CRAFTSMAN
5.0 Horsepower
21 Inch Single Stage
Auger Propelled
SNOW THROWER
Electric Start
MODEL NO.
536.885211
Caution:
Read and follow all Safety
Rules and Operating
Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
F001019tk/I 04^7/99
TABLE OF CONTENTS
Table of Contents
Warranty 2
Safety Rules
Contents of Shipping Carton 4
Assembly
Operation
Maintenance
2-4
6-10
11 Parts Ordering/Service Back Cover
2
5
Service and Adjustments
Storage 16
T roubleshooting 17
Snow Repair Parts
Engine Repair Parts 25-29
Spanish(Espahol) 30-46
12-15
18-24
WARRANTY STATEMENT
LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two years from the date of purchase, when this Craftsman Snow Thrower is main
tained, lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair, free of charge, any defect in material or workman
ship. If this Craftsman Snow Thrower is used for commercial or rental purposes, this war
ranty applies for only 90 days from the date of purchase.
This warranty does not cover the following:
• Items which become worn during normal use, such as spark plugs, drive belts and
shear pins.
• Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions con
tained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN
USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
SAFETY RULES
Look for this symbol to point out Important safety precautions. It means-
A
ATTENTION!!! Become alert!!! Your safety is involved.
CAUTION: Always turn key to OFF
position and remove key to prevent
accidental starting when setting-up,
transporting, adjusting or making repairs.
IMPORTANT: Safety standards require
operator presence controls to minimize the
risk of injury. Your snow thrower is
equipped with such controls. Do not attempt
to defeat the function of the operator
presence control under any circumstances.
California Proposition 65
WARNING :The
engine exhaust from this product
contains chemicals known to the
State of California to cause cancer,
birth defects or other reproductive
harm.
BEFORE USE
• Read the owner's manual carefully. Be
thoroughly familiar with the controls and
the proper use of the snow thrower. Know
how to stop the snow thrower and
disengage the controls quickly.
• Do not operate the snow thrower without
wearing adequate outer garments. Wear
footwear that will improve footing on
slippery surfaces.
• Keep the area of operation clear of all
persons, particularly small children and
pets.
• Thoroughly inspect the area where the
snow thrower is to be used and remove
all foreign objects.
• Use extension cords and receptacles as
specified by the manufacturer for all snow
throwers with electric drive motors or with
factory-installed or optional starting
motors.
• Use only attachments and accessories
approved by the manufacturer of the
snow thrower (such as electric starter kits,
etc.).
• Never operate the snow thrower without
good visibility or light. Always be sure of
your footing, and keep a firm hold on the
handles. Walk; never run.
• This snow thrower is for use on side
walks, driveways, and other ground level
surfaces. CAUTION: should be exercised
while using on steep sloping surfaces. DO
NOT USE SNOW THROWER ON
SURFACES ABOVE GROUND LEVEL
such as roofs of residences, garages,
porches or other such structures or
buildings.
• Check all bolts at frequent intervals for
proper tightness to be sure the snow
thrower is in safe working condition.
• Disengage clutch before starting the
engine.
• Let engine and snow thrower adjust to
outdoor temperatures before starting to
clear snow.
FUEL SAFETY
• Handle fuel with care; it is highly flam
mable.
• Use an approved container.
• Check fuel supply before each use,
allowing space for expansion as the heat
of the engine and/or sun can cause fuel to
expand.
• Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors. Replace fuel
tank cap securely and wipe up spilled
fuel.
• Never remove the fuel tank cap or add
fuel to a running or hot engine.
• Never store fuel or snow thrower with fuel
in the tank inside a building where fumes
may reach an open flame.
OPERATING SAFETY
• Never allow children or young teenagers
to operate the snow thrower. Keep them
away while it is operating. Never allow
adults to operate the snow thrower
without proper instruction.
• Do not operate this machine if you are
taking drugs or other medication which
can cause drowsiness or affect your
ability to operate this machine.
• Do not use this machine if you are
mentally or physically unable to operate
this machine safely.
• Always wear safety glasses or eye
shields during operation or while perform
ing an adjustment or repair to protect your|
eyes from foreign objects that may be
thrown from the snow thrower.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
• Exercise extreme caution to avoid slipping |
or falling, especially when operating in
reverse or backing up.
