Craftsman 536885202 Owner’s Manual

JCRRFTSMRN °]

Operator's Manual Snow Thrower

3.8 Horsepower 4-Cycle Engine 21-inch Single Stage Auger Propelled

Model 536.885202

CAUTION: Before using this product,

read this manual and follow all of its Safety Rules and Operating Instructions.

Manual del usario

Quitanieves

de 21 pulgadas

3.8 caballos de fuerza (hp) Monoet_pico

Propulsado por barrena

Modelo 536.885202

PRECAUCI6N: Antes de usar este producto,

lea este manual y siga todas las reglas de seguridad e instrucciones de operaci6n.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

F-021002C www.sears.com/craftsman

i q:1"]l_ [o_ [o[o]_ii_il,,l

WARRANTY STATEMENT ...... 2

SAFETY RULES ............... 3

INTERNATIONAL SYMBOLS .... 5

ASSEMBLY ................... 7

OPERATION .................. 9

MAINTENANCE ............... 15

SERVICE AND ADJUSTMENT... 18

LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For one year from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair, free of charge, any defect in material or workmanship. If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-

plies for only 90 days from the date of purchase.

This warranty does not cover the following:

• Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

• Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED

STATES.

This warranty gives you specific legal rights, and you may also have other rightswhich may

vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179

STORAGE .................... 23

TROUBLESHOOTING CHART... 24

REPAIR PARTS ................ 28

ENGINE REPAIR PARTS ........ 34

SPANISH (ESPAI_IOL) .......... 40

PARTS ORDERING/SERVICE ..

BACK COVER

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been sub-

jected to operator abuse or negligence.

To receive full value from the warranty, the operator must maintain the snow

thrower as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your snow thrower.

All adjustments in the Service and Ad-

justments section of this manual must

be checked at least once each season.

F-021002C

PRODUCT SPECIFICATIONS

Horse Power: 3.8 Displacement: 10 cu. in.

Fuel Tank: 1 quart Spark Plug: Champion RJ19LM

Gap 0.030

NOTE: Engine horsepower ratings may vary by engine adjustments, manufacturing variances, altitude, at- mospheric conditions, fuel and main-

tenance.

IT MEANS--ATTENTION!H BECOME ALERT!H YOUR SAFETY IS INVOLVED.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

Engine Exhaust, some of its con-

stituents, and certain vehicle com-

ponents contain or emit chemicals known to the State of California to

cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and re- lated accessories contain lead

and lead compounds, chemicals

known to the State of California to

cause cancer and birth defects or other reproductive harm. WASH

HANDS AFTER HANDLING.

_b WARNING: Always disconnect

IMPORTANT: Safety standards require oper-

ator presence controls to minimize the risk of in-

jury. Your snow thrower is equipped with such

controls. Do not attempt to defeat the function of the operator presence control under any cir- cumstances.

TRAINING

1. Read this operating and service instruction

2. Never allow children to operate the snow

3. Keep the area of operation clear of all per-

4. Exercise caution to avoid slipping or falling

PREPARATION

1. Thoroughly inspect the area where the s-

F-021002C

the spark plug wire and place it where it cannot make contact

with spark plug to prevent accidental starting during: Preparation, Mainte-

nance, or Storage of your snow thrower.

manual carefully. Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow

thrower and disengage the controls quick- ly.

thrower. Never allow adults to operate the snow thrower without proper instruction.

sons, particularly small children and pets.

especially when operating in reverse.

now thrower is to be used and remove all doormats, sleds, boards, wires, and other

foreign objects.

2. Disengage all clutches before starting the

engine (motor).

3. Do not operate the snow thrower without

wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flam-

mable.

a. Use an approved fuel container.

b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en- gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuel or snow thrower with

fuel in the tank inside of a building where fumes may reach an open flame

or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

5. For all snow thrower with electric starting

motors use electric starting extension cords certified CSA/UL Use only with a re-

ceptacle that has been installed in accord- ance with local inspection authorities.

6. Never attempt to make any adjustments

while the engine (motor) is running (except when specifically recommended by manu-

facturer).

7. Let engine (motor) and snow thrower ad-

just to outdoor temperatures before starting to clear snow.

