Craftsman 536885201 Owner’s Manual

Operator's Manual Snow Thrower

3.8 Horsepower 4-Cycle Engine 21-inch Single Stage Auger Propelled

Model536.885201

CAUTION: Before using this product,

read this manual and follow all of its

Safety Rules and Operating Instructions.

CRRFTSMRN °

Manual del usario Quitanieves

de 21 pulgadas

3.8 caballos de fuerza (hp)

Monoetapico Propulsado por barrena

Modelo 536.885201

PRECAUCION: Antes de usar este producto,

lea este manual y siga todas las reglas de

seguridad e instrucciones de operaci6n.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

F-011060M www.sears.com/craftsman

NnIL,'q:] ! =l(o]j[_o] _Innl=1_In_

WARRANTY STATEMENT ......

SAFETY RULES ...............

INTERNATIONAL SYMBOLS . ..

ASSEMBLY ...................

OPERATION ..................

MAINTENANCE ...............

SERVICE AND ADJUSTMENT ..

LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For one years from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap- plies for only 90 days from the date of purchase.

This warranty does not cover the following:

Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179

2 STORAGE .................... 23

3 TROUBLE SHOOTING CHART.. 24

5 REPAIR PARTS ............... 28

7 ENGINE REPAIR PARTS ....... 34

9 SPANISH (ESPAI_IOL) .......... 40

15 PARTS ORDERING/SERVICE .. 18 BACK COVER

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does

not cover items that have been sub- jected to operator abuse or negligence. To receive full value from the warranty,

the operator must maintain the snow thrower as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your snow thrower.

All adjustments in the Service and Ad- justments section of this manual must

be checked at least once each season.

F-011060M

PRODUCT SPECIFICATIONS

Horse Power: 3.8 Displacement: 10 cu. in.

Fuel Tank: 1 quart

Champion RJf 9LM

Spark Plug: Gap 0.030

NOTE: Engine horsepower ratings may vary by engine adjustments, manufacturing variances, altitude, at- mospheric conditions, fuel and main-

tenance.

_lk OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

d_lb WARNING: Always disconnect

with spark plug to prevent accidental starting during: Preparation, Mainte-

nance, or Storage of you snow thrower.

IMPORTANT: Safety standards require oper= ator presence controls to minimize the risk of in-

jury. Your snow thrower isequipped with such controls. Do not attempt to defeat the function

of the operator presence control under any cir- cumstances.

TRAINING

1. Read the operating and service instruction

2. Never allow children to operate the equip=

3. Keep the area of operation clear of all per-

4. Exercise caution to avoid slipping or falling

PREPARATION

1. Thoroughly inspect the area where the

F-011060M

IT MEANS-- ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

2. Disengage all cIu[ches before starting the engine (motor).

3. Do not operate the equipment without

Engine Exhaust, some of its con- stituents, and certain vehicle com-

ponents contain or emit chemicals known to the State of California to

cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and re- lated accessories contain lead

and lead compounds, chemicals known to the State of California to

cause cancer and birth defects or other reproductive harm. WASH

HANDS AFTER HANDLING.

the spark plug wire and place it where it cannot make contact

manual carefully. Be thoroughly familiar with the controls and the proper use of the

equipment. Know how to stop the unit and disengage the controls quickly.

merit. Never allow adults to operate the equipment without proper instruction.

sons, particularly small children and pets.

especially when operating in reverse.

equipment is to be used and remove all doormats, sleds, boards, wires, and other

foreign objects.

wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flam- mable.

a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en- gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. RepIace fuel cap securely and wipe up

spilled fuel. Never store fuel or snow thrower with

fuel in the tank inside of a building where fumes may reach an open flame

or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

5. For all units with electdc starting motors use electric starting extension cords certi-

fied CSA!UL. Use only with a receptacle that has been installed in accordance with

local inspection authodties.

6. Never attempt to make any adjustments while the engine (motor) is running (except

when specifically recommended by manu- facturer).

7. Let engine (motor) and snow thrower ad- justto outdoor temperatures before starting

to clear snow.