• Do not clear snow across the face of
slopes. Excercise caultion when changing
direction on slopes. Do not attempt to
clear steep slopes.
• Never operate the snow thrower without
proper guards, plates, or other safety
protective devices in place.
• Never operate the snow thrower near
glass enclosures, automobiles, window
wells, drop-offs, and the like without
proper adjustment of the snow discharge
angle. Keep children and pets away.
• Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when backing.
• Never direct discharge at bystanders or
allow anyone in front of the snow thrower.
• Do not run the engine indoors, except
when starling the engine and for trans
porting the snow thrower in or out of the
building. Open the outside doors; exhaust
fumes are dangerous, containing CAR
BON MONOXIDE, an ODORLESS and
DEADLY GAS.
• Take all possible precautions when
leaving the snow thrower unattended.
Disengage the auger/impeller, stop
engine, and remove key.
• Do not overload the machine capacity by
attempting to clear snow at too fast a rate.
SAFE STORAGE
• Always refer to the owner's manual
instructions for important details if the
snow thrower is to be stored for an
extended period.
• Disengage power to the auger/impeller
when snow thrower is transported or not
in use.
• Never store the snow thrower with fuel in
the fuel tank inside a building where
ignition sources are present such as water
and space heaters, clothes dryers, and
the like. Allow the engine to coo! before
storing in any enclosure.
REPAIR/ADJUSTMENTS SAFETY
• After striking a foreign object, stop the
engine (motor). Turn key to OFF position
and remove key to prevent accidental
starting. Thoroughly inspect the
snowth rower for any damage, and repair
the damage before restarting and
operating it.
• If snow thrower should start to vibrate
abnormally, stop engine (motor) and
check immediately for the cause. Vibra
tion is generally a warning of trouble.
• Stop the engine (motor) whenever you
leave the operating position. Also, turn
key to OFF position and remove key
before unctogging the auger/impeller
housing or discharge chute, and when
making any repairs, adjustments, or
inspections. Remove wire from spark plug
to prevent accidental starting.
• When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped.Turn key to
OFF position and remove key to prevent
accidental starting.
• Never attempt to make any adjustments
while the engine is running except when
specifically recommended by the manu
facturer.
• Maintain or replace safety and instruction
labels, as necessary.
• Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the
auger/impeller.
WARNING: This unit is equipped with
an internal combustion engine and should
not be used on or near any unimproved for
est-covered, brush-covered or grass-cov
ered land unless the engine's exhaust sys
tem is equipped with a spark arrester meet
ing applicable local or state laws (if any). If a
spark arrester is used, it should be main
tained in effective working order by the op
erator.
In the state of California the spark arrester is
required by law (Section 4442 of the Califor
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester/muffler is
available through your nearest Sears Autho
rized Service Center (See ENGINE REPAIR
PARTS section in this manual).
AdangërTAdànger
Ш
AVOID INJURY mOM
ROTATING AUGER-
KEEP HANDS, FEET,
AND CLOTHING AWAY!
STOP THE ENGINE
BEFORE UNCLOGGING
DISCHARGE CHUTE!
Contents of Parts Bag
1 - Owner's Manual (not shown)
1 - Parts Bag (not shown)
1 - 3.2 ounce container
Craftsman 2-cycle oil
1 - Electric Starter Cord
10 ft.
ASSEMBLY
A CAUTION: Always wear safety
glasses or eye shields while assembling
snow thrower.
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife to cut carton
The figure to the right shows the snow
thrower completely assembled.
References to the right or left hand side
of the snow thrower are from the viewpoint
of the operator's position behind the unit.
TO REMOVE SNOW THROWER
FROM CARTON
• Locate and remove container of Crafts
man 2-cycle oil.
• Remove the inserts positioned around the
unit and the packing material.
• Cut down two comers nearest the
handles and lay the panel down flat.
• Remove and discard bottom packaging.
• Pull snow thrower out of the carton.
TO ASSEMBLE THE SNOW THROWER
• Remove wrap on upper handle and along
the side of both handles. Discard wrap.
• Unfold upper handle to remove
packaging on the control panel and
discard.
• Loosen the tee knobs on each side of the
upper handle. See figure on this page.
• Raise the upper handle to the operating
position.
NOTE: Make sure the cables are not
caught between the upper and lower
handle.
• Check to be sure the clutch cable is not
caught in the handle. Tighten the tee
knobs.