8. Always wear safety glasses or eye shields

during operation or while performing an ad- justment or repair to protect eyes from foreign objects that may be thrown from the

snow thrower.

OPERATION

1. Do not operate this snow thrower if you are taking drugs or other medication which can

cause drowsiness or affect your ability to operate this snow thrower.

2. Do not use the snow thrower if you are mentally or physically unable to operate the snow thrower safely.

3. Donotputhandsorfeetnearorunderro- tatingparts.Keepclearofthedischarge openingatalltimes.

4. Exerciseextremecautionwhenoperating onorcrossinggraveldrives,walksor roads.Stayalertforhiddenhazardsor

traffic.

5. Afterstrikingaforeignobject,stoptheen- gine(motor),removethewirefromthe sparkplug,thoroughlyinspectsnow throwerforanydamage,andrepairthe

damagebeforerestartingandoperating thesnowthrower.

6. Ifthesnowthrowershouldstarttovibrate abnormally,stoptheengine(motor)and checkimmediatelyforthecause.Vibration isgenerallyawarningoftrouble.

7. Stoptheengine(motor)wheneveryou leavetheoperatingposition,beforeun-

cloggingtheauger/impellerhousingordis- chargechuteandwhenmakingany repairs,adjustments,orinspections.

8. Whencleaning,repairing,orinspecting, makecertaintheauger/impellerandall

20. Do not over-reach. Keep proper footing

21. Do not attempt to use snow thrower on a

MAINTENANCE AND STORAGE

movingpartshavestoppedandallcontrols aredisengaged.Disconnectthesparkplug

wireandkeepthewireawayfromthespark plugtopreventaccidentalstarting.

2. Never store the snow thrower with fuel in

9. Takeallpossibleprecautionswhenleaving thesnowthrowerunattended.Disengage

theauger/impellerandstoptheengine (motor).

10.Donotruntheengine(motor)indoors,ex- ceptwhenstartingtheengine(motor)and

3. Always refer to operator's guide instruc-

fortransportingthesnowthrowerinorout ofthebuilding.Opentheoutsidedoors;ex- haustfumesaredangerous(containing

CARBONMONOXIDE,anODORLESS andDEADLYGAS).

11.Donotclearsnowacrossthefaceof

4. Maintain or replace safety and instruction

5. Run the snow thrower a few minutes after

slopes.Exerciseextremecautionwhen changingdirectiononslopes.Donotat-

tempttoclearsteepslopes.

12.Neveroperatethesnowthrowerwithout properguards,platesorothersafetypro-

tectivedevicesinplace.

13.Neveroperatethesnowthrowernearen- closures,automobiles,windowwells,

drop-offs,andthelikewithoutproperad-

justmentofthesnowdischargeangle.

Keepchildrenandpetsaway.

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi-

dences, garages, porches or other such structures or buildings.

14.Donotoverloadthesnowthrowercapacity byattemptingtoclearsnowattoofasta

rate.

15.Neveroperatethesnowthrowerathigh transportspeedsonslipperysurfaces.

Lookbehindandusecarewhenbacking up.

16.Neverdirectdischargeatbystandersor allowanyoneinfrontofthesnowthrower.

17.Disengagepowertothecollector/impeller whensnowthroweristransportedornotin

use.

18. Use only attachments and accessories ap- proved by the manufacturer of the snow

thrower.

19. Never operate the snow thrower without good visibility or light. Always be sure of

your footing and keep a firm hold on the handles. Walk;never run.

and balance at all times.

roof.

1. Check bolts at frequent intervals for proper tightness to be sure the snow thrower is in safe working condition.

the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.

tions for important details if the snow thrower is to be stored for an extended

period.

labels, as necessary.

throwing snow to prevent freeze-up of the auger/impeller.

,_ WARNING: This snow thrower isfor use on sidewalks, driveways

and other ground level surfaces.

F-021002C 4

_o_",]

IMPORTANT: Many of the following symbols are located on your snow thrower or on litera- ture supplied with the product. Before you operate the snow thrower, learn and understand

the purpose for each symbol.