8. Always wear safety glasses or eye shields during operation or while performing an ad- justment or repair to protect eyes from

foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not operate this machine if you are tak- ing drugs or other medication which can cause drowsiness or affect your ability to operate this machine,

2. Do not use this machine ifyou are mentally or physically unable to operate this ma-

chine safely.

3. Donotputhandsorfeetnearorunderro-

14.Donotoverloadthemachinecapacityby

tatingparts.Keepclearofthedischarge openingatalltimes.

15.Neveroperatethemachineathightrans-

4. Exerciseextremecautionwhenoperating onorcrossinggraveldrives,walksor roads.Stayalertforhiddenhazardsor

traffic.

5. Afterstrikingaforeignobject,stoptheen- gine(motor),removethewirefromthe

16.Neverdirectdischargeatbystandersor

17.Disengagepowertothecollector/impeller

sparkplug,thoroughlyinspectsnow throwerforanydamage,andrepairthe damagebeforerestartingandoperating

thesnowthrower.

6. Iftheunitshouldstarttovibrateabnormal- Iy,stoptheengine(motor)andcheckim-

18.Useonlyattachmentsandaccessoriesap-

19.Neveroperatethesnowthrowerwithout

mediatelyforthecause.Vibrationis generallyawarningoftrouble.

7. Stoptheengine(motor}wheneveryou leavetheoperatingposition,beforeun-

cloggingtheauger/impellerhousingordis- chargechuteandwhenmakingany repairs,adjustments,orinspections.

8. Whencleaning,repairing,orinspecting, makecertaintheauger/impellerandall

20.Donotover-reach.Keepproperfooting

21.Donotattempttousesnowthrowerona

MAINTENANCE AND STORAGE

1. Check bolts at frequent intervals for proper

movingpartshavestoppedandallcontrols aredisengaged.Disconnectthesparkplug wireandkeepthewireawayfromthespark

2. Never store the snow thrower with fuel in

plugtopreventaccidentalstarting.

9. Takeallpossibleprecautionswhenleaving thesnowthrowerunattended.Disengage theauger/impellerandstoptheengine

(motor).

10.Donotruntheengine(motor)indoors,ex-

3. Always refer to operator's guide instruc-

ceptwhenstartingtheengine(motor)and fortransportingthesnowthrowerinorout ofthebuilding.Opentheoutsidedoors;ex- haustfumesaredangerous(containing

CARSONMONOXIDE,anODORLESS andDEADLYGAS).

11.Donotclearsnowacrossthefaceof

4. Maintain or replace safety and instruction

5. Run the snow thrower a few minutes after

slopes.Exerciseextremecautionwhen changingdirectiononslopes.Donotat- tempttoclearsteepslopes.

12.Neveroperatethesnowthrowerwithout properguards,platesorothersafetypro- tectivedevicesinplace.

13.Neveroperatethesnowthrowernearen- closures,automobiles,windowwells,

drop-offs,andthelikewithoutproperad- justmentof thesnowdischargeangle.

Keepchildrenandpetsaway.

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi-

dences, garages, porches or other such structures or buildings.

attemptingtoclearsnowattoofastarate. portspeedsonslipperysurfaces.Lookbe-

hindandusecarewhenbackingup. allowanyoneinfrontoftheunit. whensnowthroweristransportedornotin

use, provedbytheman_acturerofthesnow

thrower. goodvisibilityorlight.Alwaysbesureof

yourfootingandkeepafirmholdonthe handles.Walk;neverrun.

andbalanceata]Itimes. roof.

tightness to be sure the equipment is in safe working condition.

the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like.

Allow the engine (motor) to cool before storing in any enclosure.

tions for important details if the snow thrower is to be stored for an extended

period.

labels, as necessary.

throwing snow to prevent freeze-up of the auger/impeller.

for use on sidewalks, driveways

_IL WARNING: This snow thrower is

and other ground level surfaces.

F-011060M 4

IMPORTANT: Many of the following symbols are located on your unit or on literature sup- plied with the product. Before you operate the unit, learn and understand the purpose for

each symbol. Control And Operating Symbols

Slow Fast Electric Start Engine Start Engine Run

H N

Engine Off Engine Stop On Choke Off Choke On Neutral

®Q

Throttle Primer Button Ignition Key

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage

Electric Starter

Fuel Oil Fuel Oil Mixture

Ignition Off Ignition On

f d

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

F-O11060M 5

Safety WarningSymbols

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

STOP

WARNING

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

F-O11060M 6

Contents of Parts Bag (actual size)

1 - Owner's Manual (notshown)

1 - Packet of Fuel Stabilizer (not shown)

,_ WARNING: Always wearsafety glasses or eye shields

while assembling snow

thrower.