Tee Knob
Before you operate your new snow thrower,
to ensure that you receive the best perfor
mance and satisfaction from this quality
product, please review the following
checklist:
/ All assembly instructions have been
completed.
/ The discharge chute rotates freely.
/ No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the following
important items:
Make sure gas tank is filled with
40:1 ratio mixture of gasoline and oil.
// Become familiar with all controls-their
location and function. Operate controls
before starting engine.
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize
yourself with the location of various controls and adjustments. Save this manual tor future
reference.
. SPARK
W PLUG
«
Electric Start Ignition Off ignition On
ACCESS
Spark Plug
40:1
Oil/Fuel Mixture Primer Button
Auger Control Bar - Starts and stops the
auger which propels the snow thrower.
Chute Control Rod - Changes the direc
tion of snow discharge.
Chute Deflector - Changes the distance
the snow is thrown.
Discharge Chute - Changes the direction
the snow is thrown.
Ignition Switch Key - Must be inserted
and turned to the ON position to start the
engine.
Choke Control - Used to start a cold en
gine
Primer Button - Injects fuel directly Into the
carburetor manifold for fast starts in cold
weather.
Recoil Starter Handle - Starts the engine
manually.
Electric Starter Button - Used to start the
engine using the 120V electric starter.
Spark Plug Access Panel - Aides in spark
plug removal.
HOW TO USE YOUR
SNOW THROWER
TO STOP YOUR SNOW THROWER
• To stop the auger, release the auger
control bar.
NOTE: If the auger continues to creep, refer
(To Adjust AugerControl Cable paragraph on
page 12).
• To stop the engine, turn key to the OFF
position.
TO CONTROL SNOW DISCHARGE
• Turn the chute control rod to set the
direction of the snow throwing.
• Loosen the wing knob on the chute
deflector and move the deflector to set
the distance. Move the deflector (UP) for
more distance, (DOWN) for less distance.
Then tighten the wing knob (See figure
below).
TO USE AUGER PROPEL ACTION
• Squeeze the auger control bar down
against the upper handle to allow the
auger to turn.
• To propel forward, raise the handle to
allow the rubber auger blades to contact
the ground (See figure below).
Auger Propelled
Position
Normal
Operating
Position
/
Ak CAUTION: Read owner's manual
before operating machine. Never direct
discharge toward bystanders. Release the
auger control bar and stop the engine
before unclogging discharge chute or auger
housing and before leaving the machine.
BEFORE STARTING ENGINE
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
those using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage for 30 days or
longer. Start engine and let it run until fuel
lines and carburetor are empty. Use
carburetor bowl drain to empty residual
gasoline from float chamber (See figure in
Storage section, page 16). Use fresh fuel
next season. (See Storage Instructions on
page 16 for additional information).
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
FILL GAS
NOTICE: ENGINES WHICH ARE CERTI
FIED TO COMPLY WITH CALIFORNIA
AND US EPA EMISSION REGULATIONS
FOR ULGE ENGINES: Are certified to
operate on regular unleaded gasoline.
Include the following emisssion control
system(s): EM, TWC (if so equipped).
Include any user adjustable features therefore no other adustments are needed.
The two cycle engine used on this snow
thrower requires a mixture of gasoline and
oil for lubrication of the bearings and other
moving parts. The correct fuel mixture ratio
is 40:1 (3.2 oz. oil per gallon of gas - see
Fuel Mixture Chart). Gasoline and oil must
be pre-mixed in a dean gasoline container.
Always use fresh, clean, unleaded gaso
line.
FUEL MIX CHART (Mixture 40:1)
Rubber Auger
Blades
u. s.
GASj OIL
1 Gall 3.2 oz.
IMPERIAL
GAS j OIL GAS OIL
1 Gal. 3.7 oz. 4 Liters 100ML
S. 1. (METRIC)
GASOLINE AND OIL MIXTURE
Mix gasoline and oil as follows:
DO NOT FILL THE FUEL TANK WITH GASOLINE THAT DOES NOT HAVE OIL MIXED IN IT.
SHAKE THE GASOLINE CONTAINER BEFORE EACH FILLING OF THE FUEL TANK.
OM
(1/2 cup or 3.2 oz.)
Ò
n n
Gasoline
(1 U.S.
Quart)
1 U.S. gallon container
• Pour 1 U.S, quart of fresh, clean,
unleaded automotive gasoline to a gallon
gasoline container.