Control And Operating Symbols

Slow Fast Electric Start Engine Start Engine Run

I H N

Engine Off Engine Stop

On Choke Off Choke On Neutral

G G

Throttle Primer Button

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage Fuel

Electric Starter

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

F-021002C 5

Ignition Key

Ignition Off Ignition On

Oil Fuel Oil Mixture

Safety Warning Symbols

_o_

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

STOP

WARNING

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

F-021002C 6

Contents of Parts Bag (actual size)

1- Owner's Manual (not shown)

1- Packet of Fuel Stabilizer (not shown)

_ ARNING: Always wear

safety glasses or eye shields

while assembling snow

thrower.

TOOLS REQUIRED

1- Knife to cut carton

Figure 1 shows the snow thrower in the

operating position.

References to the right or left hand side

of the snow thrower are from the view- point of the operator's position behind

the unit.

Auger Drive Lever

Auger

Drive Cable

Chute Crank Deflector Assembl,

1- Container 5W30 Oil

2. Locate all parts packed separately and remove from the carton.

NOTE: Place fuel stabilizer in a safe place until needed for storage.

3. Remove and discard the packing material from around the snow

thrower.

4. Cut down all four corners of the car-

ton and lay the panels flat.

5. Loosen the knobs holding the upper handle to the lower handle (See

Figure 2). Raise the upper handle to

the operating position. Tighten the

knobs.

6. Roll snow thrower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

7. Remove the packing material from handle assembly.

Upper Handle

Figure 1

HOW TO REMOVE FROM THE

CARTON

1. Locate and remove container of Craftsman 5W30 oil.

F-021002C

Knob

Figure 2

_" CHECKLIST Before you operate your new snow

thrower, to ensure that you receive the best performance and satisfaction from

this quality product, please review the following checklist:

_' All assembly instructions have been

completed.

_' The discharge chute rotates freely. _' No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the fol- lowing important items:

_' Engine oil is at proper level. _' Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.

_' Become familiar with all controls-

their location and function. Operate

controls before starting engine.

F-021002C 8

[e]_ _ z___id[e]_I

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Drive Lever

Recoil

Starter

Chute Deflector

Discharge

Chute

Handle

Auger Drive Lever- Starts and stops the auger.

Crank Assembly - Changes the direc- tion of snow throwing through the dis- charge chute.

Chute Deflector- Changes the distance the snow is thrown.

Discharge Chute - Changes the direc- tion the snow is thrown.

F-021002C 9

Lever Choke

Control Primer

Button

Figure 3

Ignition Lever- Must be moved to the on position to start the engine.

Recoil Starter Handle - Starts the en- gine manually.

Choke Control - Used to start a cold engine.

Primer Button - Injects fuel directly into the carburetor manifold for fast starts in

cold weather.

[e]_ _ z___id[e]_I

_ ARNING: Read Owner's

Manual before operating machine. Never direct dis-

charge toward bystanders. Stop the engine before unclogging discharge

chute or auger housing and before leaving the machine.

TO STOP YOUR SNOW THROWER

1. To stop throwing snow, release the

auger drive lever. See Figure 3.

NOTE: If the snow thrower contin- ues to slowly move forward, see

"How To Adjust The Auger Control

Cable" in the Service And Adjust- ment Section.

2. To stop the engine, move the igni- tion lever to the off position.

TO CONTROL SNOW DISCHARGE

1. Turn the chute control rod to set the direction of the snow throwing.

2. Loosen the wing knob on the chute deflector and move the deflector to

set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the wing knob (See Figure 4).

_ ARNING: The operation of

any snow thrower can result in foreign objects being

thrown into the eyes, which can re- sult in severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety glasses or use a wide vision safety

mask over your glasses.

HOW TO MOVE FORWARD

1. Hold the auger drive lever against the handle (See Figure 5). The au-

ger will begin rotating.

2. To go forward, raise the handle to allow the rubber auger blades to

contact the ground. Maintain a firm

hold on the handle as the snow

thrower starts to move forward.

Guide the snow thrower by moving

the handle either left or right. Do

not attempt to push the snow throw-

er.

3. To stop, release the auger drive le-

ver.

