Craftsman 536885212, 53688521200 Owner’s Manual

III

ICRnFTSMnN®I

5.0 Horsepower 21 Inch Single Stage Auger Propelled

Electric Start SNOW THROWER

MODEL NO.

536.885212

Caution: Read and follow all Safety Rules

and Operating Instructions before first use of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 UoS.A.

F-001128M

WARRANTY STATEMENT ...... 2

SAFETY RULES ............... 2

INTERNATIONAL SYMBOLS .... 4

ASSEMBLY ................... 6

OPERATION .................. 8

MAINTENANCE ............... 14

SERVICE AND ADJUSTMENT .. 16

STORAGE .......

TROUBLE SHOOTING CHART ..

REPAIR PARTS ...............

ENGINE REPAIR PARTS .......

SPANISH (ESPAI_IOL) ..........

PARTS ORDERING/SERVICE ..

• i in Qio o Dloo.

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Craftsman will repair, free of charge, any defect in material or workman- ship.

If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-

plies for only 90 days from the date of purchase. This warranty does not cover the following:

• Items which become worn during normal use, such as spark plugs, drive belts and shear p_s.

• Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN

THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS

IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179

20 21 22

32 38

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS-- ATTENTION!!! BECOME ALERT!H YOUR SAFETY IS INVOLVED.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the State of California to cause cancer and birth defects or other repro-

ductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

F-001128M 2

_k WARNING: Always discon-

make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Stor- age of your snow thrower.

IMPORTANT: Safety standards re- quire operator presence controls to

minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of

the operator presence control under any

circumstances.

nect the spark plug wire and place it where it cannot

TRAINING

1. Read the operating and service instruction manual carefully. Be thoroughly familiar

with the controls and the proper use of the equipment. Know how to stop the unit and

disengage the controls quickly.

2. Never allow children to operate the equip-

ment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all per-

sons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling

especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, beards, wires, and other foreign objects.

2. Disengage all clutches before starting the engine (motor).

3. Do not operate the equipment without wearing ,_dequate winter outer garments.

Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flam-

mable.

a. Use an approved fuel container.

b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en- gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuel or snow thrower with

fuel in the tank inside of a building

where fumes may reach an open flame or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

For all units with electric starting motors use electric starting extension cords certi-

fied CSA/UL. Use only with a receptacle that has been installed in accordance with

local inspection authorities.

Adjust the snow thrower height to clear

gravel or crushed rock surface.

Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manu-

facturer).

Let engine (motor) and snow thrower ad- just to outdoor temperatures before starting

to clear snow.

F-O01128M

Always wear safety glasses or eye shields during operation or while performing an ad-

justment or repair to protect eyes from

foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not operate this machine if you are tak- ing drugs or other medication which can

cause drowsiness or affect your ability to operate this machine.

2. Do not use this machine if you are mentally or physically unable to operate this ma- chine safely.

3. Do not put hands or feet near or under ro- tating parts. Keep clear of the discharge

opening at all times.

4. Exercise extreme caution when operating

on or crossing gravel drives, walks or

roads. Stay alert for hidden hazards or

traffic.

5. After striking a foreign object, stop the en- gine (motor), remove the wire from the

spark plug, thoroughly inspect snow

thrower for any damage, and repair the

damage before restarting and operating the snow thrower.

6. If the unit should start to vibrate abnormal-

ly, stop the engine (motor) and check im- mediately for the cause. Vibration is

generally a warning of trouble.

7. Stop the engine (motor) whenever you

leave the operating position, before un- clogging the auger/impeller housing or dis-

charge chute and when making any

repairs, adjustments, or inspections.

8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls

are disengaged. Disconnect the spark plug

wire and keep the w_reaway from the spark

plug to prevent accidental starting.

9. Take all possible precautions when leaving the snow thrower unattended. Disengage

the auger/impeller, stop engine (motor), and remove key.

10. Do not run the engine (motor) indoors, ex- cept when starting the engine (motor) and

for transporting the snow thrower in or out of the building. Open the outside doors; ex-

haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

11. Do not clear snow across the face of

slopes. Exercise extreme caution when changing direction on slopes. Do not at-

tempt to clear steep slopes.

12. Never operate the snow thrower without proper guards, plates or other safety pro- tective devices in place.

13. Never operate the snow thrower near en- closures, automobiles, window wells,

drep-offs, and the like without proper ad- justment of the snow discharge angle.

Keep children and pets away.

14. Do not overload the machine capacity by

attempting to clear snow at too fast a rate.

15. Never operate the machine at high trans- port speeds on slippery surfaces, Look be-

hind and use care when backing up.

16. Never direct discharge at bystanders or allow anyone in front of the unit.

17. Disengage power to the collector/impeller when snow thrower is transported or not in

use.

18.