• Add 3.2 oz of clean, high quality.
Craftsman two-cycle oil into the gasoline
container (One 3.2 ounces of oil pro
vided).
IMPORTANT: Do not use outboard motor
oil or automobile oils, such as SAE 30 oil,
or multi-viscosity oils, such as 10W-30 or
10W-40.
• Reinstall the cap on the gasoline con
tainer and shake container vigorously so
the oil mixes with the gasoline
• Add an additional 3 U.S. quarts of
gasoline to the gailon container and
shake the container again.
WARNING: Gasoline is flammable and cau
tion must be used when handling or storing
it. Do not fill fuel tank while snow thrower is
running, hot, or when snow thrower is in an
enclosed area. Keep away from open
flame, electrical spark, and do not smoke
while filling the fuel tank. Never fill fuel tank
completely: but fill the tank to within 1/4-1/2
inch from the top to provide space for ex
pansion of fuel. Always fill fuel tank out
doors and use a funnel or spout to prevent
spilling. Make sure to wipe up any spilled
fuel before starting the engine. Store gaso
line in a clean, approved container, and
keep the cap in place on the container.
Keep gasoline in a cool, well ventilated
place; never in the house. Never buy more
than a 30 day supply of gasoline to ensure
volatility. Gasoline is intended to be used as
a fuel for internal combustion engines;
therefore, do not use gasoline for any other
purpose. Since many children like the smell
of gasoline, keep it out of their reach be
cause the fumes are dangerous to inhale,
as well as being explosive.
Shake Can
TO STOP ENGINE
• To stop the engine, turn the key to OFF
and remove key. Keep key in a safe
place. The engine will not start without the
key. See figure on next page.
TO START ENGINE (ELECTRIC
START)
The snow thrower engine is equipped with a
120 volt AC electric starter and recoil starter.
Before starting the engine, be certain that
you have read the following information:
COLD START
• insert the key and turn ON,
• Move the choke control to the FULL
position.
• Connect the power cord to the switch box
on the snow thrower.
• Plug the other end of the power cord into
a three hole, grounded 120 volt AC
receptacle.
• Push the primer button while covering the
vent holes as follows: (Remove finger
from primer button between primes).
Do not prime if temperature is above
50°F.
Two times if temperature is 50° F to 15°F.
Four times if temperature is below 15°F.
• Push down on the starter button until the
engine starts. Do not crank for more than
20 seconds at a time. This electric starter
is not thermally protected. Allow starter to
cool off for 10 minutes before starting
again or electric starter damaged can
occur,
• Disconnect the power cord from the
receptacle first and then from the switch
box on the snow thrower.
• When the engine starts, release the
starter button and move choke lever to
“1/2 choke” position. When engine runs
smoothly, move choke lever to “No
Choke” Position.
NOTE: Allow the engine to warm up for
several minutes before blowing snow in
temperatures below 0°F.
WARM START
• Be sure the choke is in the OFF posi
tion and pull the starter handle until the
engine starts.
• Do not prime a warm engine. If the en
gine fails to start, follow the Cold En
gine Start instructions on page 8.
Primer Starter
I ' Button I Vent Hole
f.\
' Key-^ ^0 L,
0 6 ! o r
1. /
Choke control Electric Starter Button
Recoil
UBox
A CAUTION: This starter is equipped to
operate on 120 volt AC household current.
Follow all instructions carefully as set forth
in the "To Start Engine" section. When
connecting 120 volt AC power cord, always
connect the cord to the switch box on the
engine first, then plug the other end into the
household receptacle. When disconnecting
the 120 volt AC power cord, always unplug
from the household receptacle first,
TO STOP ENGINE
• To stop the engine, turn the key to OFF
and remove key. Keep key in a safe
place. The engine will not start without
the key. See figure above.
TO START ENGINE (RECOIL START)
Before starting the engine, be certain that
you have read and understood all the
instructions on the preceding pages.
COLD START
• Insert the key and turn ON.
• Move the choke control to the FULL
position.
• Push the primer button while covering the
vent holes as follows: {Remove finger
from primer button between primes).
Do not prime if temperature is above
50° F.
Two times if temperature is 50° F to 15°F.
Four times if temperature is below 15°F.