NOTE: If the auger continues to rotate, see "How To Adjust The Auger Control Cable" in the Service and Adjustments

section.

Deflector Down Deflector Up

Wing Knob

Figure 4

HOW TO THROW SNOW

1. Engage the auger drive lever.

2. To stop throwing snow, release the auger drive lever.

F-021002C 10

Auger

Figure 5

FILL OIL: NOTE: Engine may already contain

some residual oil. Check frequently when filling the crankcase. DO NOT overfill.

The snow thrower was shipped with a container of 5W30 motor oil. This oil

must be added to the engine before op- erating.

Remove the oil fill cap/dipstick and

fill the crank case to "FULL" line on dipstick. DO NOT overfill. See

Figure 6.

2. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE: S.A.E. 5W30 motor oil may be

used to make starting easier in areas where temperature is consistently 20°F.

or lower.

OII Fill Cap/Dipstick

NOTE: Oil level must be between full and Add mark.

Figure 6

FILL GAS:

The engine is certified to comply with California and US EPA emission regula- tions for ULGE (Utility or Lawn and Gar- den Equipment) engines. ULGE engines are certified to operate on reg- ular unleaded gasoline.

_ ARNING: Alcohol blended

methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage.

NOTE: To avoid engine problems, the

fuel system must be emptied before storage for 30 days or longer. Start the

engine and let it run until the fuel lines

fuels (called gasohol or

those using ethanol or

and carburetor are empty. Use the car- buretor bowl drain to empty residual gasoline from the float chamber. Use fresh fuel next season. See the Stor-

age section in this manual for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded premium, or reformulated automo-

tive gasoline. DO NOT use leaded

gasoline. Make sure that the con-

tainer you pour the gasoline from is

clean and free from rust or other for- eign particles. Never use gasoline

that may be stale from long periods

of storage in the container.

F-021002C 11

_ ARNING: Gasoline is flam-

mable. Always use caution when handling or storing

gasoline.

• Do not fill fuel tank while snow

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

• Keep away from open flame or an

electrical spark and do not smoke while filling the fuel tank.

• Never fill the tank completely. Fill

the tank to within 1/4"-1/2" from the top to provide space for ex-

pansion of fuel.

• Always fill fuel tank outdoors and

use a funnel or spout to prevent spilling.

• Make sure to wipe up any spilled

fuel before stating the engine.

• Store gasoline in a clean, ap-

proved container and keep the cap in place on the container.

BEFORE STARTING THE ENGINE

1. Before you service or start the en-

gine, familiarize yourself with the

snow thrower. Be sure you under- stand the function and location of all

controls.

2. Be sure that all fasteners are tight.

3. Before starting the engine, make sure all controls operate correctly.

How To Start A Cold Engine

1. Move the ignition lever to the on position.

2. When starting the engine, do not engage the auger drive lever.

3. Move the choke control to the FULL choke position.

4. Push the primer button while cov- ering the vent hole as follows: Re- move finger from primer button between primes.

• Do not prime if temperature above 50° F (10° C).

• Push two times if temperature is 50 ° F (10° C) to 15°F (-10 ° C).

• Push four times if temperature is

below 15° F (-10 ° C).

• Push five times if temperature is

below 0° F (-18 ° C).

5. Pull the recoil starter handle rapid- ly (See Figure 7). Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm

hold on it.

Pull starter handle repidly.

HOW TO STOP THE ENGINE

To stop the engine, move the ignition lever to the OFF/STOP position.

HOW TO START THE ENGINE

(RECOIL STARTER)

Make sure that the engine has sufficient oil. The engine is equipped with a recoil starter. Before starting the engine, make certain that you have read the fol- lowing information.

F-021002C

6. As the engine warms up, move choke control to 1/2 choke posi-

tion. When engine runs smoothly,

move choke lever to OFF Position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in

temperatures below 0°F.

How To Start A Warm Engine If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do

Figure 7

[e]_ _ z___id[e]_I

not push the primer button. If the en- gine fails to start, follow the Cold Start

instructions.

FROZEN STARTER Ifthe starter is frozen and will not turn

engine:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back against the starter.