Use only attachments and accessories ap-

proved by the manufacturer of the snow thrower (such as tire chains, electdc start

kits, ect.).

19. Never operate the snow thrower without good visibility or light. Always be sure of

your footing and keep a firm hold on the

handles. Walk;never run.

20. Do not over-reach. Keep proper footing and balance at all times.

21. Do not attempt to use snow thrower on a reef.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts at fre- quent intervals for proper tightness to be

sure the equipment is in safe working

condition.

2. Never store the snow thrower with fuel in the tank inside a building where ignition

sources are present such as hot water and space heaters, clothes dryers, and the like.

Allow the engine (motor) to cool before stodng in any enclosure.

3. Always refer to operator's guide instruc- tions for important details if the snow

thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction

labels, as necessary.

5. Run the snow thrower a few minutes after

throwing snow to prevent freeze-up of the auger/impeller.

,_ WARNING: This snow thrower isfor use on sidewalks, driveways

and other ground level surfaces.

Caution should be exercised while using on

steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi-

dences, garages, porches or other such structures or buildings.

IMPORTANT: Many of the following symbols are located on your unit or on literature sup- plied with the product. Before you operate the unit, learn and understand the purpose for

each symbol.

Control And Operating Symbols

Slow Fast Electric Start Engine Start Engine Run

I H

Engine Off Engine Stop On Choke Off Choke On Neutral

-I-

Throttle Primer Button Ignition Key

G®

Ignition Off Ignition On

F-001128M 4

Drive Clutch Forward Reverse

Auger Clutch

Auger Collector Engage

Push To Engage Fuel

Electric Starter

Discharge DOWN Discharge UP

Discharge LEFT

Oil Fuel Oil Mixture

Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

SafetyWarningSymbols

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

F-OOl128M 5

Keep Bystanders Away.

DANGER WARNING

Thrown Objects.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

STOP

Contents of Parts Bag

1 - Owner's Manual (not shown)

1 - Electric Starter Cord (not shown)

_ ARNING: Always wear

thrower.

safety glasses or eye shields

while assembling snow

1- Container 3.2 ounce

Craftsman 2-cycle oil

HOW TO REMOVE FROM THE

CARTON

1. Locate and remove container of Craftsman 2-cycle oil.

TOOLS REQUIRED

1 - Knif_ to cut carton

Figure 1 shows the snow thrower in the

operating position.

References to the right or left hand side of the snow thrower are from the view-

point of the operator's position behind the unit.

Auger Drive Lever

Auger

Drive Cable

Crank

Chute

Deflector

Handle

Knob

2. Locate all parts packed separately and remove from the carton.

3. Remove and discard the packing

material from around the snow thrower.

4. Cut down all four corners of the car- ton and lay the panels flat.

5. Hold onto the lower handle and pull the snow thrower off the carton.

CAUTION: DO NOT back over cables.

6. Remove the packing material from

the handle assembly.

How To Assemble The Handle

Loosen the knobs on each side of the handle (Figure 1).

Raise the upper handle to the oper- ating position. Hold the upper han- dle apart to prevent scratching the

lower handle.

NOTE: Make sure the cables are not caught between the upper and lower

handle.

Figure 1

F--001128M 6

3. Tighten the knobs.

_- CHECKLIST

Before you operate your new snow

thrower, to ensure that you receive the

best performance and satisfaction from this quality product, please review the

following checklist: P" All assembly instructions have been

completed.

_' The discharge chute rotates freely. P" No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the fol-

lowing important items:

P" Make sure the fuel tank is filled with

the correct mixture (40:1 ratio) of gas- oline and oil.

P" Become familiar with the location of

all controls and understand their function.

_' Before starting the engine, make sure

all controls operate correctly.

PRODUCT SPECIFICATIONS

Horse Power: 5 Displacement: 8,46 cu. in,

Fuel Tank: 1,62 quart Fuel/Oil Mixture: 40:1 Ratio

3,2 ounces of air cooled engine

2--cycle oil speci- fied for 40:1 per 1 gallon of gasoline.

Spark Plug: Champion RCJ8Y

or equivalent

(Gap 0.030)

F-OO1128M 7

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Chute Deflector

Ignition

Switch Key

Discharge

Chute

Auger Drive Lever - Starts and stops the auger.

Crank Assembly - Changes the direc-

tion of snow throwing through the dis- charge chute.

Chute Deflector - Changes the distance

the snow is thrown.

Discharge Chute - Changes the direc-

tion the snow is thrown.

Ignition Switch Key - Must be inserted and tumed to the ON position to start the

engine.

F-001128M 8

Choke Electric Starter Button Control

Figure 2

Recoil Starter Handle - Starts the en- gine manually.

Electric Starter Button - Use to start

the engine when using the 120V electric

starter. Choke Control - Used to start a cold

engine.