• Pull the starter handle with a smooth
rapid movement. Do not allow the starter
rope to snap back. Rewind smoothly
while holding the starter handle. If the
engine fires but does not start, pull the
starter handle until the engine starts.
• After three pulls, repeat the priming and
pulling steps again.
• As engine starts warms up move choke
lever to “1/2 choke” position. When
engine runs smoothly, move choke lever
to “No Choke” Position .
NOTE: Allow the engine to warm up for
’ several minutes before blowing snow in
temperatures below 0°F.
WARM START
• Do not prime a warm engine. If the en
gine fails to start, follow the Cold En
gine Start instructions on this page.
A CAUTION: Never run engine indoors
or in enclosed, poorly ventilated areas.
Engine exhaust contains carbon monoxide,
an odorless and a deadly gas. Always stand
behind snow thrower(operator's position)
when starting engine. Do not put hands,
feet, hair or loose clothing in or near the
discharge chute deflector or auger housing
while the engine is running. The tempera
ture of the muffler and neaby areas may
exceed 150° F.; avoid these areas also.
WARNING: Objects such as gravel,
A
rocks or other debris, if struck by the auger,
may be thrown with sufficient force to cause
personal injury or property damage.
We recommend standard safety glasses or
Wide Vision Safety Mask for over your
glasses.
SNOW THROWING TIPS
• This snow thrower will propel itself
forward when the handle is raised
enough to cause the auger blades to
contact the ground. The auger should
stop when auger control bar is released.
If it does not, refer to Adjust Auger
Control Cable paragraph on page 12.
• For most efficient snow throwing, turn the
discharge chute deflector to throw snow
downwind, and slightly overlap each
swath. In light snow take up to a full cut
and in heavy snow take less than a full
cut.
• The distance snow will be discharged can
be adjusted by moving the discharge
chute deflector. Raise the deflector for
more distance or lower the deflector for
less distance.
• In windy conditions, lower the chute
deflector to direct discharged snow close
to the ground where it is less likely to
blow into unwanted areas.
• Keep the area to be cleared free of
stones, toys and other foreign objects for
safety and to prevent damage to the
snow thrower.
• Do not use the auger propelling feature
when clearing gravel or crushed rock
driveways. Move the handle down to
raise the auger slightly.
• The allowable forward speed of the snow
thrower is dependent on the depth and
weight of the snow. Experience will
establish the most effective method of
using the snow thrower under different
conditions.
DRY AND AVERAGE SNOW
• Snow up to eight inch depth can be
removed rapidly and easily by walking at
a moderate rate. For snow or drifts of a
greater depth you may find it desirable to
slow your pace to allow the discharge
chute to dispose of the snow as rapidly
as the auger receives the snow.
• Plan to have the snow discharged in the
direction the wind is blowing.
WET PACKED SNOW
• Move slowly into snow of this condition.
The greater the depth, the slower you
should go. When it appears that the wet,
packed snow is causing the auger to slow
down and the chute to clog, back off and
begin a series of short jabs into the snow.
These short back and forth, 4 to 6 inch,
jabbing motions will "belch" the snow
from the chute.
SNOW BANKS AND DRIFTS
• In snow of greater depth than the unit,
use the jabbing technique described
above. Turn the discharge chute away
from the snow bank. More time will be
required to remove snow of this type than
level snow.
PRODUCT SPECIFICATIONS
HORSE POWER:
DISPLACEMENT:
GASOLINE CAPACITY: 1.62 quart
FUEL70IL MIX RATIO: 40:1
SPARK PLUG:
5HP
8.46 cu. in.
(unleaded)
(3.2 oz. of air
cooled engine 2
cycle oil specified
for 40:1 per 1 gal. of
gas)
Champion RCJ8Y
(Gap .030) or
Eauivalent
CUSTOMER RESPONSIBILITIES
MAINTENANCE
SERVICE
RECORDS
Fill in dates as
you complete
regular service
Tighten AH Screws & Nuts
Check Spark Plug
Check Drive Belts
Lubricate Chute Control Flange
Check Fuel
Drain Fuel
Before
Each
Use
After
first 12
Hours
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does not
cover items that have been subjected to op
erator abuse or negligence. To receive full
value from the warranty, the operator must
maintain the snow thrower as instructed in
this manual. The above chart is provided to
assist the operator in properly maintaining
the snow thrower.