Ifthe engine still fails to start, repeat the

two previous steps until the engine starts. Then continue with the direc-

tions for cold start. To help prevent possible freeze-up of

recoil starter and engine controls, pro- ceed as follows after each snow remov-

al job.

1. With the engine running, pull the starter rope hard with a continuous

full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound. This is not

harmful to the engine or starter.

2. With the engine not running, wipe all snow and moisture from the carbu-

retor cover in area of control levers.

Also move throttle control, choke control, and starter handle several

times.

_ ARNING: Never run en-

gine indoors or in enclosed, poorly ventilated areas. En-

gine exhaust contains CARBON MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet, hair and loose clothing away from

any moving parts on engine and snow thrower.

• The temperature of muffler and

nearby areas may exceed 150°F. Avoid these areas.

• DO NOT allow children or young

teenagers to operate or be near snow thrower while it is operat-

ing.

HOW TO REMOVE OBJECTS FROM AUGER

_ ARNING: Do not attempt

to remove any item that may become lodged in auger

without taking the following precau- tions:

• Release auger drive lever.

• Move the ignition lever to the stop position to stop the engine.

• Disconnect spark plug wire.

• Do not place your hands in the au- ger or discharge chute. Use a pry

bar.

SNOW THROWING TIPS

1. When the handle is raised, the au- ger blades will engage the ground

and the snow thrower will move for- ward. When the auger drive lever is

released, the auger blades will stop.

If the blades do not stop, see "How To Adjust The Auger Drive Cable" in the Service And Adjustment section.

2. Most efficient snow throwing is ac- complished when the snow is re-

moved immediately after if falls.

3. For complete snow removal, slightly overlap each previous path.

F-021002C

4. Whenever possible, discharge the snow down wind.

5. The distance the snow will be dis- charged can be adjusted by moving

the discharge chute deflector. Raise the deflector for more distance or

lower the deflector for less distance.

6. In windy conditions, lower the chute deflector to direct the discharged snow close to the ground where it is less likely to blow into unwanted

areas.

For safety and to prevent damage

to the snow thrower, keep the area

[e]_ _ z___id[e]_I

to be cleared free of stones, toys and other foreign objects.

8. When clearing snow from crushed rock or gravel driveways, do not al- low the auger blades to contact the

driveway. Move the handle down to slightly raise the auger blades.

9. The forward speed of the snow

thrower is dependent on the depth and weight of the snow. Experience

will establish the most effective

method of using the snow thrower under different conditions.

10. After each snow throwing job, allow the engine to run for a few minutes.

The snow and accumulated ice will

melt off the engine.

11. Clean the snow thrower after each

use.

12. Remove ice, snow and debris from the entire snow thrower. Flush with

water to remove all salt or other chemicals. Wipe snow thrower dry.

DRY AND AVERAGE SNOW

1. Snow up to eight inches deep can

be removed rapidly and easily by

walking at a moderate rate. For

snow or drifts of a greater depth, slow your pace to allow the dis- charge chute to dispose of the snow as rapidly as the auger receives the

snow.

Plan to have the snow discharged in

the direction the wind is blowing.

WET PACKED SNOW

Move slowly into wet, packed snow. If

the wet, packed snow causes the auger to slow down or the discharge chute be-

gins to clog, back off and begin a series of short back and forth jabs into the

snow. These short back and forth jabs, four to six inches, will "belch" the snow

from the chute.

SNOW BANKS AND DRIFTS

In snow of greater depth than the unit,

use the same "jabbing" technique de- scribed above. Turn the discharge chute away from the snow bank. More time will be required to remove snow of this type than level snow.

F-021002C 14

hVjr_'11_llI1__r_'1_[I,]_

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fillin datesasyou Before Every Every Every

completeregular Each 5 10 25 Each

service. Use Often Hours Hours Hours Season

Change Engine Oil !/ !/

Check Spark Plug -Vr -Vr

Drain Fuel

Check Adjustment of Auger Control Cable -Vr

Before SERVICE

Storage DATES

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been

subjected to operator abuse or negli- gence. To receive full value from the

warranty, the operator must maintain the snow thrower as instructed in this

manual. Some adjustments will need to be

made periodically to properly maintain your snow thrower.