Primer Button - Injects fuel directly into the carburetor manifold for fast starts in

cold weather. Spark Plug Access Panel - Aides in

the removal of the spark plug.

The operation of any snow thrower can

result in foreign objects being thrown into the eyes, which can result in se-

vere eye damage. Always wear safety

glasses or eye shields while operating the snow thrower.

We recommend standard safety glasses or a wide vision safety mask for over your glasses.

,_ WARNING: Read Owner's

Manual before operating machine. Never direct dis-

charge toward bystanders stop the engine before unclogging discharge

chute or auger housing and before leaving the machine.

TO STOP YOUR

SNOW TJ-IROWER

1. To stop throwing snow, release the

auger drive lever. See Figure 2. NOTE: If the snow thrower contin-

ues to slowly move forward, see

"How To Adjust The Auger Control Cable" in the Service And Adjust-

ment Section.

2. To stop the engine, move the igni- tion key to the off position.

TO CONTROL SNOW DISCHARGE

1. Turn the chute control rod to set the direction of the snow throwing.

2. Loosen the wing knob on the chute deflector and move the deflector to

set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the

wing knob (See Figure 3).

HOW TO THROW SNOW

1. Engage the auger drive lever.

2. To stop throwingsnow, releasethe

auger drive lever.

,_ WARNING: The operation of

thrown into the eyes, which can re- sult in severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety

glasses or use a wide vision safety mask over your glasses.

any snow thrower can result in foreign objects being

HOW TO MOVE FORWARD

Hold the auger drive lever against

the handle (See Figure 4). The au- ger will begin rotating.

To go forward, raise the handle to

allow the rubber auger blades to contact the ground. Maintain a firm

hold on the handle as the snow

thrower starts to move forward. Guide the snow thrower by moving

the handle either left or right. Do not attempt to push the snow throw-

er.

3. To stop, release the auger drive le-

ver.

NOTE: If the auger continues to rotate, see "How To Adjust The Auger Control

Cable" in the Service and Adjustments

section.

Deflector Down Deflector Up

Wing Knob Figure 3

F-001128M 9

Auger

Figure 4

FILL GAS:

NOTICE: ENGINES WHICH ARE CER-

TIFIED TO COMPLY WITH CALIFOR- NIA AND US EPA EMISSION

REGULATIONS FOR ULGE ENGINES:

Are certified to operate on regular un-

leaded gasoline. Include the following emission control system(s): EM, TWC

(if so equipped). Include any user ad- justable features-therefore no other ad-

justments are needed.

HOW TO MIX THE FUEL MIXTURE

The two cycle engine, used on this

snow thrower, requires a mixture of

gasoline and oil for lubrication of the bearings and other moving parts. The correct fuel mixture ratio is 40:1 (3.2 oz.

oil per one gallon of gas - see the Fuel Mixture Chart). Gasoline and oil must

be pre-mixed in a clean gasoline con-

tainer. Always use fresh, clean, un-

leaded gasoline.

FUEL MIXTURE CHART (mixture 40:1)

,_ WARNING: Experiences in-

those using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can dam-

age the_fuel system of an engine while in storage.

NOTE: To avoid engine problems, the

fuel system must be emptied before storage for 30 days or longer. Start the

engine and let it run until the fuel lines and carburetor are empty. Use the car-

buretor bowl drain to empty residual gasoline from the float chamber. Use

fresh fuel next season. See the Stor- age section in this manual for additional

information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

dicates that alcohol blended

fuels (called gasohol or

I u.s. I '"PE"'" I s,. .ot.oI

GAS OIL GAS OIL GAS OIL

1 3.2 1 3.7 4 100

Gal. oz Gal. oz liter ML

Mix gasoline and oil as follows:

1. Pour one (1) U.S. quart of fresh, clean, unleaded automotive gaso-

line into a one gallon size gasoline

container.

2. Add 3.2 ounces of clean, high quali-

ty, two-cycle oil to the gasoline con- tainer.

IMPORTANT: Do not use outboard motor oil or multi-viscosity oils,such

as 10W-30 or 10W-40.

3. Install the fuel cap onto the gasoline container. Vigorously shake the gasoline container to mix the oil

with the gasoline.

4. Add an additional three (3) U.S.

quarts of gasoline to the gallon con- tainer. Again shake the gasoline

container.

Do not fill the fuel tank with gasoline that does not have oil mixed in it. Shake the gasoline container before each filling of the fuel tank.

OII Add more gas (3.2 oz) Shake Can (3 U. S. Quarts)

1 U.S. Gallon container

F-001128M 10

_ ARNING: Gasoline is flam-

mable. Always use caution

when handling or storing gasoline. Do not fill fuel tank while snow

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

Keep away from open flame or an

electrical spark and do not smoke

while filling the fuel tank. Never fill the tank completely. Fill

the tank to within 1/4"-1/2" from the top to provide space for expansion

of fuel. Always fill fuel tank outdoors and

use a funnel or spout to prevent

spilling.