TOOLS REQUIRED

1 - Knife tocut carton

Figure 1 shows the snow thrower in the

operating position.

References to the right or left hand side

of the snow thrower are from the view-

point of the operator's position behind

the unit.

Auger Drive Lever _.

Chute Crank

Deflector

Auger

Drive Cable

1- Container 5W30 Oil

Locate all parts packed separately

and remove from the carton.

NOTE: Place fuel stabilizer in a

safe place until needed for storage.

Remove and discard the packing material from around the snow

thrower.

Cut down all four corners of the car-

ton and lay the panels flat.

Loosen the knobs holding the upper handle to the lower handle (See Figure 2). Raise the upper handle to

the operating position. Tighten the

knobs.

Roll snow thrower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

Remove the packing material from handle assembly.

Figure 1

HOW TO REMOVE FROM THE

CARTON

1. Locate and remove container of

Craftsman 5W30 oil.

F-011060M

Knob

Figure 2

_" CHECKLIST

Before you operate your new snow

thrower, to ensure that you receive the

best performance and satisfaction from

this quality product, please review the following checklist:

_' All assembly instructions have been

completed. _' The discharge chute rotates freely. _' No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the fol-

lowing important items:

_' Engine oil is at proper level. _' Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.

_' Become familiar with all controls-

their location and function. Operate controls before starting engine.

F-011060M 8

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Drive Lever

Recoil Starter

Chute Deflector Handle

Discharge

Chute

Ignition Lever Choke

Cont_I

Primer Bu_on

Auger Drive Lever- Starts and stops the auger.

Crank Assembly - Changesthe direction of snowthrowingthroughthe dischargechLOe,

Chute Deflector - Changes thedistance the snow isthrown.

Discharge Chute - Changesthe direction

the snow isthrown.

F-011060M 9

Figure 3

Ignition Lever - Must be moved to the

on position to start the engine.

RecoilStarter Handle - Startstheen-

gine manually.

Choke Control - Used to start a cold engine.

Primer Button - Injects fuel directly into

the carburetor manifold for fast starts in cold weather.

The operation of any snow thrower can

result in foreign objects being thrown

into the eyes, which can result in se- vere eye damage. Always wear safety glasses or eye shields while operating

the snow thrower. We recommend standard safety

glasses or a wide vision safety mask for over your glasses.

,_ WARNING: Read Owner's

Manual before operating

machine. Never direct dis-

charge toward bystanders stop the engine before unclogging discharge

chute or auger housing and before leaving the machine.

TO STOP YOUR SNOW THROWER

1. To stop throwing snow, release the auger drive lever. See Figure 3.

NOTE: If the snow thrower contin- ues to slowly move forward, see

"How To Adjust The Auger Control Cable" in the Service And Adjust-

ment Section.

2. To stop the engine, move the igni- tion lever to the off position.

TO CONTROL SNOW DISCHARGE

1. Turn the chute control rod to set the direction of the snow throwing.

2. Loosen the wing knob on the chute

deflector and move the deflector to set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the

wing knob (See Figure 4).

Deflector Down Deflector Up

HOW TO THROW SNOW

1. Engage the auger drive lever.

2. To stop throwing snow, release the auger drive lever.

,_ WARNING: The operation of

any snow thrower can result in foreign objects being

thrown into the eyes, which can re- sult in severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety glasses or use a wide vision safety

mask over your glasses.

HOW TO MOVE FORWARD

Hold the auger drive lever against the handle (See Figure 5). The au- ger will begin rotating.

To go forward, raise the handle to allow the rubber auger blades to contact the ground. Maintain a firm

hold on the handle as the snow thrower starts to move forward.

Guide the snow thrower by moving the handle either left or right. Do

not attempt to push the snow throw- er.

3. To stop, release the auger drive le- ver.

NOTE: If the auger continues to rotate,

see "How To Adjust The Auger Control Cable" in the Service and Adjustments section.