_ ARNING: To prevent acci-

dental starting when making

any adjustments or repairs, always disconnect the spark plug wire and place it where it cannot

make contact with the spark plug. AFTER EACH USE

• Run the machine to clear the auger of snow.

• To prevent freezing of the auger or controls, remove all snow and slush from the snow thrower.

• Check for any loose or damaged

parts.

F-021002C

• Tighten any loose fasteners.

• Check and maintain the auger.

• Check controls to make sure they are functioning properly.

• If any parts are worn or damaged,

replace immediately.

LUBRICATION BEFORE STORAGE

Lubricate chute control flange. Lubricate flange

with a clinging type grease such as Lubriplate.

Figure 8

ADJUST AUGER CONTROLCABLE

The auger control cable was adjusted at the factory. If the auger will not en-

gage or disengage correctly, adjust the auger control cable as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 9).

2. Slide the cable tension spring to- ward the rear of the unit until all

cable slack is removed.

NOTE: The auger control cable is properly adjusted when the free cable slack is removed and there is

no tension on the idler arm.

3. Tighten the nut that holds the cable tension spring.

If belt stretch has occured, move the end the auger control cable to the out-

side hole as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 9).

2. Move the cable tension spring to- ward the front of the unit to achieve

maximum cable slack.

3. Remove the upper end of the auger control cable from the auger drive

lever.

4. Install the auger control cable in the hole shown in Figure 10.

5. Slide the cable tension spring to- ward the rear of the unit until all

cable slack is removed.

NOTE: The auger control cable is

properly adjusted when the free cable slack is removed and there is

no tension on the idler arm.

6. Tighten the nut that holds the cable tension spring.

Spring

Figure 9

Auger

Drive Lever

Handle

Auger control

Cable

Figure 10

F-021002C 16

ENGINE

LUBRICATION

Check the crankcase oil level before starting the engine and after each five

(5) hours of continuous use. See

Figure 11. Add S.A.E. 5W30 motor oil

as needed. Tighten oil fill cap/dipstick securely each time you check the oil

level.

OII Fill Cap/Dipstick

NOTE: Oil level must be between the FULL andADD mark.

Figure 11

Change the oil every twenty-five (25) hours or at least once a year if the

snow thrower is not used for twenty-five (25) hours.

HOW TO CHANGE THE ENGINE OIL To change the engine oil, the engine

must be tilted forward and the oil drained from the oil fill tube as follows.

1. Lift the rear of the snowthrower and tilt the unit forward. In the correct

position, the snowthrower will be

setting on the front of the auger

housing.

2. Put an oil drain pan under the oil fill tube (See Figure 12).

3. Carefully remove the oil fill cap/dip- stick. Oil will begin to flow into the

oil drain pan.

4. After all the oil has drained from the engine, set the snowthrower in the

upright operating position.

5. Fill the engine with S.A.E. 5W30 oil. Make sure the oil reaches the FULL

mark on the oil fill cap/dipstick. DO NOT OVERFILL.

NOTE: For extreme cold operating

conditions of 0°F and below, use a par- tial synthetic 5W30 motor oil for easier

starting.

SPARK PLUG

Check the spark plug every twenty-five (25) hours. Replace the spark plug if

the electrodes are pitted or burned or if the porcelain is cracked.

1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not

sand blast or use a wire brush).

2. Check the spark plug gap with a feeler gauge and reset gap to 0.30"

if necessary. See Figure 13.

3. Before installing the spark plug,

coat the threads lightly with oil for easy removal. Tighten the spark

plug to a torque of 15 foot-pounds.

OII Fill Tube

OII Drain

Pan

Figure 12

F-021002C 17

FeelerGauge

0.030"

Spark Plug

Figure 13

HOW TO REMOVE THE TOP COVER

There are no adjustments under the top cover. If removal is required, follow the

steps below.

1. Remove screws A that attach the rod support clamp the the top cov-

er. Pivot crank assembly rod up and lay on unit.

2. Remove locking screw B.

3. Remove attachment screws C from lower rear edge.

4. Slide the top cover approximately 3/8 inch toward the gas tank and lift

up.