SNOW THROWER
AFTER FIRST USE
• Checkfor any loose or damaged parts
after each use.
• Tighten any loose fasteners.
AFTER EACH USE
• Run the machine to clear the auger of
snow.
• Remove all snow and slush from the snow
thrower to prevent freezing of auger or
controls.
LUBRICATION' AS REQUIRED
• Lubricate the flange on the discharge
chute before storage. See To Remove
Top Cover instructions on page 12.
• See Lubrication Chart diagram for
lubrication points and type of lubricant.
SCHEDULE SERVICE
DATES
As
Needed
Before
Storage
Begin
Each
Season
LUBRICATION CHART
Coal flange wi№ aclinging
grease such as Lubriplate.
ENGINE
SPARK PLUG
• Clean the spark plug and reset the gap
periodically. To service or replace spark
plug, see To Replace the Spark Plug
paragraph on page 15.
• Make sure that the spark plug is tightened
securely into the engine and the spark
plug wire is attached to the spark plug.
• If a torque wrench is available, torque
plug to 18 to 23 foot pounds.
• Clean the area around the spark plug
base before removal to prevent dirt from
entering the engine.
SERVICE AND ADJUSTMENTS
CARBURETOR ADJUSTMENT
The carburetor on this snow thrower is not
adjustable.
IMPORTANT: If you think the carburetor is
not operating properly, contact your
nearest Sears service center.
A CAUTION: Never tamper with the
engine governor which is factory set for
proper engine speed. Over speeding the
engine may increase the danger of
personal injury and will void the engine
warranty. If you think the engine governor
high speed needs adjusting, contact your
nearest Sears service center who has the
proper equipment and experience to
make any unnecessary adjustments.
TO ADJUST THE CHUTE CRANK ASSEMBLY
If you cannot rotate the chute crank fully to the
left and to the right, you need to adjust the
chute crank. See first figure on this page,
• Remove the top cover. See To Remove
Top Cover instructions on this page.
• Loosen both 1/2" nuts on the crank
adjusting bracket using 1/2” wrenches.
• Swivel the crank adjusting bracket to
allow about 1/8" clearance between the
notch in the flange and the outer diameter
of the worm.
• Once this clearance is set, tighten the
nuts.
TO ADJUST THE AUGER CONTROL CABLE
Theaugercontrolcableissetatthe facto ry f o r
proper operation. If you need to adjust the
cable, because the control bar does not prop
erly engage or disengage the auger, do the
following:
• Remove "Z" hook from the auger control
bar. See second figure on this page.
• Slide the boot toward the loose end of the
cable. See last figure on this page,
• Push the cable down through the hole in
the top of the cable adjustment bracket to
provide slack in the cable. See last figure
on this page.
• Remove the "Z" hook from the top hole in
the cableadjustment bracket and move to
the next hole away from the top of the
bracket. See last figure on this page.
Pull cable slack through cable adjustment
bracket and insert in the control bar. See
last figure on this page.
Replace boot over cable adjustment
bracket.
Insert "Z" hook in the auger control bar.
Start the snow thrower and check that the
auger does not continue to turn when the
auger control bar is released.
Adjustments
J/2 Inch Nuts
Crank Adjust
ment Bracket
Worm
Cable Adjust
ment Br ■
7" Hook
Cable Adjust
ment Bracket ^ »bottom of Bracket
TO REMOVE TOP COVER
• Follow these steps from operator’s
position.
* Remove the T-knob and fasteners on the
discharge chute.
• Remove the gas cap,
• Remove the two bolts and nuts from the
front lip of the top cover. Use a flat head
screwdriver and a 3/8" wrench.
• Remove the bolt from the front right side.
Use a 5/16" and 3/8" wrench.
• Remove the four screws on the left side of
the top cover. Use a large flat head
screwdriver.
• Remove the bolt from the front left side.
Use a 5/16" and 3/8" wrench.
• Remove the four screws on the right side
of the top cover. Use a large flat head
screwdriver.
• Remove the three screws from the top
portion of the control panel. Use a large
flat head screwdriver.
• Carefully pull up on the rear of top cover
making sure to clear gas tank.
• Carefully lift top cover over the three bolts
holding the lower chute to the chute ring.
NOTE: This area was designed to have a
tight fit, it will be necessary to rock top
cover carefully over these bolts.
• Remove top cover.
» Reinstall in reverse order.