Wing Knob Figure 4

F-011060M 10

Figure 5

FILL OIL:

NOTE: Engine may already contain some residual oil. Check frequently when filling the crankcase. DO NOT

overfill. The snow thrower was shipped with a

container of 5W30 motor oil. This oil

must be added to the engine before op- erating.

1. Remove the oil fill cap/dipstick and fill the crank case to "FULL" line on

dipstick. DO NOT overfill. See Figure 6.

2. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE: For extreme cold operating

conditions of 0°F and below, use a par-

tial synthetic 0W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas

where temperature is consistently 20°E or lower.

OII FillCap/Dipstick

NOTE: Oil level must be behNeen full and Add mark.

Figure 6

FILL GAS: NOTICE: ENGINES WHICH ARE CER-

TIFIED TO COMPLY WITH CALIFOR-

NIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES:

Are certified to operate on regular un-

leaded gasoline. Includethe following

emission control system(s): EM, TWC

(if so equipped). Include any user ad- justable features-therefore no other ad- justments are needed.

_lb WARNING: Experiences in-

dicates that alcohol blended fuels (called gasohol or

those using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.

NOTE: To avoid engine problems, the

fuel system must be emptied before

F-011060M

storage for 30 days or longer. Start the engine and let it run until the fuel lines

and carburetor are empty. Use the car-

buretor bowl drain to empty residual

gasoline from the float chamber. Use fresh fuel next season. See the Stor-

age section in this manual for additional

information.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

Fill the fuel tank only with a fresh,

clean, unleaded regular, unleaded

premium, or reformulated automo- tive gasoline. DO NOT use leaded gasoline. Make sure that the con- tainer you pour the gasoline from is

clean and free from rust or other for- eign particles. Never use gasoline

that may be stale from long periods of storage in the container.

_lb ARNING: Gasoline is flam-

gasoline.

Do not fill fuel tank while snow

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

Keep away from open flame or an

electrical spark and do not smoke while filling the fuel tank.

Never fill the tank completely. Fill

the tank to within 1/4"-1/2" from the top to provide space for expansion

of fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent

spilling.

Make sure to wipe up any spilled

fuel before stating the engine. Store gasoline in a clean, approved

container and keep the cap in place on the container.

mable. Always use caution when handling or storing

BEFORE STARTING THE ENGINE

1. Before you service or start the en- gine, familiarize yourself with the snow thrower. Be sure you under-

stand the function and location of all controls.

2. Be sure that all fasteners are tight.

3. Before starting the engine, make sure all controls operate correctly.

COLD START

1. Move the ignition lever to the on position.

2. Make sure the auger drive lever is in the disengaged (RELEASED) position.

3. Move the choke control to the full

choke position.

4. Push the primer button while cov-

ering the vent hole as follows: Re-

move finger from primer button between primes.

Do not prime if temperature above

50 ° F (10 ° C).

Push two time iftemperature is 50° F (10 ° C) to 15°F (-10 ° C).

Push four times if temperature is below 15° F (-10 ° C).

Push five time iftemperature is be- low0 ° F (-18 ° C).

5. Pull the starter handle rapidly (See Figure 7). Do not allow the handle

to snap back, but allow it to rewind slowly while keeping a firm hold on

the starter handle.

Puil starter handle repidly.

HOW TO STOP THE ENGINE

To stop the engine, move the ignition

lever to the stop position.

HOW TO START THE ENGINE

(RECOIL STARTER)

Make sure that the engine has sufficient oil. The engine is equipped with a recoil starter. Before starting the engine,

make certain that you have read the fol-

lowing information.

F-011060M

6. As the engine warms up, move choke lever to "1/2 choke" position. When engine runs smoothly, move

choke lever to "No Choke" Posi- tion.

NOTE: Allow the engine to warm up for

several minutes before blowing snow in temperatures below 0°E

Figure 7

WARM START

If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do

not push the primer button. If the en-

gine fails to start, follow the Cold Start

instructions.

FROZEN STARTER

Ifthe starter is frozen and will not turn

engine:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back against the starter.

Ifthe engine still fails to start, repeat the

two previous steps until the engine starts. Then continue with the direc-

tions for cold start. To help prevent possible freeze-up of

recoil starter and engine controls, pro-

ceed as follows after each snow remov- al job.

1. With the engine running, pull the starter rope hard with a continuous

full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound. This is not

harmful to the engine or starter.

2. With the engine not running, wipe all snow and moisture from the carbu-

retor cover in area of control levers.

Also move throttle control, choke control, and starter handle several

times.

_lb WARNING: Never run en-

gine indoors or in enclosed, poorly ventilated areas. En-

gine exhaust contains CARBON

MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet, hair and loose clothing away from any moving parts on engine and

snow thrower.

The temperature of muffler and nearby areas may exceed 150°1=.

Avoid these areas.

DO NOT allow children or young teenagers to operate or be near

snow thrower while it is operating.

_lb ARNING: Do not attempt

to remove any item that may become lodged in auger

without taking the following precau- tions:

• Release auger drive lever.

• Move the ignition lever to the

stop position to stop the engine.

• Disconnect spark plug wire.

Do not place your hands in the

auger or discharge chute. Use a

pry bar.

SNOW THROWING TIPS

1. When the handle is raised, the au- ger blades will engage the ground

and the snow thrower will move for-

ward. When the auger drive lever is

released, the auger blades will stop. If the blades do not stop, see "How

To Adjust The Auger Drive Cable" in the Service And Adjustment section.

2. Most efficient snow throwing is ac- complished when the snow is re- moved immediately after if falls.

3. For complete snow removal, slightly overlap each previous path.

4. Whenever possible, discharge the snow down wind.

F-011060M

The distance the snow will be dis- charged can be adjusted by moving

the discharge chute deflector. Raise the deflector for more distance or

lower the deflector for less distance.

In windy conditions, lower the chute deflector to direct the discharged snow close to the ground where it is

less likely to blow into unwanted areas.

7. For safety and to prevent damage to the snow thrower, keep the area to be cleared free of stones, toys and other foreign objects.

8. Do not use the auger propelling fea- ture when clearing gravel or

crushedrockdriveways.Movethe handledowntoslightlyraisetheau-

ger.

9. Theforwardspeedofthesnow throwerisdependentonthedepth

andweightofthesnow.Experience

willestablishthemosteffective

methodofusingthesnowthrower underdifferentconditions.

10.Aftereachsnowthrowingjob,allow theenginetorunforafewminutes.

Thesnowandaccumulatedicewill

meltofftheengine.

11.Cleanthesnowthroweraftereach

use.

12.Removeice,snowanddebrisfrom theentiresnowthrower.Flushwith

watertoremoveallsaltorother

chemicals.Wipesnowthrowerdry.

DRY AND AVERAGE SNOW

1. Snow up to eight inches deep can

be removed rapidly and easily by

walking at a moderate rate. For

snow or drifts of a greater

depth,slow your pace to allow the discharge chute to dispose of the

snow as rapidly as the auger re- ceives the snow.

2. Plan to have the snow discharged in the direction the wind is blowing.

WET PACKED SNOW

Move slowly into wet, packed snow. If

the wet, packed snow causes the auger to slow down or the discharge chute be- gins to clog, back off and begin a series of short back and forth jabs into the snow. These short back and forth jabs,

four to six inches, will "belch" the snow from the chute.

SNOW BANKS AND DRIFTS

In snow of greater depth than the unit,

use the same "jabbing" technique de- scribed above. Turn the discharge chute away from the snow bank. More time will be required to remove snow of this type than level snow.

F-O11060M 14

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fillindatesasyou Before Every Every Every

completeregular Each 5 10 25 Each Before SERVICE

service. Use Often Hours Hours Hours Season Storage DATES

Check Engine Oil Level _/ _r _/ •

Change Engine Oil _/ _/

Tighten A_IScrews and I I I I I

Nuts

Check Spark Plug _/ _/

Lubricate Chute Control .....

Flange

Drain Fuel ,/

, , , , , , ,

CheckFuel _/ • I I I I I I

Check Auger Drive

_able Ad ustment See Cab e Ad ustment _/

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been

subjected to operator abuse or negli- gence. To receive full value from the

warranty, the operator must maintain the snow thrower as instructed in this

manual.

Some adjustments will need to be

made periodically to properly maintain

your snow thrower. All adjustments in the Service and Ad-

justments section of this manual should be checked at least once each season.

AFTER EACH USE

Check for any loose or damaged

parts. Tighten any loose fasteners. Check and maintain the auger. Check controls to make sure they

are functioning properly.

F-Ot1060M 15

If any parts are worn or damaged, replace immediately.

Run the machine to clear the auger of snow.

To prevent freezing of the auger or

controls, remove all snow and slush

from the snow thrower.

LUBRICATION CHART

Lubricate chute control flange, Lubricate flange

with a clinging type grease such as Lubriplate.

Figure 8

HOW TO REMOVE THE TOP COVER

There are no adjustments under the top cover. If removal is required, follow the

steps below.

1. Remove screws A that attach the rod support clamp the the top cov-

er, Pivot crank assembly rod up and lay on unit.

2. Remove locking screw B.

3. Remove attachment screws C from lower rear edge.

4. Slide the top cover approximately 3/8 inch toward the gas tank and lift

up.

5. To install the top cover, reverse the above steps.

Top Cover

Crank

ssembly

Rod

Figure 9

HOW TO REMOVE THE BELT COVER

1. Remove the screws A and nuts B from the belt cover,

2. Remove attachment screw C from the rear of the belt cover,

3. Remove the belt cover from the

unit.

F-01r060M

4. To install the belt cover, reverse the above steps.

NOTE: The belt cover has belt guides

moulded onto the inside of the cover. When you install the belt cover, engage

the auger drive lever to tighten the belt against the pulley. This will provide ade-

quate clearance for the belt guides when installing the belt cover.

Beit Cover

A A

A Figure10

ENGINE LUBRICATION

Check the crankcase oil level before starting the engine and after each five

(5) hours of continuous use. See Figure 11. Add S.A.E. 5W30 motor oil

as needed. Tighten oil fill cap/dipstick securely each time you check the oil

level.

Oll Fill Cap/Dipstick

NOTE: Oil levelmustbe betweenthe FULL andADD mark.

Figure 11

Change the oil every twenty-five (25)

hours or at least once a year if the

snow thrower is not used for twenty- five (25) hours.

HOW TO CHANGE THE ENGINE OIL

To change the engine oil, the engine

must be tilted forward and the oil

drained from the oil fill tube as follows.

1. Lift the rear of the snowthrower and tilt the unit forward. In the correct

position, the snowthrower will be setting on the front of the auger housing.

2. Put an oil drain pan under the oil fill tube (See Figure 12).

Carefully remove the oil fill cap/dip- stick. Oil will begin to flow into the oil drain pan.

After all the oil has drained from the engine, set the snowthrower in the

operating position.

Fill the engine with S.A.E. 5W30 oil.

Make sure the oil reaches the FULL

mark on the oil fill cap/dipstick. DO

NOT OVERFILL.

NOTE: For extreme cold operating

conditions of 0°F and below, use a par- tial synthetic 0W30 motor oil for easier

starting.

SPARK PLUG

Check the spark plug every twenty- five (25) hours. Replace the spark plug

if the electrodes are pitted or burned or if the porcelain is cracked.

Make sure the spark plug is clean.

Clean the spark plug by carefully scraping the electrodes (do not

sand blast or use a wire brush).

Check the spark plug gap with a feeler gauge and reset gap to 0.30"

if necessary. See Figure 13.

Before installing the spark plug, coat the threads lightly with oil for

easy removal. Tighten the spark

plug to a torque of 15 foot-pounds.

Fill Tube

OII Drain

, Pan

Figure 12

F-011060M 17

Feeler Gauge

0.030"

Spark Plug

Figure 13

_lb WARNING: To prevent acci-

always disconnect the spark plug wire and place it where it cannot

make contact with the spark plug.

dental starting when making any adjustments or repairs,

HOW TO ADJUST

THE AUGER DRIVE CABLE

The auger drive cable was adjusted at the factory. If the auger will not engage

or disengage correctly. Adjust the auger drive cable as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 14).