5. To install the top cover, reverse the

above steps.

Top Cover

Crank

Assembly

Rod

Figure 1_

HOW TO REMOVE THE BELT COVER

1. Remove the screws A and nuts B from the belt cover.

2. Remove attachment screw C from the rear of the belt cover.

3. Remove the belt cover from the

unit.

F-021002C

4. To install the belt cover, reverse the above steps.

NOTE: The belt cover has belt guides moulded onto the inside ofthe cover. When

you install the belt cover, engage the auger drive lever to tighten the belt againstthe

pulley. This will provide adequateclearance forthe belt guideswhen installing the belt

cover.

Belt Cover

A A

Figure 15

B,,_o] _ r_,1_lm]F-'Im_lLli,,,"]lJkvJ!__11II

HOW TO ADJUST

THE AUGER BRAKE

The auger brake is adjusted at the fac- tory to assure safe operation of the

snowthrower. If the auger brake needs an adjustment, follow the steps below:

1. To access the auger brake, tilt the front of the unit up.

2. Make sure the auger drive belt is properly installed. See "How To Re- move The Auger Drive Belt".

Turn the adjuster nut (See

Figure 16) in or out until the brake

arm is in contact with the auger drive belt (See Figure 17).

Hold the auger drive lever in the en-

gaged position and push the brake arm down to remove all slack.

In correct adjustment, there will be 1/4 inch clearance between the

brake arm and the auger drive belt when the auger drive lever is

engaged (See Figure 17).

Brake Arm

Auger

Drive Belt

1/4 inch

Auger

Drive Lever

Adjuster

Nut

Brake Arm

Figure 16

Figure 17

F-021002C 19

B,,_o] _ r_,1_lm]F-'Im_lLli,,,"]lJkvJ!__11II

HOW TO REMOVE

THE AUGER DRIVE BELT The auger drive belt is made of special

construction and must be replaced with an original equipment belt available

from Sears.

Ifthe auger drive belt is damaged, the

snowthrower will not discharge snow and will not move forward. Replace the damaged belt as follows:

1. Disconnect the spark plug wire.

2. Remove the belt cover. See "How

To Remove The Belt Cover".

3. Note the path of the auger drive belt. For assistance, a diagram de-

cal is provided.

4. Remove the belt guide screw and

the belt guide See Figure 18). To

remove the belt guide, rotate the belt guide down.

5. Remove the idler screw and idler pulley from the idler arm (See

Figure 19).

6. Remove the auger drive belt from

the engine pulley and pull through side of motor box (See Figure 20).

7. To remove the auger drive belt

from the impeller pulley, move the

idler arm to the engaged position.

This will provide clearance between the impeller pulley and the brake arm to remove the auger drive belt

(See Figure 21).

8. To install a new auger drive belt, re-

verse the above steps.

9. Check the adjustment of the auger

drive cable. See "Adjust Auger Con- trol Cable".

Idler Screw

Auger Drive Belt

Idler Arm

Idler

Figure 19

Figure20

Belt

Guide

Screw

F-021002C

Auger Drive Belt

ure 18

Impeller

Pulley

Brake Arm

Clearance

Figure 21

HOW TO REMOVE THE AUGER

1. Remove the belt cover. See "How To Remove The Belt Cover".

Remove the auger drive belt. See

"How To Remove The Auger Drive

Belt" in the Service And Adjustment

section.

3. Remove the auger pulley from the auger shaft (threads are left hand; turn clockwise to remove).

8. Slide the auger out of the right side of the auger housing (See Figure 22).

9. Slide the auger out of the bearing on the left side of the auger hous- ing.

10. To install the auger, reverse the above steps.

4. To keep the auger from rotating, set a 2"x4" piece of wood on the cen-

ter paddle to secure auger.

5. Remove bolts A, washer F, and nuts B from front of right cover (See

Figure 23).

6. Remove screw C from back of right cover.

7. Remove bolts D and nuts E. Auger Figure22

RightCover

Washer

Auger

Housing

F-021002C 21

Auger

D EE

AugerPulley

Figure23

+ 47 hidden pages

Craftsman 536885202 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual