK PLUG WIRE. ® DO NOT PLACE YOUR HANDS IN THE

AUGER OR DISCHARGE CHUTE. USE A PRY BAR.

SNOW THROWING TIPS

® For maximum snow thrower efficiency in removing

snow, adjust ground speed, never the throttle Go slower in deep, freezing, or wet snow. If the track

slips, reduce forward speed. The engine is designed

to deliver maximum performance at full throttle and

should be run at this power setting at all times.

o Most efficient snow blowing is accomplished when

the snow is removed immediately after it falls

e For complete snow removal, slightly overlap each

path previously taken

o The snow should be discharged down wind when-

ever possible.

e For normal usage, set the skids so that the scraper

bar is 1/8" above the skids For extremely hard- packed snow surfaces, adjust the skids upward so

that the scraper bar touches the ground

o On gravel or crushed rock sutraces, set the skids at

t-!/4" below the scraper bar (see To Adjust Skid Height paragraph on page 18) Stones and gravel must not be picked up and thrown by the machine

e If the front of the snow thrower has a tendency to

raise, reduce the ground speed and engage the weight transfer system

o After the snow blowing job has been completed,

allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine.

• Clean the snow thrower thoroughly after each use

• Remove ice and snow accumulation and all debris

from the entire snow thrower, and flush with water

(if possible) to remove all salt or other chemicals

Wipe snow thrower dry

15 i_

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS ..................

CHECK TRACK FOR TENSION

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negli- gence, To receive full value from the warranty, operator

must maintain snow thrower as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your snow thrower.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each

season.

AFTER FIRST USE

e Check the tracks for tension (See Fig. 16) and

H ii

adjust if necessary (See To Adjust Track paragraph on page 23). Check the track adjustment and

fasteners regularly.

® Be sure that all fasteners are tight

,i,, i iii ,Ll,,i llllll ,, ,_,,,_,, ,_,,

AS REQUIRED

The following adjustments should be performed more than once each season.

e Augerand Track Drive Belts should be adjusted after

the first 2 hours of use, again after25 hours, and atthe beginning of each season See To Adjust Belts para- graph on page 19.

® All screws and nuts should be checked often to make

sure they are tight, preferably after each use

SNOW THROWER

LUBRICATION - EVERY TEN HOURS ® Weight Transfer System- Coat weight transfer plate

with clinging type grease, such as Lubriplate, every ten (10) hours and before storage See Lubrication Chart on page 26

• Auger Shaft- Using a hand grease gun, lubricate the

auger shaft zerk fittings (See A, Fig.. 17) every ten (10) operating hours Each time a shear bolt is replaced (see To Replace Auger Shear Bolt para- graph on page 23), the auger shaft MUST be greased..

® For storage or when replacing shear bolts, remove

shear bolts and lubricate auger shaft zerks Rotate augers several times on the shaft and reinstall the

shear bolts_

LUBRICATION - EVERY 25 HOURS

e Position speed selector lever in first gear. e Place a coin or (a shim of equal thickness) between

the rubber friction wheel and disc drive plate to prevent friction wheel contacting the friction disc

e Disc Drive Plate - Using a hand grease gun, lubri-

cate with a Hi Temp EP Moly grease, zerk located beneath the disc drive plate (See Fig 18 inset)

every 25 hours and at the end of the season and/

or before storage. To grease zerk, turn disc drive plate clockwise by hand until zerk is clearly visible

WHEEL

FRICTION

WHEEL

GAP BETWEEN

FRICTION WHEEL

.......... Ji ,, uu.,,,, l, ,i,i, ,u,,,u,

at front center DO NOT overfill o_ allow grease to come in contact with the disc drive plate or friction wheel ordamage will result Fill zerk only until grease becomes visible below bearing assembly located under grease zerk See Lubrication Chart on page

26.

IMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc drive plate.

NOTE: Clean all excess grease found on friction disc

hub

CAUTION: Do not allow grease to contact friction wheel and disc drive plate.

(pull up gently at center_._)

FIG. 16

FIG. 17

HEX SHAFT AND GEARS

GREASE

ASSEMBLY be visible

FIG, 18

DISC

DRIVE PLATE

tch

grease shoutd

CUSTOM

LUBRICATION

SPO

ILITIES

® Hex Shaft and Gears - Hex shaft and gears require

no lubrication. All bearings and bushings are lifetime lubricated and require no maintenance (See Fig t8)..

NOTE: Any greasing or oiling o! the above components can cause contamination of the friction wheel. Ifthe disc

drive plate or friction wheel come in contact with grease or oil, damage to the friction wheel will result

Should grease or oil come in contact with the disc drive plate or friction wheel, be sure to clean the plate and

wheel thoroughly_

NOTE: For storage, the hex shaft and gears should be

wiped with 5W-30 motor oil to prevent rusting (See Fig

• Auger Gear Box - The auger gear box has been factory lubricated for life. If for some reason lubricant

should leak out, have the auger gear case checked by a competent repairman.

ENGINE

LUBRICATION

Check the crankcase oil level (See Fig t9) belore starting the engine and after each five (5) hours of

continuous use_ Add S,AE. 5W-30 motor oil as needed.. Tighten fillcap/dipstick securely each time you check the

oil level.

OIL RECOMMENDATION

Only use high quality detergent oil rated with APt service

classification SG. Select the oil's viscosity grade accord-

ing to your expected operating temperature:

RECOMMENDED VISCOSITY GRADES

___NOTE: OIL LEVEL

.,,_,,p _ _.p..f,.T_]_v MUST BEBETWEEN

ADD MARK

FIG, 19

OIL FILL CAP/

DIPSTICK

OIL DRAIN PLUG

FIG, 20

.030 GAP

ICOLDER. 5W30 32°I SAE30"WARMER

NOTE: For extreme cold operating conditions of 0° F. and below, use a partial synethetic 0W30 motor oil for easier

starting_ NOTE: Although multi-viscosity oils improve starting in

cold weather, these multi-viscosity oils will result in in- creased oi! consumption when used above 32°F Check

your engine oil level more frequently to avoid possible engine damage from running low on oil

e Position snow thrower so that the oil drain plug is

lowest point on the engine Remove oil drain plug and oil fill cap/dipstick Drain oil into a suitable

container. Oil will drain more freely when warm

Replace oil drain plug and tighten securely Refill crankcase with SAE 5W-30 motor oi!

FIGo 21

SPARK PLUG

e Make sure that the spark plug is tightened securely

into the engine and the spark plug wire is attached to the spark plug

e It a torque wrench is available, torque plug to 18 to

23 foot pounds.

• Clean the area around the spark plug base before removal to prevent dirt from entering the engine

• Clean the spark plug and reset the gap periodically to 030 inch (See Fig..21)..

SERVICE AND ADJUSTMENTS

i= i i lUl,,i i, ................................... Jl, i ii,i n i ill,ll ilU,,ll

CAUTION: ALWAYS DISCONNECT THE SPARK PLUG WIRE AND TIE BACK

AWAY FROM THE PLUG BEFORE MAK- ING ANY ADJUSTMENTS OR REPAIRS_

TO ADJUST SKID HEIGHT

This snow thrower is equipped with two height adjust-

ment skids, located on the outside of the auger housing (See Fig 22) These skids elevate the front of the snow thrower. For normal hard surfaces such as a paved driveway or walk, adjust the skids as follows:

® Make sure the weight transfer system is released.

To release, hotd upper handle firmly and push down weight transfer pedal with the ball of your foot.

® Place extra shear bolts supplied (found in parts

bag) under each end of the scraper bar near but not under the skid.,

e Loosen the skid mounting nuts (See Fig. 22) and

adjust the skid up to bring the front of the snow

thrower down. Re-tighten the mounting nuts.

e Set the skid on the other side at same height.

For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down, This will help prevent rocks and other debris from being picked up and thrown by the auger

NOTE: Ifthe skids are at the maximum height, the weight transfer system will not work

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a definite wear pattern The scraper bar in conjunction with the skids should always be adjusted to allow 1t8"

between the scraper bar and the sidewalk or area to be cleaned

• Position the snow thrower on a level sudace_

Loosen the carriage bolts and nuts securing the scraper bar to the auger housing,

Adjust the scraper bar to the proper position,

Tighten the carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface.,

AUGER HOUSING

e After extended operation, the scraper bar may be

reversed Ifthe scraper bar must be replaced due to

wear, remove the carriage bolts and nuts and install a new scraper bar,

TO ADJUST CHUTE

CRANK ASSEMBLY

If you cannot rotatethe chute crank fully to the left and to the right, you need to adjust the chute crank (See Fig

23)

e Loosen both 1/2" nuts on the crank adjusting rod

(using 3/4" wrenches),

e Rotate the adjusting rod in or out to allow about

1/8" clearance between the notch in the flange and

the outer diameter of the worm

= Once this clearance is set, tighten the nuts, NOTE: Be sure the crank does not touch the side of the

engine or the cover will be scratched

PLASTIC

\ .OTCHEDSECT,ON

CAP COTTER

SKID MOUNTING NUTS

HEIGHT ADJ UST SKID

FIGo22

INCH CLEARANC

CAUTION: BE CERTAIN TO MAINTAIN PROPER GROUND CLEARANCE FOR

YOUR PARTICULAR AREA TO BE

CLEARED. OBJECTS SUCH AS

GRAVEL, ROCKS OR OTHER DEBRIS, IF STRUCK BY THE IMPELLER, MAY BE

THROWN WITH SUFFICIENT FORCE TO

CAUSE PERSONAL INJURY, PROPERTY

DAMAGEORDAMAGETOTHESNOW

THROWER.

FLATWASHER 1

1t2 INCH

CRANK ADJUSTING ROD

FIG. 23

iiiii u,mlll ilul iJl i, ii iltllltl

S RViCE AN

TO ADJUST THE CLUTCH CONTROL

CABLES

Periodic adjustment of the cables may be required due to normal stretch and wearon the belts, To check for correct

adjustment, the control lever must be in the full forward position, resting o nthe plastic bumper+ The control cables are correctly adjusted when the center of the "Z" Fitting is

between the center and top of the hole in the clutch lever and there is no droop in the cable (See Fig 24)

If adjustment is necessary:

Remove gas from gas tank Stand blower on end

Disconnect the "Z" Fitting from drive lever

Pull spring cover upto expose spring Push the cable

through the spring (See Fig, 25) to expose the

o threaded portion of the cable

Hold the square end of the threaded portion with pliers and adjust the Iocknut in until the excess slack

e is removed (See Fig, 25 inset).

Pull the cable back through the spring and connect the cable Do the same for the other lever cable

NOTE: Whenever the traction drive or auger belts are adjusted or replaced, the cables will need to be adjusted

TO ADJUST BELTS

ADJUSTME

TRACTION DRIVE

LEVER

"Z" FITTING

FIG.+24

TRACTION

DRIVE

SPRING

FIG, 25

CONTROL LEVER

MUST BE IN FULL

FORWARD POSI- TION (Just Contact-

ing Plasllc Bumper) WHEN CHECKING

PLASTIC BUMPER

DRIVE

SPRING

Belts stretch during normal use If you need to adjust the belts due to wear or stretch, proceed as follows:

TRACTION DRIVE BELT (See Fig. 27) The traction drive belt has constant spring pressure and

does not require adjustment, Check the clutch control cable adjustment before replacing the belt.

Replace the traction drive belt ifitisstill slipping (see To Replace Belts paragraph on page 20)_

AUGER DRIVE BELT (See Fig. 27)

If your snow thrower will not discharge snow, check the control cable adjustment If it is correct, then check the condition of the auger drive belt It may be toose or damaged., If it is damaged, replace it, See To Replace Belts paragraph on page 20 If the auger drive belt is loose, adjust as follows:

e Disconnect the spark plug wire

• Remove the belt cover (See Fig 28 on page 20)

• Loosen the nut on the idler pulley (See Fig, 26) and move the pulley toward the bert about 1/8",

• Tighten the nut.

• Presstheaugerdrivelever Checkthetensiononthe

belt (opposite idler pulley), The bett should deflect about 1/2" with moderate pressure (See Fig, 26)+

NOTE: You may have to move the idler pulley more than once to obtain the correct tension.

Replace the belt cover+

DRIVE PULLEY

1/2 INCH

IDLER

ENGAGED

FIG, 26

TRACTION DRIVE BELT UGER DRIVE BELT

TRACTION DRIVE "GUIDE

PULLEY (Left Hand)

BELT DRIVE

(Right Hand) PULLEY

TRACTION

DRIVE IDLER

IDLER PULLEY PULLEY

FIG, 27

• Check the clutch control cable adjustment

• Reconnect the spark plug wire

DEFLECTION

IMPELLER

PULLEY

..............SERVICE,,,AN,D ADJUSTMENTS

TO REPLACE BELTS

The drive belts on this snow thrower are of special construction and should be replaced with original

equipment belts available from your nearest Sears Store

or Service Center, You will need the assistance of a second person while

replacing the belts. Drain the gasoline from the fue! tank by removing the fuel

line Drain the gas and reinstall fuel line

i i1,111I,L

CAUTION: DRAIN THE GASOLINE OUT

IA....................I

DOORS, AWAY FROM FIRE OR FLAME.

Jl,i ii,Jl,l,i, i iii iii H, i,,

AUGER DRIVE BELT

if your snow thrower will not discharge snow, and the

auger drive belt is damaged, replace it as follows: ® Disconnect the spark plug wire. e Remove the belt cover (See Fig 28)

• Loosen the belt guides (See Fig 29) and pull

away from the engine drive pulley

® Loosen nut on auger idler pultey (See Fig 30)

and pull idler pulley away from belt

• Remove top two bolts that secure auger housing to motor mount frame,, Loosen bottom two bolts,

Auger housing and motor mount frame will separate hinged by bottom two bolts

e Remove brake arm from housing, Do not remove

spring

e Remove old belt from the auger drive engine

pulley,,

e install the same type replacement belt on auger

pulley

• Reinstall brake arm into housing, Ensure brake

arm is fully inserted into housing and brake pad is riding in pulley groove,

® Position bell onto the engine drive pulley ® Replace top two bolts; re-tighten bottom two

bolts

e Adjust the drive bett (see To Adjust Auger Drive

Belt paragraph on page 19)

= Adjust the belt guides (see To Adjust The Belt

Guides paragraph on page 21)

o Reinstall the belt cover,

Check clutch control cable adjustment (see page

19), Reconnect the spark plug wire,

I4 X 112 INCH WA TAP

IILLI, III I II III

FIG. 28

TRACTION DRIVE BELT AUGER

TRACTION BELT

PULLEY 3E

BELT GUIDE (Right Hand) DRIVE

TRACTION DRIVE

IDLER PULLEY

,,, i i,, i ii i ii ii

FIG. 29

,,,,

, , ,_,,..._ ..sDRIVE PULLEY

wn,,

(Left Hand)

3132INCH BELTGUIDE

BELT GUIDE..._ "'_'\ _ r''(Left Hand) (Right Hand) A- ""_\_"_ 3/32 INCH

,...,,,IMPELLER

_ X-" ) PULLEY

FIG. 30

SCREW

PULLEY

IDLER

PULLEY

,, 20

S RVIC D ADJUSTME TS

TRACTION DRIVE BELT

If your snow thrower will not move forward, check the traction drive belt for wear, If the traction drive belt

needs to be replaced, proceed as follows:

® Disconnect the spark plug wire,

• Remove the belt cover (See Fig, 28 on page 20) e Loosen belt guides (See Fig 29) and pull belt

guides away from the engine drive pulley.

e Loosen nut on auger idler and pull auger idlerpulley

away from belto

® Remove auger drive belt from engine pulley,

e Pull drive belt idler pulley away from ddve belt ® Remove drive belt

e Position new drive belt onto traction pulley ® Pul! idler pulley away from belt, allowing beit to be

positioned onto engine pulley.