Make sure to wipe up any spilled

fuel before*stating the engine.

Store gasoline in a clean, approved container and keep the cap in place

on the container.

BEFORE STARTING THE ENGINE

Before you service or start the en- gine, familiarize yourself with the snow thrower. Be sure you under-

stand the function and location of all controls.

2. Be sure that all fasteners are tight.

3. Before starting the engine, make sure all controls operate correctly.

HOW TO STOP THE ENGINE

To stop the engine, move the ignition key to the stop position.

HOW TO START THE ENGINE

The engine is equipped with a 120 volt

AC electric starter and also a recoil starter. Before starting the engine,

make certain that you have read the fol- lowing information.

F-001128M 11

,_ WARNING: The starter is

equipped with a three-wire power cord and plug and is

designed to operate on 120 volt A.C. household current. The power

cord must be properly grounded at all times to avoid the possibility of

electrical shock which can injure the operator. Carefully follow all in-

structions in the "How To Start The Engine" section. Make sure that

your house wiring is a three-wire grounded system. If you are not

sure, ask a licensed electrician. If your house wire system is not a

three-wire grounded system, do not use this electric starter under

any conditions. If your system is grounded but a three-hole

grounded receptacle is not avail- able to start the engine, have a

three-hole grounded receptacle

installed by a licensed electrician.

To connect a 120 volt A.C. power

cord, always connect the power cord to the switch box on the en-

gine first. Then, plug the other end into the three-hole grounded recep-

tacle. When disconnecting the power cord, always unplug the end

from the three-hole grounded re- ceptacle first.

HOW TO START A COLD ENGINE

1. Fill the fuel tank with a fresh, clean

fuel mixture. See "How To Mix The

Fuel Mixture".

2. Move the choke control to FULL position.

3. Make sure the auger drive lever is

in the disengaged (released) posi-

tion.

4. Insert the ignition key and turn to the ON position.

5. Move the choke control to the full

choke position.

6. (Electric Start) Connect the power

cord to the switch box located on the engine.

7. (Electric Start) Plug the other end of the power cord into a three-hole,

grounded120VOLT,A.C. recep-

tacle. (SeetheWARNINGin this

section).

8. Pushthe primer button while cov- eringthe vent hole asfollows: Re-

movefinger from primerbutton betweenprimes.

Do notprime iftemperatureabove

50° F (10 ° C).

Push two time if temperature is 50 ° F (10° C) to 15°F (-10 ° C).

Push four times if temperature is below 15° F (-10 ° C).

Push five time if temperature is be- low 0° F (-18 ° C).

9. (Electric Start) Push on the elec-

tric start button until the engine starts. Do not crank for more than

10 seconds at a time. The electric

starter isthermally protected. If the electric starter overheates, it will au-

tomatically stop and can only be re- started when it has cooled to a safe

temperature. A wait of about 5 to 10

minutes is required to allow the electric starter to cool.

10. (Recoil Start) Rapidly pull the re- coil starter handle. Do not allow

the recoil starter handle to snap back. Slowly return the recoil start-

er handle.

11. If the engine does not start in 5 or 6 tries, See the "Trouble Shooting Chart" Instructions.

12. (Electric Start) When the engine starts, release the electric start

button.

13. (Electric Start) First disconnect the power cord from the three-hole re-

ceptacle. Then, disconnect the pow- er cord from the switch box.

14. As the engine warms up, move the

choke control to 1/2 choke posi-

tion. When the engine runs smooth-

ly, move the choke control to the off position.

NOTE: Allow the engine to warm up for

several minutes before blowing snow in temperatures below 0°F.

WARM START

If restarting a warm engine after a short shutdown, leave choke at "OFF" and do

not push the primer button. If the en- gine fails to start, follow the Cold Start instructions.

,_ WARNING: Never run en- gine exhaust contains CARBON

MONOXIDE, AN ODORLESS AND DEADLY GAS. Keep hands, feet,

hair and loose clothing away from any moving parts on engine and

snow thrower. The temperature of muffler and

nearby areas may exceed 150°R Avoid these areas.

DO NOT allow children or young

teenagers to operate or be near snow thrower while it is operating.

,_ WARNING: Do not attempt

without taking the following precau- tions:

• Release auger drive lever.

• Move the ignition lever to the

• Disconnect spark plug wire.

• Do not place your hands in the

gine indoors or in enclosed,

poorly ventilated areas. En-

to remove any item that may

become lodged in auger

stop position to stop the engine.

auger or discharge chute. Use a pry bar.

F-001128M 12

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