TO REMOVE BELT COVER
• Follow these steps from operator's
position. See figure on this page.
• Remove the four bolts and nuts holding
the belt cover to the auger housing. Use
a 5/16" and 3/8" wrench.
• Remove the two screws holding the belt
cover to the top cover. Use a large flat
head screwdriver. NOTE: If the top cover
is already removed, omit this step.
• Remove the one screw holding the belt
cover to the bottom cover. Use a large flat
head screwdriver.
• Grasp the bottom portion of the belt cover
and pull down and out to remove.
• Reinstall in reverse order.
П u * u T ^ Screws to be
Top Cover --
DischargeChute
T-Knob and
Fasteners
Lower Chute
TO ADJUST BRAKE PAD
The brake pad is adjusted at the factory and
no periodic adjustment is necessary.
--------
Ti^over
Bolts to be>
removed from
Belt Cover
Screws
to be
removed
from Belt
Cover
IMPORTANT; Adjustment should only be
made to the brake if the brake pad has
become loose or has been removed. To
adjust proceed as follows:
NOTE: See figure on next page for proper |
location of brake pad.
• Turn engine off.
• Remove belt cover. See To Remove Belt
Cover paragraph on this page.
• Remove the top cover. See To Remove
Top Cover instructions on page 12.
NOTE: Make sure the belt is in proper
position. See To Replace the Drive Belt
paragraph on page 14.
• Tie the control bail to the upper handle
with a piece of string. NOTE: This will
engage the pulley and belt system.
• Using a 7/16 wrench, 7/16 socket, and a
rächet loosen screw and nut on brake
pad. See first figure on page 14 for
location of screw and nut,
• Adjust brake pad up or down to have a
1/8" gap between the bottom of the brake
pad and the belt.
• Tighten screw and nut.
i
TO REPLACE THE DRIVE BELT
The drive belt on this unit is of special
construction and must be replaced with the
same type belt available at your nearest
Craftsman Service Center.
• Remove the belt cover. See to Remove
the Belt Cover paragraph on page 13.
• Move belt guide away from belt. See next
figure . Belt may come out without
loosening belt guide. Carefully press idler
pulley down to release brake pressure on
belt.
Move belt guide into position. The belt
guide should be 3/32“ from belt when belt
is engaged as shown in next figure.
Reinstall belt cover.
TO REPLACE THE AUGER
• Remove the belt cover, see To Remove
Belt Cover paragraph on page 13 and the
drive belt. See the Drive Belt Replace
ment paragraph on page 14.
• Remove the auger pulley, see figure
below from the auger shaft (threads are
left hand; turn clockwise to remove}. Place
a piece of wood (2x4) on the center
paddle area to secure auger to keep from
turning.
• Remove the bearing assembly from the
left frame of snow thrower by removing
the two nuts. See figure below.
Belt
Guide
Brake
Roller
rive
Belt
Remove belt from between brake pad
and roller.
Remove old belt.
Replace with new belt by carefully
pressing down on the idler pulley and
placing the belt between the brake pad
and roller with belt ribs down.
Release belt pulley.
Attach new belt to the engine pulley and
auger pulley.
Make sure the belt is seated properly.
Slide the auger assembly out of the
bearing assembly on the right side of the
snow thrower.
Tip the auger assembly enough to allow it
to slide out of the auger housing.
Install the new auger assembly in reverse
order of removal.
TO REPLACE THE SPARK PLUG
NOTICE: This spark ignition system meets
all requirements of the Canadian Interfer
ence-Causing Equipment Regulations.
NOTICE: This engine complies with all cur
rent Australian and New Zealand limitaions
regarding electromagnetic interference.
The spark plug is housed in the engine
compartment under the top cover and
cannot be seen under normal conditions.
TO REMOVE BOTTOM COVER
• Remove black plastic spark plug access
cover by squeezing the sides and pulling
cover away. See figure below.
• The spark plug and wire are now visible.
Remove the spark plug wire.
Clean the area around the plug base to
prevent dirt from entering the engine
when the plug is removed.
Remove the spark plug. If it is cracked,
fouled or dirty, it must be replaced . See
page 10 for the proper replacement plug.
Set the gap between the electrodes of the
new spark plug at .030 inch. Next, install
the spark plug in the cylinder head.
Torque plug to 18 to 20 ft. lb. If you do
not use a torque wrench, tighten the plug
firmly (See figure below).
plug.