e ReSease idJerpuJley Ensure _Jer puJJeyis properly

engaged with belt,

o Reinstall auger drive belt,

• Adjust belt guides (see To Adjust The Belt Guides

paragraph below),

® Adjust idler on auger belt, e Reinstall the belt cover

o Reconnect the spark plug wire,

"1"OADJUST THE BELT GUIDES

Alter you replace a track or auger drive belt, you need to adjust one or both of the belt guides Proceed as lollows:

• Disconnect the spark plug wire. e Remove the belt cover (See Fig 28 on page 20)

e Engage the auger drive clutch lever

• Measure the distance between the belt guides and the belt (See Fig 30 on page 20) The distance

should be 3/32" for each guide

o it adiustment is necessary, loosen the belt guide

mounting bolts Move the belt guides to the correct position., Tighten the mounting bolts

• Reinstall the belt cover,

• Reconnect the spark plug wire

TO ADJUST THE FRICTION WHEEL

If the snow thrower will not move forward, you need to check the track drive belt, the traction drive cable or the

friction wheel Ifthe friction wheel is damaged, it will need to be replaced, See the To Replace Friction Wheel paragraph on page 22 If the friction wheel is not worn, check the adjustment, as follows:

e Disconnect the spark plug wire, e Drain the gasoline from the gas tank

® Standsnow thrower on the auger housing end ® Remove the bottom panel (See Fig. 31),

® Position the shifter lever in first (1) forward gear

e Note the position of the friction wheel on the disc

drive plate,, The right outer side of the disc drive plate should be 3" from the center of thefriction wheel (See

Fig 32)

;I adjustment is necessary: e Loosen nut "A" on the speed select rod Removethe

ball joint by removing nut "B" from the shift yoke assembly Lengthen or shortenthe rodby turning the adaptor to obtain the correct friction wheel position (See Fig 33),

e Reinstall the ball joint and nut "B" Tighten nut "A"

• Reinstall the bottom panel

FRICTION DISC DRIVE

FIG,, 32

PLATE

REMOVE BOLT,

LOOSEN BOLT,

FIG., 31

SPEED SELECT

ROD

NUT"A"

ADAPTOR

BALL JOINT

YOKE

ASSEMBLY

FIG, 33

SERVICE AND ADJUSTMENTS ..............

TO REPLACE FRICTION WHEEL

If the snow thrower will not move forward, and the frictio n wheel is worn or damaged, you need to replace it, as

follows: (First allow the engine to cool).

CAUTION: DRAINGASOLINEOUTDOORS

AWAY FROM FIRE OR FLAME.

® Drain the gasoline from the fuel tank.

• Disconnect the spark plug wire e Stand the snow thrower up on the auger housing

end (See Fig. 36).

• Remove the bottom panel (See Fig. 34)_

• Remove ball joint from shift yoke assembly (See Fig.,33, page 2i).

• Remove the three (3)fasteners securing the friction

wheel to the hub (See Fig. 35), and set fasteners

aside

® Remove the four bofts securing bearing plates (both

sides) (See Fig. 36)

LOCKWASHER

HUB

FRtCTtO WHEEL

HUB

FIG. 35

BOLT

HEX SHAFT

BOLT

NUT

PLATE BOLTS

FIG. 34

® Remove the right side bearing plate Leave hex

shaft in original position.

e Remove friction wheel from hub. Slip friction wheel

off hex shaft towards right side.

• Position new friction wheel onto hub. See Fig 36 Install bearing pfates to original position Ensure

hex shaft is engaged with both bearing plates

• Secure bearing plates using bolts removed earlier.

• Secure friction wheel to hub using fasteners re-

moved earlier. Ensure hex shaft turns freely

= Reinstall ball joint to shift yoke assembly.

• Should friction wheel require adjustment, see To

Adjust The Friction Wheel on page 21

DISC

(UNIT STANDING ON

AUGER HOUSING END)

FIG_ 36

PLATE

FRICTION

.....,..,\. WHEEL

r i

NOTE: Ensure friction wheel and friction disc are free

from grease or oil. e Replace bottom panel

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