2. Slide the cable tension spring to- ward the rear of the unit until all

cable slack is removed. NOTE: The auger drive cable is

properly adjusted when the free cable slack is removed and there is

no tension on the idler arm.

3. Tighten the nut that holds the cable tension spring.

If belt stretch has occured, move the

end the auger drive cable to the out- side hole as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 14).

2. Move the cable tension spring to- ward the front of the unit to achieve

maximum cable slack.

3. Remove the upper end of the auger

drive cable from the auger drive lever.

4. Install the auger drive cable in the

hole shown in Figure 15.

5. Slide the cable tension spring to- ward the rear of the unit until all

cable slack is removed. NOTE: The auger drive cable is

properly adjusted when the free cable slack is removed and there is no tension on the idler arm.

6. Tighten the nut that holds the cable

tension spring.

Figure 14

Auger

Drive Lever

Handle

Auger

Drive Cable

Figure 15

F-011060M 18

HOW TO ADJUST

THE AUGER BRAKE

The auger brake is adjusted at the fac- tory to assure safe operation of the

snowthrower. If the auger brake needs an adjustment, follow the steps below:

1. To access the auger brake, tilt the front of the unit up.

2. Make sure the auger drive belt is properly installed. See "How To Re-

move The Auger Drive Belt".

3. Make sure the auger drive lever is in the disengaged (released) posi-

tion.

4. Turn the adjuster nut (See Figure 16) in or out until the brake arm is in contact with the auger drive belt (See Figure 17).

5. Hold the auger drive lever in the en- gaged position and push the brake arm down to remove all slack.

Brake Arm

Auger

Drive Belt

Auger

Drive Lever

Adjuster

Nut

Figure 16

6. In correct adjustment, there will be 1/4 inch clearance between the

brake arm and the auger drive belt when the auger drive lever is

engaged (See Figure 17).

F-011060M 19

1/4 inch

Brake Arm

Figure 17

HOW TO REMOVE

THE AUGER DRIVE BELT

The auger drive belt is made of special construction and must be replaced with

an original equipment belt available from the nearest Sears Store.

Ifthe auger drive belt is damaged, the snowthrower will not discharge snow and will not move forward. Replace the

damaged belt as follows:

1. Disconnect the spark plug wire.

2. Remove the belt cover. See "How

To Remove The Belt Cover".

3. Note the path of the auger drive

belt. For assistance, a diagram de- cal is provided.

4. Remove the belt guide screw and

the belt guide See Figure 18). To

remove the belt guide, rotate the belt guide down.

5. Remove the idler screw and idler

pulley from the idler arm (See Figure 19).

6. Remove the auger drive belt from

the engine pulley and pull through

side of motor box (See Figure 20).

7. To remove the auger drive belt

from the impeller pulley, move the

idler arm to the engaged position.

This will provide clearance between the impeller pulley and the brake

arm to remove the auger drive belt (See Figure 21).

8. To install a new auger drive belt, re-

verse the above steps.

9. Check the adjustment of the auger

drive cable. See "How To Adjust

The Auger Drive Cable".

Idler Screw

Auger Drive Belt

Idler Arm

Idler

Figure 19

Figure 20

Belt

Guide

Screw

F-011060M

Auger Drive Belt

ure 18

Impeller

Pulley

Brake Arm

Clearance

Figure 21

HOW TO REMOVE THE AUGER 8. Slide the auger out of the right side

1. Remove the belt cover. See "How To Remove The Belt Cover" in the

maintenance section.

of the auger housing (See

Figure 22).

9. Slide the auger out of the bearing on the left side of the auger hous-

2. Remove the auger drive belt. See "How To Remove The Auger Drive

Belt" in the Service And Adjustment section.

ing.

10. To install the auger, reverse the above steps.

3. Remove the auger pulley from the auger shaft (threads are left hand;

turn clockwise to remove).

4. To keep the auger from rotating, set

Washer

a 2"x4" piece of wood on the cen-

ter paddle to secure auger,

5. Remove bolts A, washer F, and nuts B from front of right cover (See Figure 23).

6. Remove screw C from back of right cover.

7. Remove bolts D and nuts E.

Auger Figure 22

F-011060M

Right Cover

Auger

Housing

Auger

Auger Pulley

Figure 23

+ 48 hidden pages