• Reinstall the access panel.
ENGINE SERVICE
Unless the operator is fully qualified to
make engine repairs or adjustments, we
recommend that such work should be done
by technicians trained to work on snow
thrower type engines. Take your snow
thrower to your nearest Craftsman Service
Center for repair and adjustment.
ADJUST ENGINE SPEED
Your engine speed has been factory set. Do
not attempt to change engine speed or it may
result in personal injury. If you believe that
the engine is running too fast or too slow, take
your snow throwerto your nearest Craftsman
Service Center for repair and adjustment.
STORAGE
A WARNING: Never store your snow
thrower indoors or in an enclosed, poorly
ventilated area. If gasoline remains in the
tank, fumes may reach an open flame,
spark or pilot light from a furnace, water
heater, clothes dryer, cigarette, etc.
To prevent engine damage {if snow thrower
is not used for more than 30 days) follow
the steps below.
SNOW THROWER STORAGE
• Thoroughly clean the snow thrower.
• Lubricate ail the lubrication points. See
the Maintenance section, page 11.
• Be sure that all nuts, bolts and screws are
securely fastened. Inspect all visible
moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up ail rusted or chipped paint
surfaces; sand lightly before painting.
• Cover the bare metal parts of the blower
housing and auger with rust preventative,
such as a spray lubricant.
ENGINE STORAGE
Gasoline must be removed or treated to
prevent gum deposits from forming in the
tank, filter, hose, and carburetor during
storage. Also during storage, alcohol
blended gasoline that uses ethanol or
methanol (sometimes called gasohol)
attracts water. It acts on the gasoline to
form acids which damage the engine.
• Remove bottom cover. See first step in
To Replace Spark Plug paragraph on
page 15.
• To remove gasoline, run the engine until
the tank is empty and the engine stops.
Then drain remaining gsisoline from
carburetor by pressing upward on bowl
drain located on the bottom of carburetor.
See next figure.
• If you do not want to remove gasoline, a
fuel stabilizer (such as Craftsman fuel
stabilizer No. 33500) may be added to
any gasoline left in the tank to minimize
gum deposits and acids. If the tank is
almost empty, mix stabilizer with fresh
gasoline in a separate container and add
some to the tank. Always follow instruc
tions on stabilizer container. Instructions
on stabilizer container. Then run engine
at least 10 minutes after stabilizer is
added to allow mixture to reach carbure
tor. Store snow thrower in a safe place.
See Warning under STORAGE.
OTHER
• If possible, store your snow thrower
indoors with the gas removed and cover It
to give protection from dust and dirt.
• If the machine must be stored outdoors,
block up the snow thrower to be sure the
entire machine is off the ground.
• Cover the snow thrower with a suitable
protective cover that does not retain
moisture. Do not use plastic or vinyl.
NOTE: A yearly checkup or tune-up at a
Craftsman Sen/ice Center is a good way of
ensuring that your snow thrower will provide
maximum performance for the next season.
Carburetor
TROUBLE SHOOTING
TROUBLE CAUSE CORRECTION
Difficult starting Defective spark plug
Replace defective plug
Engine stalls
Engine runs
erractically
or
Loss of power
Excessive
vibration
Units fails to
propel itself
Unit fails to
discharge snow
Unit running on CHOKE
Blocked fuel line or low on fuel
Water or dirt in fuel system
Loose parts; damaged impeller
Damaged auger Repair or replace auger assem
Drive belt loose or damaged
Incorrect adjustment of auger con
trol cable
Auger drive belt loose or damaged
Auger control cable not adjusted
correctly
Discharge chute dogged
Move choke lever to OFF positon
Clean fuel line; check fuel sup
ply; add fresh gasoline (gaso-
line/oii mixture if 2-cycle engine)
Use carburetor bowl drain to
flush and refill with fresh fuel
Stop engine immediately and
remove key. Tighten all bolts
and make all necessary repairs,
if vibration oontinues, have the
unit sen/iced by a Craftsman
service repairman
bly
Replace drive belt
Adjust auger control cable
Adjust auger drive belt; replace
if damaged
Adjust auger control cable
Stop engine immediately and re
move key. Clean discharge
chute and inside of auger hous
ing
Foreign object lodged in auger
Stop engine immediately and re
move key. Remove object from
auger.
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